CN1714219A - Fabrication of hollow door using modular panel rib components made from scrap wood - Google Patents
Fabrication of hollow door using modular panel rib components made from scrap wood Download PDFInfo
- Publication number
- CN1714219A CN1714219A CN03825627.4A CN03825627A CN1714219A CN 1714219 A CN1714219 A CN 1714219A CN 03825627 A CN03825627 A CN 03825627A CN 1714219 A CN1714219 A CN 1714219A
- Authority
- CN
- China
- Prior art keywords
- mentioned
- door
- conjunction
- hollow
- skeleton
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002023 wood Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000000034 method Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims description 14
- 230000000295 complement effect Effects 0.000 claims description 13
- 239000007767 bonding agent Substances 0.000 claims description 8
- 239000011111 cardboard Substances 0.000 description 10
- 239000002131 composite material Substances 0.000 description 9
- 230000001413 cellular effect Effects 0.000 description 5
- 239000000123 paper Substances 0.000 description 5
- 239000011087 paperboard Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 210000003746 feather Anatomy 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7015—Door leaves characterised by the filling between two external panels
- E06B3/7017—Door leaves characterised by the filling between two external panels of grating type
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/74—Door leaves consisting of frame and panels, e.g. of raised panel type with wooden panels or frame
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
A wooden door with panel ribs (2.10, 2.12, 2.14) in the hollow core of the door wherein the ribs are made from scrap wood pieces. Since the scrap wood pieces are usually too short for this purpose, a method is also described that teaches means to connect the ribs made from the scrap wood pieces into useful lengths by the use of notches, connector blocks and conventional fasteners.
Description
Technical field
The present invention relates to a kind of hollow timber made from wood chip and wood composite.
Particularly, the present invention relates to a kind of hollow door of mold pressing door skeleton part and method of making hollow door used.
Background technology
At present, hollow door is all made by wood or wood composites basically.Door so all has a framework to determine the shape and size of door, is formed two smooth vertical planes of door by plate or " covering ".
The hollow core of door has skeleton or dividing plate between covering, make door have certain intensity, can make the overall weight of door very light simultaneously.
Dividing plate is normally made with cellular paper of elasticity or cardboard, sticks on the covering of door.
Though employed material may be different, similarly manufacture method can be used to make partition panel, billboard, cabinet, clipboard (blackboard or blank), table top, floor and ceiling, and all these all use identical structure: plate is separated by dividing plate.
Using a problem of log chip is cost and weight.In addition, timber is rare.A kind of minimizing is to be used as separator material with paper or cardboard to the method for the dependence of virgin wood.But paper or cardboard be not humidity and moisture.
Another problem be product cost be owing to make and to need in paper or the cardboard honeycomb to adopt particular device to cause greatly.
Because the carpenter factory and the workshop of manufacturing hollow door and other furniture can produce a large amount of leftover pieces or wood chip, so these problems in the prior art are just outstanding more and obvious.These wood chips are just processed as waste product under situation about not being utilized usually.
Summary of the invention
The invention provides a kind of method, make prefabricated component, so that make wood hollow doors with wood chip or wood composite.
Particularly, the invention provides make a prefabricated skeleton spare with wood chip or wood composite method as fundamental of the present invention, and provide the method for making wooden hollow door.
On the other hand, the invention still further relates to a kind of hollow door of the method according to this invention manufacturing.
Description of drawings
To introduce the preferred embodiments of the present invention in more detail below, method by way of example, the following accompanying drawing of reference:
Fig. 1 has represented two hollow doors, wherein the door-plate of a side or " covering " part removed so that expose the hollow core of door, hollow core is a cellular board (Figure 1A) made of paper, or the grid (Figure 1B) made of wood chip;
What Fig. 2 represented is the method for being made the door skeleton by the wood chip of short-movie by means of recess and inserted block;
Fig. 3 represents is to use traditional carpenter's fixture that the door skeleton is radial to be fixed on the inserted block;
What Fig. 4 represented is how by the connector that has recess the door skeleton to be coupled together;
What Fig. 5 represented is two kinds of networks using in hollow door of the present invention.
The specific embodiment
According to the present invention, will introduce with wood chip structure or manufactured materials below, particularly make the method for prefabricated component, and introduce the manufacturing of a preferred embodiment of the present invention and hollow door from the leftover pieces of timber and wood composite.
In the following description, the details of preferred embodiment will be introduced.But for the person of ordinary skill of the art obviously, the present invention also can implement under the situation of these details not having.Some details does not illustrate to prevent to hinder the present invention yet.
Here, mentioned wood materials also can be a wood composite.Same, mentioned paper also can be cardboard.As in industrial production, the door-plate of hollow door also can refer to " covering " in existing the application.
In the present invention " connector " and " inserted block " can exchange use.They all are to be used for connecting prefabricated component to form the door skeleton.
One aspect of the present invention is to make the method that prefabricated component comes the door assembly skeleton with wood chip.This can realize by ining all sorts of ways, as long as prefabricated component is connected in the grid of a skeleton, with the cellular board of paper between the door-plate that is substituted in finished product or cardboard.
Though hollow door can be the material manufacturing with except that timber, what the present invention relates to is a skeleton and the similar products of the hollow door made with timber or wood composite.Yet,, also be to drop in protection scope of the present invention but be to use method described in the invention even the manufactured materials of hollow door does not use timber or wood composite.
The present invention has lot of advantages.An advantage is to be used as a skeleton with wood chip.Wood chip or waste wood also can be called " leftover pieces ".They all are remaining waste materials in the furniture manufacture process.Their size is indefinite, and normal length is too short, can't be used for other purposes, and is taken as waste product usually and abandons.
The present invention has introduced the method for these short-movie wood chips being made useful door skeleton part, has also introduced the method that these parts is connected into useful structure in hollow door and similar furniture.
By using these useless materials, just can reduce in a large number by burning or abandoning the needs of handling wood chip, make the present invention help to reduce influence to environment.
Another advantage of the present invention is a timber, and particularly wood composite is more moisture resistance than paper or cardboard.When used as the door skeleton, finished product is more durable in moist or moistening environment.
Use the hollow door of wooden door skeleton structurally more solid than the door made from paper or cardboard cellular board.
Though core of the present invention is that wooden prefabricated component is made a skeleton, the various methods that lath can be combined all fall within the scope of protection of the present invention.To introduce some methods below by using conjunction (lath) and complementary conjunction (connector) that lath is linked together.
With reference to accompanying drawing 1A and 1B, door and another door made from honeycomb card board 1.10 made from door skeleton 1.12 of the present invention is compared.
In Fig. 2, can see that lath or short-movie 2.10 and the recess of complementation link together.These conjunctions and their complementary conjunction all are the key elements among the present invention.
A kind of method that batten ends is connected is by using half corresponding recess 2.12, and recess is opened on lath.A plurality of laths can link together side by side by recess 2.14, and the respective width of recess 2.14 is identical with required thickness.
Though shown door skeleton each other connection and with inserted block between be connected by recess 2.12 and 2.14 and realize, also can adopt slip feather to connect or inlay the feather joint (not shown).
The another kind of method that the leftover pieces bar is coupled together is to use connector inserted block (as Fig. 3).Such connector inserted block cross section can be rectangle, circle or polygon, and its thickness can be different.Use the connector inserted block can adopt more grid style, therefore just can increase the consumption of wood chip.
For example, as shown in Figure 3, a hexagonal connector 3.10 or circular connector can be used for connecting into the door skeleton radial.In Fig. 3, lath is to utilize traditional carpenter's fixture by connector inserted block 3.10 for example nail 3.12, hobnail, screw or gusset etc. couple together.
The connection angle of described parts can form "T"-shaped connection, the connection of " L " shape, " V " shape connects or rectangle connects.
The connector inserted block can also make a skeleton join end to end to constitute a long lath (Fig. 4).The connector that has a recess 4.16 can be used for and will have the lath 4.17 of recess or not couple together with the end of the lath 4.18 of recess.Except adopting recess, the prefabricated component among the present invention can also get up with the edge feather joint.
The complementary structure of above-mentioned parts can be so that these parts just connect under the situation of not using bonding agent.This has just reduced cost, and has improved productivity.
Similarly, except adopting above-mentioned method or prefabricated component, conjunction can also by traditional carpenter's fixture for example the connected mode of nail, hobnail or screw etc. couple together.
Fig. 5 A and 5B have represented the structure of two kinds of grids of manufacturing within the scope of the present invention.The door skeleton can by specific special-purpose skeleton 5.10 (for example batten of vertical continuous) mix with not doping, non-wood chip and wood chip skeleton 5.12 (for example diagonal angle skeleton) formation or constitute with above-mentioned method of attachment by wood chip skeleton 5.14 fully.Figure 1B has represented the structure of another kind of grid of the present invention.
Even adopt some not doping material, wood chip can also constitute major part of the present invention, so that help environment to greatest extent.
In order to realize the present invention, what adopt in the preferred embodiment is the method that batten is coupled together with recess.Though the combination of manufacture process and method of attachment is not described in detail similarly, can adopt yet.
The placement of rip saw should at first be determined and assemble.So just can make the batten of unified width and thickness with wood chip.
Indicate the interval of notch cutting so that determine the position of recess with anchor clamps then.Though can adopt accurate anchor clamps, have the ruler of a simple mark scale also enough to use.
Then, just made the batten of opening recess according to uniform interval in the manner described above with wood chip.
Like this, prefabricated components of these unified cutting battens are just ready, can be used for making hollow door.
The assembling of hollow door can be adopted conventional method, framework is placed on the covering or door-plate of a side, and this structure is fixed.The grid of door skeleton is installed in door hollow.Perhaps, grid also can be assembled in the framework setting range, put it into then framework determined hollow in, form a whole parts.
Brushed suitable bonding agent with the edge of the contacted door of covering skeleton, and the door skeleton contacts with covering.
And wood glue or suitable bonding agent can be used on the exposed narrow limit of other of skeleton.By using half recess, the grid of lath just need not any bonding agent to be contacted its covering with door and is fixed.
Then, with the covering of opposite side cover hollow on, the covering of both sides just all contacts with bonding agent like this.Then covering is pressed on framework and the door skeleton and solidifies up to wood glue.
After wood glue or bonding agent exsiccation or solidifying, door has just completed through shaping.
Clearly, do not influencing finished product or do not breaking away under the situation of protection domain of the present invention for any those of ordinary skill of this area, the operation of making hollow door can have very big change.
And, for any those of ordinary skill of this area, all be very willing to adopt this technology, because it is much simpler than the cellular board of making paper or cardboard to handle latticed door skeleton.
The present invention still is non-obvious, and creative, obvious not mentioning on the door skeleton that uses the wood chip lath and be connected to hollow door in the prior art.
The mesh shape of door skeleton can change to adapt to the requirement of door.The higher door of intensity can use the bigger door cage construction of being made up of more interconnection parts of density if desired.
For the people of concern for the environment, use wood chip to help environment in the present invention to greatest extent, and can reduce the log use amount that is used to make hollow door and similar structures product.
Though what introduce is hollow door; but for the person of ordinary skill of the art clearly; the present invention can also be used to make other furniture and structure; for example hollow clapboard, cabinet, clipboard, desk and desk table top and notice board etc.; all these can use the similar approach manufacturing, and fall within the scope of protection of the present invention.
Under the situation that does not break away from protection domain of the present invention, can also make various improvement, particularly to improvement with the method for attachment of door skeleton.
Claims (19)
1, a kind of method of making wood hollow doors uses at least one by the door skeleton that the prefabricated component made from the wood chip material constitutes, and above-mentioned prefabricated component comprises conjunction, complementary conjunction and connector.
2, the method for claim 1 is characterized in that because the complementary structure of above-mentioned conjunction and above-mentioned complementary conjunction, so being connected between the conjunction of above-mentioned door skeleton and above-mentioned complementary conjunction do not need to use bonding agent.
3, the method for claim 1 is characterized in that said method comprises also that single prefabricated component with undersize couples together and forms a door skeleton, so just can produce a skeleton of sufficient size.
4, the method for claim 1, it is characterized in that above-mentioned conjunction and above-mentioned complementary conjunction comprise can interconnective recess.
5, the method for claim 1 is characterized in that said method also comprises grid and other component-assembled made from non-wood chip material of the door skeleton that will make with prefabricated component.
6, method as claimed in claim 5 is characterized in that the assemble method of above-mentioned grid can carry out in the framework of above-mentioned hollow door.
7, method as claimed in claim 5 is characterized in that the assemble method of above-mentioned grid can be finished before above-mentioned grid is placed the hollow door framework.
8, method as claimed in claim 5 is characterized in that the assemble method of above-mentioned grid can produce the grid of different structure.
9, a kind ofly in hollow structure and furniture, make prefabricated component to form the method for at least one skeleton with the wood chip material.
10, a kind of wood hollow doors, wherein at least one skeleton is to be made of the prefabricated component made from the wood chip material, above-mentioned prefabricated component comprises conjunction, complementary conjunction and connector.
11, hollow door as claimed in claim 10 is characterized in that the complementary structure owing to above-mentioned conjunction and above-mentioned complementary conjunction, so the conjunction of above-mentioned door skeleton and the combination between above-mentioned complementary conjunction need not to use bonding agent.
12, hollow door as claimed in claim 10, above-mentioned door skeleton comprise also that the single prefabricated component with undersize couples together and form that the connection of described prefabricated component can produce the door skeleton of sufficient size.
13, hollow door as claimed in claim 10, it is characterized in that above-mentioned conjunction and above-mentioned complementary conjunction comprise can interconnective recess.
14, hollow door as claimed in claim 10 is characterized in that above-mentioned connector comprises fixture.
15, hollow door as claimed in claim 10 is characterized in that above-mentioned hollow door also comprises grid and other parts made from non-wood chip material of the door skeleton made from prefabricated component.
16, hollow door as claimed in claim 15 is characterized in that above-mentioned grid can be assemblied in the framework of hollow door.
17, hollow door as claimed in claim 15 is characterized in that above-mentioned grid finished with regard to assembled in advance before above-mentioned grid is placed the hollow door framework.
18, hollow door as claimed in claim 15 is characterized in that the assemble method of above-mentioned grid can make the grid of different structure.
19, a kind of hollow structure, it has at least one by the door skeleton made from the wood chip material that at least one prefabricated component constituted.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SG2002075760 | 2002-12-16 | ||
| SG200207576A SG115509A1 (en) | 2002-12-16 | 2002-12-16 | Fabrication of hollow door using modular panel rib components made from scrap wood |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1714219A true CN1714219A (en) | 2005-12-28 |
| CN100547220C CN100547220C (en) | 2009-10-07 |
Family
ID=32590097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB038256274A Expired - Fee Related CN100547220C (en) | 2002-12-16 | 2003-04-11 | A kind of hollow door manufacture method of using by the made skeleton of wood chip |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20060037281A1 (en) |
| CN (1) | CN100547220C (en) |
| AU (1) | AU2003217158A1 (en) |
| GB (1) | GB2411426B (en) |
| MY (1) | MY140348A (en) |
| SG (1) | SG115509A1 (en) |
| WO (1) | WO2004055312A1 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2862608B1 (en) * | 2003-11-24 | 2006-02-17 | Airbus France | AIRCRAFT PARTITION FOR SEPARATING A CARGO PORTION FROM A COCKPIT OR A PASSENGER COMPARTMENT |
| NL1031585C2 (en) * | 2006-04-13 | 2007-10-19 | Makers B V | Panel and application for such a panel as scaffolding plate or building panel. |
| US7665270B1 (en) * | 2007-08-06 | 2010-02-23 | LatticeStix, Inc. | Lattice structure assembly having members with overlapping end sections connected by connection rods |
| US20110179558A1 (en) * | 2009-07-29 | 2011-07-28 | International Enviroguard Systems, Inc. | Breathable Protective Fabric and Garment |
| US8171700B2 (en) * | 2010-03-04 | 2012-05-08 | Michael Barnes | Hollow metal door |
| CN103696661B (en) * | 2013-12-10 | 2015-07-08 | 南乐广安金属门业制造有限公司 | Spliced door leaf |
| CA2945639A1 (en) * | 2014-03-20 | 2015-09-24 | Masonite Corporation | Double backbone core for automated door assembly line, door comprising same and method of using same |
| US10612239B2 (en) * | 2014-03-20 | 2020-04-07 | Vanair Design Inc. | Panel and panel structure for ventilation and both reactive and dissipative sound dampening |
| KR20190049790A (en) * | 2016-09-13 | 2019-05-09 | 사빅 글로벌 테크놀러지스 비.브이. | Honeycomb system |
| RU2765003C1 (en) * | 2021-02-25 | 2022-01-24 | Кира Артемовна Микрюкова | Mechanism for opening the sliding door sashes of the cabinet and the method of manufacturing the door sash |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2288104A (en) * | 1942-06-30 | o i v it | ||
| US1887814A (en) * | 1928-06-25 | 1932-11-15 | Gall Jean Le | Hollow panel |
| US2020044A (en) * | 1933-08-18 | 1935-11-05 | Tesek Joseph | Door construction |
| US4327788A (en) * | 1980-04-11 | 1982-05-04 | Turner Dana L | Panel door and method of construction |
| US4894974A (en) * | 1988-07-05 | 1990-01-23 | Walter J. Jaworski | Structural interlock frame system |
| US5157892A (en) * | 1990-07-27 | 1992-10-27 | Ryther Ronald R | Structural interlocking joint system |
| US5832692A (en) * | 1995-08-29 | 1998-11-10 | Bush Industries, Inc. | Panel construction and method for manufacturing |
| US6450235B1 (en) * | 2001-02-09 | 2002-09-17 | Han-Sen Lee | Efficient, natural slat system |
-
2002
- 2002-12-16 SG SG200207576A patent/SG115509A1/en unknown
-
2003
- 2003-04-11 US US10/535,170 patent/US20060037281A1/en not_active Abandoned
- 2003-04-11 AU AU2003217158A patent/AU2003217158A1/en not_active Abandoned
- 2003-04-11 WO PCT/SG2003/000078 patent/WO2004055312A1/en not_active Application Discontinuation
- 2003-04-11 GB GB0511952A patent/GB2411426B/en not_active Expired - Fee Related
- 2003-04-11 CN CNB038256274A patent/CN100547220C/en not_active Expired - Fee Related
- 2003-12-04 MY MYPI20034648A patent/MY140348A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| MY140348A (en) | 2009-12-31 |
| WO2004055312A1 (en) | 2004-07-01 |
| SG115509A1 (en) | 2005-10-28 |
| US20060037281A1 (en) | 2006-02-23 |
| AU2003217158A1 (en) | 2004-07-09 |
| CN100547220C (en) | 2009-10-07 |
| GB0511952D0 (en) | 2005-07-20 |
| GB2411426A (en) | 2005-08-31 |
| GB2411426B (en) | 2006-03-01 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091007 Termination date: 20110411 |