CN1742585A - Instant New-year-cake processing method and its extruding-formation apparatus - Google Patents
Instant New-year-cake processing method and its extruding-formation apparatus Download PDFInfo
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- CN1742585A CN1742585A CN 200510056588 CN200510056588A CN1742585A CN 1742585 A CN1742585 A CN 1742585A CN 200510056588 CN200510056588 CN 200510056588 CN 200510056588 A CN200510056588 A CN 200510056588A CN 1742585 A CN1742585 A CN 1742585A
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Abstract
The processing method of convenience (fast food) New Year cake (made of glutinous rice flour) includes the following steps: preparing raw materials, uniformly mixing raw materials, cooking, press forming by means of press forming machine, film-forming, vacuum packaging, heating and sterilization, then bagging or boxing and seating. The press-forming machine is formed from fixed plate, positioning plate, inner layer tube and mold nozzle plate, etc.
Description
Technical field
The invention belongs to a kind of processing method and rice cake extrusion molding apparatus of food, the processing method and the rice cake extrusion molding apparatus that relate to a kind of convenience (fast food) rice cake, especially to adopt glutinous rice or waxy corn be a kind of processing method of primary raw material (fast food) easy to process rice cake and be used for the vacuum-packed extrusion molding apparatus of rice cake.
Background technology
At present, domestic known rice cake is to sell with in bulk or vacuum-packed back, must be through boiling, fry the rear edible, and extremely inconvenient.Vacuum-packed rice cake is with slivering packing or section back packing, and the rice cake of section final vacuum packing must separate with plastic sheeting or other films between sheet and the sheet, otherwise be bonded to piece behind pasteurization, and this processing method efficient is not high.Chinese patent application 97101465.5 has proposed a kind of method for making rushfood New-Year cake sheet made from glutinous rice flour, it is characterized in that: be primary raw material with ground rice, poach is rolling slivering on milling train, section moulding final vacuum packing or oven dry on slicer then.There are several problems in this processing method: (1) does not solve the problem that is bonded into piece between rice cake sheet and the sheet when pasteurization; (2) only proposing with ground rice is primary raw material, clearly not proposing must be based on amylopectin, glutinous rice that amylose content is low or waxy corn are primary raw material, and adopt the rice cake of other rice processing more because of amylose content, rice cake is after depositing a period of time, the amylose of gelatinization produces brings back to life rice cake instant edible weak effect; (3) the rice cake sheet after oven dry in 80-120 minute, is difficult to rehydration when soaking in boiling water in drying unit, does not have to make things convenient for eating effect.
Summary of the invention
Main purpose of the present invention is: overcome the deficiency in the above-mentioned technology, thereby provide a kind of by being primary raw material with glutinous rice or waxy corn, appropriately use the processing method of convenience (fast food) rice cake of food auxiliary material;
Another object of the present invention is: a kind of extrusion molding apparatus that is specifically designed to rice cake processing is provided.
The processing method of a kind of convenience (fast food) rice cake
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals:
A, rice is worn into powder more than 80 orders.
B, press 100 parts in ground rice (weight), alginate 0.5-10 part, water 35-50 part are evenly mixed to be made into and are closed material.Close material package draw together close the material one, close the material two.
C, will close material and add thermal maturation.Add thermal maturation in the above temperature of 90 degree.
D, slaking closed material through moulding of rice cake extrusion molding apparatus or directly extrusion modling.With slaking close material one, close material two import in two extruders respectively or two extrusion chambers that are spaced of same extruder in push, and extrude through extrusion molding apparatus of the present invention, make and close two attached equably values of material in closing material one surface.Also can extrude from a New Year cake preparation machine with closing material two, be extruded into band shape, strip or column rice cake, the thickness of banded rice cake is 1-5mm.Extrusion modling in described comprises manual extrusion modling.
E, the rice cake of moulding is cut apart, handled and washing with the calcium salt soln of concentration 0.5-20%.
F, the packing of the rice cake after will cutting apart, handling, clean.Can carry out vacuum packaging or gas flush packaging.
G, the rice cake sterilization processing after will packing.Adopt pasteurization, temperature is controlled at 100-130 ℃.
H, the rice cake after the sterilization processing and fork (chopsticks), seasoning bag are put into container or sack inner packing together.
Technical scheme of the present invention can also be further perfect, and as preferably, described alginate is sodium alginate, potassium alginate, ammonium alginate.
As preferably, described calcium salt is calcium chloride, calcium dihydrogen phosphate, Tri-Compress.
As preferably, the described material package of closing contains and closes material one, closes material two, its composition and weight proportion:
A, close the material one: pressed ground rice 100 minutes, water 35-50 part is evenly mixed.
B, close the material two: pressed ground rice 100 minutes, alginate 0.5-10 part, water 35-50 part is evenly mixed.
As preferably, described ground rice is the mixture of glutinous rice flour, glutinous rice flour and glutinous corn powder.
As preferably, described one or more mixtures 0.1-5 part of closing in the alpha-cyclodextrin that comprises in the material by weight ratio, beta-schardinger dextrin-, gamma-cyclodextrin, the δ-cyclodextrin, one or more mixtures 0.05-5 part in agar, gellan gum, hot gel, methylcellulose, the hydroxypropyl methylcellulose.To improve the quality of rice cake, softening when impelling rice cake edible.
The kind of horn of plenty rice cake increases the nutrition of rice cake, and the described nutriment that can add in the material by weight being difficult for bringing back to life below 50 parts that closes is as meat, protein-based, dietary fiber etc.
A kind of rice cake extrusion molding apparatus
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: be vertically installed with many inner tube in the fixed head that is provided with two charging apertures, described inner tube is arranged side by side mutually, and has same charging aperture; Between the outer wall of described inner tube, be interconnected, and have another identical charging aperture; Lower end at described fixed head is provided with molder nozzle plate.
Technical scheme of the present invention can also be further perfect, and as preferably, described inner tube is installed on the location-plate, and it is identical with inner tube quantity that described location-plate is provided with, the hole of bore unanimity.
As preferably, described molder nozzle plate is provided with the hole that adapts with ozzle position, inner tube lower end and shape.
As preferably, the internal diameter of described inner tube has up big and down small tapering, and its cross sectional shape is circular, flat or other geometry.
As preferably, the ozzle outer wall of described inner tube is tapering, and there is certain clearance in the hole on itself and the molder nozzle plate.
Beneficial effect of the present invention is:
The present invention is a primary raw material with glutinous rice or waxy corn, appropriately uses the food auxiliary material, handles after extrusion molding again, rice cake can not bondd when high temperature sterilization, and the rice cake that is processed into can preserve the long period, be edible after brewing the short time with boiling water, convenient and healthy, soft good to eat.
Rice cake extrusion device of the present invention is simple in structure, and the production efficiency height not only is fit to rice cake processing technology of the present invention, also is suitable for the extrusion molding of conventional rice cake.
Description of drawings
Accompanying drawing 1 is an extrusion molding apparatus structure principle chart of the present invention;
Accompanying drawing 2 is a kind of inner tube cast enlarged drawings of the present invention;
Accompanying drawing 3 is another kind of inner tube cast enlarged drawings of the present invention.
The specific embodiment
The processing method of a kind of convenience (fast food) rice cake
Below by embodiment, technical scheme of the present invention is further described in detail.
Embodiment one:
Close material:
Close material one: press 100 parts of glutinous rice flours, water mixes for 40 parts;
Close material two: press 100 parts of glutinous rice flours, 1.0 parts of sodium alginates, water mixes for 40 parts;
Slaking: will close material one, close material two boiling slaking respectively;
Extrusion modling: with slaking close material one, close material two import in two extruders respectively or two extrusion chambers that are spaced of same extruder in push, and extrude through extrusion molding apparatus of the present invention, be extruded into thick banded rice cake of 1-5mm or column rice cake;
Film forming: the rice cake that will be squeezed into band shape or column passes through in 12% calcium chloride solution, makes outer field sodium alginate gel film forming, and the surface forms one deck can intercept the thin layer that bonds mutually between the rice cake;
Clean: the rice cake after will handling cleans in clear water;
Segment: cut into chunks after banded rice cake built up thick 10-15mm, or the column rice cake is directly cut into chunks;
Packing and pasteurization: the rice cake of cutting into chunks carries out vacuum or gas flush packaging with two tangent planes towards the packaging bag membrane wall, and packing is placed on sterilization under 100-130 ℃ temperature in the pasteurization pot;
Finished product packing: the vacuum-packed rice cake after the sterilization and fork (chopsticks) seasoning bag are put into box, bowl or sack together pack.
Embodiment two:
Close material: glutinous rice flour is 100 parts by weight ratio, 3 parts of potassium alginates, and water mixes for 45 parts;
Extrusion modling: will close material and directly from New Year cake preparation machine, extrude, and be extruded into thick band shape of 1-5mm or column rice cake;
Film forming: the rice cake that will be squeezed into band shape or column passes through in 5% calcium chloride solution, makes the potassium alginate film forming, and the surface forms one deck can intercept the thin layer that bonds mutually between the rice cake;
All the other are with embodiment one.
Embodiment three:
Close material:
Close material: glutinous corn powder is 85 parts by weight ratio, 15 parts of glutinous rice flours, and 8 parts of sodium alginates, water mixes for 40 parts;
Extrusion modling: will close material and directly from New Year cake preparation machine, extrude, and be extruded into thick band shape of 1-5mm or column rice cake;
Film forming: the rice cake that will be squeezed into band shape or column passes through in 5% calcium chloride solution, makes the sodium alginate gel film forming, and the surface forms one deck can intercept the thin layer that bonds mutually between the rice cake;
All the other are with embodiment one.
Embodiment four:
Close material:
Close material one: press 100 parts of glutinous rice flours, 5 parts of beta-schardinger dextrin-s, 3 parts of hot gels, water mixes for 45 parts;
Close material two: press 100 parts of glutinous rice flours, 5 parts of beta-schardinger dextrin-s, 3 parts of hot gels, 3.0 parts of sodium alginates, water mixes for 45 parts;
All the other are with embodiment one.
Embodiment five:
Close material: glutinous rice flour is 100 parts by weight ratio, 3 parts of ammonium alginates, and water mixes for 40 parts;
Extrusion modling: will close material and directly from New Year cake preparation machine, extrude, and be extruded into strip or bulk;
Section: will cut into slices after strip or the cooling of block rice cake, thickness is 2-4mm;
Film forming: the rice cake after will cutting into slices passes through in 5% Tri-Compress solution;
Clean: the rice cake after will handling cleans in clear water;
Packing and pasteurization: the rice cake after will cutting into slices carries out vacuum or gas flush packaging, and packing is placed on sterilization under 100-130 ℃ temperature in the pasteurization pot;
Finished product packing: the vacuum-packed rice cake after the sterilization and fork (chopsticks) seasoning bag are put into box, bowl or sack together pack.
Embodiment six:
Close material:
Close material one: press 100 parts in ground rice, water mixes for 45 parts;
Close material two: press 100 parts in ground rice, 4 parts of sodium alginates, water mixes for 45 parts;
Slaking: will close material one, close material two boiling slaking respectively;
Extrusion modling: with slaking close material one, close material two import in two extruders respectively or two extrusion chambers that are spaced of same extruder in push, and extrude through extrusion molding apparatus of the present invention, be extruded into the thick banded rice cake of 1-5mm;
Film forming: the rice cake that will be squeezed into band shape or column passes through in 12% calcium chloride solution, makes outer field sodium alginate gel film forming, and the surface forms one deck can intercept the thin layer that bonds mutually between the rice cake;
Clean: the rice cake after will handling cleans in clear water;
Segment: cut into chunks after banded rice cake built up thick 10-15mm, or the column rice cake is directly cut into chunks;
Packing and pasteurization: the rice cake of cutting into chunks carries out vacuum or gas flush packaging with two tangent planes towards the packaging bag membrane wall, and packing is placed on sterilization under 100-130 ℃ temperature in the pasteurization pot.So just make common rice cake.
Embodiment seven:
Close material: ground rice is 100 parts by weight ratio, 3 parts of sodium alginates, and water mixes for 45 parts;
Extrusion modling: will close material and directly from New Year cake preparation machine, extrude, and be extruded into thick band shape of 1-5mm or column rice cake;
Film forming: the rice cake that will be squeezed into band shape or column passes through in 7% biphosphate calcium solution, makes the sodium alginate gel film forming, and the surface forms one deck can intercept the thin layer that bonds mutually between the rice cake;
Clean: the rice cake after will handling cleans in clear water;
Segment: cut into chunks after banded rice cake built up thick 10-15mm, or the column rice cake is directly cut into chunks;
Packing and pasteurization: the rice cake of cutting into chunks carries out vacuum or gas flush packaging with two tangent planes towards the packaging bag membrane wall, and packing is placed on sterilization under 100-130 ℃ temperature in the pasteurization pot.So just make conventional vacuum packing rice cake.
A kind of rice cake extrusion molding apparatus
As Fig. 1, Fig. 2, shown in Figure 3, be vertically installed with many inner tube 2 in the fixed head 1, inner tube 2 is installed on the location-plate 4 side by side, and has a same charging aperture I, be interconnected between the outer wall of inner tube, and has another identical charging aperture II, the internal diameter of inner tube 2 has up big and down small tapering, its cross sectional shape is circle 23 or flat 22, also can be that other is as square, geometries such as ellipse, the lower end of fixed head 1 is provided with molder nozzle plate 3, and molder nozzle plate 3 is provided with the hole that adapts with ozzle position, inner tube lower end and shape, between hole on the molder nozzle plate 3 and the inner tube ozzle certain interval is arranged, so that the rice cake after extruding flows out from the gap.Fixed head of the present invention can be circular or other shape.
During the processing rice cake, compound one through the extruding kneading is extruded from the ozzle that charging aperture I enters inner tube 2 lower ends, compound two enters from charging aperture II, extrudes in the ozzle of inner tube 2 lower ends and the gap between the molder nozzle plate hole, forms at last by closing band shape or the column rice cake that material two parcels close material one.
Claims (11)
1, the processing method of a kind of convenience (fast food) rice cake is characterized in that:
A. rice is worn into powder;
B. press 100 parts in ground rice (weight), alginate 0.5-10 part, water 35-50 part is evenly mixed;
C. will close material and add thermal maturation;
D. slaking closed material through moulding of rice cake extrusion molding apparatus or directly extrusion modling;
E. the rice cake of moulding cut apart, handled and washing with the calcium salt soln of concentration 0.5-20%;
F. the rice cake packing after will cutting apart, handling, clean;
G. the rice cake sterilization processing after will packing;
H. the rice cake after the sterilization processing and fork (chopsticks), seasoning bag are put into container or sack inner packing together.
2, the processing method of convenience according to claim 1 (fast food) rice cake, it is characterized in that: described alginate is sodium alginate, potassium alginate, ammonium alginate.
3, the processing method of convenience according to claim 1 (fast food) rice cake, it is characterized in that: described calcium salt is calcium chloride, calcium dihydrogen phosphate, Tri-Compress.
4, the processing method of convenience according to claim 1 (fast food) rice cake is characterized in that: described close material package contain close the material one, close the material two, its composition and weight proportion:
A. close material one: pressed ground rice 100 minutes, water 35-50 part is evenly mixed;
B. close material two: pressed ground rice 100 minutes, alginate 0.5-10 part, water 35-50 part is evenly mixed.
5, the processing method of convenience according to claim 1 (fast food) rice cake, it is characterized in that: described ground rice is the mixture of glutinous rice flour, glutinous rice flour and glutinous corn powder.
6, according to the processing method of claim 1 or 4 described convenience (fast food) rice cakes, it is characterized in that: described one or more mixtures 0.1-5 part of closing in the alpha-cyclodextrin that comprises in the material by weight ratio, beta-schardinger dextrin-, gamma-cyclodextrin, the δ-cyclodextrin, one or more mixtures 0.05-5 part in agar, gellan gum, hot gel, methylcellulose, the hydroxypropyl methylcellulose.
7, a kind of rice cake extrusion molding apparatus is characterized in that: be vertically installed with many inner tube (2) in being provided with the fixed head (1) of two charging apertures (I), (II), described inner tube (2) is arranged side by side mutually, and has same charging aperture (I); Between the outer wall of described inner tube (2), be interconnected, and have another identical charging aperture (II); Be provided with molder nozzle plate (3) in the lower end of described fixed head (1).
8, rice cake extrusion molding apparatus according to claim 7, its characteristics are: described inner tube (2) is installed in (4) on the location-plate, and described location-plate (4) is provided with identical with inner tube quantity, the hole of bore unanimity.
9, rice cake extrusion molding apparatus according to claim 7, its characteristics are: described molder nozzle plate (3) is provided with the hole that adapts with ozzle position, inner tube (3) lower end and shape.
10, rice cake extrusion molding apparatus according to claim 7, its characteristics are: the internal diameter of described inner tube (2) has up big and down small tapering, and its cross sectional shape is circular (23), flat (22) or other geometry.
11, rice cake extrusion molding apparatus according to claim 7, its characteristics are: the ozzle outer wall of described inner tube (2) is tapering, and there is certain clearance in the hole on itself and the molder nozzle plate (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100565883A CN100431425C (en) | 2004-04-04 | 2005-04-03 | Instant New-year-cake processing method and its extruding-formation apparatus |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200410033118 | 2004-04-04 | ||
| CN200410033118.0 | 2004-04-04 | ||
| CNB2005100565883A CN100431425C (en) | 2004-04-04 | 2005-04-03 | Instant New-year-cake processing method and its extruding-formation apparatus |
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| Publication Number | Publication Date |
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| CN1742585A true CN1742585A (en) | 2006-03-08 |
| CN100431425C CN100431425C (en) | 2008-11-12 |
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| CNB2005100565883A Expired - Fee Related CN100431425C (en) | 2004-04-04 | 2005-04-03 | Instant New-year-cake processing method and its extruding-formation apparatus |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102370142A (en) * | 2010-08-24 | 2012-03-14 | 杨启良 | Rice cake forming machine |
| CN101756103B (en) * | 2009-12-11 | 2013-05-01 | 安徽阿幸食品有限公司 | Rice food and production method thereof |
| CN103763937A (en) * | 2011-09-08 | 2014-04-30 | 三星精密化学株式会社 | Mixture for producing a rice cake having high-temperature shape retention, and rice cake produced therefrom |
| CN103844159A (en) * | 2012-11-29 | 2014-06-11 | 三星精密化学株式会社 | Dough composition for bean vermicelli with improved cooking characteristics and textures and bean vermicelli obtained thereby |
| CN104187394A (en) * | 2014-07-21 | 2014-12-10 | 蔡寅杰 | Novel rice cake manufacturing process |
| CN107258848A (en) * | 2017-07-03 | 2017-10-20 | 山东省潍坊市省工食品机械科技有限公司 | Double-deck oil cake is put the oil former |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1207982C (en) * | 2001-04-25 | 2005-06-29 | 云南省蒙自县年糕厂 | Corn rice cake and production method thereof |
-
2005
- 2005-04-03 CN CNB2005100565883A patent/CN100431425C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101756103B (en) * | 2009-12-11 | 2013-05-01 | 安徽阿幸食品有限公司 | Rice food and production method thereof |
| CN102370142A (en) * | 2010-08-24 | 2012-03-14 | 杨启良 | Rice cake forming machine |
| CN103763937A (en) * | 2011-09-08 | 2014-04-30 | 三星精密化学株式会社 | Mixture for producing a rice cake having high-temperature shape retention, and rice cake produced therefrom |
| CN103844159A (en) * | 2012-11-29 | 2014-06-11 | 三星精密化学株式会社 | Dough composition for bean vermicelli with improved cooking characteristics and textures and bean vermicelli obtained thereby |
| CN104187394A (en) * | 2014-07-21 | 2014-12-10 | 蔡寅杰 | Novel rice cake manufacturing process |
| CN107258848A (en) * | 2017-07-03 | 2017-10-20 | 山东省潍坊市省工食品机械科技有限公司 | Double-deck oil cake is put the oil former |
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| CN100431425C (en) | 2008-11-12 |
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Granted publication date: 20081112 Termination date: 20120403 |