CN1706931A - Automatic 3D moving vacuum yeast sucking machine - Google Patents
Automatic 3D moving vacuum yeast sucking machine Download PDFInfo
- Publication number
- CN1706931A CN1706931A CN 200510034895 CN200510034895A CN1706931A CN 1706931 A CN1706931 A CN 1706931A CN 200510034895 CN200510034895 CN 200510034895 CN 200510034895 A CN200510034895 A CN 200510034895A CN 1706931 A CN1706931 A CN 1706931A
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- motor
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- quchi
- gear
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- 240000004808 Saccharomyces cerevisiae Species 0.000 title abstract 4
- 239000000463 material Substances 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 230000033001 locomotion Effects 0.000 claims description 33
- 239000002184 metal Substances 0.000 claims description 31
- 230000035622 drinking Effects 0.000 claims description 7
- 239000010902 straw Substances 0.000 claims description 7
- 238000013461 design Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229920002457 flexible plastic Polymers 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 238000000855 fermentation Methods 0.000 description 7
- 230000004151 fermentation Effects 0.000 description 7
- 230000001276 controlling effect Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The automatic 3D moving vacuum yeast sucking machine includes mainly system unit capable of walking on the yeast pond, flexible sucker holder, pneumatic vacuum yeast sucker, transverse moving mechanism, material shifting mechanism, and control system. The present invention has programmable automatic mechanical plant capable of moving in three directions to replace manual operation, and has lowered labor strength, raised production efficiency, no flying of microbe and improved operation environment.
Description
Technical field
The present invention relates in seasonings and biological products production process, move a kind of full-automatic device of fermentation materials, be more accurately a kind of programmable in accordance with regulations the Quchi of action on the three-dimensional coordinate in koji full-automatic motion utilize vacuum the song material to be drawn onto the fully automatic vacuum sucking machine of three-dimensional motion of the conveying machinery of given place.
Background technology
In the fermenting process of seasoning product or biological products, two operations that link to each other of koji and fermentation are arranged usually, koji is generally carried out in koji pond or leaven cultivating equipment, after koji is finished, need transport Cheng Qu or be transported in the fermentation unit and ferment.At this course of conveying, several different methods is arranged at present, the one, with manually transporting in the fermentation unit in the dolly in Quchi, song being packed into; The 2nd, with artificial or machinery Quchi is delivered on the conveying belt that is located at the Quchi limit, send bent room or deliver to specified place by conveying belt; The 3rd, in the bottom of Quchi open-and-close mechanism is set, be provided with at the bottom of Quchi that conveying belt is carried or move whole Quchi with transportation equipment and unload to specified place and bently expect; The 4th, with the Artificial Control vacuum pipe song material is drawn onto specified place from Quchi; Five are to use the two-dimentional vacuum sucking machine that moves on X, Y-axis that the song material is inhaled delivers to specified place.
Adopt aforesaid method, have the labor strength height; In operating process, stir the song material of having finished fermentation, cause microbial spore in bent room or go out bent place and fly upward poor working environment everywhere.The 4th kind of method, Working environment is much improved, but workman's work is still very big.The 5th kind of type that method is used at home is because vaccum suction pipe uses screw mechanism to move on X-axis, for being under situation main raw material or that bent material is harder with soya bean, flour, vaccum suction pipe is stressed in mobile suction to be damaged greatly and easily, this domestic class machinery is all used Artificial Control, belongs to semimechanized form.
Summary of the invention
The objective of the invention is to defective at the prior art existence, a kind of fully automatic vacuum sucking machine of three-dimensional motion is provided, utilize programmable can be on X, Y, Building Z parameter the mechanical means of fully automatic operation substitute song material mode of movement based on manually, in the hope of having reduced working strength of workers, improved production efficiency, prevent flying upward of microorganism effectively, improved the hygienic quality and the environmental quality of operation field.
As shown in Figure 1, 2, 3, the fully automatic vacuum sucking machine of three-dimensional motion of the present invention comprises
---the main frame 1 that can walk on Quchi, main frame 1 are equipped with the steel wheel 10 that realization seesaws under the control of programmable control system 6, also are provided with pneumatic vacuum cups 13 and transverse movement mechanism 4 and material toggling mechanism 7 on the main frame 1;
---flexible drinking straw draw off gear 2 is circular groove type structures, is provided with manually or by the device of driven by motor, drives circular groove type structure thus and rotate at the middle position of distributor, and folding and unfolding is used to inhale bent flexible valve tube 3;
---pneumatic vacuum is inhaled bent device, constitute by pneumatic cylinders 12, cylinder support 8, be installed in circular upper part and square lower part or cylinder type metal pipe on the main frame slide plate, 13 1 of pneumatic vacuum cupss are connected with vaccum suction pipe 3, the other end is used for inhaling bent, under the control of programmable control system 6, pneumatic vacuum cups 13 stroke in accordance with regulations moves up and down and inhales bent operation;
---transverse movement mechanism 4 is gear-rack mechanisms, and gear is connected with pneumatic vacuum cups 13, carries out on a horizontal frames with the tooth bar engagement, and gear is the active opinion, with the tooth bar gear motion.
---material toggling mechanism 7, it is a scraper plate that moves up and down that drives by cylinder 9, scraper plate links to each other with main frame until the Quchi bottom with support, scraper plate is divided into two up and down, connect with spring hinge mechanism, make it that certain flexibility be arranged, the effect of scraper plate be 15 groups in the song material that falls when vacuum cups mechanism is stirred to vacuum cups mechanism, the position height of scraper plate and Quchi realizes by the stroke of regulating cylinder.
---Controlling System 6 is Controlling System that the control complete machine moves according to certain rules.
Described Controlling System can adopt prior art to design according to technique scheme by those of ordinary skills.As shown in Figure 6, the Controlling System 6 of inventor's design mainly is made of stopper, transverse movement setting motor, longitudinal motion design motor, start stop signal device, programmable chip, stepper motor driver, stepper-motor, frequency transformer, alternating current machine, stopper, transverse movement are set motor, longitudinal motion design motor, start stop signal device and are connected the programmable chip input terminus respectively, and the programmable chip output terminal is connected in series frequency transformer and the alternating current machine that drives stepper motor driver that suction nozzle seesaws and stepper-motor, the side-to-side movement of driving suction nozzle respectively.
Described vaccum suction pipe 3 is the flexible plastic pipes that accompany steel bar in a kind of tube wall, and the suction pipe interior diameter is in 80mm～120mm scope.
Sucking machine with programmable control system control clocklike moves automatically by specified program, need not manual maneuvering be the technical characterstic that the present invention distinguishes the existing Qu Fangfa of suction.
The present invention compares with existing sucking machine, has following advantage:
(1) mechanically behind the Quchi, machinery can processing requirement in accordance with regulations be operated automatically, and is for different processing requirements, easy to adjust;
(2) inhale bent clean and can reduce working strength of workers greatly;
(3) clean environment of maintenance koji chamber avoids microorganism (spore) to fly upward in the space;
(4) simple in structure, maintenance and easy to operate.
Description of drawings
Fig. 1 is the structural representation of the fully automatic vacuum sucking machine of three-dimensional motion of the present invention;
Fig. 2 is the side-view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the transverse views that the sucking machine of Fig. 1 is worked on Quchi;
Fig. 5 is vertical working drawing that the sucking machine of Fig. 1 is worked on Quchi;
Fig. 6 is the Controlling System structured flowchart among Fig. 1.
Among the figure: 1-main frame, 2-flexible drinking straw draw off gear; The 3-flexible drinking straw; 4-transverse movement mechanism; 5-motor 1; The 6-programmable control system; 7-material toggling mechanism; 8-cylinder support; 9-scraper plate cylinder; The 10-metallic wheel; The 11-travel switch; 12-suction nozzle cylinder; 13-metal suction pipe; 14-metal suction nozzle stationary installation; The bent material of 15-.
Embodiment
Embodiment 1
Referring to accompanying drawing 5, pneumatic vacuum inhale that 3 one of flexible drinking straws in the bent device are connected with vacuum unit and rolling in flexible drinking straw draw off gear 2, one links to each other with metal suction nozzle 14, the metal suction nozzle is deep in the fermentation vat.During preparation work, the fully automatic vacuum sucking machine is placed on the Quchi, and make metal suction nozzle 13 place arbitrary limit, the left and right sides (present embodiment on the right) of Quchi.When starting working, start vacuum pump, metal suction nozzle 13 moves down under the driving of suction nozzle cylinder 12 and inserts in the bent material 15, thereby song is expected that 15 inspiration metal suction nozzles 13 transfer out the fermentation Quchi through flexible drinking straw 3.At the bottom of metal suction nozzle 13 arrives Quchi, travel switch 11 on the cylinder 12 receives signal, programmable control system just commands cylinder 12 oppositely to move up, when driving metal suction nozzle 13 and being moved upward to bent charge level, travel switch on the cylinder 12 receives signal, programmable control system just commands transverse movement mechanism 4 to drive the distance that metal suction nozzle 13 is moved to the left a traversing metal suction pipe cross section, finishes a suction action.Then metal suction nozzle 13 moves down, and repeats a work period.When metal suction nozzle 13 moved to the Quchi left side, main frame 1 drove metal suction nozzle 13 and moves forward a suction pipe cross-sectional distance, and then metal suction nozzle 13 does to inhale bent action downwards, and as was repeating to move to Quchi the right.During same arrival Quchi the right, main frame 1 moves forward a suction pipe cross-sectional distance, so repeatedly, works on.When main frame 1 drive metal suction nozzle 13 advances to the Quchi end, travel switch on the main frame 1 touches the pool side of the Quchi end, signal is passed to Controlling System, Controlling System is sent instruction, sucking machine retreats fast, automatically withdraw from Quchi, get back on the travelling bogie, and on arriving dolly, stop automatically during correct position.Above everything all is to carry out under the control of programmable control system, thereby has realized the bent process of full automatic suction.
Embodiment 2
Referring to accompanying drawing 4, the preparation work state is identical with mode I.Material toggling mechanism upwards takes in the main frame when starting working, vacuum pump starts, metal suction nozzle 13 moves down to insert under cylinder 12 drives to be inhaled song and walks bent material in the bent material 15, stay when arriving the suitable degree of depth (the required degree of depth can be done adjustment arbitrarily by the travel switch of adjusting on the cylinder 12 11) time, and (zero position can be the left side or the right left under transverse movement mechanism 4 drives, this example is the right) move and the bent material of absorption in moving, when metal suction nozzle 13 walks to the Quchi left side, under programmable control, drive the cross-sectional distance that metal suction nozzle 13 forwards moves a metal suction pipe by main frame 1.(referring to accompanying drawing 5) in the other direction moves to right pool side (referring to accompanying drawing 4) to the right then, moves forward a metal suction pipe cross-sectional distance (referring to accompanying drawing 5) again, repeats then left, the bent action of suction of right, until the Quchi end.After arriving the Quchi end, travel switch sends signal, cylinder 12 drives downwards on original degree of depth basis again, metal suction nozzle 13 is moved down near (desired depth is adjustable) at the bottom of the Quchi, and repeat the bent action of aforesaid traversing suction, when a bent action of traversing suction was finished, main frame 1 moved the distance of a metal suction pipe cross section backward, carry out the bent action of the traversing suction of the next one, until the working position of returning beginning.In finishing above-mentioned action, because vacuum cups has been stirred bent material, some bent material can leave metal suction pipe certain distance because of the position that falls and not be sucked away, for this reason, when sucking machine is return the working position of beginning, by programmable instruction, sucking machine puts down material toggling mechanism 7 and moves forward a segment distance (length of miles of relative movement is by programmable program input and adjustment), the song material that falls is stirred forward, on the cross section of Quchi, assemble, stop, vacuum pump starts, and transverse movement mechanism 4 drives metal suction nozzle 13 and is moved to the left the bent material of absorption, when metal suction nozzle 13 walks to the Quchi left side, machinery moves forward a segment distance again, repeats above-mentioned moving up to the Quchi end, finishes the bent action of whole suction.And get back on the travelling bogie automatically with the mode of embodiment 1.Equally, embodiment 2 all actions are all finished under programmable control system control automatically.
Advancing of fully automatic vacuum sucking machine main frame 1 and transverse movement mechanism 4 driven by frequency modulation motor, can be at X, and Y direction realizes the stepless speed regulation of metal suction nozzle 13 translational speeds, makes it to reach optimized speed.12 in cylinder can be realized the translational speed of control metal suction nozzle 13 in Z-direction by adjusting turnover feed channel sectional area, and can make metal suction nozzle 13 realize any adjustment of miles of relative movement in the maximum travel limit of cylinder 12 by the travel switch of adjusting on the cylinder 12 11.
Embodiment 3
Be the combination of embodiment 2 and embodiment 1, promptly upward inhale the song material that goes one deck certain depth (being generally 1/2nd song material thickness) with embodiment 2 operate in horizontal (X-axis) earlier.Inhale the operating method of the song material of bent remainder again with the method for embodiment 1.
Claims (3)
1, a kind of fully automatic vacuum sucking machine of three-dimensional motion is characterized in that comprising
---the main frame (1) that can on Quchi, walk, main frame (1) is equipped with the steel wheel (10) that realization seesaws under the control of programmable control system (6), also is provided with pneumatic vacuum cups (13) and transverse movement mechanism (4) and material toggling mechanism (7) on the main frame (1);
---flexible drinking straw draw off gear (2) is a circular groove type structure, is provided with manually or by the device of driven by motor, drives the circular groove type thus and rotate at the middle position of distributor, and folding and unfolding is used to inhale bent flexible valve tube (3);
---pneumatic vacuum is inhaled bent device, constitute by pneumatic cylinders (12), cylinder support (8), be installed in circular upper part and square lower part or cylinder type metal pipe on the main frame slide plate, (13) one of pneumatic vacuum cupss are connected with vaccum suction pipe (3), the other end is used for inhaling bent, under the control of programmable control system (6), pneumatic vacuum cups (13) stroke in accordance with regulations moves up and down and inhales bent operation;
---transverse movement mechanism (4) is a gear-rack mechanism, and gear is connected with pneumatic vacuum cups (13), carries out on a horizontal frames with the tooth bar engagement, and gear is the active opinion, with the tooth bar gear motion;
---material toggling mechanism (7) is a scraper plate that moves up and down that is driven by cylinder (9), and scraper plate links to each other with main frame until the Quchi bottom with support, and scraper plate is divided into two up and down, connects with spring hinge mechanism;
---Controlling System (6) is the Controlling System that the control complete machine moves according to certain rules.
2, the fully automatic vacuum sucking machine of three-dimensional motion according to claim 1, it is characterized in that described Controlling System (6) is mainly by stopper, motor is set in transverse movement, longitudinal motion design motor, the start stop signal device, programmable chip, stepper motor driver, stepper-motor, frequency transformer, alternating current machine constitutes, stopper, motor is set in transverse movement, longitudinal motion design motor, the start stop signal device connects the programmable chip input terminus respectively, and the programmable chip output terminal is connected in series respectively and drives stepper motor driver and the stepper-motor that suction nozzle seesaws, drive the frequency transformer and the alternating current machine of suction nozzle side-to-side movement.
3, the fully automatic vacuum sucking machine of three-dimensional motion according to claim 1 and 2 is characterized in that described vaccum suction pipe (3) is the flexible plastic pipe that accompanies steel bar in a kind of tube wall, and the suction pipe interior diameter is 80mm～120mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100348951A CN100455651C (en) | 2005-05-31 | 2005-05-31 | Automatic 3D moving vacuum yeast sucking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100348951A CN100455651C (en) | 2005-05-31 | 2005-05-31 | Automatic 3D moving vacuum yeast sucking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1706931A true CN1706931A (en) | 2005-12-14 |
| CN100455651C CN100455651C (en) | 2009-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100348951A Expired - Fee Related CN100455651C (en) | 2005-05-31 | 2005-05-31 | Automatic 3D moving vacuum yeast sucking machine |
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| Country | Link |
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| CN (1) | CN100455651C (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583038A (en) * | 2012-02-20 | 2012-07-18 | 中山市新宏业自动化工业有限公司 | One-to-two structure on hose cap screwing machine |
| CN103734664A (en) * | 2011-12-31 | 2014-04-23 | 肇庆市京欧机械制造有限公司 | Yeast material sucking mechanism |
| CN111099357A (en) * | 2019-12-09 | 2020-05-05 | 爱雷德机床有限公司 | Material storage mechanism of material suction machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2287615Y (en) * | 1997-01-15 | 1998-08-12 | 山海关蔚海船舶机电有限公司 | Vacuum sand pump |
-
2005
- 2005-05-31 CN CNB2005100348951A patent/CN100455651C/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103734664A (en) * | 2011-12-31 | 2014-04-23 | 肇庆市京欧机械制造有限公司 | Yeast material sucking mechanism |
| CN103734664B (en) * | 2011-12-31 | 2015-10-28 | 肇庆市京欧机械制造有限公司 | Bent material draw frame machine |
| CN102583038A (en) * | 2012-02-20 | 2012-07-18 | 中山市新宏业自动化工业有限公司 | One-to-two structure on hose cap screwing machine |
| CN102583038B (en) * | 2012-02-20 | 2014-04-09 | 中山市新宏业自动化工业有限公司 | One-to-two structure on hose cap screwing machine |
| CN111099357A (en) * | 2019-12-09 | 2020-05-05 | 爱雷德机床有限公司 | Material storage mechanism of material suction machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100455651C (en) | 2009-01-28 |
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Granted publication date: 20090128 |
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