CN1712425A - Production of Redix with siloxane structural unit - Google Patents
Production of Redix with siloxane structural unit Download PDFInfo
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- CN1712425A CN1712425A CN200510041071.7A CN200510041071A CN1712425A CN 1712425 A CN1712425 A CN 1712425A CN 200510041071 A CN200510041071 A CN 200510041071A CN 1712425 A CN1712425 A CN 1712425A
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- epoxy
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- chloropropyl
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- resins
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- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 title description 7
- -1 dichlorpropyl Chemical group 0.000 claims abstract description 68
- LRWZZZWJMFNZIK-UHFFFAOYSA-N 2-chloro-3-methyloxirane Chemical compound CC1OC1Cl LRWZZZWJMFNZIK-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000002904 solvent Substances 0.000 claims abstract description 8
- 239000011541 reaction mixture Substances 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims description 59
- 239000011347 resin Substances 0.000 claims description 59
- 239000004593 Epoxy Substances 0.000 claims description 55
- 238000006243 chemical reaction Methods 0.000 claims description 31
- 238000002360 preparation method Methods 0.000 claims description 15
- MNAHQWDCXOHBHK-UHFFFAOYSA-N 1-phenylpropane-1,1-diol Chemical compound CCC(O)(O)C1=CC=CC=C1 MNAHQWDCXOHBHK-UHFFFAOYSA-N 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 14
- 238000004821 distillation Methods 0.000 claims description 12
- 239000000376 reactant Substances 0.000 claims description 6
- 230000035484 reaction time Effects 0.000 claims description 6
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 claims description 5
- DTOOTUYZFDDTBD-UHFFFAOYSA-N 3-chloropropylsilane Chemical compound [SiH3]CCCCl DTOOTUYZFDDTBD-UHFFFAOYSA-N 0.000 claims description 4
- 239000002798 polar solvent Substances 0.000 claims description 4
- YLKYDIRSLGEPQO-UHFFFAOYSA-N [3-chloropropyl(methyl)silyl]oxy-trimethylsilane Chemical class ClCCC[SiH](O[Si](C)(C)C)C YLKYDIRSLGEPQO-UHFFFAOYSA-N 0.000 claims description 3
- 238000007171 acid catalysis Methods 0.000 claims description 3
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical group COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 claims description 2
- 150000001348 alkyl chlorides Chemical class 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 230000003197 catalytic effect Effects 0.000 claims description 2
- 239000003153 chemical reaction reagent Substances 0.000 claims description 2
- NOKUWSXLHXMAOM-UHFFFAOYSA-N hydroxy(phenyl)silicon Chemical compound O[Si]C1=CC=CC=C1 NOKUWSXLHXMAOM-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 229910000077 silane Inorganic materials 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 abstract description 14
- 229920000647 polyepoxide Polymers 0.000 abstract description 14
- 229920001296 polysiloxane Polymers 0.000 abstract description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 abstract description 7
- 150000003384 small molecules Chemical class 0.000 abstract description 4
- 239000003377 acid catalyst Substances 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical compound Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 abstract 1
- 238000001914 filtration Methods 0.000 abstract 1
- 238000003786 synthesis reaction Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 17
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- CXBMSGCGKSYSDZ-UHFFFAOYSA-N [Na].OC(CC)(C1=CC=CC=C1)O Chemical compound [Na].OC(CC)(C1=CC=CC=C1)O CXBMSGCGKSYSDZ-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 7
- 229960004643 cupric oxide Drugs 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000004205 dimethyl polysiloxane Substances 0.000 description 5
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 5
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 description 5
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000005160 1H NMR spectroscopy Methods 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 150000002924 oxiranes Chemical group 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 230000002596 correlated effect Effects 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000012044 organic layer Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- LSWYGACWGAICNM-UHFFFAOYSA-N 2-(prop-2-enoxymethyl)oxirane Chemical compound C=CCOCC1CO1 LSWYGACWGAICNM-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 241000024287 Areas Species 0.000 description 2
- 235000001018 Hibiscus sabdariffa Nutrition 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000005291 Rumex acetosa Nutrition 0.000 description 2
- 240000007001 Rumex acetosella Species 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000003513 sheep sorrel Nutrition 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 159000000000 sodium salts Chemical class 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- KNTKCYKJRSMRMZ-UHFFFAOYSA-N 3-chloropropyl-dimethoxy-methylsilane Chemical compound CO[Si](C)(OC)CCCCl KNTKCYKJRSMRMZ-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical class Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- DPDMMXDBJGCCQC-UHFFFAOYSA-N [Na].[Cl] Chemical compound [Na].[Cl] DPDMMXDBJGCCQC-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- VRAIHTAYLFXSJJ-UHFFFAOYSA-N alumane Chemical compound [AlH3].[AlH3] VRAIHTAYLFXSJJ-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- UBHZUDXTHNMNLD-UHFFFAOYSA-N dimethylsilane Chemical compound C[SiH2]C UBHZUDXTHNMNLD-UHFFFAOYSA-N 0.000 description 1
- AOJHDNSYXUZCCE-UHFFFAOYSA-N dimethylsilyloxy(trimethyl)silane Chemical compound C[SiH](C)O[Si](C)(C)C AOJHDNSYXUZCCE-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- DQYBDCGIPTYXML-UHFFFAOYSA-N ethoxyethane;hydrate Chemical compound O.CCOCC DQYBDCGIPTYXML-UHFFFAOYSA-N 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 235000011167 hydrochloric acid Nutrition 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000006462 rearrangement reaction Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Abstract
Production of epoxy resin with silicone structural unit is carried out by reacting chlorsilane or chlorsilicone with silicone or its ring from acid catalyst, obtaining silicone small molecule or oligomer containing at least two chlor-groups in molecular chain, reacting dimethyl-silicone small molecule containing dichlorpropyl with bisphenol A salt in non-protonic polar solution, adding epoxy chloropropane into reaction mixture, reacting at 60-140 DEG C, filtering reaction mixture, de-pressuring and distilling to remove excess epoxy chloropropane and solvent, and obtaining epoxy resin with silicone structural unit. It achieves clear molecular structure, easy synthesis and better flexibility.
Description
Technical field
The present invention relates to contain the preparation method of the Resins, epoxy of organic silicon structural unit
Background technology
Resins, epoxy and polysiloxane are the very important superpolymer of two big classes in the synthetic materials.Resins, epoxy has advantages such as its excellent physical strength, solvent resistance, adhesiveproperties, influenced by oil but easily degrade and be subject to water under its easy embrittlement, high temperature.And organosilicon is owing to excellent properties such as its low temperature flexibility, low surface energy, heat-resisting, hydrophobic, dielectric strength height receive much concern, but its mechanical property, solvent resistance, sticking power are relatively poor, and production cost is higher.Therefore be the effective way of a kind of modified epoxy of getting up of development in recent years with modifying epoxy resin by organosilicon, can reduce the Resins, epoxy internal stress, can increase Resins, epoxy toughness, resistance to elevated temperatures again.Combine the advantage of organosilicon and Resins, epoxy with modifying epoxy resin by organosilicon, can complementary length, make material have the performance of the two concurrently, performances such as good toughness, pressing mold performance, adhesiveproperties and shock resistance have been demonstrated, many Application Areass such as seal gum, printed circuit board (PCB) or moulding material, electronic encapsulation material and high-temperature resistant coating have been widely used in [referring to Pan Chunyue, Huang Kelong, Hu Huiping etc.Chemical and bonding, 1997, (1): 1; Wu Mingyan, Feng Shengyu, Tian Shengjun.Organosilicon material, 2002,16 (5): 26; Kasemura T, Takahashi S, Nishihara K, et al.Polym, 1993, (34): 3416; USP 5691067; WO 9807797].
The method of Resins, epoxy being carried out modification with organosilicon has multiple, the most common commonly used be simple blending modification method, but because organosilicon and Resins, epoxy consistency are too poor, be difficult to form homogeneous system.For improve both consistencies, can adopt in system, add coupling agent, expanding material or transition phase the 3rd component [referring to Cheng Bin, Shang Xiaoqin etc. thermosetting resin, 1991,5 (3): 7; Kasemura T, Oshibe, et al..JAdhension, 1990, (33): 19; Chu Jiurong. polymer circular, 1999, (2): 66.21] wait raising biphase consistency, play the effect of expanding material.
Another kind of method of modifying is a chemic modified method, promptly organosilicon and Resins, epoxy are combined as a whole by chemical reaction, can be by the secondary hydroxyl or the epoxy reaction of functionalization end group such as the hydroxyl in the polysiloxane, alkoxyl group, amino, carboxyl and Resins, epoxy, form stable chemical bond, thereby organosilicon is scattered in the Resins, epoxy more equably, and the purpose that reaches toughness reinforcing and reduce internal stress is [referring to Chu Jiurong.The polymer circular, 1999, (2): 66].United States Patent (USP) was once open to react in the presence of an acidic catalyst with the organopolysiloxane and the macromolecule epoxy resin that contain alkoxyl group and phenoxy group, make a kind of organosilicon epoxy resin, the cured product of this resin have good thermotolerance, toughness and adhesion property [referring to: USP 864697].Other has the organosilicon epoxy resin that has made a kind of higher molecular weight with diphenylol dimethylsilane and bisphenol A type epoxy resin effect, it with amine or anhydride-cured after, product is a kind of heat-resisting, water-fast and tough and tensile tackiness agent, also can be made into heat resisting coating or sealing agent [referring to: USP 2834560].For developing a kind of high temperature resistant atresia honeycomb structure glue, people have synthesized a kind of heat-stable cyclic organic Resins, epoxy, its feature is the functionality height, have ring texture and higher cross-linking density, these all help to improve heat-drawn wire [referring to Lee M K, et al.Tappi, 1961,44 (10): 185A.].
Discover and because organosilicon is incompatible with Resins, epoxy, system has been produced be separated when Resins, epoxy being carried out modification by the high-molecular weight organosilicon.Though improve and improved the snappiness of Resins, epoxy, also greatly reduce the body intensity of Resins, epoxy and adhesiveproperties simultaneously [referring to Lee S S, Kim S C.J ofAppl Polym Sci, 1997,64:941; Cheng Bin etc.Thermosetting resin, 1991,5 (3): 7].
Forefathers are 1,3-dichloride methyl-1,1,3,3-tetramethyl disiloxane and dihydroxyphenyl propane, epoxy chloropropane etc. carry out condensation, obtained a kind of Resins, epoxy that contains the siloxanes chain link [referring to: USP 2997458]; Or with the two keys in the unsaturated group that is had on the Siliciumatom carry out oxidation also can obtain containing the siloxanes chain link Resins, epoxy [referring to Li Jianzong, Xu Xiaoming. thermosetting resin, 1987, (2): 31].They obtain this contain in the organosilyl Resins, epoxy organosilicon content seldom, be difficult to the purpose that reaches modified toughened, also difficulty relatively of feedstock production simultaneously, cost height.
With α, ω-two hydrogen polysiloxanes and glycidyl allyl ether etc. carry out addition reaction of silicon with hydrogen, also can obtain organic-silicon-modified Resins, epoxy, but the ehter bond that exists in the glycidyl allyl ether molecular chain has influenced the resistance toheat of product, while α, the price of ω-two hydrogen polysiloxanes is also higher relatively.
Summary of the invention
This patent provides the polymkeric substance of organosilicon small molecules that a kind of process contains chloropropyl or lower molecular weight and dihydroxyphenyl propane sodium salt, epoxy chloropropane etc. to carry out condensation reaction to prepare a kind of preparation method who contains organosilyl Resins, epoxy.Have good flexility behind this epoxy resin cure, and have good and performance material adhesives such as metal.
This patent provides a kind of preparation method who contains organosilyl Resins, epoxy.
Basic thought of the present invention is: carry out condensation reaction and prepare a kind of main chain and contain the unitary Resins, epoxy of siloxane structure through containing the organosilicon small molecules of chloropropyl or low-molecular weight polymer (hereinafter to be referred as oligopolymer) and dihydroxyphenyl propane salt, epoxy chloropropane etc.The performance that the length (siloxane chain joint number 2～30) of siloxanes chain link can be regulated the Resins, epoxy of generation in the change raw material, can obtain having the epoxy resin cured product of good flexility, and this Resins, epoxy has good adhesiveproperties to metal etc.
Therefore technical scheme of the present invention is as follows:
A kind of preparation method who contains the unitary Resins, epoxy of siloxane structure, it is made up of the following step basically:
(1) with chloropropyl silane or chloropropyl siloxanes and hexamethyldisiloxane, perhaps with methylsiloxane or its ring body, perhaps under acid catalysis, carry out balanced reaction with phenyl siloxane or its ring body, obtain the two ends or middle two the chloropropyl groups or the above siloxanes small molecules or the oligopolymer of containing at least of molecular chain, consumption by end-capping reagent (hexamethyldisiloxane or two chloropropyl tetramethyl disiloxane) is controlled its molecular weight, and the molecular weight that makes the siloxanes small molecules that obtains or oligopolymer is 250～2000.
(2) in aprotic polar solvent, with the dimethyl siloxane that contains two chloropropyls at least of step (1) gained or contain diphenyl siloxane small molecules or the oligopolymer and the dihydroxyphenyl propane reactant salt of two chloropropyls at least, being reflected at 120～200 ℃ carries out, preferably carry out at 160～180 ℃, reaction times is 5～20 hours, siloxanes is 1: 1～1: 1.5 with the ratio of the amount of substance of the consumption of dihydroxyphenyl propane salt, preferably about 1: 1.2.
(3) add epoxy chloropropane in the reaction mixture of step (2) gained, reaction between 60～140 ℃ is preferably 80～100 ℃ of reactions, reaction times is 3～10 hours, the amount that epoxy chloropropane adds is 2～8 times of dihydroxyphenyl propane salt amount of substance, preferably 3～4 times
(4) reaction mixture with step (3) gained filters, and removes the inorganic salt that dereaction generates, and excessive epoxy chloropropane and solvent are removed in underpressure distillation then, promptly make to contain the unitary Resins, epoxy of siloxane structure.In order to guarantee that epoxide group is not destroyed when the underpressure distillation, essential control distillation temperature should make system temperature be controlled at below 140 ℃.
In the step of above-mentioned method for making (1), chloropropyl silane or siloxanes can be the hydrolyzates, 1 of alkyl chloride propyl group organoalkoxysilane or alkyl chloride propyl chloride silane, the two chloropropyl tetramethyl disiloxanes, 1 of 3-, the two chloropropyl tetraphenyl sily oxide of 3-etc.Their balanced reactions by sulphuric acid catalysis prepare different organosilicon content, different molecular weight, and contain the polydimethylsiloxane oligopolymer of two or more chloropropyl groups in each molecular chain, as 1,1,1,3,5,7,7,7-prestox-3,5-two (γ-chloropropyl)-tetrasiloxane, 1,1,1,3,5,7,9,9,9-nine methyl-3,5,7-three (γ-chloropropyl)-five siloxanes, or α, the end capped polydimethylsiloxane oligopolymer of ω-two chloropropyls.
Reaction equation is as follows:
In the step (2) of above-mentioned method for making, used dihydroxyphenyl propane salt can be the sodium salt or the sylvite of dihydroxyphenyl propane, considers from production cost, and the sodium salt of handy dihydroxyphenyl propane can be through dihydroxyphenyl propane with the sodium hydroxide reaction and get.Aprotic polar solvent can be the diethylene glycol methyl ether of D.W.Lewis report, or dioxane, also can be non-protic amide solvent, as N, and dinethylformamide, N,N-dimethylacetamide etc.
In the step (2) of above-mentioned method for making,, can in reactant, add the CuO of catalytic amount for fast reaction speed.
The reaction of step (2) is to carry out condensation by the organosilyl small molecules that contains chloropropyl or oligopolymer and dihydroxyphenyl propane sodium salt, this step temperature of reaction can be controlled at 120～200 ℃, preferably be controlled between 160～180 ℃, after having selected suitable solvent, normally under the reflux temperature of system, carry out, reaction times is at 5～20 hours, usually about 10 hours.
The reaction of step (3) is to connect the same epichlorohydrin reaction of dihydroxyphenyl propane salt of organosilicon structural unit, the access ring oxygen groups, destroyed in order to prevent epoxide group, this step temperature of reaction is lower usually, be controlled at reaction between 60～140 ℃, usually at 80～100 ℃, the reaction times is 3～10 hours, usually about 5 hours.In order to guarantee that two epoxide groups are arranged in each molecular chain, epoxy chloropropane is excessive, and generally its ratio with the amount of substance of dihydroxyphenyl propane sodium salt is 2: 1～8: 1, preferably is controlled to be 3: 1～4: 1.
After reaction finishes, separate product, remove by filter the inorganic salt sodium-chlor of generation etc. earlier, underpressure distillation removes and desolvates and excessive epoxy chloropropane then.In order to guarantee that epoxide group is not destroyed when the underpressure distillation, essential control distillation temperature should make system temperature be controlled at below 140 ℃.
In order to investigate two chloropropyl organosilicon oligopolymer and the condensation reaction degree of dihydroxyphenyl propane sodium salt and the oxirane value of the organosilicon epoxy resin that sign obtains, can adopt
1The HNMR method is analyzed reaction product.
Method for making of the present invention obtains contains the unitary Resins, epoxy of siloxane structure and can be applied to the application places of ordinary epoxy resin, as is applied to many Application Areass such as seal gum, printed circuit board (PCB) or moulding material, electronic encapsulation material and epoxypaint.Because this unitary Resins, epoxy of siloxane structure that contains has good snappiness and to good adhesivepropertieies such as metallic aluminium, stainless steels simultaneously, therefore also be specially adapted to the occasion that those all have higher requirements to snappiness and adhesiveproperties simultaneously.
Technological merit of the present invention is:
Method for making of the present invention with some be simple and easy to raw material, through conventional prepared in reaction excellent performance contain the unitary Resins, epoxy of siloxane structure.This Resins, epoxy molecular structure with present method preparation is clear, and is easily synthetic, and the molecular weight of polymkeric substance is controlled easily.
Method for making of the present invention is to introduce the polysiloxane segment of small molecular weight in the Resins, epoxy main chain because organosilyl molecular weight is less, so and Resins, epoxy can be compatible well, can not produce and be separated.Though organosilyl body intensity is little, its elasticity and flexility are good, and this helps eliminating the internal stress of tackiness agent, and bonding plane is not easy to produce interfacial failure, can increase the snappiness of tackiness agent simultaneously and keep or improve adhesiveproperties to base material.Overcome the shortcoming that causes its mechanical property obviously to descend when polysiloxane with macromolecule carries out toughening modifying to Resins, epoxy.
Embodiment
Embodiment 1.1,1,1,3,5,7,7,7-prestox-3,5-two (γ-chloropropyl)-tetrasiloxane (I) and 1,1,1,3,5,7,9,9,9-nine methyl-3,5,7-three (γ-chloropropyl)-five siloxanes (II) synthetic
In the 1000ml four-necked bottle, add 366g and contain gamma-chloropropylmethyldimethoxysilane and 200ml ether, stirring makes its dissolving, adds several concentrated hydrochloric acids in four-necked bottle, stirs down and drips 200ml water by separating funnel, and, be warmed up to 40 ℃ again and continue reaction 2.5h at stirring at room reaction 2h.Tell organic layer after leaving standstill, use 20ml extracted with diethyl ether water layer twice respectively, and merge with organic layer.Organic layer is used the 20g anhydrous Na after being washed with distilled water to neutrality again
2SO
4Drying, placement is spent the night.Filter, filtrate is transferred in the 500ml round-bottomed flask, and heating steams ether, obtains 270.5g sorrel oily liquids.
Add above-mentioned sorrel oily liquids 212.6g, hexamethyldisiloxane 382.7g and vitriol oil 5ml in the 1000ml four-necked bottle.At 110 ℃ of left and right sides reflux 24h.Leave standstill after the cooling, tell lower floor's acid layer, the upper strata organism is extremely neutral with 5% ammonia scrubbing, use the 20g anhydrous Na then
2SO
4Dry.With the product air distillation, remove unreacted hexamethyldisiloxane, carry out vacuum fractionation then, obtain the cut 94.7g of 148～155/5mmHg (I) and the cut 34.4g of 180-190/5mmHg (II), their refractive index (25 ℃) is respectively I:1.4304; II:1.4384.Front-end volatiles and residue carry out rearrangement reaction with the vitriol oil again.
Through the Switzerland DPX300 of BRUKER company type nmr determination, Compound I: 6:3.52 (4H, dd ,-CH
2-Cl), 1.82 (4H, m ,-CH
2-), 0.62 (4H, dd, Si-CH
2-), 0.12 (18H, s, (CH
3)
3Si-), 0.08 (6H, s, CH
3-Si), prove 1,1,1,3,5,7,7,7-prestox-3,5-two (γ-chloropropyl)-tetrasiloxane; Compound I I:6:3.52 (6H, dd ,-CH
2-Cl), 1.82 (6H, m ,-CH
2-), 0.62 (6H, dd, Si-CH
2-), 0.12 (18H, s, (CH
3)
3Si-), 0.08 (9H, s, CH
3-Si), prove 1,1,1,3,5,7,9,9,9-nine methyl-3,5,7-three (γ-chloropropyl)-five siloxanes.
Embodiment 2. α, ω-end capped polydimethylsiloxane oligopolymer of two chloropropyls synthetic
In the 250ml four-necked bottle of agitator, thermometer and reflux condensing tube is housed, add 28.7g 1, two (the 3-chloropropyls)-1,1,3 of 3-, [preparation method is referring to document: Jiang Hongqin for the 3-tetramethyl disiloxane, it is bright to open pier, Jiang Xiqun etc., fine chemistry industry, 2004,21 (3): 232], 29.6g octamethylcyclotetrasiloxane (D
4) and the 1.2g vitriol oil, at 50 ℃ of following stirring reaction 9h.Reaction finishes the back and adds 30～60 ℃ of sherwood oils of 60ml and 10ml distilled water, divides water-yielding stratum with separating funnel behind the thorough mixing, and organic phase washes with water to neutrality, uses anhydrous Na again
2SO
4Dried overnight.Elimination Na
2SO
4, normal pressure steams sherwood oil, and underpressure distillation again steams unreacted D
4Deng low-boiling-point substance.Residuum is a weak yellow liquid, heavy 49.8g.
Adopt
1HNMR measures the molecular weight of product, and molecular-weight average is 614.
Embodiment 3. α, ω-end capped polydimethylsiloxane oligopolymer of two chloropropyls synthetic
With the 29.6g octamethylcyclotetrasiloxane among the 59.2g octamethylcyclotetrasiloxane replacement embodiment 2, other conditions are constant, repeat embodiment 2, obtain product 78.1g.
Adopt
1HNMR measures the molecular weight of product, and molecular-weight average is 933.
Embodiment 4. α, ω-end capped polydimethylsiloxane oligopolymer of two chloropropyls synthetic
With the 29.6g octamethylcyclotetrasiloxane among the 88.8g octamethylcyclotetrasiloxane replacement embodiment 2, other conditions are constant, repeat embodiment 2.Obtain product 97.9g.
Adopt
1HNMR measures the molecular weight of product, and molecular-weight average is 1282.
Embodiment 5. contains the synthetic of the unitary Resins, epoxy of siloxane structure
Add in the 250ml four-necked bottle that 30.4g dihydroxyphenyl propane sodium salt, 18.7g embodiment 1 obtain 1,1,1,3,5,7,7,7-prestox-3,5-two (γ-chloropropyl)-tetrasiloxane, 0.2g cupric oxide and 100ml diethylene glycol monoethyl ether are at 165 ℃ of back flow reaction 10h.Reactant is cooled to below 80 ℃, adds the 64g epoxy chloropropane then, be warmed up to 80 ℃ and react 6h, and then be warming up to 100 ℃ and continue reaction 4h, finish reaction, standing demix.Product is filtered, carry out underpressure distillation, remove volatile fraction such as desolvate.Residue be reddish-brown contain the unitary Resins, epoxy of siloxane structure, heavy 54.7g.The oxirane value of product is used
1HNMR analyzes, and is 0.17.
Embodiment 6. contains the synthetic of the unitary Resins, epoxy of siloxane structure
With 32.3g dihydroxyphenyl propane sodium salt, 17.4g embodiment 1 obtain 1,1,1,3,5,7,9,9,9-nine methyl-3,5,7-three (γ-chloropropyl)-five siloxanes, 0.16g cupric oxide and 60ml diethylene glycol monoethyl ether repeat embodiment 5, obtain Resins, epoxy 55.0g.
Embodiment 7. contains the synthetic of the unitary Resins, epoxy of siloxane structure
In the 250ml four-necked bottle, add 27.2g dihydroxyphenyl propane sodium salt, 14.4g 1, two (the 3-chloropropyls)-1,1,3 of 3-, 3-tetramethyl disiloxane, 0.2g cupric oxide and 80ml N,N-dimethylacetamide are earlier at 165 ℃ of back flow reaction 10h.Reactant is cooled to below 80 ℃ the back adds the 40g epoxy chloropropane, be warmed up to 80 ℃ of reaction 6h, and then be warming up to 100 ℃ and continue reaction 4h, finish reaction, product filters the back underpressure distillation, removes volatile fraction such as desolvate.Obtain 39.8g Resins, epoxy, oxirane value is 0.24.
Embodiment 8. contains the synthetic of the unitary Resins, epoxy of siloxane structure
With 18g dihydroxyphenyl propane sodium salt, the product among the 15.3g embodiment 2,0.1g cupric oxide powder and 80ml N,N-dimethylacetamide, repeat embodiment 6, obtain 35.81g Resins, epoxy, oxirane value is 0.16.
Embodiment 9. contains the synthetic of the unitary Resins, epoxy of siloxane structure
With 18g dihydroxyphenyl propane sodium salt, with the product among the 32.3g embodiment 3,0.1g cupric oxide powder and 80ml N,N-dimethylacetamide, repeat embodiment 6, obtain 39.5g Resins, epoxy, oxirane value is 0.13.
Embodiment 10. contains the synthetic of the unitary Resins, epoxy of siloxane structure
With 14.4g dihydroxyphenyl propane sodium salt, with the product among the 25.63g embodiment 4,0.1g cupric oxide powder and 80mlN, the N-N,N-DIMETHYLACETAMIDE repeats embodiment 6, obtains 36.1g Resins, epoxy, and oxirane value is 0.07.
Application examples 1. takes by weighing in proportion in clean watch-glass that embodiment 5 obtains contains the unitary Resins, epoxy of siloxane structure, and PA-651 type low-molecular-weight polyamide resin (production of chemical plant, Yan'an, Tianjin), after stirring, approach and be coated in equably with on the clean aluminium flake of sand papering (or stainless steel substrates) surface, cemented surface is aimed in two test pieces to be closed up, compresses, clamp with iron clamp, remaining sample is put into the thick tetrafluoroethylene mould of 0.8mm.Sample is put into baking oven, solidify 6h down at 110 ℃ earlier, solidify 2h down at 160 ℃ again, take out the cooling back.Prescription and correlated performance see Table one.
The Resins, epoxy of application examples 2～5. obtain with embodiment 7,8 and 9, and the Resins, epoxy that obtains of a certain proportion of embodiment 8 is with the mixture repeated application example 1 of WSR6101 bisphenol A type epoxy resin (oxirane value is 0.44, and stars chemical industry Wuxi resin processing plant produces).Prescription and correlated performance see Table one.
Comparative example 1. usefulness WSR6101 bisphenol A type epoxy resins (oxirane value is 0.44, and stars chemical industry Wuxi resin processing plant produces) repeated application example 1.Prescription and correlated performance see Table one.
Table one contains the performance of the unitary Resins, epoxy of siloxane structure
。
| Application examples 1 | Application examples 2 | Application examples 3 | Application examples 4 | Application examples 5 | Comparative example 1 | |
| Embodiment 5 samples (g) | ?10 | |||||
| Embodiment 8 samples (g) | ?10 | |||||
| Embodiment 9 samples (g) | ?10 | |||||
| Embodiment 10 samples (g) | ?10 | ?8.15 | ||||
| ??E-44(g) | ?1.85 | ?10 |
| ?PA-651(g) | ??2.4 | ??3.2 | ??2.2 | ??1.8 | ??2.6 | ??6 | |
| Elongation at break (%) | ??9.80 | ??5.95 | ??48.56 | ??55.64 | ??40.79 | ??5.81 | |
| Tensile strength (MPa) | ??27.00 | ??20.36 | ??18.60 | ??13.92 | ??20.58 | ??46.40 | |
| Shearing resistance (Mpa) | Aluminium-aluminium | ??10.16 | ??3.91 | ??9.44 | ??3.12 | ??10.17 | ??6.71 |
| Steel-steel | ??8.92 | ??4.49 | ??10.44 | ??3.47 | ??10.79 | ??5.16 | |
Claims (8)
1. preparation method who contains the unitary Resins, epoxy of siloxane structure is characterized in that it is made up of the following step basically:
(1) with chloropropyl silane or chloropropyl siloxanes and hexamethyldisiloxane, perhaps with methylsiloxane or its ring body, perhaps under acid catalysis, carry out balanced reaction with phenyl siloxane or its ring body, obtain molecular chain two ends or middle siloxanes small molecules or the oligopolymer that contains two or more chloropropyl groups at least, regulate and control its molecular weight by the consumption of end-capping reagent, the molecular weight that makes the siloxanes small molecules that obtains or oligopolymer is 250～2000.
(2) in aprotic polar solvent, the dimethyl siloxane small molecules or oligopolymer and the dihydroxyphenyl propane reactant salt that contain two chloropropyls with step (1) gained, being reflected at 120～200 ℃ carries out, reaction times is 5～20 hours, siloxanes is 1: 1～1: 1.5 with the ratio of the amount of substance of the consumption of dihydroxyphenyl propane salt, preferably about 1: 1.2.
(3) in the reaction mixture of step (2) gained, add epoxy chloropropane, reaction between 60～140 ℃, the reaction times is 3～10 hours, the amount that epoxy chloropropane adds is 2～8 times of dihydroxyphenyl propane salt amount of substance,
(4) reaction mixture with step (3) gained filters, and removes the inorganic salt that dereaction generates, and excessive epoxy chloropropane and solvent are removed in underpressure distillation then, promptly make to contain the unitary Resins, epoxy of siloxane structure.
2. preparation method according to claim 1, it is characterized in that: in the step (1), described chloropropyl silane or chloropropyl siloxanes are the hydrolyzates, 1 of alkyl chloride propyl group organoalkoxysilane or alkyl chloride propyl chloride silane, the two chloropropyl tetramethyl disiloxanes or 1 of 3-, the two chloropropyl tetraphenyl sily oxide of 3-.
3. preparation method according to claim 1 is characterized in that: in the step (2), reaction is to carry out at 160～180 ℃.
4. preparation method according to claim 1 is characterized in that: in the step (2), described aprotic polar solvent is diethylene glycol methyl ether or dioxane, or non-proton property amide solvent.
5. preparation method according to claim 1 is characterized in that: in the step (2), add the CuO of catalytic amount in reactant.
6. preparation method according to claim 1 is characterized in that: in the step (3), reaction is to carry out at 80～100 ℃.
7. preparation method according to claim 1 is characterized in that: in the step (3), the amount that epoxy chloropropane adds is 3～4 times of dihydroxyphenyl propane salt amount of substance.
8. preparation method according to claim 1 is characterized in that: in the step (4), the temperature of control underpressure distillation is controlled at below 140 ℃ system temperature.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101787132A (en) * | 2010-03-29 | 2010-07-28 | 中科院广州化学有限公司 | Organic-silicon hybridization epoxy resin as well as preparation method and application thereof |
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| CN1108343C (en) * | 1999-06-30 | 2003-05-14 | 中国科学院化学研究所 | Polysiloxane modified epoxy resin composition |
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Assignee: Anhui Lixing Chemical Co.,Ltd. Assignor: Nanjing University Contract record no.: 2011340000163 Denomination of invention: Production of Redix with siloxane structural unit Granted publication date: 20070404 License type: Exclusive License Open date: 20051228 Record date: 20110721 |
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