Background
In the production process of polyethylene and polypropylene, the polymerization reaction catalyst requires deep deoxidation of ethylene and propylene to ensure production.
The difficulty in deoxygenating olefins is that the double bonds in the olefins should not be destroyed while deoxygenating. While introducing polyethylene technology, China also purchases American UCC-1101 deoxidizer, the main component of which is Cu/SiO2Although the deoxidation depth is better (0.1ppm) and can meet the requirements of the polymerization process, the deoxidation capacity is small, the regeneration is frequent, the sintering is easy, the production is inconvenient, and the benefit is reduced. Meanwhile, the deoxidizer with low mechanical strength is seriously damaged by frequent regeneration, and the inactivation is accelerated. Therefore, the polyethylene industry urgently needs a high-efficiency deoxidizer which has excellent performance, low price and independent intellectual property rights in China to replace UCC-1101.
In the productionof polypropylene, about 40 percent of the output of China comes from small bulk polypropylene, the process is a unique process flow developed aiming at the utilization of refinery gas propylene in China, and the requirement on purification is more urgent because the oxygen content of the raw material propylene is high. No high-efficiency and high-selectivity deoxidizer product for propylene liquid phase deoxidation at home and abroad. In actual production, a nickel-based hydrogenation catalyst has only to be selected as a substitute for a deoxidizer, and therefore, the following disadvantages exist: firstly, the deoxidation depth is not enough, and the oxygen concentration in the raw material after purification is still more than 2ppm, thus greatly increasing the consumption of expensive polymerization catalyst, increasing the cost and reducing the product quality. Secondly, because nickel has typical hydrogen adsorption and hydrogenation performances, the hydrogen adsorption strength in the activation process is high, the hydrogen is not easy to blow off, and when the raw material propylene enters the purification tower, the side reaction of hydrogenation is easy to occur, and a large amount of reaction heat is released. Improper control can cause tower-burning accidents due to temperature runaway. The domestic urgent need for a high-efficiency and high-selectivity deoxidizer suitable for liquid-phase deoxidation of crude propylene.
The development of a novel high-efficiency deoxidizer is an urgent need in the polyolefin industry of China, and the institute of chemical and physical in the great chain of the Chinese academy of sciences explores from the beginning of the last 90 th century, so that the novel high-efficiency deoxidizer is successfully developed, is produced by great Saint Meyer chemical company, and meets the requirements of domestic users. The deoxidizer has good deoxidizing effect and high deoxidizing capacity. However, when the activation regeneration temperature is required to be less than or equal to 200 ℃ in the polyethylene production process, the deoxidation capacity of the manganese deoxidizer is reduced, and the application range has certain limitation. On the basis, the invention also discloses a nano deoxidizer, which endows the product with new functions.
Disclosure of Invention
The invention aims to provide a nano deoxidizer composition and a synthesis method thereof, which are used for preparing nano MnCO3Starting from the nano MnCO3The surface treatment of the said process can raise surface activity and the nano deoxidant is synthesized through the design of the recipe.
The technical scheme of the invention is as follows:
a nano deoxidant composition contains nano MnCO as main active body3And adding ZnO and Cu2O active component, which takes diatomite, alumina or high alumina cement as a support carrier; nano MnCO in weight portion360-90 parts by MnO; ZnO and Cu27-20 parts of O respectively; 0-40 parts of diatomite, alumina or high alumina cement and 2-30 parts of other auxiliary agents.
The auxiliary agent adopts a conventional auxiliary agent and comprises 1-25 parts of surface treating agent and 1-5 parts of binder.
The surface treating agent is polyethylene diketone, polyethylene glycol or polycarbonate; the binder is a polyglycol.
The synthesis method of the nano deoxidizer comprises the following steps:
1) common manganese carbonate (manganese ore powder) is adopted as a raw material, and the nano MnCO is synthesized by acid dissolution3;MnCO3The purity is more than or equal to 99 percent, the surface ofthe powder is organically treated by a surface treating agent, and the particle size distribution D90 is less than or equal to 100 nm;
2) nano MnCO3Adding intoZnO、Cu2O and adhesive, grinding, rolling ball and roasting to obtain the product.
In the step 1), the manganese carbonate is dissolved by hydrochloric acid to generate MnCl2After, with NH4HCO3Titration reaction, the two materials have the same titration speed and the molar ratio of 1: 2, stirring is carried out during the reaction, the temperature is 40-100 ℃, and the constant temperature is keptThe time is 1-4 hours.
In the step 2), the materials are mixed in a stirring mixer, processed into balls by using a roller granulator, and then roasted at the temperature of 300-450 ℃ for 1-4 hours to obtain black pellets with the shape of phi 3-5mm, wherein the surface of the deoxidizer is smooth and flat.
The weight percentage of Mn as an active component in the deoxidizer is 22-44%.
The ZnO and Cu2O and other active components, and a commercial product.
The invention has the following beneficial effects:
(1) nano MnCO3The preparation technique of (1).
The technology adopts common manganese carbonate raw material which is abundant in China and is easily obtained as manganese resource, firstly uses hydrochloric acid to dissolve the common manganese carbonate raw material, and then uses the common manganese carbonate raw material and NH4HCO3Carrying out the same-speed titration reaction, and adding quantitative polyethylene dione to obtain nano MnCO with the purity of more than 99 percent and surface activation treatment3. The technology is not reported in the literature at present.
(2) The formula design technology of the nano deoxidizer.
Adopts nano MnCO3ZnO and Cu are selected as active components2O, etc. as a support carrier. The optimum weight percentage of the active metal Mn is determined to be 22-44%. The nano deoxidizer designed by the formula has the following technical characteristics: the method is suitable for purifying olefin serving as a raw material in the polyolefin industry, and high-selectivity deoxidation is performed without damaging double-bond compounds; the deoxidation depth is deep, and the residual oxygen can be less than or equal to 0.1 ppm; the deoxidation capacity is high, and the oxygen amount per gram of deoxidizer can be 15-30 mL; the heat-resistant temperature is high, and sintering failure does not occur at 450 ℃; the service life is more than or equal to 5 years.
Detailed Description
As shown in FIG. 1, a conventional manganese carbonate raw material is dissolved with hydrochloric acid and then mixed with NH4HCO3Carrying out the same-speed titration reaction, and adding polyethylene glycol to obtain nano MnCO3In the dried MnCO3In (1), ZnO and Cu are added2O, adhesive, diatomite, alumina, high-alumina cement, etc. and through grinding, rolling and roasting to obtain the nanometer deoxidant. The invention relates to the prepared nano MnCO3Is a main active component, and is added with proper carriers and auxiliary agents to realize the high-efficiency selective removal of impurity oxygen in the polyolefin synthesis process, and simultaneously olefin double is not damagedA key. The deoxidizer utilizes the nanometer size effect, improves the deoxidizing activity of active components, and has the characteristics of low activation regeneration temperature, high deoxidizing capacity, deep deoxidizing depth, long service cycle, wide application range and the like. The high selectivity is reacted with oxygen to generate high valence oxide and realize deep deoxidation; after the catalyst is out of work, the catalyst can be activated by hydrogen to regenerate and recover the deoxidation activity.
Example 1
The method comprises the following steps: nano MnCO3Preparation of
The reaction formula is as follows:
a: 0.5mol of manganese carbonate is added into 30ml of water, and hydrochloric acid is dripped according to the molar ratio of 1: 2;
b: adding 250ml of water into 1.0mol of ammonium bicarbonate; the molar ratio of the manganese carbonate to the ammonium bicarbonate is 1: 2;
c: 5g of polyethylene glycol (surface treatment agent) was added to 100ml of water.
Placing C into a reaction bottle (with 2 dripping ports) equipped with high-speed stirring, heating to 40 deg.C for dissolving completely, dripping A, B into C at constant speed of 1 drop/second, and stirring at high speed100-120 r/min), reacting at 40 ℃ for 1 hour, filtering the generated white precipitate, washing with deionized water until no chloride ion exists, and spray drying to obtain 30-100 nm MnCO3。
Step two: synthesis of nano deoxidant
Weighing 80 g of nano MnCO subjected to surface treatment310g of ZnO and 10g of Cu2O, 20 g of diatomaceous earth, 1 g of polyethylene glycol (binder) was added and ground in a grinding dish.
Step three: preparation of nano deoxidant
Rolling the ground mixture into balls in a ball rolling device, wherein the particle size is phi 3-5mm, roasting in a furnace type reactor, and treating at 300 ℃ for 2 hours to obtain the product.
Example 2
The method comprises the following steps: nano MnCO3Preparation of
The reaction formula is as follows:
a: 0.5mol of manganese carbonate is added into 30ml of water, and hydrochloric acid is dripped according to the molar ratio of 1: 2;
b: adding 250ml of water into 1.0mol of ammonium bicarbonate; the molar ratio of the manganese carbonate to the ammonium bicarbonate is 1: 2;
c: 3g of polyethylene glycol (surface treatment agent) was added to 100ml of water.
Placing C into a reaction bottle (with 2 dropping ports) equipped with high-speed stirring, heating to 40 deg.C for complete dissolution, respectively dropping A, B into C at constant speed of 1 drop/second, reacting at 40 deg.C for 2 hr under high-speed stirring (rotation speed of 100 plus 120 rpm), filtering the generated white precipitate, washing with deionized water until no chloride ion is generated, and spray drying to obtain 30-100 nm MnCO3。
Step two: synthesis of nano deoxidant
Weighing 90 g of nano MnCO315 g of ZnO and 10g of Cu2O, 10g of aluminous cement, 2 g of polyethylene glycol (binder) was added and ground in a grinding dish.
Step three: preparation of nano deoxidant
Rolling the ground mixture into balls in a ball rolling device, wherein the particle size is phi 3-5mm, roasting in a furnace type reactor, and treating at 350 ℃ for 3 hours to obtain the product.
Example 3
The method comprises the following steps: nano MnCO3Preparation of
The reaction formula is as follows:
a: 0.5mol of manganese carbonate is added into 30ml of water, and hydrochloric acid is dripped according to the molar ratio of 1: 2;
b: adding 250ml of water into 1.0mol of ammonium bicarbonate; the molar ratio of the manganese carbonate to the ammonium bicarbonate is 1: 2;
c: 6g of polyethylene dione (surface treating agent) was added to 100ml of water.
Placing C into a reaction bottle (with 2 dropping ports) equipped with high-speed stirring, heating to 40 deg.C for complete dissolution, respectively dropping A, B into C at constant speed of 1 drop/second, reacting at 40 deg.C for 3 hr under high-speed stirring (rotation speed of 100 plus 120 rpm), filtering the generated white precipitate, washing with deionized water until no chloride ion is generated, and spray drying to obtain 30-100 nm MnCO3。
Step two: synthesis of nano deoxidant
Weighing 100 g of nano MnCO315 g of ZnO and 15 g of Cu2O, 5gof alumina, 2 g of polyethylene glycol (binder) were added and ground in a grinding dish.
Step three: preparation of nano deoxidant
Rolling the ground mixture into balls in a ball rolling device, wherein the particle size is phi 3-5mm, roasting in a furnace type reactor, and treating at 400 ℃ for 4 hours to obtain the product.
Example 4
The method comprises the following steps: nano MnCO3Preparation of
The reaction formula is as follows:
a: 0.75mol of manganese carbonate is added into 30ml of water, and hydrochloric acid is dripped according to the molar ratio of 1: 2;
b: adding 1.5mol of ammonium bicarbonate into 250ml of water; the molar ratio of the manganese carbonate to the ammonium bicarbonate is 1: 2;
c: 10g of polyethylene dione were added to 100ml of water.
Placing C into a reaction bottle (with 2 dropping ports) equipped with high-speed stirring, heating to 40 deg.C for complete dissolution, respectively dropping A, B into C at constant speed of 1 drop/second, reacting at 40 deg.C for 4 hr under high-speed stirring (rotation speed of 100 plus 120 rpm), filtering the generated white precipitate, washing with deionized water until no chloride ion is generated, and spray drying to obtain 30-100 nm MnCO3。
Step two: synthesis of nano deoxidant
Weighing 80 g of nano MnCO38 g of ZnO and 8 g of Cu2O, 1 g of polyethylene glycol (binder) was added and ground in a grinding dish.
Step three: preparation of nano deoxidant
Rolling the ground mixture into balls in a ball rolling device, wherein the particle size is phi 3-5mm, roasting in a furnace type reactor, and treating at 450 ℃ for 2 hours to obtain the product.