CN1788873A - Method and apparatus for producing heterotype tubing using steel plate - Google Patents
Method and apparatus for producing heterotype tubing using steel plate Download PDFInfo
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- CN1788873A CN1788873A CN 200510101756 CN200510101756A CN1788873A CN 1788873 A CN1788873 A CN 1788873A CN 200510101756 CN200510101756 CN 200510101756 CN 200510101756 A CN200510101756 A CN 200510101756A CN 1788873 A CN1788873 A CN 1788873A
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Abstract
The method and apparatus for producing irregular pipe with steel plate features that the steel plate is first machined to form one or several longitudinal slots, and then wound longitudinally and butt welded along the longitudinal edges. Before welding, the wound plate is wound onto a spindle, and during welding, it is driven to move linearly along the spindle with two rollers. Compared with available technology, the present invention has the advantages of simple technological process, high production efficiency and low production cost.
Description
Technical field:
The present invention relates to a kind of production method and device of tubing.
Background technology:
The production method that has the stainless steel heterotype tubing that embedding groove is installed on the existing cross section is on the basis of stainless pipe, pipe is suppressed by mould, distortion forms, and pipe generally is to curve tubulose by corrosion resistant plate, then bonding crack is welded, that is to say that the production that has the stainless steel heterotype tubing that embedding groove is installed on the cross section is made of two steps, at first be with the curved pipe that is connected into of steel plate, then, suppress through mould by pipe again, distortion forms heterotype tubing, this kind method complex process, the production cost height, efficient is low, and is difficult to produce the special-shaped section bar that has groove.
Summary of the invention:
Goal of the invention of the present invention is to provide the method and apparatus with steel plate production heterotype tubing that a kind of technology is simple, production efficiency is high, production cost is low, can process groove.
Method with steel plate production heterotype tubing of the present invention is to realize like this, earlier vertically process one or more than one grooves at banded steel plate, then banded steel plate dual-side butt joint is rolled, again with the butt joint of the both sides of rolled-up plate and weld together, during welding, earlier rolled-up sleeve-board is advanced on the plug consistent with the roll bending hole size, move along the plug straight line with the moving rolled-up plate of two or more roller straps then, simultaneously, will weld along the edge fit of the butt joint of the straight-line rolled-up plate of plug continuously with welder.Because during welding, rolled-up sleeve-board is advanced on the plug consistent with the roll bending hole size, move along the plug straight line with the moving rolled-up plate of two or more roller straps then, therefore, in the welding process, tubing can not be out of shape, welding edge can fringe margin, and can continuously rolled-up plate be welded into tubing, and working groove is to adopt general bending machinery or other ripe technologies to finish on banded steel plate, the processing technology maturation of working groove on sheet material, handling ease.
Here, the surface that drives the roller that rolled-up plate moves along the plug straight line matches with the surface of the rolled-up plate that is contacted, and like this, has just limited the distortion that may occur in the rolled-up plate welding process, has guaranteed the quality of finished section bar.
Here, in order to realize the quantity-produced requirement, the processing of the groove on the banded steel plate is come out by cold roll is cold rolling, its technical process is to realize like this, earlier with having shallow trapezoidal concavo-convex public affairs, female roll shuts out shallow trapezoidal, again on shallow trapezoidal basis with having dark trapezoidal concavo-convex public affairs, female roll shuts out trapezoidal deeply, at last on dark trapezoidal basis with having square concavo-convex public affairs, female roll shuts out square groove or uses on banded steel plate earlier and has the adjacent concavo-convex public affairs of two shallow arc, female roll shuts out adjacent two shallow arc groove, on two shallow arc grooves, use then and have an adjacent shallow arc, the concavo-convex public affairs of one dark arc, female roll shuts out an adjacent shallow arc groove, one dark arc groove, again at a shallow arc groove, on the one dark arc groove, with having an adjacent shallow arc, dark trapezoidal concavo-convex public affairs, female roll shuts out an adjacent shallow arc groove, dark dovetail groove, at last on dark dovetail groove with having square concavo-convex public affairs, female roll shuts out square groove.Owing to adopt the cold rolling process of gradual change, adopt simultaneously compensation mode (as by trapezoidal to square, utilize trapezoidal side to compensate the steel plate amount of the required increase of cold rolling square groove than the length length on square limit, perhaps the arc edge lengths of Li Yonging compensates the steel plate amount of the required increase of cold rolling square groove than the length length of straight flange), thereby guaranteed carrying out smoothly of cold rolling square groove, prevented the fringe margin that occurs in the cold-rolled process or the appearance of crack conditions.
Here, the base of the shallow dovetail groove that shuts out with concavo-convex male and female roll on the banded steel plate, dark dovetail groove is the arc limit, and shallow trapezoidal concavo-convex, the dark trapezoidal concavo-convex base on the corresponding concavo-convex male and female roll is an arc.Adopt the arc limit, can compensate sheet material required when rolling square groove on the banded steel plate effectively, make the wall thickness on the square groove consistent with other positions.
It is to realize like this that the plate dual-side is docked rolled-up technology, the male and female roll that with bending angle is the Y degree is with banded steel plate bending Y degree, and then plate is bent the X-Y-Z degree again with male and female roll one step or more than the step, be that the male and female roll of X bends the Z degree again with plate with bending angle at last, Y is the 10-35 degree, Z is the 3-10 degree, and X is the final angle of the required bending of plate.Adopt segmentation to bend continuously, first low-angle foldover, stage casing wide-angle bending then, low-angle bending more like this, through the bending more than three times or three times, can accurately bend plate at last, and dual-side can accurately dock.
Equipment with steel plate production heterotype tubing of the present invention is to realize like this, mainly constitute by the cold rolling moulding section and the welding portion that are arranged on the frame, cold rolling moulding section is successively by the groove roll stacks of driven by motor, outside bending roll stacks by driven by motor, inner edge bending roll stacks by driven by motor constitutes, the groove roll stacks is successively by two pairs or more from shallow to deep trapezoidal concavo-convex public affairs of having, female roll and at least one pair of have square concavo-convex public affairs, female roll constitutes, perhaps the groove roll stacks has adjacent concavo-convex public affairs of two shallow arc by a pair of successively, female roll, at least one pair of has an adjacent shallow arc, the concavo-convex public affairs of one dark arc, female roll, at least one pair of has an adjacent shallow arc, dark trapezoidal concavo-convex public affairs, female roll, at least one pair of has square concavo-convex public affairs, female roll constitutes, outside bending roll stacks has the public affairs that bending angle is a 5-35 degree bending edge by a pair of both sides successively, female roll, at least two pairs of both sides have the public affairs that bending angle progressively is increased to the bending edge of 80-90 degree, female roll constitutes, bending roll in outside all is provided with corresponding with groove on the pipe that is bent concavo-convex, inner edge bending roll stacks has the public affairs that bending angle is a 5-35 degree bending edge by a pair of both sides successively, female roll, at least two pairs of both sides have the public affairs that bending angle progressively is increased to the bending edge of 60-70 degree, female roll, it is that the female roll of the trapezoidal public roll of 75-85 and the T shape that matches with it constitutes that both sides have bending angle, the central roll width of the female roll of T shape and the bottom roller width of trapezoidal public roll match, the width of two avris rollers of the female roll of T shape matches with the two outer flanging width and the gradient of the pipe that is bent, the width of the both sides roller of trapezoidal public roll and gradient and the pipe that bent two in the width of flangings match, the bottom roller of trapezoidal public roll is provided with corresponding with groove on the pipe that is bent concavo-convex, welding portion is mainly by being fixed on the frame and plug that match with the pipe orifice that is bent, delivery roll by driven by motor, pad constitutes facing to the welding machine of pipe to edge fit, delivery roll is made up of two or more rollers, and the shape of the transfer surface of roller matches with the shape of the pipe that is contacted.During work, the groove roll stacks of a group or more in the cold rolling moulding section shuts out one or more groove continuously with the plate face, bending roll stacks in outside is folded into the 80-90 degree with two outer side edges of plate, inner edge bending roll stacks is folded into the 75-85 degree with the inner side edge of plate, delivery roll is with the finalize the design pipe of closure of dual-side butt joint of the plate of bending, and under the support of plug, welding machine welds the dual-side of butt joint.
For the size of the pipe that guarantees to bend meets the requirements, the back frame of delivery roll is provided with the sizing actuator.The sizing actuator was both accurately formulated the size of pipe, simultaneously, dragged pipe and carried forward.
Between sizing actuator and delivery roll, be provided with the soldered polishing machine, so that with the soldered polishing grinding.
Compared with the prior art the present invention has the advantage that technology is simple, production efficiency is high, production cost is low.
Description of drawings:
Fig. 1 is a process chart of the present invention;
Fig. 2 is with the roll process chart of groove onboard;
Plate outer side edges moulding process flow chart when Fig. 3 is bent into tubulose for plate;
Plate inner side edge moulding process flow chart when Fig. 4 is bent into tubulose for plate;
Fig. 5 is the structural representation of groove roll stacks;
Fig. 6 is the structural representation of outside, inner edge bending roll stacks;
Fig. 7 is the structural representation of welding portion;
Fig. 8 is the lateral plan of the delivery roll of Fig. 7.
The specific embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail:
As shown in Figure 1, the method that the banded corrosion resistant plate of usefulness of the present invention is produced heterotype tubing is to realize like this, add vertical worker at the banded corrosion resistant plate 2 of coming earlier and go out one or more than one grooves from uncoiler 1 conveying, then the butt joint of plate dual-side is rolled, again with the butt joint of the both sides of rolled-up plate and weld together, pass through weld grinding operation 3a at last, sizing drags operation 4, straightening operation 5a, square tube polishing process 3b, straightening operation 5b, cut off operation 6 and just obtain required finished product heterotype tubing, during welding, earlier rolled-up sleeve-board is advanced on the plug consistent with the roll bending hole size, move along the plug straight line with the moving rolled-up plate of two or more roller straps then, simultaneously, to weld along the edge fit of the butt joint of the straight-line rolled-up plate of plug continuously with welder, the surface that drives the roller that rolled-up plate moves along the plug straight line matches with the surface of the rolled-up plate that is contacted.
As shown in Figure 2, the processing of the groove 6 on the banded corrosion resistant plate 2 is come out by cold roll is cold rolling, its technical process is to realize like this, earlier with having shallow trapezoidal concavo-convex public affairs, female roll shuts out shallow trapezoidal 7 (as step a), again on shallow trapezoidal 7 basis with having dark trapezoidal concavo-convex public affairs, female roll shuts out dark trapezoidal 8 (as step b), at last on dark trapezoidal 8 basis with having square concavo-convex public affairs, female roll shut out square groove 9 (as step c) or (with) with having the adjacent concavo-convex public affairs of two shallow arc, female roll shuts out adjacent two shallow arc groove 10 (as step d), on two shallow arc grooves 10, use then and have an adjacent shallow arc, the concavo-convex public affairs of one dark arc, female roll shuts out an adjacent shallow arc groove, one dark arc groove 11 is (as step e), again at a shallow arc groove, on the one dark arc groove 11, with having an adjacent shallow arc, dark trapezoidal concavo-convex public affairs, female roll shuts out an adjacent shallow arc groove, dark dovetail groove 12 is (as step f), at last on dark dovetail groove with having square concavo-convex public affairs, female roll shuts out square groove 13 (as step g), use concavo-convex public affairs on the banded corrosion resistant plate 2, the shallow dovetail groove 7 that female roll shuts out, the base 14 of dark dovetail groove 8 is the arc limit, corresponding concavo-convex public affairs, shallow trapezoidal concavo-convex on female roll, dark trapezoidal concavo-convex base is an arc.
As shown in Figure 3, Figure 4, with banded corrosion resistant plate 2 both sides inner side edges 15, the rolled-up technology of outer side edges 16 butt joints is to realize like this, the male and female roll that with bending angle is the Y degree bends the Y degree (as the step a) of Fig. 3, Fig. 4 with plate, and then plate is bent the X-Y-Z degree again (as step b, the step c) of Fig. 3, Fig. 4 with male and female roll one step or more than the step, be that the male and female roll of X bends the Z degree (as the step d) of Fig. 3, Fig. 4 again with plate with bending angle at last, Y is the 10-35 degree, Z is the 3-10 degree, and X is the 75-90 degree.The polishing of butt welded seam for convenience, the outer side edges 16 of plate is bent into shallow arc (as shown in Figure 3), like this, behind the pipe welding fabrication, weld seam upwards arches up slightly and (as the step e) of Fig. 4, helps butt welded seam and polish fully, make its reinstatement by diameter-setting equipment then.
As Fig. 1, Fig. 5, shown in Figure 6, the equipment that the banded corrosion resistant plate of usefulness of the present invention is produced heterotype tubing is to realize like this, mainly constitute by the cold rolling moulding section 18 and the welding portion 19 that are arranged on the frame 17, cold rolling moulding section 17 is successively by the groove roll stacks 20 of driven by motor, outside bending roll stacks 21 by driven by motor, inner edge bending roll stacks 22 by driven by motor constitutes, as shown in Figure 5, groove roll stacks 20 is successively by two pairs or more from shallow to deep trapezoidal concavo-convex 23 public affairs of having, female roll is (as Fig. 5, the a roller, the b roller) and at least one pair of have square concavo-convex 25 public affairs, female roll is (as Fig. 5, the c roller) constitutes, perhaps groove roll stacks 20 is successively by a pair of concavo-convex 27 public affairs of adjacent two shallow arc that have, female roll is (as Fig. 5, the c roller), at least one pair of has an adjacent shallow arc, concavo-convex 29 public affairs of one dark arc, female roll is (as Fig. 5, the d roller), at least one pair of has an adjacent shallow arc, dark trapezoidal concavo-convex 31 public affairs, female roll is (as Fig. 5, the e roller), at least one pair of has square concavo-convex 33 public affairs, female roll is (as Fig. 5, the f roller) constitutes, outside bending roll stacks 21 has the public affairs that bending angle is a 5-35 degree bending edge 35 by a pair of both sides successively, female roll is (as Fig. 6, the a roller), at least two pairs of both sides have the public affairs that bending angle progressively is increased to the bending edge 37 of 80-90 degree, female roll constitutes ((as Fig. 6, the b roller, the d roller, the e roller), bending roll in outside all is provided with corresponding with groove on the pipe that is bent concavo-convex 39, inner edge bending roll stacks 22 has the public affairs that bending angle is a 5-35 degree bending edge 40 by a pair of both sides successively, female roll is (as Fig. 6, the c roller), at least two pairs of both sides have the public affairs that bending angle progressively is increased to the bending edge 42 of 60-70 degree, female roll is (as Fig. 6, the d roller, the e roller), it is that the female roll 46 of the trapezoidal public roll 45 of 75-85 side 44 and the T shape that matches with it constitutes (as Fig. 6 that both sides have bending angle, the f roller), central roll 47 width of the female roll 46 of T shape and bottom roller 48 width of trapezoidal public roll 45 match, two outer flanging width of the width of two avris rollers, 49 sides 44 of the female roll 46 of T shape and gradient and the pipe that bent match, the width of the both sides roller 50 of trapezoidal public roll 45 and gradient and the pipe that bent two in the width of flangings match, the central roll 47 of the female roll 46 of the bottom roller 48 of trapezoidal public roll 45 and T shape is provided with corresponding with groove on the pipe that is bent concavo-convex 39, public, female roll is provided with corresponding with groove on the pipe that is bent concavo-convex 39 (as Fig. 6, the c roller), as shown in Figure 7, welding portion is mainly by the plug 52 that is fixed on the frame 17 and matches with pipe 55 endoporus that bent, delivery roll 53 by driven by motor, pad constitutes facing to the welding machine 54 of pipe to edge fit, plug 52 is by plug pull bar 52a, on the plug pull bar fixed block 52b fixed frame 17, on the pipe 61 in welding machine 54 pad the place aheads, be provided with weld seam depression bar 62, be made up of two or more roller 53a at delivery roll 53, the shape of the transfer surface 53b of roller 53a matches with the shape of the pipe 55 that is contacted.As shown in Figure 1, the back frame 17 of delivery roll 53 is provided with sizing actuator 56.Be provided with soldered polishing machine 57 at sizing actuator 56 and 53 of delivery rolls.Be sequentially provided with on-line continuous pipe burnishing device 58, polishing back machine straightening device 59, shearing device 60 in sizing actuator 56 back.
Claims (10)
1, a kind of method of producing heterotype tubing with steel plate, it is characterized in that vertically processing one or more than one grooves at banded steel plate earlier, then the butt joint of plate dual-side is rolled, again with the butt joint of the both sides of rolled-up plate and weld together, during welding, earlier rolled-up sleeve-board is advanced on the plug consistent with the roll bending hole size, move along the plug straight line with the moving rolled-up plate of two or more roller straps then, simultaneously, will weld along the edge fit of the butt joint of the straight-line rolled-up plate of plug continuously with welder.
2, method of producing heterotype tubing with steel plate according to claim 1, the surface that it is characterized in that driving the roller that rolled-up plate moves along the plug straight line matches with the surface of the rolled-up plate that is contacted.
3, method of producing heterotype tubing with steel plate according to claim 1, the processing that it is characterized in that the groove on the banded steel plate is come out by cold roll is cold rolling, its technical process is to realize like this, earlier with having shallow trapezoidal concavo-convex public affairs, female roll shuts out shallow trapezoidal, again on shallow trapezoidal basis with having dark trapezoidal concavo-convex public affairs, female roll shuts out trapezoidal deeply, at last on dark trapezoidal basis with having square concavo-convex public affairs, female roll shuts out square groove or with having the adjacent concavo-convex public affairs of two shallow arc, female roll shuts out adjacent two shallow arc groove, on two shallow arc grooves, use then and have an adjacent shallow arc, the concavo-convex public affairs of one dark arc, female roll shuts out an adjacent shallow arc groove, one dark arc groove, again at a shallow arc groove, on the one dark arc groove, with having an adjacent shallow arc, dark trapezoidal concavo-convex public affairs, female roll shuts out an adjacent shallow arc groove, dark dovetail groove, at last on dark dovetail groove with having square concavo-convex public affairs, female roll shuts out square groove.
4, method of producing heterotype tubing with steel plate according to claim 3, it is characterized in that the shallow dovetail groove that shuts out with concavo-convex male and female roll on the banded steel plate, the base of dark dovetail groove are the arc limit, shallow trapezoidal concavo-convex, the dark trapezoidal concavo-convex base on the corresponding concavo-convex male and female roll is an arc.
5, according to claim 1 or 3 described methods of producing heterotype tubing with steel plate, it is characterized in that with bending angle be outer side edges, the inner side edge bending Y degree of the male and female roll of Y degree with plate, and then plate outer side edges, inner side edge are bent the X-Y-Z degree again with male and female roll one step or more than the step, be that the male and female roll of X bends the Z degree again with plate outer side edges, inner side edge with bending angle at last, Y is the 10-35 degree, Z is the 3-10 degree, and X is the final angle of the required bending of plate.
6, method of producing heterotype tubing with steel plate according to claim 5, the outer side edges that it is characterized in that plate is bent into shallow arc, and behind the pipe welding fabrication, weld seam upwards arches up slightly, butt welded seam carries out polishing grinding then, makes its reinstatement by diameter-setting equipment afterwards.
7, a kind of equipment of producing heterotype tubing with steel plate, it is characterized in that mainly constituting by the cold rolling moulding section and the welding portion that are arranged on the frame, cold rolling moulding section is successively by the groove roll stacks of driven by motor, outside bending roll stacks by driven by motor, inner edge bending roll stacks by driven by motor constitutes, the groove roll stacks is successively by two pairs or more from shallow to deep trapezoidal concavo-convex public affairs of having, female roll and at least one pair of have square concavo-convex public affairs, female roll constitutes, perhaps the groove roll stacks has adjacent concavo-convex public affairs of two shallow arc by a pair of successively, female roll, at least one pair of has an adjacent shallow arc, the concavo-convex public affairs of one dark arc, female roll, at least one pair of has an adjacent shallow arc, dark trapezoidal concavo-convex public affairs, female roll, at least one pair of has square concavo-convex public affairs, female roll constitutes, outside bending roll stacks has the public affairs that bending angle is a 5-35 degree bending edge by a pair of both sides successively, female roll, at least two pairs of both sides have the public affairs that bending angle progressively is increased to the bending edge of 80-90 degree, female roll constitutes, bending roll in outside all is provided with corresponding with groove on the pipe that is bent concavo-convex, inner edge bending roll stacks has the public affairs that bending angle is a 5-35 degree bending edge by a pair of both sides successively, female roll, at least two pairs of both sides have the public affairs that bending angle progressively is increased to the bending edge of 60-70 degree, female roll, it is that the female roll of the trapezoidal public roll of 75-85 and the T shape that matches with it constitutes that both sides have bending angle, the central roll width of the female roll of T shape and the bottom roller width of trapezoidal public roll match, two outer flanging width of the width of two avris rollers of the female roll of T shape and gradient and the pipe that bent match, the width of the both sides roller of trapezoidal public roll and gradient and the pipe that bent two in the width of flangings match, the bottom roller of trapezoidal public roll is provided with corresponding with groove on the pipe that is bent concavo-convex, welding portion is mainly by the plug that is fixed on the frame and matches with the pipe orifice that is bent, delivery roll by driven by motor, pad constitutes facing to the welding machine of pipe to edge fit, delivery roll is made up of two or more rollers, and the shape of the transfer surface of roller matches with the shape of the pipe that is contacted.
8, the equipment with steel plate production heterotype tubing according to claim 7 is characterized in that the back frame of delivery roll is provided with the sizing actuator.
9, according to claim 7 or 8 described equipment, it is characterized in that between sizing actuator and delivery roll, being provided with the soldered polishing machine with steel plate production heterotype tubing.
10 equipment with steel plate production heterotype tubing according to claim 9 is characterized in that sizing actuator back is sequentially provided with on-line continuous pipe burnishing device, polishing back machine straightening device, shearing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101017566A CN100376338C (en) | 2005-11-23 | 2005-11-23 | Method and apparatus for producing heterotype tubing using steel plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101017566A CN100376338C (en) | 2005-11-23 | 2005-11-23 | Method and apparatus for producing heterotype tubing using steel plate |
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| Publication Number | Publication Date |
|---|---|
| CN1788873A true CN1788873A (en) | 2006-06-21 |
| CN100376338C CN100376338C (en) | 2008-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2005101017566A Expired - Fee Related CN100376338C (en) | 2005-11-23 | 2005-11-23 | Method and apparatus for producing heterotype tubing using steel plate |
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