Background technology
Sucrose ester is a class new non-ionic type tensio-active agent, harmless, not skin irritation and mucous membrane, nontoxic; Readily biodegradable becomes the absorbable material of human body; Effects such as good emulsifying, dispersion, decontamination, foaming, viscosity adjustment, antibiotic, anti-aging, anti-partial crystallization are arranged, and are solubility promoter, foodstuff additive and the preservation agents that Food and Argriculture OrganizationFAO and world health organisation recommendations are used.Can be used as the emulsifying agent of emulsifying agent, dispersion agent and viscosity modifier, washing composition, agricultural chemicals, medicine and the makeup of food.Be widely used in fields such as food, pharmacy, sugaring, household chemicals, market demand is very big.Traditional sucrose ester refers generally to stearic acid sucrose ester, its production technique mainly contains ester-interchange method (solvent method, micro emulsion method, scorification), direct esterification method (chloride method, direct evaporation) and microbial method three major types, these methods or use noxious solvent, or reaction conditions requires height, the time is long, cost is high, or the reaction system instability, quality product can not get guaranteeing.At present in the actual production based on ester-interchange method, wherein again with scorification and micro emulsion method from Financial cost and operate the controlled development prospect that has more.
Rosin and sucrose all are the abundant renewable resourcess in area, Guangxi.The rosin molecule contains a carboxyl, can esterification take place with alcohol.But because the space steric effect is big in the rosin molecule, the difficulty that esterification takes place is higher than lipid acid.In the document of having delivered, all be to adopt the transesterification reaction of methyl abietate (or ethyl ester) and sucrose to realize.Because these methods all will be carried out in two steps, at first rosin will be changed into rosin ester, make product by transesterification reaction again.Reaction process is very long, and uses poisonous raw material such as benzene, methyl alcohol etc. to carry out products production and purifying, is unfavorable for the application of industrial production and product.
With prior art like the present invention recently in, to be that synthetic method in " synthetic Sucrose Ester of Rosin Acid of mini-emulsion process and the application performance research thereof " of Feng Guangzhu etc. is the most representative with Zhengzhou Engineering College's chemical, this article is pointed out: rosin and ethanol under the basic catalyst effect prepared in reaction ethyl abietate, be raw material with ethyl abietate and sucrose again, under the micro-emulsifier condition, carry out transesterify and synthesized Sucrose Ester of Rosin Acid, investigated proportioning raw materials, temperature of reaction, reaction times, the kind of catalyzer and consumption, emulsifying agent and system pressure are to the influence of Sucrose Ester of Rosin Acid productive rate, the Sucrose Ester of Rosin Acid optimum synthesis condition that the quadratic regression orthogonal experiment is determined is an ethyl abietate: the sucrose mol ratio is 245: 1, emulsifying agent and sucrose mass ratio are 0.14: 1, catalyzer and reaction mass mass ratio are 0.045: 1,93 ℃ of temperature of reaction, pressure 4.86kPa, reaction times 3.45h, productive rate is 82.07%, monoester content 58.2%.Product has the surface of good activity, and its emulsifying capacity and foaming power and sodium lauryl sulphate are suitable, and froth stability is good.But this synthetic method still has following weak point:
1. the synthetic of Sucrose Ester of Rosin Acid will carry out in two steps: the first step prepares ethyl abietate, and second step, carried out building-up reactions with ethyl abietate and makes the Sucrose Ester of Rosin Acid product under the condition of the existence that emulsifying agent, catalyzer exist again with behind the sucrose hot melt.
2. higher to raw materials for production rosiny specification of quality.Requiring rosin is select quality, also will remove the purification process of insolubles and impurity.
3. the Sucrose Ester of Rosin Acid productive rate only is 82.07%, monoester content 58.2%.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of rosin and direct esterification reaction and the purifying products method of sucrose under the condition of catalyzer and solvent existence.
The present invention solves the problems of the technologies described above with following technical scheme.The production method of Sucrose Ester of Rosin Acid is as follows:
1. direct esterification: in container, add the sucrose of metering and rosin, with polyvalent alcohol, a certain amount of anhydrous sodium carbonate of weight such as rosin.Heating reflux reaction.
2. steam solvent: after above-mentioned esterification is finished, use reflux instead water distilling apparatus, heating, the moisture that solvent and reaction are generated steams.
3. separated product, treat that temperature reduces after, add acetone, the pH value with the Glacial acetic acid regulator solution is neutral simultaneously, refluxes more than 20 minutes to extract the product of generation.Filter, acetone in the filtrate is steamed, get brown thick product after the drying.
4. thick purifying products is removed unreacted rosin.Obtain Sucrose Ester of Rosin Acid, product purity is more than 95%, and product yield is more than 95%.
The production method of Sucrose Ester of Rosin Acid provided by the invention has the following advantages:
1. rosin and sucrose direct esterification, the reaction times is short.
2. in the inventive method rosin quality is not had special requirement, can use the low level rosin that goes out of use, and, greatly improved its added value of product without purification process.
3. with present method production Sucrose Ester of Rosin Acid, the product yield height more than 95%, reaches as high as 98%, and monoesters purity reaches more than 95%.
4. do not produce environmental pollutant in the reaction process, solvent for use is all recyclable, re-uses, and saves cost.
5. do not use Toxic in the synthetic reaction process, product does not contain Toxic matter, and the application of product is unrestricted.
6. adopt new separating technology, do not use noxious solvent, simple to operate, good separating effect.
Embodiment
Sucrose Ester of Rosin Acid among the present invention is synthetic by following raw material:
Rosin: no rank requirement
Sucrose: technical grade
Anhydrous sodium carbonate: technical grade
Polyalcohols solvent (as ethylene glycol, propylene glycol, glycerol): technical grade.
Glacial acetic acid: technical grade
Sherwood oil (90 ℃ 120 ℃ of boiling ranges): technical grade
Acetone: technical grade
The production method of Sucrose Ester of Rosin Acid of the present invention is as follows:
1. direct esterification: in container, add metering without the sucrose of pulverization process and rosin (mol ratio 1~4: 1), with the propylene glycol of weight such as rosin and be equivalent to the anhydrous sodium carbonate of rosin amount 10-40% (w%), under 100-180 ℃ of temperature condition heating reflux reaction 1.5-3 hour.
2. steam solvent: make above-mentioned reaction unit into water distilling apparatus, 150-180 ℃ of heating is more than 0.5 hour, and the moisture that solvent and reaction are generated steams.
3. separated product: after treating that temperature reduces, add proper amount of acetone, add Glacial acetic acid regulator solution pH simultaneously for neutral, the product that extraction generates more than 20 minutes refluxes.After the filtration filter cake is extracted once by same way as with acetone again.Merging filtrate steams acetone, gets brown crude product after the drying.
4. remove unreacted rosin: with crude product with an amount of sherwood oil heated scrub for several times to remove remaining rosin.Be the product Sucrose Ester of Rosin Acid after the product drying.The analytical results of infrared spectra and liquid chromatography has all been verified this point, and productive rate mixes the different of mol ratio according to sucrose with rosin and changes, and reaches as high as more than 99%, and the purity of product is more than 95%.
This law institute synthetic Sucrose Ester of Rosin Acid outward appearance is a reddish-brown, and is soluble in water and pure, is slightly soluble in non-polar solvent.The results of FT-IR is seen Fig. 1.Can know from the comparison of rosin, rosin ethyl ester, rosin ethylene glycol ester, rosin glycerine ester and Sucrose Ester of Rosin Acid and to find out that the content of hydroxyl is much higher than all the other compounds in this product.Also can see the absorption peak of carbonyl and ester group in addition among the figure.In conjunction with the character of product, can determine that it is the rosin monoesters, because alcohol is excessive greatly under synthesis condition, the rosin polyester is a fat-soluble cpds in addition, can be eliminated in the product purification process.
Reaction conditions to productive rate to influence situation as follows:
1. solvent adding amount is to the influence of productive rate
11.0g sucrose, 5.0g rosin, 1.0g catalyzer anhydrous sodium carbonate prepares Sucrose Ester of Rosin Acid by adding various amounts of solvent by the previous reaction mode under 150 ℃ of conditions of temperature, and the productive rate changing conditions of product sees Table 1:
Table 1 solvent load is to the influence of productive rate
Solvent adding amount (g) | 0 | 2.5 | 5 | 7.5 | 10 |
Productive rate (%) | 0 | 86 | 98 | 98 | 95 |
2. different blended composition and division in a proportion and temperature of reaction are to the influence of productive rate
5.0g rosin, the 5.0g solvent, 1.0g catalyzer anhydrous sodium carbonate, the ratio of mixture 1: 1 of pressing rosin and sucrose, 1: 1.5,1: 2, after different ratios added sucrose in 1: 4, under 150 ℃ of conditions of temperature, prepare Sucrose Ester of Rosin Acid with aforementioned reactive mode, productive rate is as follows:
Table 2 different blended composition and division in a proportion is to the influence of productive rate
Ratio of mixture (rosin/sucrose) | 1∶1 | 1∶1.5 | 1∶2 | 1∶4 |
Productive rate (%) | 40 | 78 | 98 | 98 |
Therefore rosin/sucrose=1: 2 is proper.The too many productive rate of sucrose improves little.
Temperature of reaction also can exert an influence to productive rate.Subject to the foregoing, the selective reaction temperature is 100,150 and 180 ℃ respectively, and corresponding productive rate is respectively 74%, 98% and 98%.Therefore 150 ℃ proper.
3. catalyst levels is to the influence of productive rate
11.0g sucrose, 5g rosin, by adding the Preparation of Catalyst Sucrose Ester of Rosin Acid of different amounts, the productive rate changing conditions of product sees Table 3 by the previous reaction mode:
Table 3 catalyst levels is to the influence of productive rate
Catalyst levels (g) | 0 | 0.5 | 1 | 2 |
Productive rate (%) | 0 | 81 | 98 | 98 |
Major equipment of the present invention comprises equipment such as reaction vessel, filtration.
The essential property of Sucrose Ester of Rosin Acid: this law institute synthetic Sucrose Ester of Rosin Acid outward appearance is a dark-brown, and is soluble in water and pure, is slightly soluble in non-polar solvent.The The results of FT-IR See Figure.Can know from the comparison of rosin, rosin ethyl ester, rosin ethylene glycol ester, rosin glycerine ester and Sucrose Ester of Rosin Acid and to find out that the content of hydroxyl is much higher than all the other compounds in this product.Also can see the absorption peak of carbonyl and ester group in addition among the figure.In conjunction with the character of product, can determine that it is the rosin monoesters, because alcohol is excessive greatly under synthesis condition, the rosin polyester is a fat-soluble cpds in addition, can be eliminated in the product purification process.Measured the emulsifying power and the foam power of Sucrose Ester of Rosin Acid according to the method for document, the result is as follows:
The emulsifying power and the foam power of the Sucrose Ester of Rosin Acid product of table 4 the inventive method preparation
Foam power/height mm | Breast | Change power/height mm |
Initial | After 30 minutes | Oil reservoir | Water layer | |
20 | 12 | 38 | 58 |
The basically identical as a result of this and document.The HPLC analytical results shows that unreacted rosin content is below 1% in the product, and the acid number of product is below 10mg KOH/g.
The product that the inventive method obtains and the infrared spectrogram of related compound as shown in Figure 1, spectrum analysis: the infrared spectrogram of synthetic product rosin sugarcane ester and rosin and other related compound relatively, 3430cm
-1The hydroxyl absorption peak at place obviously increases with the increase of hydroxy radical content in the ester, and the hydroxyl absorption peak of synthetic product is the strongest, illustrates that hydroxy radical content is higher than other compound in the product.At 1630cm
-1Place's carbonyl peak is at 1050cm
-1The C-O-C of place asymmetrical stretching vibration absorption peak shows that all product really is ester cpds.
0.1% ethanolic soln HPLC analysis of spectra of the inventive method usefulness n-butanol extraction products therefrom as shown in Figure 2.
0.1% ethanolic soln HPLC analysis of spectra of the inventive method usefulness acetone extract-petroleum ether product as shown in Figure 3.
0.1% ethanolic soln HPLC analysis of spectra of rosin raw material as shown in Figure 4.
The HPLC analysis of spectra of pressing literature method synthetic Sucrose Ester of Rosin Acid as shown in Figure 5.
In the liquid chromatography, product and press literature method synthetic Sucrose Ester of Rosin Acid under analysis condition at 1.9min appearance the last one chromatographic peak, and in the rosin various isomer retention time from 2.1~6min.These confirm that also product really is Sucrose Ester of Rosin Acid.In the product remaining rosin amount can from 3.8min rosin main peak and long-pending estimation.
Adopt above same synthetic method, replace rosin,, can obtain stearic acid sucrose ester equally with the sucrose building-up reactions with stearic acid.The present invention also is applicable to the synthetic of stearic acid sucrose ester.
Concrete experiment method of the present invention:
Embodiment 1: in the 500mL round-bottomed flask, add 55.0g sucrose (not making pulverization process) and 5.0g catalyzer anhydrous sodium carbonate, 25.0g rosin, do to mix the back slightly and add 25mL solvent propylene glycol, 150 ℃ of reactions 2 hours, change reflux into water distilling apparatus, continue reaction 1 hour, steam about 22mL liquid.Stop heating, product cools off the back slightly and drip 250mL acetone with dropping funnel under induction stirring, refluxes 20 minutes, adds glacial acetic acid again and regulates pH to neutral, fully stirs the back filtered while hot.With filter cake again with the extraction of 250mL acetone reflux once, merge extraction liquid twice, steam acetone, non-volatile brown oil is with sherwood oil heated scrub four times, promptly gets the product Sucrose Ester of Rosin Acid after removing sherwood oil.The thick productive rate of experimental calculation about 98%.
Embodiment 2: in flask at the bottom of the 100mL garden, add 11.0g sucrose (not making pulverization process) and 1.0g catalyzer anhydrous sodium carbonate, 5.0g rosin, do to mix the back slightly and add 5mL solvent propylene glycol, 150 ℃ of reactions 3 hours, stop heating, product cools off in the back impouring 200mL15%NaCl solution slightly, regulates the pH value to neutral with little acetic acid.Filter, filter cake with sherwood oil heated scrub four times, is promptly got the product Sucrose Ester of Rosin Acid after removing sherwood oil.The thick productive rate of experimental calculation about 71%.
Embodiment 3: in flask at the bottom of the 100mL garden, add 11.0g sucrose (not making pulverization process) and 2.0g catalyzer anhydrous sodium carbonate, 5.0g rosin, do to mix the back slightly and add 5mL solvent propylene glycol, 150 ℃ of reactions 2 hours, change reflux into water distilling apparatus, continue to react and distilled 1 hour.Stop heating, product cools off the back slightly and drip 250mL acetone with dropping funnel under induction stirring, refluxes 20 minutes, adds a small amount of glacial acetic acid again and regulates pH to neutral, fully stirs the back filtered while hot.With filter cake again with the extraction of 250mL acetone reflux once, merge extraction liquid twice, steam acetone, non-volatile tone tablet look oily matter is with sherwood oil heated scrub four times, promptly gets the product Sucrose Ester of Rosin Acid after removing sherwood oil.The thick productive rate of experimental calculation about 98%.
Embodiment 4: in the 500mL round-bottomed flask, add 55.0g sucrose (not making pulverization process) and 5.0g catalyzer anhydrous sodium carbonate, 22.9g stearic acid, do to mix the back slightly and add 25mL solvent propylene glycol, 150 ℃ of reactions 2 hours, change reflux into water distilling apparatus, continue reaction 1 hour, steam about 20mL liquid.Stop heating, product cools off the back slightly and drip 250mL acetone with dropping funnel under induction stirring, refluxes 20 minutes, adds glacial acetic acid again and regulates pH to neutral, fully stirs the back filtered while hot.With filter cake more once, merge extraction liquid twice, steam acetone and promptly get the product Sucrose Ester of Rosin Acid with the extraction of 250mL acetone reflux.The thick productive rate of experimental calculation about 96%.