CN1789691B - Exhaust gas circulating valve - Google Patents
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Abstract
Description
【技术领域】【Technical field】
本发明是有关于一种废气循环阀(EGR Valve),特别是指一种由油门线所运动的废气循环阀。The present invention relates to an exhaust gas circulation valve (EGR Valve), in particular to an exhaust gas circulation valve moved by a throttle line.
【背景技术】【Background technique】
清新与洁净的空气品质是人类生活之基本要件,也是确保健康的要素之一。然而,由于我国经济发展迅速,交通工具繁多,排放气体所造成的污染,对空气品质影响甚钜。空气污染随着工业发展而日益严重,尤其在大型都会区,运输工具所排放之废气,使得人们健康遭受极严重危害。这其中,又以车辆为主要的空气污染物质来源。在环保意识抬头下,车辆废气排放所造成之空气污染,已成刻不容缓解决之课题。Fresh and clean air quality is the basic requirement of human life and one of the elements to ensure health. However, due to the rapid economic development of our country and various means of transportation, the pollution caused by exhaust gas has a great impact on air quality. Air pollution is becoming more and more serious with the development of industry, especially in large metropolitan areas, the exhaust gas emitted by transportation vehicles has seriously endangered people's health. Among them, vehicles are the main source of air pollutants. With the rising awareness of environmental protection, the air pollution caused by vehicle exhaust emissions has become an urgent problem to be solved.
参阅图1,习知用于汽车的废气再循环装置1是与汽车的引擎100连接,以减少NOx废气的产生量。Referring to FIG. 1 , a conventional exhaust
引擎100具有一供空气进入以帮助燃油燃烧的进气管200,及一供燃油燃烧后废气排放的排气管300。The
废气再循环装置1包含一电磁阀式的废气循环阀11,一控制废气循环阀11启闭作动之电子控制线(ECU)12、一连通排气管300的第一导气管13,及一与进气管200连通之第二导气管14。The exhaust
当电子控制线(ECU)12控制废气循环阀11作动开启时,第一导气管13与第二导气管14连通,引擎100中的部分废气便可先由排气管300进入第一导气管13,接着,由第一导气管13进入第二导气管14,最后再进入进气管200,适量的废气与新鲜空气混合后,再送入汽车引擎100中。When the electronic control line (ECU) 12 controls the exhaust
相对地,当电子控制线(ECU)12控制废气循环阀11关闭时,第一导气管13与第二导气管14之间并不相互连通。所以,此时引擎100中的废气便无法经由第一、二导气管13、14进入进气管200中,而直接由排气管300排离引擎100。In contrast, when the electronic control line (ECU) 12 controls the exhaust
由于引擎100所排放的废气中,有一部份的废气重新进入进气管200而与新鲜空气混合,再进入引擎中燃烧,而此废气中含有大量不可助燃的惰性气体(如二氧化碳),在燃烧时不会发生氧化作用,但却能吸收大量的热,因此,可以抑制引擎100作动时最高温度的降低,进而减少废气中氮氧化物(NOx)的产生量。Because in the exhaust gas discharged by the
但是,上述装设于汽车上的废气再循环装置1,因为排气管300的废气温度过高,容易使电磁式的废气再循环装置1之废气循环阀11作动不良,甚而停止作动,如此一来,便丧失了装设废气再循环装置1的意义。However, in the exhaust
参阅图2,另一习知的废气再循环装置2,则采用负压控制的方式作动,其包含一分别连通进气管500与排气管之排放道601的废气循环阀3,及一分别连通废气循环阀3与进气管500的转换控制单元4。Referring to Fig. 2, another known exhaust gas recirculation device 2 is actuated by means of negative pressure control, which includes an exhaust gas recirculation valve 3 respectively connected to the
废气循环阀3具有一阀体31、一封闭件32,以及一可控制封闭件32作动之膜片单元33。The exhaust gas recirculation valve 3 has a valve body 31 , a closure member 32 , and a diaphragm unit 33 which can control the movement of the closure member 32 .
阀体31界定出一作动空间311、一与作动空间311相连通的连接管312,及一废气流道313,废气流道313导入来自与排气管连通的排放道601的废气。The valve body 31 defines an actuation space 311 , a connecting pipe 312 communicating with the actuation space 311 , and an exhaust flow channel 313 . The exhaust flow channel 313 guides exhaust gas from the
封闭件32可被膜片单元33作动而带动,以封闭/开启废气流道313。The closing member 32 can be driven by the diaphragm unit 33 to close/open the exhaust flow channel 313 .
膜片单元33设置于作动空间311中,包含一可滑移地将该作动空间分隔成两部分的膜片331、一与膜片331相连结的弹性回复件332(在本例图示中以一弹簧为例说明),及一分别连结膜片331与封闭件32的连接杆333。Diaphragm unit 33 is arranged in the action space 311, includes a diaphragm 331 that can slidably separate this action space into two parts, and an elastic recovery member 332 connected with diaphragm 331 (shown in this example) A spring is used as an example for illustration), and a connecting rod 333 connecting the diaphragm 331 and the closing member 32 respectively.
转换控制单元4包含一分别连通阀体31之连接管312与引擎之进气管500的负压管41,及一设置于负压管41上的压力调节转换器42,压力调节转换器是可以调节补偿进气道的一负压力。The conversion control unit 4 comprises a negative pressure pipe 41 which communicates with the connecting pipe 312 of the valve body 31 and the
当节流阀700开度变大或变小时,进气管500的负压亦产生大小的变化,此时借助压力调节转换器42补偿负压,而使进气管500的负压大于弹性回复件332的回复力,而使膜片331滑移带动连接杆333,进而带动封闭件32向上位移,使得排离引擎的废气经由排放道601、废气流道313进入进气管500内,而与新鲜空气混合后,再送入引擎中。When the opening of the
由于以负压控制方式作动的废气再循环装置2之废气循环阀3安装在温度极高的引擎周边,因此,膜片331易因高温而损坏,使得废气再循环装置2的使用寿命不符使用需求;也因为负压式的废气循环阀3的工作环境是属于高温的工作环境,而必须选用耐高温的材质制备,也因此增加了生产制造成本。Since the exhaust gas recirculation valve 3 of the exhaust gas recirculation device 2 actuated by negative pressure control is installed around the extremely high temperature engine, the diaphragm 331 is easily damaged due to high temperature, making the service life of the exhaust gas recirculation device 2 unsuitable for use demand; also because the working environment of the negative pressure exhaust gas recirculation valve 3 is a high temperature working environment, and it must be made of high temperature resistant materials, which increases the manufacturing cost.
此外,由于进气管500的负压与膜片单元33之间必须额外加装使用压力调节转换器42调节补偿进气管500的负压力,以配合引擎作动需求,因而造成所需零件以及制造成本的增加。In addition, since the negative pressure of the
【发明内容】【Content of invention】
因此,本发明的目的,即是提供一种废气循环阀,借助油门线连结控制带动的机械控制式作动,以适时适量的控制预定废气导入引擎中配合引擎作动,以减少排放的Nox废气。Therefore, the object of the present invention is to provide an exhaust gas recirculation valve, which is controlled by a throttle cable to connect and control the mechanically controlled actuation, so as to guide the scheduled exhaust gas into the engine in a timely and appropriate amount to cooperate with the engine actuation, so as to reduce the NOx exhaust gas emitted. .
于是,本发明提供一种废气循环阀,其特征在于:该废气循环阀具有一阀体,该阀体界定出一设置空间、一连通该设置空间的第一流道,与一连通该设置空间的第二流道;及一封闭单元,可移动地设置在该设置空间中,且该封闭单元连接一与油门线连结的控制线。Therefore, the present invention provides an exhaust gas recirculation valve, which is characterized in that: the exhaust gas recirculation valve has a valve body, and the valve body defines a setting space, a first flow channel communicating with the setting space, and a first flow channel communicating with the setting space. the second channel; and a closed unit, which is movably arranged in the setting space, and the closed unit is connected with a control line connected with the accelerator line.
所述的废气循环阀,其特征在于:该设置空间包含一容置部、一自该容置部顶面向上延伸的设置部,及一自该容置部底面向下延伸的封闭部。The exhaust gas recirculation valve is characterized in that: the installation space includes an accommodating portion, an installation portion extending upward from the top surface of the accommodating portion, and a closing portion extending downward from the bottom surface of the accommodating portion.
所述的废气循环阀,其特征在于:该第一流道与该设置空间的该封闭部底面相连通,该第二流道与该设置空间之该容置部侧面相连通。The exhaust gas recirculation valve is characterized in that: the first flow channel communicates with the bottom surface of the sealing part of the installation space, and the second flow channel communicates with the side surface of the accommodating part of the installation space.
所述的废气循环阀,其特征在于:该封闭部自该容置部底面向下渐缩成锥形。The exhaust gas recirculation valve is characterized in that: the sealing portion tapers downward from the bottom of the accommodating portion to form a cone.
所述的废气循环阀,其特征在于:该封闭单元包含一滑动件、一自该滑动件底部向下设置的封闭件,及一与该滑动件连结的弹性回复件。The exhaust gas recirculation valve is characterized in that: the closing unit comprises a sliding part, a closing part arranged downward from the bottom of the sliding part, and an elastic recovery part connected with the sliding part.
所述的废气循环阀,其特征在于:该封闭件包括一与该滑动件相连结的第一封闭体、一自该第一封闭体底面更向下延伸的第二封闭体,及一自该第二封闭体底面更向下延伸的第三封闭体,该第二封闭体的外径自该第一封闭体渐向下渐缩,该第三封闭体的外径自该第二封闭体渐向下渐缩,该第二封闭体周面抵触该容置空间与该第一流道的连通开口,以使该第一流道与该设置空间不相连通。The exhaust gas recirculation valve is characterized in that: the closing member includes a first closing body connected to the sliding member, a second closing body extending downward from the bottom surface of the first closing body, and a second closing body extending from the bottom surface of the first closing body. The bottom surface of the second closing body is a third closing body extending downwards, the outer diameter of the second closing body is gradually tapered downward from the first closing body, and the outer diameter of the third closing body is gradually downward from the second closing body Tapering, the peripheral surface of the second closing body interferes with the communication opening between the accommodating space and the first flow channel, so that the first flow channel does not communicate with the installation space.
所述的废气循环阀,其特征在于:该第三封闭体自该第二封闭体底面向下渐缩成锥形。The exhaust gas recirculation valve is characterized in that: the third closing body tapers downward from the bottom surface of the second closing body into a tapered shape.
所述的废气循环阀,其特征在于:该弹性回复件是一弹簧。The exhaust gas recirculation valve is characterized in that the elastic return member is a spring.
所述的废气循环阀,其特征在于:该控制线是一钢线,该控制线与油门线同步连动。The exhaust gas recirculation valve is characterized in that: the control line is a steel line, and the control line is synchronously linked with the throttle line.
所述的废气循环阀,其特征在于:当该控制线不被油门线拉动时,该封闭单元藉该弹性回复件的回复力,令该封闭单元回复至封闭该第一流道。The exhaust gas recirculation valve is characterized in that: when the control wire is not pulled by the accelerator wire, the closing unit returns to close the first flow passage by the restoring force of the elastic recovery member.
本发明废气循环阀的功效在于借助油门线连结控制带动控制线,进而带动封闭单元,而适时适量的控制导入引擎的废气,进而减少引擎NOx废气的产生量,同时,也不受引擎排放废气高温的影响,而可提高使用寿命、维持正常作动。The effect of the exhaust gas recirculation valve of the present invention is to connect and control the control line with the help of the accelerator line, and then drive the closed unit to control the exhaust gas introduced into the engine in a timely and appropriate amount, thereby reducing the amount of NOx exhaust gas produced by the engine. At the same time, it is not affected by the high temperature of the exhaust gas emitted by the engine. Influenced by it, the service life can be improved and normal operation can be maintained.
【附图说明】【Description of drawings】
图1是一剖视图,说明习知用于汽车引擎之废气再循环装置;Fig. 1 is a sectional view illustrating a conventional exhaust gas recirculation device for an automobile engine;
图2是一剖视图,说明习知负压控制方式的废气再循环装置;Fig. 2 is a sectional view illustrating a conventional exhaust gas recirculation device with negative pressure control;
图3是一剖视图,说明本发明废气循环阀的一较佳实施例,并说明废气循环阀位在一封闭位置之状态;及Fig. 3 is a cross-sectional view illustrating a preferred embodiment of the exhaust gas recirculation valve of the present invention, and illustrates the state of the exhaust gas recirculation valve in a closed position; and
图4是一剖视图,示意图3之废气循环阀位在一连通位置之状态。Fig. 4 is a cross-sectional view showing the state of the exhaust gas recirculation valve in schematic diagram 3 in a communicating position.
【具体实施方式】【Detailed ways】
有关本发明之前述及其他技术内容、特点与功效,在以下配合参考图式之一个较佳实施例的详细说明中,将可清楚的呈现。The aforementioned and other technical content, features and effects of the present invention will be clearly presented in the following detailed description of a preferred embodiment with reference to the drawings.
在本发明被详细描述之前,要注意的是,在以下的说明内容中,类似的元件是以相同的编号来表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.
参阅图3、图4,本发明废气循环阀5的一较佳实施例,本实施例以用于把手式车辆之引擎(图未示出)上进行说明,进而减少引擎作动排放之NOx废气的产生量,减少造成空气污染的污染源。Referring to Fig. 3 and Fig. 4, a preferred embodiment of the exhaust
与习知相似,机车等把手式车辆的引擎具有一可提供新鲜空气进入的进气管500、一供燃油燃烧作用后产生之废气排放的排气管(图中未示出)、一与该排气管连接的排放道601,及一设置于进气管500中控制空气进入量的的节流阀700,节流阀700藉与把手800转动控制的油门线900控制调节开度,进而控制自进气管500进入引擎的空气量。Similar to the prior art, the engine of a handlebar vehicle such as a locomotive has an
废气循环阀5包含一阀体6、一封闭单元7,及一控制线8。The exhaust
阀体6略成筒状,界定出一设置空间61、一第一流道62,及一第二流道63。设置空间61包含一成圆孔形状的容置部611、一自容置部611顶面向上延伸的设置部612,及一自容置部611底面向下延伸的封闭部613,设置部612亦呈圆孔形状,且容置部611的轴径大于设置部612的轴径,封闭部613之轴径自容置部611渐向下渐缩而成锥形。第一流道62相反的两开口分别连通进气管500与设置空间61之封闭部613的底面,第二流道63相反的两开口分别连通排气管之排放道601与设置空间61之容置部611的侧面。The valve body 6 is roughly cylindrical, defining an
封闭单元7可移动地设置在设置空间61中,包含一滑动件71、一自滑动件71底部向下设置的封闭件72,及一与滑动件71连结的弹性回复件73。The
滑动件71配合设置空间61的设置部612的形状而呈圆柱状,自其底面向上凹陷形成有一容置槽711,且自容置槽711底部沿着一轴线形成一穿通顶面的穿孔712。The sliding
封闭件72包括一自滑动件71底面向下设置连结的第一封闭体721、一自第一封闭体721底面更向下延伸的第二封闭体722,及一自第二封闭体722底面更向下延伸的第三封闭体723,第二封闭体722自第一封闭体721底面渐向下缩成锥形,第三封闭体723自第二封闭体722底面渐向下缩成锥形。The closing
弹性回复件73是一弹簧,可压缩回复地容置在设置空间61之设置部612中,一端与滑动件71相连结。The
控制线8是一与油门线900相连结的钢线,相反于与油门线900连结之一端穿过弹性回复件73、滑动件71之穿孔712,而可调整地容设在容置槽711中,而使得转动把手800带动油门线900控制节流阀700的开度时,控制线8因与油门线900连结而可被同步带动而作动,进而带动封闭单元7在一封闭位置及一连通位置间来回移动。The control wire 8 is a steel wire connected with the
如图3所示,当把手800未转动带动油门线900及控制线8作动时,封闭单元7位于封闭位置,封闭件72之第二封闭体722的周面抵触于设容置空间61与第一流道62的连通开口,使得第一流道62与设置空间61不相连通,此时,废气由排放道601无法经由第二流道63、设置空间61之容置部611、第一流道62,而进入进气管500中。As shown in Figure 3, when the
如图4所示,当转动把手800以带动油门线900进而带动控制线8作动时,封闭单元71由控制线8带动自封闭位置渐向连通位置位移,滑动件71渐向上移动而压缩弹性回复件73,同时,容置空间61与第一流道62的连通开口因封闭件72之第二封闭体722的移动而相通,此时,废气自排放道601经由第二流道63、设置空间61之容置部611、第一流道62,而进入进气管500,再与新鲜空气混合进入引擎中;同时,借助第三封闭体723可以调控废气自容置部611进入第一流道62的量,进而以最佳混合比例的废气与新鲜空气进入引擎中,由于再次进入的废气中含有大量的二氧化碳(CO2)惰性气体,可以抑制引擎内之氧气浓度减低,控制燃烧温度之上升,使该引擎燃烧时之最高温度降低,所以可减少废气中氮氧化物(NOx)的产生量。As shown in Figure 4, when the
如图3所示,当把手800回复至未转动之原始位置时,封闭单元7借助弹性回复件73的弹性回复力推动滑动件71,进而带动封闭单元7回复至封闭位置,以封闭第一流道62。As shown in Figure 3, when the
由上述说明可知,本发明废气循环阀5是利用机械式的构造,以把手800转动控制可以调节节流阀700开度的油门线900作动,而同步控制与油门线900连结的控制线8,进而带动封闭单元7启闭第一流道62,而适时适量的控制导入引擎的废气量,进而减少引擎NOx废气的产生量,同时,废气循环阀5也较不受引擎排放废气高温的影响,而可提高使用寿命、维持正常作动,确实改善习知装设于汽车上的废气再循环装置1之电磁式的废气循环阀11,易因排放的废气温度过高,而致作动不良,甚而停止作动的缺点,以及负压控制方式作动的废气再循环装置2,其废气循环阀3因安装在温度极高的引擎周边,除必须使用较昂贵之耐高温材质制作,也易使膜片331因高温而损坏,而使得废气再循环装置2的使用寿命不符使用需求的缺点。It can be seen from the above description that the exhaust
综上所述,清新与洁净的空气品质是人类生活之基本要件,也是确保健康的要素之一。本发明废气循环阀5,借助机械式的构造,以油门线900控制作动控制线8,进而带动封闭单元7以适时适量地控制混合进入引擎的废气量,因此可以有效减少排放废气中之氮氧化物(NOx)的产生量,减少造成空气污染的污染源,确实能达到本发明之目的。To sum up, fresh and clean air quality is the basic requirement of human life and one of the elements to ensure health. The exhaust
但以上所述,仅为本发明之较佳实施例而已,当不能以此限定本发明的保护范围,即凡依本发明所作的简单的等效变化与修饰,皆仍属本发明保护范围之内。But the above is only a preferred embodiment of the present invention, and should not limit the protection scope of the present invention, that is, all simple equivalent changes and modifications made according to the present invention still belong to the protection scope of the present invention Inside.
Claims (8)
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| CN2004101007786A CN1789691B (en) | 2004-12-14 | 2004-12-14 | Exhaust gas circulating valve |
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| CN2004101007786A CN1789691B (en) | 2004-12-14 | 2004-12-14 | Exhaust gas circulating valve |
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| CN1789691B true CN1789691B (en) | 2010-04-28 |
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| JP2011522989A (en) * | 2008-06-12 | 2011-08-04 | パーキンズ エンジンズ カンパニー リミテッド | Exhaust gas mixing system |
| CN107061065B (en) * | 2017-04-28 | 2018-02-06 | 吉林大学 | Micro- pressurised exhaust gas circulating valve |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57181438A (en) | 1981-05-01 | 1982-11-08 | Toshiba Corp | Optical disc device |
| JPS5862350A (en) | 1981-10-08 | 1983-04-13 | Toyota Motor Corp | Exhaust-gas recirculation control device for diesel engine |
| JPS58206823A (en) | 1982-05-28 | 1983-12-02 | Aisin Seiki Co Ltd | Exhaust air regeneration control system of diesel engine with supercharger |
| CN2644688Y (en) * | 2003-09-10 | 2004-09-29 | 黄显华 | Negative pressure type position feedback pattern exhaust gas recirculation valve |
-
2004
- 2004-12-14 CN CN2004101007786A patent/CN1789691B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57181438A (en) | 1981-05-01 | 1982-11-08 | Toshiba Corp | Optical disc device |
| JPS5862350A (en) | 1981-10-08 | 1983-04-13 | Toyota Motor Corp | Exhaust-gas recirculation control device for diesel engine |
| JPS58206823A (en) | 1982-05-28 | 1983-12-02 | Aisin Seiki Co Ltd | Exhaust air regeneration control system of diesel engine with supercharger |
| CN2644688Y (en) * | 2003-09-10 | 2004-09-29 | 黄显华 | Negative pressure type position feedback pattern exhaust gas recirculation valve |
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