CN1772454A - Fast mold forming method - Google Patents
Fast mold forming method Download PDFInfo
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- CN1772454A CN1772454A CN 200410052104 CN200410052104A CN1772454A CN 1772454 A CN1772454 A CN 1772454A CN 200410052104 CN200410052104 CN 200410052104 CN 200410052104 A CN200410052104 A CN 200410052104A CN 1772454 A CN1772454 A CN 1772454A
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- prototype
- mold
- lid
- rapid forming
- benevolence
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Abstract
The fast mold forming method includes the following steps: 1. carving the product prototype; 2. copying to making the secondary prototype and secondary inner core cover, and making the lower mold frame and upper mold seat; 3. fixing the secondary prototype and the secondary inner core cover on the mold seat and mounting the lower mold frame and lower mold locking fittings; 4. forming lower mold; 5. opening the mold to disassemble the secondary inner core cover; 6. mounting the upper mold seat with the secondary inner core cover disassembled and upper mold locking fittings; 7. forming the upper mold; and 8. opening the mold to disassemble the lower mold frame, the upper mold seat and the secondary prototype to obtain required mold. The present invention has the advantages of saving in cost, high consistency of made mold and high quality of formed product.
Description
Technical field
The present invention relates to the method for a kind of forming method of mould, particularly a kind of rapid forming mold.
Background technology
As everyone knows, conventional at present mould manufacturing method has three kinds: processing type manufacture method, cast moulding manufacture method and electroforming manufacture method.
These three kinds of mould manufacturing method all need complex surfaces treatment process and higher equipment requirement, and simultaneously, uniformity is not high when manufacturing batch sign indicating number mould together, and the product error is bigger.In addition, in die manufacture, must use interfacial agents.At last, the mould of producing is because its material is difficult for processing when scrapping.
In view of this, providing a kind of method of rapid forming mold is necessity to overcome above-mentioned shortcoming in fact.
Summary of the invention
Based on the deficiencies in the prior art, the object of the present invention is to provide a kind of method of rapid forming mold, the mould degree of consistency height of can save cost, producing and do not have defective by the product of its moulding.
The method of a kind of rapid forming mold of the present invention comprises the steps: that (1) scribe the product entity prototype; (2) according to the product entity prototype, replicated product time prototype, inferior interior benevolence lid, and make low mold frame and upper bolster; (3) product time prototype, inferior interior benevolence lid are fixed in upper bolster, low mold frame and counterdie locked mode accessory are installed then; (4) moulding counterdie; (5) die sinking dismounting time interior benevolence lid; (6) upper bolster and the patrix locked mode accessory that unloads after next interior benevolence is covered is installed; (7) moulding patrix; (8) die sinking dismounting low mold frame, upper bolster and product time prototype obtain die needed.
In the present invention, each forming step of described method carries out under vacuum state.Wherein, the inferior prototype of replicated product, inferior interior benevolence lid can be realized by duplicating 1: 1 soft master mold of assembling, perhaps realize by electroforming master mold shell, 1: 1 first master mold of assembling.Described product time prototype, inferior in the benevolence lid adopt that heatproof more than 400 ℃, coefficient of thermal expansion are little, the strong and unyielding property of tool, easily cut the material of disassembling and make.In one embodiment, described material is a silicon rubber.
In the present invention, described upper and lower mould 41 indeformable by 180 ℃ of normality constant temperature, be not stained with the material of glue, acid and alkali-resistance, the strong and unyielding property of tool and make.Described upper and lower mould is by pressure injection, ejaculation or reperfusion mode moulding.
After adopting the present invention, at first,, described product time prototype and upper and lower mould do not duplicate moulding from mould because being, thereby its upper and lower mould position entirely accurate, adaptation is high.In addition, the present invention realizes producing in batches with the sign indicating number mould according to the reproducible a plurality of products of volume production needs time prototype, and the dimensions of each mould is in full accord, does not have error.The more important thing is, in forming process, need not to use interfacial agents, the few flow liner of finished surface, pore-free, the easily demoulding by forming mould of the present invention.For some material, as polyurethane (PU), effect is more obvious, and can at room temperature produce, thereby has shortened cool time, has improved production efficiency.Simultaneously, mold materials used in the present invention is beneficial to environmental protection scrapping after simple process can be recycled.
Description of drawings
Fig. 1 is the schematic diagram of a product used in the present invention time embodiment of prototype;
Fig. 2 is the schematic diagram of an embodiment of benevolence lid in used in the present invention time;
Fig. 3 is the schematic diagram of an embodiment of upper bolster used in the present invention;
Fig. 4 is the schematic diagram of an embodiment of low mold frame used in the present invention;
Fig. 5-Figure 10 is the schematic diagram of each technology of production mould flow process of the present invention;
Figure 11 is the schematic diagram of the mould after the moulding.
The specific embodiment
Further set forth the present invention below in conjunction with accompanying drawing.
The method of a kind of rapid forming mold of the present invention comprises the steps: that (1) scribe the product entity prototype; (2) according to the product entity prototype, replicated product time prototype, inferior interior benevolence lid, and make low mold frame and upper bolster; (3) product time prototype, inferior interior benevolence lid are fixed in upper bolster, low mold frame and counterdie locked mode accessory are installed then; (4) moulding counterdie; (5) die sinking dismounting time interior benevolence lid; (6) upper bolster and the patrix locked mode accessory that unloads after next interior benevolence is covered is installed; (7) moulding patrix; (8) die sinking dismounting low mold frame, upper bolster and product time prototype obtain die needed.
In one embodiment of the invention, with reference to figure 1-4, product time prototype label is 21, and inferior interior benevolence lid label is 20, and the upper bolster label is 30, and the low mold frame label is 31.
In step (2), replicated product time prototype 21, inferior in benevolence lid 20 can adopt following dual mode: 1) by duplicating 1: 1 soft master mold of assembling replicated product time prototype 21, inferior in benevolence lid 20; (2) by electroforming master mold shell, assembling 1: 1 just master mold and replicated product time prototype 21, inferior in benevolence lid 20.Wherein, make described product time prototype 21, inferior in the material of benevolence lid 20 should adopt that heatproof more than 400 ℃, coefficient of thermal expansion are little, the strong and unyielding property of tool, easily cut the material of disassembling, for example, silicon rubber.
With reference to figure 5, in step (3), at first product time prototype 21, inferior interior benevolence lid 20 are fixed on the upper bolster 30; Then, with reference to figure 6, low mold frame 31 and locked mode accessory (not shown) are installed.Then, in step (4), with reference to figure 7, moulding counterdie 41.In the present invention, described counterdie 41 can be by mode moulding such as pressure injection, ejaculation, perfusions, wherein, described counterdie 41 used materials need 180 ℃ of normality constant temperature indeformable, be not stained with the material of glue, acid and alkali-resistance, the strong and unyielding property of tool, for example, nylon, plastic-steel, ABS materials such as (acrylonitrile-butadiene-styrene (ABS)s), perhaps low-melting-point metal such as tin, ashbury metal etc.
In step (5), with reference to figure 8, die sinking and pull down time from upper bolster 30 in benevolence lid 20; Then, in step (6),, install die holder 30 and locked mode accessory (not shown) with reference to figure 9.In step (7), with reference to Figure 10, moulding patrix 42.Equally, described patrix 42 can be by mode moulding such as pressure injection, ejaculation, perfusions, and its material therefor is identical with counterdie 41, enumerates no longer one by one at this.With reference to Figure 11, in step (8), die sinking dismounting low mold frame 31, upper bolster 30 and product time prototype 21 obtain die needed.
In one embodiment of the invention, above-mentioned each molding flow process is all carried out under vacuum, in addition, because the shrink material is hanged down in being that each molding flow process is selected for use, therefore equal proportion is duplicated decorative pattern and lines fully, and guarantee undistorted, thereby solved the difficulty of mould making process.In addition,, described product time prototype and upper and lower mould do not duplicate moulding from mould because being, thereby its upper and lower mould position entirely accurate, adaptation is high.
In addition, the present invention realizes producing in batches with the sign indicating number mould according to the reproducible a plurality of products of volume production needs time prototype, and the dimensions of each mould is in full accord, does not have error.
The more important thing is, in forming process, need not to use interfacial agents, the few flow liner of finished surface, pore-free, the easily demoulding by forming mould of the present invention.More obvious for polyurethane (PU) effect, and can at room temperature produce, thereby shortened cool time, improved production efficiency.Simultaneously, mold materials used in the present invention is beneficial to environmental protection scrapping after simple process can be recycled.
Above disclosed only is preferred embodiment of the present invention, can not limit the present invention's interest field certainly with this, and therefore the equivalent variations of being done according to the present patent application claim still belongs to the scope that the present invention is contained.
Claims (7)
1. the method for a rapid forming mold is characterized in that comprising the steps: that (1) scribe the product entity prototype; (2) according to the product entity prototype, replicated product time prototype, inferior interior benevolence lid, and make low mold frame and upper bolster; (3) product time prototype, inferior interior benevolence lid are fixed in upper bolster, low mold frame and counterdie locked mode accessory are installed then; (4) moulding counterdie; (5) die sinking dismounting time interior benevolence lid; (6) upper bolster and the patrix locked mode accessory that unloads after next interior benevolence is covered is installed; (7) moulding patrix; (8) die sinking dismounting low mold frame, upper bolster and product time prototype obtain die needed.
2. the method for rapid forming mold according to claim 1, it is characterized in that: each forming step of described method carries out under vacuum state.
3. the method for rapid forming mold according to claim 1 and 2 is characterized in that: replicated product time prototype, inferior in the benevolence lid can realize by duplicating 1: 1 soft master mold of assembling, perhaps realize by electroforming master mold shell, 1: 1 first master mold of assembling.
4. the method for rapid forming mold according to claim 3 is characterized in that: described product time prototype, inferior in the benevolence lid adopt that heatproof more than 400 ℃, coefficient of thermal expansion are little, the strong and unyielding property of tool, easily cut the material of disassembling and make.
5. the method for rapid forming mold according to claim 4, it is characterized in that: described material is a silicon rubber.
6. the method for rapid forming mold according to claim 5 is characterized in that: described upper and lower mould 41 is indeformable by 180 ℃ of normality constant temperature, be not stained with the material of glue, acid and alkali-resistance, the strong and unyielding property of tool and make.
7. the method for rapid forming mold according to claim 4, it is characterized in that: described upper and lower mould is by pressure injection, ejaculation or reperfusion mode moulding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200410052104 CN1772454A (en) | 2004-11-08 | 2004-11-08 | Fast mold forming method |
Applications Claiming Priority (1)
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CN 200410052104 CN1772454A (en) | 2004-11-08 | 2004-11-08 | Fast mold forming method |
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CN1772454A true CN1772454A (en) | 2006-05-17 |
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CN 200410052104 Pending CN1772454A (en) | 2004-11-08 | 2004-11-08 | Fast mold forming method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104144774A (en) * | 2012-02-23 | 2014-11-12 | 斯奈克玛 | Method for producing equipment for moulding by resin transfer |
CN112388873A (en) * | 2016-05-10 | 2021-02-23 | 富士胶片株式会社 | Method for manufacturing mold with concave pattern and method for manufacturing pattern sheet |
-
2004
- 2004-11-08 CN CN 200410052104 patent/CN1772454A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104144774A (en) * | 2012-02-23 | 2014-11-12 | 斯奈克玛 | Method for producing equipment for moulding by resin transfer |
US9522486B2 (en) | 2012-02-23 | 2016-12-20 | Snecma | Method of producing tooling for resin transfer molding |
CN112388873A (en) * | 2016-05-10 | 2021-02-23 | 富士胶片株式会社 | Method for manufacturing mold with concave pattern and method for manufacturing pattern sheet |
CN112388873B (en) * | 2016-05-10 | 2022-06-17 | 富士胶片株式会社 | Method for manufacturing mold with concave pattern and method for manufacturing pattern sheet |
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