Resin quartz sand premixing equipment
Technical field
The present invention relates to a kind of resin quartz sand graduation premixing device.What be used for specifically that producd fibers twine to strengthen thermosetting resin sand inclusion pipeline adds the sand feeding device.
Background technology
Known glass-fiber reinforced thermo-setting resin burning into sand pipe adds the sand feeding device and is: several 20~40 orders of order are accounted for more than 80%, maximum particle size must not surpass 10 orders, percentage by weight is less than or equal to 7% quartz sand carry out grating after, extremely arrive the mold outer surface of rotation by conveyer belt or pocket emery cloth volume, then in artificial or partly artificial resin pickup, the disclosed mode among relevant prior art such as the Chinese patent literature CN2579572Y of drenching of the outside employing of this quartz sand layer.This adds, and sand automation technolo degree is low, and resin is not easy to soak in the burning into sand layer, and resin soaks into bad, burning into sand layer packing is not high, and the properties of product instability is for improving pipeline quality, usually repeatedly drench resin pickup, thereby strengthened the consumption of resin, increased the cost of product.In addition, disclosed resin pattern of invasion in Chinese patent literature CN2656121Y.Though improved automaticity to a certain extent, still do not reached desirable infiltration degree and the desirable sand packing that adds.Greater than 25%, is the quality standard of formulating according to existing production technology at national building material industry standard JC/T838-1998 regulation glass-fiber reinforced thermo-setting resin sand buckle pipe clip sand layer resin content.
A kind of mixing arrangement is disclosed in american documentation literature US5941634A.Yet this mixing arrangement only can carry out general mixture operation.
In addition, a kind of screw extruder that adds natural or artificial additive in adhesive is disclosed in british patent document GB2316645.The first that is included in a screw extruder adds additive and add the step of adhesive in a second portion that is in described first downstream.Wherein said additive is chemically handled in described screw extruder and/or is physically handled, as removing the surface and/or the color of additive as described in moisture, the physical form, cleaning and/or the drying that change particle, the chemical treatment.Also can add the physical treatment that lubricating oil comes adjunct.Yet, in this patent documentation, do not have proposition additive to be measured the invention thought of supply.And in the tubulation process of burning into sand pipe, need supply with the quartz sand resin compound continuously, enhance productivity.For this reason, need a kind of premixing device that can satisfy metering, stirring and conveying one.
Summary of the invention
For this reason, the object of the present invention is to provide resin quartz sand graduation premixing device in the high tubulation apparatus of a kind of automaticity height, efficient; Another object of the present invention is to improve for a kind of resin soaks into well, reduces the resin quartz sand graduation premixing device of resin demand; Further aim of the present invention is to improve the burning into sand layer packing that is used for tubulation.
For achieving the above object, a kind of resin quartz sand graduation premixing device of the present invention comprises the sediment transport device; Be arranged on the premix agitator in described sediment transport device port of export downstream, described premix agitator has quartz sand inlet and at least one adhesive and auxiliary material inlet and is arranged on mixing component in the described premix equipment; Described premix agitator is carried the quartz sand material continuously in the process that stirs; Described adhesive and auxiliary material inlet are arranged on the downstream of described quartz sand inlet; Described premix agitator is provided with a port of export that mixes and stirs material outlet.Described sediment transport device is that conveyer is supplied with in a metering.
Described metering is supplied with conveyer and is had a sediment transport housing, in described cartridge type housing coiled part is set, and described sediment transport housing and described coiled part together constitute a sediment transport auger conveyor; The rotating speed of the described coiled part in described sediment transport housing is adjustable, with metering and adjustment sediment transport amount.
Described premix agitator has a cartridge type housing, and described mixing component is the coiled part that is arranged in the described cartridge type housing, and described cartridge type housing and described coiled part together constitute a premix auger conveyor
Described metering is supplied with conveyer and is had a cartridge type housing, and described mixing component is the coiled part that is arranged in the described cartridge type housing, and described cartridge type housing and described coiled part together constitute a sediment transport auger conveyor; The arrival end of described sediment transport auger conveyor connects a sandbox.
The port of export of described premix auger conveyor connects a rolling device, and described rolling device comprises two arranged parallel roller in relative rotation from up to down; Roll up with two parallel pocket emery cloths that described roller disposes accordingly; Two width of cloth pocket emery cloths are transported between described two rollers from both sides respectively; The described material that mixes and stirs of described premix auger conveyor port of export output falls between described two width of cloth pocket emery cloths.
Described rolling device also is provided with a uncovered housing of tubular, and the upper shed of the uncovered housing of described tubular is below the described premix agitator port of export, and its under shed is above two levels and arranged parallel roller.
Further comprise a tubulation mould and between described rolling device and described tubulation shaping mould, be provided with conveyer belt.
The rotating speed of described tubulation mould is adjustable, and the gap between the roller also is adjustable in the described rolling device.
Technique scheme of the present invention has the following advantages compared to existing technology, and resin quartz sand premixing equipment makes quartz sand mix with the prescription of resin by economical rationality, effectively reduces resin content.Use the fiber winding enhancing thermosetting resin sand inclusion pipe product of this device fabrication to reach under the prerequisite of national products standards in every performance indications, burning into sand layer resin content is 15% only, saved the direct material cost of product.The course of work of present device is to carry out in the environment of relative closure, has reduced human factor and environmental disturbances, helps carrying out better controllable quality.It is big that this equipment single adds the sand amount, adds the sand number of times thereby reduced, and saved pocket sand material therefor amount, reduced the product integrated cost.This automation degree of equipment height, resin soaks into, burning into sand layer packing height, thus effectively improved the quality of product.
Description of drawings
For the easier quilt of content of the present invention is clearly understood, below according to a particular embodiment of the invention and in conjunction with the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is the specific embodiments of the invention schematic diagrames.
Reference numeral is expressed as among the figure: the 1-mould, and 2,8-pocket emery cloth, the 3-rolling device, 4-premix agitator, 5-bonding agent auxiliary material inlet, the 6-conveyer belt, conveyer, 9-sandbox are supplied with in the 7-metering.
The specific embodiment
Referring to Fig. 1, a kind of resin quartz sand graduation premixing device of the present invention comprises the sediment transport device; Be arranged on the premix agitator 4 in described sediment transport device port of export downstream.Described premix agitator 4 has quartz sand inlet and at least one adhesive and auxiliary material inlet 5 and is arranged on mixing component in the described premix equipment, and wherein said adhesive can adopt such as resin; Described premix agitator 4 is carried the quartz sand material continuously in the process that stirs; Described adhesive and auxiliary material inlet 5 are arranged on the downstream of described quartz sand inlet; Described premix agitator 4 is provided with a port of export that mixes and stirs material outlet.Described sediment transport device is that conveyer 7 is supplied with in a metering.Described metering is supplied with conveyer 7 and is had a sediment transport housing, in described cartridge type housing coiled part is set, and described sediment transport housing and described coiled part together constitute a sediment transport auger conveyor (being commonly called as the sediment transport auger).The rotating speed of the described coiled part in described sediment transport housing is adjustable, with metering and adjustment sediment transport amount.Described premix agitator 4 (being commonly called as the premix auger) has a cartridge type housing, and described mixing component is the coiled part that is arranged in the described cartridge type housing, and described cartridge type housing and described coiled part together constitute a premix auger conveyor simultaneously.
Described metering is supplied with conveyer 7 and is had a cartridge type housing, and described mixing component is the coiled part that is arranged in the described cartridge type housing, and described cartridge type housing and described coiled part together constitute a sediment transport auger conveyor; The arrival end of described sediment transport auger conveyor connects a sandbox 9.
The port of export of described premix auger conveyor connects a rolling device, and described rolling device 3 comprises two arranged parallel roller in relative rotation from up to down; Roll up with two parallel pocket emery cloths that described roller disposes accordingly; Two width of cloth pocket emery cloths 2,8 are transported between described two rollers from both sides respectively; The described material that mixes and stirs of described premix auger conveyor port of export output falls between described two width of cloth pocket emery cloths 2,8.Described rolling device 3 also is provided with a uncovered housing of tubular, and the upper shed of the uncovered housing of described tubular is below described premix agitator 4 ports of export, and its under shed is above two levels and arranged parallel roller.Further comprise a tubulation mould 1 and between described rolling device 3 and described tubulation shaping mould, be provided with conveyer belt 6.
The rotating speed of described tubulation mould 1 is adjustable, and the gap in the described rolling device 3 between the roller is adjustable.
The course of work of the present invention as shown in Figure 1, the quartz sand and the filler that in sandbox 9, add the grating mixing, falling into described metering supply conveyer 7 in its bottom further mixes, described metering supply with conveyer 7 simultaneously with the quartz sand of predetermined transporting velocity transfer predetermined amounts and filler to described premix agitator 4, the quartz sand of said scheduled volume and filler are fully mixed in premix agitator 4 with resin, curing agent, promoter that process adhesive and auxiliary material inlet 5 respectively transport and are transported to 3 li of described rolling devices.In described rolling device 3, the mixture of described quartz sand and filler and resin, curing agent, promoter is extruded between the described pocket emery cloth 2,8 by predetermined width and thickness after described roller rolls, and is transported on the mould 1 of rotation by conveyer belt 6 at last.
In the above-described embodiments, the extrusion capacity of described metering supply conveyer 7 and described premix agitator 4 and the rotating speed of described mould 1 mate mutually by the tubulation requirement.According to different tubulation requirements, the matching relationship between the extrusion capacity of described metering supply conveyer 7 and described premix agitator 4 and the rotating speed of described mould 1 is adjustable.Gap between the roller in the described rolling device 3 is also adjustable simultaneously, thereby can adjust the burning into sand layer thickness that adds sandpipe of manufacturing according to designing requirement.
Obviously, in other embodiment, described sediment transport device can also adopt other measurement instrument, as electronic weighing instrument.Itself and the foregoing description are relatively, and be inferior a bit aspect the quantity-produced ability.
And relevant resin, curing agent, promoter are to mix the back earlier by an adhesive and 5 inputs of auxiliary material inlet or respectively through separately inlet input, do not specify in the above-described embodiments.This point is not to be main points of the present invention, and this dual mode and the similar mode that can reason out thereof all can be used in implementation process of the present invention.
About each operating mode that can regulate, adjust of being mentioned among the present invention, do not enumerate specific embodiment in the above-described embodiments yet.This is that above-mentioned operating mode also has nothing in common with each other because in different tubulations requires.Described those skilled in the art need require calculate setting according to concrete tubulation, and formula and the method for calculating institute's foundation then are the common practise of described technical field, therefore needn't carry out concrete qualification and for example here.
Obviously, the above embodiment of the present invention only is for example of the present invention clearly is described, and is not to be qualification to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And these belong to conspicuous variation or the change that spirit of the present invention extended out and still are among protection scope of the present invention.