CN103691359B - A kind of spiral channel heated at constant temperature vertical mixer - Google Patents
A kind of spiral channel heated at constant temperature vertical mixer Download PDFInfo
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- CN103691359B CN103691359B CN201310345213.3A CN201310345213A CN103691359B CN 103691359 B CN103691359 B CN 103691359B CN 201310345213 A CN201310345213 A CN 201310345213A CN 103691359 B CN103691359 B CN 103691359B
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- agitator
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Abstract
A kind of spiral channel heated at constant temperature vertical mixer, is formed primarily of agitator, Stirring oar, removable main shaft, main shaft sleeve, gear, drive motors, firm banking, spiral squeezing device, water circle device, computer control and display unit.Agitator wall is provided with double helix water channel and is connected with water circulation system, difference set temperature sensor in water circulation system and agitator tank, observing and controlling temperature of charge.Head holder is provided with gear, and motor-driven gear moves packaged type main shaft, completes agitator lifting action.Mixer base is provided with spiral squeezing device and completes the work of extruding.Spiral channel heating water bath of the present invention, temperature control is accurate, and lifting structure is simple, and mixer is multiple functional, easy to maintenance.
Description
Technical field
The present invention relates to a kind of heated at constant temperature industrial blender, especially a kind of one-armed formula mixer that there is spiral channel heated at constant temperature and be applicable to stirring high viscosity liquid.
Background technology
Mixer is a kind of multifunctional efficient equipment collecting dispersed with stirring, be mixed into one.The stirring of the material of some high thickness needs heating that material viscosity is reduced, thus reduce power of agitator raising stirring efficiency, and paddle constantly does work to material in whipping process, temperature of charge in whipping process is changed to some extent, temperature stabilization when some thermally sensitive material requirement stir.These all need mixing plant to have good temperature controlling and regulating system.
Mixer feeds in raw material, when cleaning and change stirring vane, if it is very large easy by bringing stirring vane to operation to be shifted out barrel.There is in existing mixing plant the less of automatic hoisting mechanism, and agitating device entirety is elevated by the multiplex hydraulic means of lifting structure, equipment compared with complicated, energy consumption is large.
Need after high viscosity material is stirred by increasing extrusion equipment, the material mixed to be exported.To form many patents in mixer, such as CN100490960C discloses a kind of liquid stirrers, providing one utilizes rotating disc to exchange two agitators to aim at agitating device and extrusion device respectively, this base is provided with an axle bed in crown center position, this axle bed is combined with the rotating disc that is rotatable form, carries out stirring and extruding work.CN102847460A discloses a kind of agitator, and comprise motor, carriage, agitating device, input be connected with the output of motor, its output is connected with bent axle, effectively can accelerate the diffusion dissolution of electrolysis raw material.CN2425702Y discloses a kind of Horizontal type thick liquid agitator, and comprise motor, decelerator, transmission device, mixing drum, shaft etc., stirring vane B side is provided with a scraper plate, makes the bottom of mixing drum without sedimentation, without dead angle.CN101711958A discloses a kind of mixer, available motor drives the instrument of the part as driver element that rotate, that arrange on the driving shaft, container receiver inwall is cylindrical, and the inwall of its container receiver has multiple preferably according to the through hole that grid is arranged.Can find out to there are problems by above patent, as mixer cannot heat or heat constant, mostly adopt the shortcomings such as hydraulic system, volume are excessive, complex structure, power consumption are excessive.
Summary of the invention
The object of the present invention is to provide a kind of spiral channel constant temperature mixer, solve existing mixing plant temperature control inaccuracy, part mixer is extruded with lifting structure complicated, and power consumption is large.Realize the heating to agitator tank by double helix water channel, difference set temperature sensor in water circulation system and agitator tank, measures the temperature of material in heating water and tank in real time simultaneously.Utilize packaged type main shaft to complete agitator lifting action, utilize spiral squeezing device to complete the work of extruding.By the temperature that Real time vision detects, and control the various actions of mixer, in the course of work, occur that extremely can carry out warning shuts down.
In order to realize foregoing invention object, the present invention adopts following technical scheme:
A kind of spiral channel mixer, is formed primarily of agitator, Stirring oar, removable main shaft, main shaft sleeve, gear, drive motors, firm banking, spiral squeezing device, water circle device, computer control and display unit.
Described spiral channel mixer improves agitator heating water bath structure.Agitator is made up of staving and casing, casing enters staving under adopting heating, water channel is provided with between staving and casing, it is characterized in that: water channel is located at staving inner surface in the shape of a spiral, the helix of water channel is the helix that two axis are equally spaced, establish in spiral channel one end a ring-type water channel to be connected as a single entity by two spiral channels, establish a delivery port and water inlet respectively at the spiral channel other end.
Described agitator is placed on pallet, and with bolt and pallet compact siro spinning technology, pallet is being provided with corresponding aperture with spiral channel intake-outlet, hole other end tube connector joint.Pipe joint is connected with water circulation system by pipeline.Water circulation system is made up of temperature sensor, gear pump, motor, water tank.
There is jockey between described pallet and support column, by bolt, pallet is connected with jockey, the rotation of pallet can be realized.
The lifting of the paddle of described spiral channel mixer is realized by moving up and down of removable main shaft.It is characterized in that: paddle is connected with main shaft by fixture, the main shaft other end has long spline, coordinates with belt pulley, and drive motors makes main shaft rotate by belt drive belt pulley.Be provided with axle sleeve outside main shaft, be provided with bearing between axle sleeve and main shaft, sleeve outer surface side has tooth, and sleeve outer surface tooth coordinates with gear, and gear is driven by lifting motor, by the rotating forward reversion lifting spindle of motor, and then realizes the lifting of paddle and bung.
Described bung is arranged on axle sleeve, jointly upper and lower with main shaft.Bung is provided with the temperature that material in bucket measured in real time by temperature sensor, imports data into computer control system.
The long spline of described removable main shaft is when paddle is in upper, and spline the first half stretches out belt pulley, drives main shaft to rotate by spline the latter half; When paddle is in bottom, the decline spline the first half with main shaft submerge belt pulley drive main shaft rotate.Belt pulley is three grades of belt pulleys, corresponding respectively at three grades of belt pulleys on drive motors.
The spiral squeezing device of described spiral channel mixer is made up of extruding pipe, extrusion screw rod, extruder motor.Extrusion screw rod is arranged in extruding pipe, coordinates, is driven by extruder motor, be provided with sealing device between extruder motor and extruding pipe with extruding pipe small―gap suture.Extruding pipe is coordinated by bolt with pallet, and extruding pipe has the mouth leaking with pallet and expect that mouth is corresponding, and the material in agitator leaks material mouth by pallet and enters extruding pipe, and by screw rod rotary extrusion mixer, thus the automation realizing material is extruded.
Spiral channel mixer tool provided by the present invention has the following advantages and effect:
1, the present invention is provided with spiral channel on agitator, and heat is transferred in material by the water flowed at spiral channel, and heating effect is good, homogeneous heating.Bung is provided with temperature sensor, and act synergistically with water circulation system temperature control equipment, accurate temperature controlling is satisfactory for result.
2, the present invention realizes the elevating movement of agitator by removable main shaft, compares conventional hydraulic lowering or hoisting gear, this device due to moving-member few, low in energy consumption, do not need hydraulic system, volume is little, and structure is simple, avoids hydraulic system and inevitably reveals the pollution caused.
3, the present invention adopts spiral squeezing device, is combined rationally with agitator, does not need agitator mobile discharge, compact conformation.
4, agitator pallet of the present invention is rotatable, is convenient to assembling, and rotatable tray is convenient to maintenance when spiral squeezing device breaks down or recirculated water reveals.
Accompanying drawing illustrates:
Fig. 1 is three-dimensional structure diagram of the present invention (hiding top cover)
Fig. 2 is axonometric drawing of the present invention
Fig. 3 is rearview of the present invention (hiding top cover)
Fig. 4 is water channel schematic diagram of the present invention
Fig. 5 of the present inventionly extrudes structural representation
Fig. 6 is mobile main shaft device schematic diagram of the present invention
In above-mentioned figure: 1. base; 2. spiral squeezing device; 2001. extruding pipe; 2002 extrusion screw rods; 2003 extruder motors; 3. pallet; 3001. agitator pallet; 3002. bolt; 3003 pallet grippers; 4. agitator; 4001 spiral channels; 5. Stirring oar; 6. bung; 7. temperature sensor; 8. top cover; 9. main shaft sleeve; 10. Pulley shaft bearing; 11. belt pulleys; 12. main shafts; 13 gears; 14. belts; 15. head holders; 16. drive motors; 17. control systems; 18. columns; 19. water circulation feedwaies; 20. main axle moving motors; 21. pipe joints; 22. staving pipe joints; 22001 water inlets; 22002. delivery port.
Detailed description of the invention
As shown in Figure 1, 2, 3, spiral channel mixer is primarily of formations such as agitator 4, Stirring oar 5, removable main shaft 12, main shaft sleeve 9, drive motors 16, spiral squeezing device 2, water circle device 17, computer control and display units 16.
Water channel is located at agitator 4 body inner surface in the shape of a spiral as shown in Figure 4, the helix of water channel is the helix that two axis are equally spaced, establish a ring-type water channel to be connected as a single entity by two spiral channels in spiral channel 4001 one end, establish a water inlet 22001 and delivery port 22002 respectively at spiral channel 4001 other end.Recirculated water is provided by water circulation feedway 19, enters water inlet 22001 flow through spiral channel 4001 and get back to water tank from delivery port 22002 by pipeline.Circulating water temperature according to setting, can be heated to design temperature through water circulation feed system, thus realizes the heating to material in agitator.
Have leakage material mouth to leak with pallet in the middle of agitator 4 and expect that mouth is corresponding, pallet 3 and extrusion device 2 structure as shown in Figure 4, are made up of extruding pipe 2001, extrusion screw rod 2002, extruder motor 2003, agitator pallet 3001, bolt 3002, pallet grippers 3003.Material leaks material mouth from agitator pallet 3001 and enters extrusion device, and extrusion screw rod is rotated under extruder motor drives, and is extruded by material.Agitator pallet 3001 is fixed in pallet grippers 3003 by bolt 3002, and pallet grippers 3003 is axle hung type fixture, on clamping and column 18.By the height of adjusting tray fixture 3003 position adjustments agitator 3, there is can rotating as required of bolt 3002 structure event agitator pallet 3001.
The lifting of the paddle 5 of spiral channel mixer is realized by moving up and down of removable main shaft 12.Its structure as shown in Figure 3 and Figure 6, is moved by main axle moving motor 20 driven gear 13, and then makes main shaft sleeve 9 drive main shaft 12 to move upward downwards.Main shaft 12 upper end is that spline coordinates with belt pulley 11, thus make main shaft 12 move to a certain position, lower end still can normal delivery rotary motion.Bearing is had between belt pulley 11 and Pulley shaft bearing 10.Pulley shaft bearing 10 is fixed on head holder 15.
Operation principle of the present invention is: pour the material of required stirring into agitator 4, mixing time, heating-up temperature is set by control system 17, start, recirculated water after heating is flowed out by water circulation feedway 19, flow through spiral channel 4001 pairs of agitators 4 from water inlet 22001 to heat, by delivery port 22002 reflow tank.Main axle moving motor 20 driven gear 13 rotates, and paddle 5 and bung 6 is come downwards to main shaft 12 and main shaft sleeve 9 and is applicable to height.Drive motors 16 drives belt pulley 11 by belt 14 and then drives the material in paddle 5 pairs of agitators 4 to stir.In temperature sensor on bung 67 pairs of agitators 4, material is measured in real time, and measuring tempeature is presented in control system 17.As too high in temperature or occur other pathological system autostops.
The present invention is not limited to above form, and every any simple modification, on an equal basis change and modification done the present invention according to technical spirit of the present invention, all belongs to the scope of technical solution of the present invention.
Claims (5)
1. a spiral channel heated at constant temperature vertical mixer, primarily of agitator, Stirring oar, removable main shaft, main shaft sleeve, gear, drive motors, firm banking, spiral squeezing device, water circle device, computer control and display unit is formed, agitator wall is provided with double helix water channel and is connected with water circulation system, difference set temperature sensor in water circulation system and agitator tank, main axle moving motor is provided with in head holder, gear, packaged type main axle structure, its main shaft other end of packaged type main axle structure has long spline, coordinate with belt pulley, drive motors makes main shaft rotate by belt drive belt pulley, axle sleeve is provided with outside main shaft, bearing is provided with between axle sleeve and main shaft, sleeve outer surface side has tooth, sleeve outer surface tooth coordinates with gear, gear is driven by main axle moving motor, by the rotating forward reversion lifting spindle of motor, mixer base is provided with spiral squeezing device and completes the work of extruding.
2. a kind of spiral channel heated at constant temperature vertical mixer according to claim 1, agitator is made up of staving and casing, water channel is provided with between staving and casing, it is characterized in that: water channel is located at staving inner surface in the shape of a spiral, the helix of water channel is the helix that two axis are equally spaced, establish in spiral channel one end a ring-type water channel to be connected as a single entity by two spiral channels, establish a delivery port and water inlet respectively at the spiral channel other end.
3. a kind of spiral channel heated at constant temperature vertical mixer according to claim 1, be provided with in the middle of bottom agitator and Lou expect mouth, agitator has tray support agitator, and is provided with the water in-out port corresponding with agitator and leaks material mouth, and pallet water in-out port is connected with pipe joint.
4. a kind of spiral channel heated at constant temperature vertical mixer according to claim 1, water circulation system is made up of pump, motor, temperature sensor, and is provided with delivery port and is connected by pipe respectively at the corresponding water in-out port of pallet with water inlet.
5. a kind of spiral channel heated at constant temperature vertical mixer according to claim 1, spiral squeezing device is made up of extruding pipe, extrusion screw rod, extruder motor, it is characterized in that: extrusion screw rod is arranged in extruding pipe, coordinate with extruding pipe small―gap suture, driven by extruder motor, extruder motor and extruding pipe, be provided with sealing device between extrusion screw rod and extruding pipe, extruding pipe is coordinated by bolt with pallet, and extruding pipe has the mouth leaking with pallet and expect that mouth is corresponding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310345213.3A CN103691359B (en) | 2013-08-07 | 2013-08-07 | A kind of spiral channel heated at constant temperature vertical mixer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310345213.3A CN103691359B (en) | 2013-08-07 | 2013-08-07 | A kind of spiral channel heated at constant temperature vertical mixer |
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| Publication Number | Publication Date |
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| CN103691359A CN103691359A (en) | 2014-04-02 |
| CN103691359B true CN103691359B (en) | 2016-01-06 |
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| CN201310345213.3A Expired - Fee Related CN103691359B (en) | 2013-08-07 | 2013-08-07 | A kind of spiral channel heated at constant temperature vertical mixer |
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| CN104941499A (en) * | 2015-06-02 | 2015-09-30 | 刘影 | Movable emulsifying machine fixed player |
| CN105491808A (en) * | 2015-12-18 | 2016-04-13 | 重庆五福科技有限公司 | Package equipment |
| CN105854678A (en) * | 2016-04-25 | 2016-08-17 | 铜陵百锐设备配件有限公司 | Stirring device |
| CN106040049A (en) * | 2016-06-27 | 2016-10-26 | 安庆市微知著电器有限公司 | High-efficiency stirrer |
| CN105944603A (en) * | 2016-06-27 | 2016-09-21 | 安庆市微知著电器有限公司 | High-efficiency detachable stirrer |
| CN105944607A (en) * | 2016-06-27 | 2016-09-21 | 安庆市微知著电器有限公司 | Heating type stirring equipment |
| CN106166458A (en) * | 2016-06-27 | 2016-11-30 | 安庆市微知著电器有限公司 | A kind of stirrer with adjustable |
| CN105854698A (en) * | 2016-06-27 | 2016-08-17 | 安庆市微知著电器有限公司 | Water bath stirring equipment |
| CN106040057A (en) * | 2016-06-27 | 2016-10-26 | 安庆市微知著电器有限公司 | Water bath heating type stirring equipment |
| CN106268482B (en) * | 2016-08-30 | 2018-08-21 | 浙江安吉天洋滚塑设备有限公司 | Alternative expression double-station high efficiency Intelligent temperature-control pressurization agitator tank |
| CN111686614B (en) * | 2020-06-24 | 2022-07-12 | 济宁市圣奥精细化工有限公司 | Temperature-controllable stirrer for 1-aminoanthraquinone test |
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| CN116354778B (en) * | 2023-04-06 | 2024-06-14 | 大连橡胶塑料机械有限公司 | Automatic add horizontal kneader of row's material |
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| KR20090025012A (en) * | 2007-09-05 | 2009-03-10 | 웅진코웨이주식회사 | Apparatus of manufacturing a carbon bluck |
| CN202478881U (en) * | 2012-03-22 | 2012-10-10 | 厦门市豪尔新材料有限公司 | Cooling device of mixing tank |
| CN202497840U (en) * | 2012-01-19 | 2012-10-24 | 江门市阪桥电子材料有限公司 | Ink stirring and insulating device |
| CN203090806U (en) * | 2013-01-29 | 2013-07-31 | 福建省南安市天马行精细化工有限公司 | Glue mixing and stirring device |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1262226A2 (en) * | 2001-05-29 | 2002-12-04 | Hosokawa Micron B.V. | High intensive mixer |
| KR20090025012A (en) * | 2007-09-05 | 2009-03-10 | 웅진코웨이주식회사 | Apparatus of manufacturing a carbon bluck |
| CN202497840U (en) * | 2012-01-19 | 2012-10-24 | 江门市阪桥电子材料有限公司 | Ink stirring and insulating device |
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| CN103691359A (en) | 2014-04-02 |
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Granted publication date: 20160106 Termination date: 20170807 |