CN1759765A

CN1759765A - Forming device for hollow deli or sandwich deli, and machine for forming the deli.

Info

Publication number: CN1759765A
Application number: CNA200510048561XA
Authority: CN
Inventors: 胡长聚
Original assignee: Individual
Current assignee: Individual
Priority date: 2005-11-18
Filing date: 2005-11-18
Publication date: 2006-04-19
Anticipated expiration: 2025-11-18
Also published as: CN100444756C

Abstract

An apparatus for shaping the hollow (or sandwich) food is composed of a connecting frame for connecting it with a food shaping and preparing machine, a drive wheel, a pair of shaping rollers, and oil-filling die or stuffing feeding unit. Said food shaping and preparing machine consists of machine frame, motor, speed-reducing mechanism, and a recess for connecting said apparatus.

Description

Hollow or filled product shaped device and food molding machine

One, technical field: the present invention relates to the hollow of a kind of food processing field or filled product shaped device and food molding machine.

Two, background technology: especially in middle backlands district, noodles and dumpling are a kind of food that welcome by broad masses in China, and almost the every household all likes eating, in the past in the rural area, be manual operations mostly, cumbersome, bothersome, effort is along with the quickening of social rhythm, the increase of employment pressure, oneself often make dumpling by hand, noodles are just unrealistic, also have many medium and small restaurants, the quick-frozen food industry, manpower processing dumpling, the rice dumpling, efficient is extremely low.In order to adapt to the needs in market, what relatively early popularize is flour stranding machine, large-scale, medium and small noodles processing enterprise and the vast family of being dispersed throughout, and it is much more convenient and swift to eat noodles.Along with The development in society and economy, people's living standard is improved, material life is greatly abundant, has occurred macaroni on the market, because its mouthfeel is good, boil easily, processing is fast, saves time, thereby gets consumer reception very much, the machinery that has thereupon occurred various processing macaronis on the market, and the relevant apparatus of some producing filled food.But because a variety of causes, the processing equipment of macaroni or filled product such as dumpling, the rice dumpling etc. is not popularized, even some large-scale food processing enterprises, still adopt original manual method to make dumplings, roll into a ball Lantern Festival, though some special processing equipments or multi-functional process equipment are arranged, as some domestic machine for preparing dumpling or noodle, multifunctional belt filling food processing machine, but many owing to complex structure, the cost height causes to be difficult to promote, make the production of hollow or filled product be difficult to industrialization, mechanization, production efficiency is low, the labor strength height.The disclosed a kind of hollow noodles machine of for example Chinese utility model patent (patent No. is 98214549.7), comprise that a pair of press bonding roller closes a pair of roller of cutting of its below, advantage is to adopt the pressing mode to replace the mode of production of extrusion molding, shortcoming is structure or more complicated, be difficult to the existing supporting use of flour stranding machine with family, limit it and apply, generally do not popularized.And present common food processing machinery, mostly be upper and lower structure, be the pressure surface roller above, be cutting roller below, there are not the charging mechanism of hollow or filled product shaped device or the installation site of shaping mould on the frame mostly.

Three, summary of the invention:

Technical problem to be solved by this invention: the defective that exists at the current hollow noodles of background technology, dumpling processing unit (plant) and can't with existing noodles processing unit (plant) matching problem, a kind of hollow or filled product shaped device and food molding machine simple in structure are proposed.

The technical solution adopted in the present invention:

A kind of hollow or filled product shaped device; contain link; on link, be fixed with a pair of forming roll that is pressed into; on link, be mounted with and refuel hollow mould or with filling mechanism; refuel hollow mould or be positioned at filling mechanism and be pressed into forming roll top; be pressed into the pressing and forming mode structure body that is provided with coupling on the roll body of forming roll; refuel hollow mould or be complementary correspondingly with the discharging opening of filling mechanism and shaping moudle structure body on being pressed into forming roll, the described forming roll that is pressed into is connected with food processing machinery by transmission mechanism.

Described hollow or filled product shaped device, described pressing and forming mode structure body is to be located at two mating recess on the roll body that is pressed into forming roll, refueling hollow mould top is cell body, the cell body bottom has the hole, reinforced hollow mould lower end is provided with the hollow forming post of broach shape, hollow mold forming post or be hollow cylinder, correspondence are positioned at and are pressed into coupling groove center position on the forming roll, the hole connection that its hollow and hollow die cavity body bottom is offered.

Described hollow or filled product shaped device, be pressed into forming roll and be combined with and send face roller or cutting roller with two respectively, be pressed into the forming roll transmission mechanism and adopt gear, send face roller or cutting roller gear and two to be pressed into forming roll and be connected, send the roll shaft of face roller or cutting roller to be fixed on the link by its roll shaft two ends.

Described hollow or filled product shaped device, described pressing and forming mode structure body be evenly distributed on two roll bodies that are pressed into forming roll, groove that coupling is shaped as oblate sphere shape or ball shape after fastening, be fixed on being located on the link and be pressed into pairing each groove location in forming roll top with each discharging opening of filling mechanism, contain hopper and material extrusion screw feeder with filling mechanism, on the hopper two side wall panels, material extrusion screw feeder one end is provided with drive and is pressed into forming roll and is connected the material extrusion screw feeder by bearing fixing.

Described hollow or filled product shaped device, the described forming roll that is pressed into is oval cylinder, one of them is a drive roll, one is driven voller, the roll shaft two ends of driven voller are provided with the compression spring on the link, driven voller extruding compression spring produces displacement during two roller relative motions, and being located at two, to be pressed into pressing and forming mode structure body on the roll body of forming roll be that spaced apart, coupling is shaped as the sheet rhombogen after fastening, or is the groove of sheet trigone.

Described hollow or filled product shaped device, being pressed into forming roll is the cylinder bodily form, or for cutting cone shape, the material extrusion device is a piston material extrusion device, or is leaf spring material extrusion device.

Described hollow or filled product shaped device, transmission mechanism is gear or chain gear transmission, perhaps is jointed gear unit; Be pressed into forming roll or wherein an end of drive roll be movably installed with rocking arm and handle.

Described hollow or filled product shaped device, charging mechanism and format roll are split type, are respectively equipped with transmission mechanism and are connected with food processing machinery; Dough sheet is one-sidedly to advance face or for advancing face in both sides, perhaps be provided with guide roller, and guide roller is fixed on the link and is pressed into the interlock of forming roll coupling.

A kind of food molding machine, contain described hollow or filled product shaped device and frame, motor mounting is at the bottom or the middle part of frame, the fixing reducing gear that is connected with the electric-motor drive wheel on frame, corresponding reducing gear outputting power wheel is provided with the mounting groove that hollow or filled product shaped device are installed in the outside of frame, hollow or filled product shaped device is positioned in this mounting groove, the engagement of the outputting power of its driving wheel and described reducing gear wheel; The mounting groove of hollow or filled product shaped device is installed or is upper and lower two.

Described food molding machine, top in frame is provided with hopper, the lower end of hopper is provided with the plate of sealing discharging opening, the agitator arm that is located at the hopper inner chamber is installed on the hopper two side by bearing and seal, agitator arm is connected with the electric-motor drive wheel by the drive of its rotating shaft one end, bottom correspondence at frame elevating hopper discharging opening is equipped with the pressure surface roller, the pressure surface roller is connected with reducing gear outputting power wheel by the coupling drive, and driving wheel and described pressure surface roller drive hollow or the filled product shaped device mesh.

Positive beneficial effect of the present invention:

1, the present invention is by the improvement to common flour stranding machine cutting roller; on its structure, install hollow mould additional or with filling mechanism; on roll body, be provided with the shaping mould of processing different food products; reach the purpose of a tractor serves several purposes, simple in structure, cost is low, diverse in function; easy to use; can be used for large-scale food processing machinery or family's noodles processing machine, need not overlapping investment, do not increase the weight of financial burden.

2, the hollow or filled product shaped device one end roll shaft of the present invention is provided with rocking arm and handle, is fixed on the dining table, adopts on-the-spot dough sheet, can use separately, process sandwich or cored foods such as macaroni, dough sheet or the rice dumpling, dumpling, dish angle, adaptability is strong, be convenient to promote, durable in use.

3, food molding machine of the present invention changes on the basis of original noodles processing machine, change that former travelling gear is upper and lower to be installed as the transverse horizontal transmission, hollow or filled product shaped device provides the space for supporting use, made things convenient for operation, can select to use motor-driven stirring and surface function as required, perhaps manually use the good dough sheet of pressure surface roll-in, re-use the food that hollow or filled product shaped device or cutting roller process to be needed, easy to use, do not increase cost, satisfy diversified demand, have market prospects preferably.

Four, description of drawings:

Fig. 1: one of hollow or filled product shaped device plan structure schematic diagram

Fig. 2: one of local structure for amplifying schematic diagram of press bonding roller interface

Fig. 3: one of hollow or filled product shaped device side-looking structural representation shown in Figure 1

Fig. 4: two of hollow or filled product shaped device side-looking structural representation shown in Figure 1

Fig. 5: two of the local structure for amplifying schematic diagram of press bonding roller interface

Fig. 6: two of the local structure for amplifying schematic diagram of press bonding roller interface

Fig. 7: filled product shaped device sectional structure schematic diagram

Fig. 8: the hollow or filled product shaped device side-looking structural representation of oval press bonding roller

Fig. 9: oval press bonding roller hollow or filled product shaped device roll shaft and link syndeton schematic diagram

Figure 10: the hollow or filled product shaped device side-looking structural representation of truncated cone press bonding roller

Figure 11: one of food molding machine structural representation

Figure 12: two of food molding machine structural representation

Five, the specific embodiment:

Embodiment one: referring to Fig. 1; Fig. 2; Fig. 3; hollow or the filled product shaped device of the present invention contains link 19; transmission mechanism and be fixed on the link the hollow mould of oiling or with filling mechanism 2; its difference with existing common noodles molding cutter roller is: the fixing hollow mould or with filling mechanism 2 of refueling on link 19; hollow mould or be pressed into the pressing and forming mode structure body that forming roll 1 roll body is provided with coupling with filling mechanism 2 bottoms; present embodiment pressing and forming mode structure body is to be located at two mating recess that are pressed on the roll body 1 of forming roll; in order to make macaroni; promptly be illustrated in figure 2 as two and be pressed into forming roll junction partial enlarged drawing; be carved with " U " shape groove 4-1 on the roller; another roller is provided with the cutting knife tooth 5 that mates with " U " shape groove gap and stretches out the macaroni shaping groove 4-2 that certain-length cooperates with " U " shape bottom land semicircle cambered surface; refueling hollow mould lower end is provided with the shaping column 6 of broach shape; by shaping column 6 one lateral processes the dough sheet bar 10 that cuts is extruded groove; under the shaping groove 4-2 of another roller effect; extrude macaroni; hollow mold forming post 6 is positioned at coupling groove center position; the hollow mould top cell body that refuels can be contained oil or oily salt mixing material; during the processing macaroni, oily or oily salt; the hole 3 that the seasoning matter mixing material is offered along the cell body bottom splashes into the hollow cavity of macaroni along shaping column.7 expression dough sheets among the figure.Transmission mechanism adopts gear, being pressed into forming roll 1 roll shaft 8 is fixedly mounted on the link 19 by bearing block, gear by its roll shaft two ends is connected, and this is pressed into forming roll and is connected and installed supporting use by link 19 and corresponding driving cog spoke structure and food processing machinery.

Embodiment two, three: respectively referring to Fig. 1, Fig. 4, Fig. 5 and Fig. 1, Fig. 4, Fig. 6, this two embodiment is substantially with embodiment one, difference is: the hollow or filled product shaped device of embodiment one is the one-sided face that advances, present embodiment is that face is advanced in both sides, two are pressed into the forming roll faying face is respectively two semicircles or half elliptic cavity, and shaping column 6 each post tooth of broach shape just in time are added in two and are pressed in the middle of two semicircles of forming roll faying face or the half elliptic cavity; Embodiment two is with the difference of embodiment three: embodiment two pressing groove both sides are provided with cutting knife tooth 5-1, embodiment three is that two roller upper grooves are directly to molded, on Connection Block, be equipped with cooperate with press bonding roller send face roller or cutting roller 9, driven voller 1-1 is a composite roll, skin 11 materials that cooperate with the drive roll cutting knife are rubber, material is soft, cuts out dough sheet and does not connect cutter.Number in the figure is identical with the identical representative meaning of embodiment one, does not repeat, and 10-1 is the hollow noodles behind the pressing and forming among the figure, and the oiling on comb teeth shape shaping column 6 centre bores and the hollow mould of charging mechanism or the hole 3 of oily salt mixture are connected.

Embodiment four: referring to Fig. 7, number in the figure is identical with embodiment one, represents meaning identical, does not repeat.Present embodiment and embodiment one difference are: present embodiment is the filled product shaped device, it is pressed into forming roll shaping moudle structure body and is pressed on the roll body of forming roll for being distributed in two, after fastening, coupling is shaped as oblateness or circular groove 17, in order to the processing dumpling, sandwich foods such as the rice dumpling, being fixed on each discharging opening 13 with filling mechanism 2 on the link is located at and is pressed into pairing each groove location in forming roll 1 roll body top, contain hopper 12 and material extrusion screw feeder 15 with filling mechanism, material extrusion screw feeder 15 is fixed on hopper 12 two side wall panels by its power transmission shaft 14, and material extrusion screw feeder one end is provided with transmission mechanism and is pressed into forming roll and is connected.

Embodiment five: referring to Fig. 8, Fig. 9, number in the figure is identical with embodiment one, four, represents meaning identical, does not repeat.Present embodiment and embodiment four differences are, the former advances face for bilateral, present embodiment is the one-sided face that advances, roll body 1 is oval cylinder, it is oval that roll shaft two ends gear mesh should be, one of them is a drive roll, one is driven voller, roll shaft 8-1 one end of two driven vollers in link 19 both sides respectively is provided with compression spring 16, driven voller roll shaft 8-1 and spring 16 place the cavity groove of offering on the link, driven voller extruding compression spring 16 produced displacement when the cavity groove connected adjustment screw 18, the two roller relative motions of adjusting the spring elasticity outward, and it is spaced apart being located at the two pressing and forming mode structure bodies that are pressed on the forming roll roll body 1, coupling is shaped as oblate sphere after fastening, certainly also can be spheroidal, the sheet rhombus, square, or the leg-of-mutton coupling groove of sheet, in advancing the process of face, dough sheet enters shaping mould, feeding mechanism is released filling on the dough sheet of falling in the shaping mould groove 17 simultaneously, along with the rotation of roll body, pressing dough sheet and filling are produced the sandwich food finished product.

Embodiment six: referring to Figure 10, number in the figure is identical with embodiment four, represents meaning identical, does not repeat.Present embodiment is the one-sided face that advances, roll body 1 is the truncated cone body, can be the truncated cone roll body that two or several roll bodies are provided with dumpling matched shape shaping groove 17 links to each other, different with embodiment four is, cooperates with roll body to be provided with cutting roller, and corresponding every group of coupling groove is cut into dough sheet the dough sheet of certain width, along with roll body rotates, dough sheet rotation falls into respective slot, is extruded thereupon and is molded food product together with before falling into wherein filling.

Embodiment seven: referring to Figure 11, food molding machine of the present invention, contain organic frame 32, motor (not drawing among the figure) is installed in the bottom of frame, the fixing reducing gear that is connected with the electric-motor drive wheel on frame 32, outputting power wheel 28 at the corresponding reducing gear in the outside of frame 32 is provided with the mounting groove 21 that hollow or filled product shaped device 20 are installed, hollow or filled product shaped device 20 is positioned in this mounting groove 21, the driving wheel of hollow and filled product shaped device 20 connects electric-motor drive and takes turns 31 with the outputting power of described reducing gear wheel 28 engagements, the input drive 27 of reducing gear.Hollow or filled product shaping mould difference according to using can process macaroni, or dumpling, food such as the rice dumpling.Also the pressure surface roller can be installed in the food molding machine mounting groove 21 of the present invention, the flour particle of manually becoming reconciled grinds into dough sheet, after the dough sheet moulding, changes the Noodles cutter roller, cuts out noodles, at this moment, is fixed with following dustpan groove on the frame.

Embodiment eight: referring to Figure 12, number in the figure is identical with embodiment seven, represents meaning identical, does not repeat.Present embodiment food molding machine, be with the difference of embodiment seven: be provided with hopper 25 on the top of frame 32, the lower end of hopper 25 is provided with the plate 24 of sealing discharging opening 29, the agitator arm that is located at hopper 25 inner chambers is installed on the hopper two side by bearing and seal, agitator arm is connected with electric-motor drive wheel 31 by the drive 22 of its rotating shaft one end, bottom correspondence at the discharging opening 29 of frame 32 elevating hoppers 25 is equipped with pressure surface roller 23, pressure surface roller 23 is connected (not drawing among the figure) by the coupling drive with reducing gear outputting power wheel, pressure surface roller 23 be provided with regulate gap between roll body adjustment handle 30, driving wheel hollow or the filled product shaped device meshes with described pressure surface roller drive.Perhaps pressure surface roller 23 directly connects the drive 22 of electric-motor drive wheel 31 or agitator arm by gear pair mechanism.22 for being located at the feeding cover of hopper 25 1 sides among the figure, and the top and the hopper that also can be located at hopper 25 flexibly connect.

Embodiment nine: referring to Figure 11, present embodiment is substantially with embodiment seven, and its difference is, the mounting groove of hollow or filled product shaped device is installed or is upper and lower two, wherein pressure surface roller and food format roll can be installed respectively; The charging mechanism and the format roll of perhaps split type hollow or filled product shaped device, their driving wheel are taken turns engagement with the outputting power of reducing gear respectively.Can be provided with the installing rack of portable hopper on the frame, the hopper agitator arm is connected with the outputting power wheel or the electric-motor drive of reducing gear.

Claims

1, a kind of hollow or filled product shaped device; contain link; on link, be fixed with a pair of forming roll that is pressed into; it is characterized in that: on link, be mounted with and refuel hollow mould or with filling mechanism; refuel hollow mould or be positioned at filling mechanism and be pressed into forming roll top; be pressed into the pressing and forming mode structure body that is provided with coupling on the roll body of forming roll; refuel hollow mould or be complementary correspondingly with the discharging opening of filling mechanism and shaping moudle structure body on being pressed into forming roll, the described forming roll that is pressed into is connected with food processing machinery by transmission mechanism.

2, hollow or filled product shaped device according to claim 1, it is characterized in that: described pressing and forming mode structure body is to be located at two mating recess on the roll body that is pressed into forming roll, refueling hollow mould top is cell body, the cell body bottom has the hole, reinforced hollow mould lower end is provided with the hollow forming post of broach shape, hollow mold forming post or be hollow cylinder, correspondence are positioned at and are pressed into coupling groove center position on the forming roll, the hole connection that its hollow and hollow die cavity body bottom is offered.

3, hollow or filled product shaped device according to claim 2, it is characterized in that: be pressed into forming roll and be combined with and send face roller or cutting roller with two respectively, be pressed into the forming roll transmission mechanism and adopt gear, send face roller or cutting roller gear and two to be pressed into forming roll and be connected, send the roll shaft of face roller or cutting roller to be fixed on the link by its roll shaft two ends.

4, hollow or filled product shaped device according to claim 1, it is characterized in that: described pressing and forming mode structure body be evenly distributed on two roll bodies that are pressed into forming roll, groove that coupling is shaped as oblate sphere shape or ball shape after fastening, be fixed on being located on the link and be pressed into pairing each groove location in forming roll top with each discharging opening of filling mechanism, contain hopper and material extrusion screw feeder with filling mechanism, on the hopper two side wall panels, material extrusion screw feeder one end is provided with drive and is pressed into forming roll and is connected the material extrusion screw feeder by bearing fixing.

5, hollow or filled product shaped device according to claim 4, it is characterized in that: the described forming roll that is pressed into is oval cylinder, one of them is a drive roll, one is driven voller, the roll shaft two ends of driven voller are provided with the compression spring on the link, driven voller extruding compression spring produces displacement during two roller relative motions, and being located at two, to be pressed into pressing and forming mode structure body on the roll body of forming roll be that spaced apart, coupling is shaped as the sheet rhombogen after fastening, or is the groove of sheet trigone.

6, hollow or filled product shaped device according to claim 4 is characterized in that: being pressed into forming roll is the cylinder bodily form, or for cutting cone shape, the material extrusion device is a piston material extrusion device, or is leaf spring material extrusion device.

7, according to each described hollow or filled product shaped device of claim 1～6, it is characterized in that: transmission mechanism is gear drive, perhaps is chain gear transmission, perhaps is jointed gear unit; Be pressed into forming roll or wherein an end of drive roll be movably installed with rocking arm and handle.

8, hollow or filled product shaped device according to claim 7, it is characterized in that: charging mechanism and format roll are split type, are respectively equipped with transmission mechanism and are connected with food processing machinery; Dough sheet is one-sidedly to advance face or for advancing face in both sides, perhaps be provided with guide roller, and guide roller is fixed on the link and is pressed into the interlock of forming roll coupling.

9, a kind of food molding machine, contain claim 1 described hollow or filled product shaped device and frame, motor mounting is at the bottom or the middle part of frame, it is characterized in that: the fixing reducing gear that is connected with the electric-motor drive wheel on frame, corresponding reducing gear outputting power wheel is provided with the mounting groove that hollow or filled product shaped device are installed in the outside of frame, hollow or filled product shaped device is positioned in this mounting groove, the engagement of the outputting power of its driving wheel and described reducing gear wheel; The mounting groove of hollow or filled product shaped device is installed or is upper and lower two.

10, food molding machine according to claim 9, it is characterized in that: the top in frame is provided with hopper, the lower end of hopper is provided with the plate of sealing discharging opening, the agitator arm that is located at the hopper inner chamber is installed on the hopper two side by bearing and seal, agitator arm is connected with the electric-motor drive wheel by the drive of its rotating shaft one end, bottom correspondence at frame elevating hopper discharging opening is equipped with the pressure surface roller, the pressure surface roller is connected with reducing gear outputting power wheel by the coupling drive, and driving wheel and described pressure surface roller drive hollow or the filled product shaped device mesh.