CN1702213A - Method of supporting textile machinery and supporting apparatus - Google Patents
Method of supporting textile machinery and supporting apparatus Download PDFInfo
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- CN1702213A CN1702213A CNA2005100649925A CN200510064992A CN1702213A CN 1702213 A CN1702213 A CN 1702213A CN A2005100649925 A CNA2005100649925 A CN A2005100649925A CN 200510064992 A CN200510064992 A CN 200510064992A CN 1702213 A CN1702213 A CN 1702213A
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 239000004753 textile Substances 0.000 title abstract 3
- 238000003860 storage Methods 0.000 claims abstract description 20
- 239000000835 fiber Substances 0.000 claims description 39
- 238000003780 insertion Methods 0.000 claims description 21
- 230000037431 insertion Effects 0.000 claims description 21
- 238000004458 analytical method Methods 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 6
- 238000009941 weaving Methods 0.000 description 21
- 230000009183 running Effects 0.000 description 14
- 238000001514 detection method Methods 0.000 description 10
- 230000001932 seasonal effect Effects 0.000 description 9
- 230000006870 function Effects 0.000 description 8
- 239000004744 fabric Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000000284 extract Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000009940 knitting Methods 0.000 description 3
- 230000009245 menopause Effects 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 208000027877 Disorders of Sex Development Diseases 0.000 description 2
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Images
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/005—Displays or displaying data
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/04—Refuse receptacles; Accessories therefor with removable inserts
- B65F1/08—Refuse receptacles; Accessories therefor with removable inserts with rigid inserts
- B65F1/085—Refuse receptacles; Accessories therefor with removable inserts with rigid inserts with a plurality of rigid inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/28—Handles
- B65D25/2882—Integral handles
- B65D25/2885—Integral handles provided on the side wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/0033—Refuse receptacles; Accessories therefor specially adapted for segregated refuse collecting, e.g. receptacles with several compartments; Combination of receptacles
- B65F1/0053—Combination of several receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/14—Other constructional features; Accessories
- B65F1/1468—Means for facilitating the transport of the receptacle, e.g. wheels, rolls
- B65F1/1473—Receptacles having wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/14—Other constructional features; Accessories
- B65F1/16—Lids or covers
- B65F1/1646—Lids or covers provided with means for mounting on receptacles, e.g. hinges
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
- D03D51/007—Loom optimisation
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/006—Controlling a group of looms
Abstract
A method of supporting textile machinery comprises: a storing step for storing yarn troubles occurring in the textile machinery and times of occurrence of the yarn troubles as storage information; an analyzing step for selecting one of plural trouble occurrence patterns different in time sequence of the yarn troubles on the basis of the storage information through an information terminal in a loom in an operation for specifying the causes of yarn troubles and making the selected trouble occurrence patterns answers; a managing information extracting step for extracting managing information from a database where plural pieces of managing information concerning yarn troubles are pre-accumulated so as to be extracted on the basis of the answers and in correspondence to the answers; and a managing information indicating step for indicating the managing information in the information terminal.
Description
Technical field
The present invention relates to the support method and the assisting system of fibre machinery.
Background technology
As a kind loom in the fibre machinery, disclosed have a shutdown number of times of obtaining the operation information that manages as the running that is used for loom, with its be shown in technology in the information terminal of loom (such as, with reference to patent documentation 1).Wherein, shut down the number of times that number of times is meant that the loom in the unit interval stops.At the kind of total shutdown number of times, yarn purposes every kind amounts to shutting down number of times, and it is shown in the information terminal.The kind of yarn (purposes) have such as, weft yarn, warp thread, limit yarn etc.
If the number of times of the shutdown of yarn fault increases, then the operator is according to the operational manual that is provided by loom manufacturer, or experience up till now, carries out the check of loom, so that get rid of the underlying cause that the number of times of shutting down increases.
But it is more to have loom project to be tested, thereby the problem that finally will spend the more time before getting rid of rough sledding is arranged.
As solve such problem, support the system that loom is adjusted, known have so-called expert system (such as, with reference to patent documentation 2,3).
Patent documentation 1: the spy opens flat 9-195145 communique
Patent documentation 2: the spy opens flat 4-41746 communique
Patent documentation 3: specially permit No. 2934026 communique
But even because in such system, shown support information is the state of the loom when shutting down only still, thus the state of the loom when only showing according to shutdown, whole reason of imagination.Consequently, the operator must be according to demonstration, and the operation of testing continuously is until finding the underlying cause, so before the occurrence cause that final removal is shut down, spend the more time.
Such problem is not limited to loom, and is same in the warp thread preparing machine of warp warping machine and device of sizing machine for warp yarn etc., produces similarly.
Summary of the invention
The objective of the invention is to show the reply information that is fit to that to remove the yarn cause faults fast.
The support method of fibre machinery of the present invention, with the fibre machinery that comprises the information terminal with information display function is prerequisite, also be included in the running of fibre machinery storing step as the stored information storage is taken place constantly for yarn fault and this yarn fault, also comprise: analytical procedure, in the operation of the reason of specifying above-mentioned yarn fault, by being arranged at the information terminal on the fibre machinery, according to above-mentioned stored information, select 1 the different a plurality of fault emergence patterns on time series in the above-mentioned yarn fault, with the fault emergence pattern selected as replying; Reply information extraction step, from storing in advance a plurality of reply database of information relevant with above-mentioned yarn fault in the mode of can be corresponding and extracting with above-mentioned fault emergence pattern, reply according to above-mentioned, the above-mentioned reply information of correspondence is extracted as extracting the result; Send into the reply information step display of the above-mentioned reply information of above-mentioned information terminal with demonstration.
Above-mentioned information terminal preferably includes display and loader, this display will show as situation occurred with the time series axle based on the generation of the yarn fault of above-mentioned stored information, this loader has options button, this options button be with above-mentioned yarn fault in the different corresponding options button of a plurality of fault emergence patterns on the time series, and be used for importing above-mentioned replying by the operator, above-mentioned analytical procedure also comprises following process: judge by the operator whether the situation occurred that is shown in the aforementioned display device is equivalent to 1 in above-mentioned a plurality of fault emergence pattern, thereby by with the corresponding options button of above-mentioned fault emergence pattern, it is selected.
Above-mentioned fault emergence pattern preferably includes the concentrated area and betides the hubbed mode in time zone of regulation and the decentralized model that takes place dispersedly on the whole.
As above-mentioned fibre machinery, more particularly, consider to adopt coiling from the warp warping machine of the warp thread of creel or a plurality of section beams or warp thread preparing machine, the loom of warp thread batching apparatus, device of sizing machine for warp yarn etc.As particularly preferred loom, comprise the shuttleless loom of rapier weaving machine, fluid jet type weaving machine etc.
Best, but a kind of loom of above-mentioned fibre machinery is a multicolor weft insertion, above-mentioned yarn fault is any in wefting insertion mistake and the weft yarn yarn feeding broken end, and in addition, above-mentioned fault emergence pattern is included in the pattern that produces in the yarn kind of weft yarn of appointment and and pattern that produce irrelevant with weft yarn yarn kind.
The support method that with the loom is the fibre machinery of object also comprises the selection step, in aforementioned display device, show the corresponding occurrence frequency of kind with above-mentioned yarn fault, corresponding to this occurrence frequency, by above-mentioned loader, select the kind of above-mentioned yarn fault by the operator, this selection step also can be carried out before above-mentioned analytical procedure.
In the support method of fibre machinery that with the loom is object, above-mentioned yarn fault is wefting insertion mistake or weft yarn yarn feeding broken end, in addition, comprise the query steps of the inquiry of the main reason that is used to specify the yarn fault that the operator grasps, this query steps also can be carried out after above-mentioned analytical procedure.
In the support method of fibre machinery that with the loom is object, above-mentioned yarn fault is warp end break or limit yarn breakage, in addition, comprise warp thread position selection step, the information relevant with the position of the generation of the above-mentioned yarn fault of warp thread direction is shown in the above-mentioned information terminal, select above-mentioned position by the operator, this warp thread position selection step also can be right after after above-mentioned analytical procedure carries out.
The assisting system of fibre machinery comprises: storage part, the moment of yarn fault and this yarn fault of generation is stored as stored information; Information terminal has loader and display, is arranged on the fibre machinery; Support device with reply, be connected above-mentioned information end in the mode that can send reception.Above-mentioned reply is supported the device a plurality of reply database of information relevant with the yarn fault with storage and is linked above-mentioned storage part and be provided with according to mode that can above-mentioned relatively information terminal sent-received message, the storing step that device carries out the above-mentioned yarn fault that will take place and this yarn fault in fibre machinery generation is stored as stored information is constantly supported in above-mentioned reply, in addition, carry out: analytical procedure, in the operation of the reason of specifying above-mentioned yarn fault, by being arranged at the information terminal on the fibre machinery, according to above-mentioned stored information, select 1 the different a plurality of fault emergence patterns on time series in the above-mentioned yarn fault, with the fault emergence pattern selected as replying; Reply information extraction step from can be corresponding with above-mentioned fault emergence pattern and mode that extract stores a plurality of reply database of information relevant with above-mentioned yarn fault in advance, be replied according to above-mentioned, and above-mentioned reply information is extracted as the extraction result; Send into the reply information step display of the reply information of above-mentioned information terminal with demonstration.
Above-mentioned information terminal preferably is arranged on the fibre machinery according to 1 pair 1 relation, and above-mentioned reply is supported device and is connected with a plurality of above-mentioned information terminals.
According to the present invention, in the running of fibre machinery, the assisting system of fibre machinery constantly as the stored information storage, according to this stored information, is selected the different a plurality of fault emergence patterns on the time series in the yarn fault with the generation of yarn fault and yarn fault.
Adopting assisting system, when specifying the basic true cause of yarn fault, according to time series, judge the situation occurred of yarn fault, and from the record a plurality of reply database of information relevant with the yarn fault, according to the break down selection information of pattern of the above-mentioned seasonal effect in time series of having judged, extract reply information, thus, will tackle Information Compression, so compare with the reply information that obtains by existing method, the reply information that is shown in the information terminal is more correct.
So; even since with the adjustment of fibre machinery; the relevant less operator of experience of factory management (management of yarn quality) specifies the reason of yarn fault; carry out under the situation of adjustment of fibre machinery; still can be according to the demonstration of such information terminal; the reply that is fit to is apace handled, so can shorten downtime, improves the productivity of weaving cotton cloth.
Description of drawings
Fig. 1 is the block diagram of an embodiment of the assisting system of expression loom of the present invention.
Fig. 2 is the block diagram of loom shown in Figure 1.
Fig. 3 is the flow chart of a process of the support method of expression loom of the present invention.
Fig. 4 is the flow chart of another process of expression support method shown in Figure 3.
Fig. 5 is the flow chart that is right after Fig. 4.
Fig. 6 is according to Fig. 3～flow chart shown in Figure 5, the figure of the picture of expression information terminal.
Fig. 7 is right after the figure of picture of the information terminal of Fig. 6 for expression.
Fig. 8 is right after the figure of picture of the information terminal of Fig. 7 for expression.
Fig. 9 is right after the figure of picture of the information terminal of Fig. 8 for expression.
Figure 10 is right after the figure of picture of the information terminal of Fig. 9 for expression.
Figure 11 is right after the figure of picture of the information terminal of Figure 10 for expression.
Figure 12 is right after another figure of picture of the information terminal of Fig. 6 for expression.
Figure 13 is right after the figure of picture of the information terminal of Figure 12 for expression.
Figure 14 is right after the figure of picture of the information terminal of Figure 13 for expression.
Figure 15 is right after the figure of picture of the information terminal of Figure 14 for expression.
The specific embodiment
With reference to Fig. 1～Fig. 3, but the assisting system 12 that many looms 10 are supported comprised the reply support device 16 that the information terminal 14 that is provided with according to the relative loom of 1 pair 1 relation 10 and mode with sent-received message are connected with information terminal 14.
As shown in Figure 1, each information terminal 14 according to the relation with 10,1 pairs 1 of each looms is provided with comprises respectively: touch-screen 24; Tackle the information of supporting between device and the main control unit 36 and send the port one 8 that receives; CPU20 as the microprocessor that they are controlled; Memory 22, the setting value of setting apparatus of input loom 10, or show the information of sending here from each controller, or be recorded in support system (reply support device) between the program etc. of processing usefulness during sent-received message.
The various sensors of looms such as feeler or warp end break sensor are connected with main control unit 36, will describe in detail in the back.In the running of loom 10, when these sensor when unusual, main control unit 36 makes loom stop apace, and the unusual information that has detected simultaneously is the port one 8 of yarn fault message by information terminal 14, is input in the central arithmetic processor (CPU) 20.
This central authorities' arithmetic processor 20 is such as described later, and the information of yarn fault and its are taken place constantly to be stored in together in the memory 22 of yarn fault message as storage part that will import.
Central authorities' arithmetic processor 20 will output to the picture of touch-screen 24 from the information of memory 22 or reply support device 16, in addition, will export to memory 22 or reply support device 16 by the selection information that the picture of pushing touch-screen 24 is selected.
The picture of touch-screen 24 is as loader and follower.But, also can replace this touch-screen 24, such as, loader adopts button, and follower adopts LCD.In addition, also can adopt the display that can carry out multicolor displaying.
Central authorities' arithmetic processor 30 is corresponding to the request from each information terminal 14, or for giving the output order of each information terminal 14, carries out the transmission reception of the information between memory 32 and the database 34.
In addition; in the computer 30 that constitutes reply support device 16; except the function of support system (so-called expert system) that the reply information relevant with above-mentioned yarn fault is provided; also can add other function, such as, to the shutdown number of times of loom; running rates etc. amount to; the operational situation of output running report amounts to function, stores the weaving condition of loom at the model of weaving cotton cloth, and reply is from the request of information terminal side, sends into function etc., the known function of these information.
Table 1
| The kind of yarn fault | Type of detection | Respective sensor |
| Weft yarn | Wefting insertion mistake (end is knitted in the front end no show) such as, crapand, hang latitude etc. | The H1 feeler |
| Weft yarn | Float breaks end, crosses latitude (reaching the position that can't arrive originally) | The H2 feeler |
| The yarn feeding broken end | Packer sensor (being disposed at each yarn feeding body) | |
| Warp thread | Yarn breakage | Menopause tablet |
| The limit yarn | Yarn breakage, lax | The yarn breakage sensor |
| The warp thread of weft catching end | The same | The same |
As shown in Figure 2, loom 10 adopts the loom of compressed-air actuated air injection type with fluid for wefting insertion.This loom 10 is in surveying long storage facility 40, the weft yarn 38 on yarn feeding body 37 is rolled up in storage, by separating the pin 42 that relaxes, a weft yarn one weft yarn ground is separated easypro one by one, by main burner 44, with separating the opening of easypro weft yarn 38 wefting insertion, by reed 50 to warp thread 46 and limit yarn 48, before knitting, the weft yarn 38 of wefting insertion is beaten up.
The latitude 10 of knitting shown in Figure 2 is the example of monochromatic weft thread-leading machine.Under the situation of multicolor weft insertion loom, yarn feeding body 37, packer sensor 56, measuring motion 40, separate relax pin 42 and main burner 44 and be provided with a plurality of corresponding to the kind of weft yarn.
Whether correctly detection signal S1 and S2 according to H1 spy latitude sensor 52 that is arranged at anti-wefting insertion side and H2 spy latitude sensor 54 judge weft yarn 38 wefting insertion.
Wherein, visit latitude sensor 52 and 54 for to walk the optical sensor that path forms its surveyed area for 2 at weft yarn.More particularly, H1 visits latitude sensor 52 and is arranged near knitting the end of anti-wefting insertion side, and whether the detection weft yarn arrives anti-wefting insertion side is knitted end.Can visit the detection signal of latitude sensor 52 according to H1, judge whether wefting insertion is correct.H2 visits latitude sensor 54 and is arranged at the position of visiting latitude sensor 52 wefting insertion downstream more on the lower side than H1, can detect the so-called float broken end of crossing the weft yarn in weft yarn, the wefting insertion.Can visit the detection signal of latitude sensor 54 according to H2, judge whether wefting insertion is correct.
Detection signal S3 according to being arranged at the packer sensor 56 between yarn feeding body 37 and the long storage facility 40 of survey judges whether weft yarn 38 breaks end in yarn feeding.
According to detection signal, judge whether warp thread 46 and limit yarn 48 break end respectively through yarn sensor (not shown) and limit yarn sensor (not shown).
In the yarn fault-signal, include the kinds of information of the yarn fault of judging warp thread or weft yarn etc. and under the situation of weft yarn, should select coding with the weft yarn of the corresponding yarn kind of the corresponding weft yarn of multicolor weft insertion.
Assisting system 12 modes described as follows of above loom 10 are moved.
As shown in Figure 3, if the operator makes loom 10 runnings, then information terminal 14 is till finishing between the weaving on-stream period of loom 10, whether monitor has the yarn fault to take place, when the yarn fault takes place, carry out the storing step that constantly to store from the generation of the kind of the yarn fault of main control unit 36 outputs and yarn fault as stored information.
Under the situation of loom 10 runnings, that is, under situation about being between the weaving on-stream period, information terminal 14 judges whether to have received the yarn fault-signal (step ST002) that the yarn fault takes place from main control unit 36.Being judged as the yarn fault when not taking place, return step ST001.
As mentioned above, information terminal 14 promptly, in the running of loom 10, according to the generation of yarn fault, carries out the storing step that yarn fault and its generation are stored as stored information constantly between the weaving on-stream period.
In addition, can refer between the weaving on-stream period of above-mentioned loom that the moment to begin the machine of going up and to play the continuous running of the loom after the machine is a starting point, be that moment (moment that warp shaft is mentioned) of trace is a terminal point with the amount that is wound on the warp thread on the warp shaft.
Even under the situation after memory 22 finishes, still can keep the stored information of having stored between the weaving on-stream period of loom 10.In addition, can be in the zero hour of the weaving of next fabric, the stored information of deleting last fabric.
At first, the method (a series of step) to the reply information that shows the weft yarn failure cause is described.
As shown in Figure 4 and Figure 5; the operator that loom 10 is operated; such as; between the weaving on-stream period; watch the shutdown number of times report (not shown) in the touch-screen 24 that is shown in information terminal 14; the number of times of the yarn fault that judgement produces in the running of loom 10 is operated running stop button (not shown) more for a long time, the running of loom 10 is stopped (step ST101).
Then, the operator operates information terminal 14, in the picture of touch-screen 24, shows " guide picture " (with reference to Fig. 6).
Touch-screen 24 is as " guide picture ", is that the button B 1 and the B2 of weft yarn or warp thread is shown in the picture of touch-screen 24 with selecting the yarn fault.
Thus, the operator is by pressing press button B1 or button B2, is that weft yarn or warp thread are selected (step ST102) to the yarn fault of pilosity.
Comprising the series of displays that this initial demonstration handles handles and can be undertaken by the handling procedure that is stored in the memory 22.Follow above-mentioned selection operation, the information terminal 14 beginnings a series of information relevant with the reply information extraction of the yarn fault of reply support device 16 sends to receive to be handled.As its initial processing, will be that the selection information of the content of object is sent to reply and supports device with warp thread or weft yarn.
Then; if the operator pushes the button B1 of weft yarn according to judging that the weft yarn fault is more in the weft yarn number of stoppages, then information terminal 14 is read the stored information relevant with the generation of weft yarn fault from memory 14; the number of times of shutting down is the occurrence frequency of yarn fault; be array-like, with the kind of weft yarn with cause the relation between the sensor of shutting down reason to be shown in the picture of touch-screen 24, corresponding; display button B3; B4, B5 (with reference to Fig. 7) is so that selected by the operator.Thus, carry out selecting in the multiple weft yarn fault to shut down the selection step (step ST103) of more button by the operator.
" H1 " of the picture of touch-screen 24 shown in Figure 7, " H2 " and " P " represent that respectively H1 visits latitude sensor 52, H2 visits latitude sensor 54 and packer sensor 56.In addition, " C1 " to " C8 " represents that the numbering of the weft inserting apparatus corresponding with the weft yarn kind is the numbering of main burner 44.
The operator watches the picture of touch-screen shown in Figure 7 24, pushes and shut down the more sensor of number of times 52,54,56 corresponding button B3, B4, B5.Like this, information terminal 14 is corresponding to occurrence frequency, by the picture of touch-screen 24, selected to form the kind of yarn fault of the extraction object of the reply information of after this carrying out by the operator.
Then, if the operator selects and more " H1 " the corresponding button B3 of occurrence frequency, then as shown in Figure 8, in the picture of touch-screen 24, show occurrence frequency and corresponding fault emergence pattern (step ST104).
Regional A1 in the left side of the picture of touch-screen 24 by bar chart, shows from present, 24 hours before during, the number of times of the yarn fault of main burner 44.
Regional A2 on the right side of the picture of touch-screen 24 shows 2 hours a plurality of time series axles for the unit interval section of cutting apart.At this zone A2, with the generation of the H1 feeler 52 detected yarn faults position of corresponding time series axle constantly, show short ordinate by line.For the section of cutting apart of such unit interval, be benchmark with the current time, along direction under the picture, show from present 12 sections of cutting apart in the past according to multistage, that is, and the amount in past 24 hours.
Specifically, regional A2 is described, then be shown in the both sides of rectangular area " 0 ", " 2 " ..., " 24 " expression time shaft, such as, " 2 " refer to from present, before 2 hours.
Zone A2 be divided into time shaft from " 0 " to " 2 ", time shaft, time shaft from " 4 " to " 6 " from " 2 " to " 4 " ..., the time shaft from " 22 " to " 24 ", form 12 sections.Upper right " 0 " expression now, moving left followed in its expression, the having or not of the generation of the yarn fault in past.From at present, the states before 2 hours are shown in the left end of the superiors, and from present, 3 hours states before are shown in from the top centre of the 2nd layer " 4 " and " 2 ".
In example shown in Figure 8, judged before about 20 minutes, during short, the yarn fault takes place.In addition, judged that before about 3 hours 30 minutes 3 times yarn fault is arranged.
Picture displayed among operator's viewing areas A1 and the A2 is selected and the corresponding button B6～B9 of fault emergence pattern (step ST105).Button B6～B9 is as options button.
Specifically, the operator watches the picture that is shown among regional A1 and the A2, at the quantity of the yarn fault of the yarn kind of the weft yarn of the i.e. appointment of main burner 44 of the judging appointment weft yarn more than other, in addition, under the situation that the generation of yarn fault is concentrated period, selects button B6.
The operator watches the picture that is shown among regional A1 and the A2, at the quantity of the yarn fault of the weft yarn of the i.e. appointment of main burner 44 of the judging appointment weft yarn more than other, in addition, under the situation that the generation of yarn fault disperses period, selects button B7.
The operator watches the picture that is shown among regional A1 and the A2, is judging that whole main burners 44 is that the quantity of yarn fault of whole weft yarn is basic identical, in addition, under the situation that the generation of yarn fault is concentrated period, selects B8.
The operator watches the picture that is shown among regional A1 and the A2, and is basic identical in the quantity of the yarn fault of the weft yarn of the i.e. appointment of main burner 44 of judging appointment, in addition, under the situation that the generation of yarn fault disperses period, selects button B9.
The operator watches the analysis that is shown among the regional A1, the number of times that the fault of the corresponding weft yarn of coding " 3 " of judgement and main burner 44 takes place is more than the number of times of the fault generation of other weft yarn, and watch the analysis that is shown among the regional A2, the abnormality detection of stopping latitude H1 feeler 52 in judgement is disperseed on the whole according to time series and under the situation about showing, the operator selects corresponding selection button B7.
By selecting the selection of button B7, information terminal 14 will be given reply as information information, that selected the content of button B7 of the seasonal effect in time series fault emergence pattern of analyzing and support device 16.
Reply is supported device 16 when receiving such information, begins to be used to extract a series of processing of the reply information of yarn fault.This reply is supported device 16 and is carried out initial step, and the Query Information that will be used to specify the cause faults of yarn in addition sends to information terminal 14 sides.
Then, as shown in Figure 9, reply is supported device 16 in the picture of touch-screen 24, with pairing selection button B10～B14, shows with the tabulation of yarn cause faults.
Because in the picture of touch-screen 24, show and the corresponding button B10～B14 of yarn cause faults that pretending the dealer can be according to the storage of weaving etc., reparation situation is up till now selected the corresponding selection button of the content B10～B14 with the yarn fault.Thus, carry out the 1st dialog steps (step ST106).
In the picture of touch-screen shown in Figure 9 24, not only can show the yarn cause faults, but also can show the simple figure that illustrates malfunction, so that operator's selection is correctly carried out by character.
So the operator is according to the storage of weaving, grasping the more than half of this yarn fault is that the weft yarn front end concentrates on Warp opening inside for " front end fault ", does not knit end and reach.In addition, the operator who grasps the content of more than half yarn fault inquires about corresponding to this, selects operation to selecting button B12.Thus, information terminal 14 provides replying of inquiry, gives reply with the selection information of this content and supports device.
In addition, receive such information, then carry out next step,, the Query Information relevant with the generation form of companion's time to time change in this fault sent to information terminal 14 sides in addition in order to specify the yarn cause faults if should reply support device 16.
Then, as shown in figure 10, in the picture of touch-screen 24, will select button B15 accordingly, B16, tabulation with the situation occurred of yarn fault shows, the operator, such as, storage according to the situation of up till now a couple of days in past, selection is thought and suitable selection button B15 or B16 thus, is carried out the 2nd dialog steps (step ST107).
This 1st and the 2nd dialog steps is not limited to 2 times not as illustrated example, also can be 1 time, or more than 3 times.In dialog steps,,, can suitably determine corresponding to the kind of yarn fault at operator's Query Information equally for by information terminal 14.In these areas, warp end break described later all can be identical with its yarn breakage in addition.
Then, reply is supported device 16 and is carried out according to the situation occurred of seasonal effect in time series yarn fault and the response message imported up till now, from store a plurality of reply database of information relevant in advance, the reply information extraction step (step ST108) that information extracts as extracting the result will be tackled accordingly with the yarn fault.In this case, in reply information extraction step, the weft yarn fault of being measured by the H1 feeler takes place with sequential ground whole the dispersion, and the more than half of its weft yarn fault be " front end fault ", so the reply information corresponding with it is extracted and sends into information terminal 14.
Then, reply support device 16 carries out extracting the forwarding step (step ST109) that the result gives information terminal 14.
Afterwards, information terminal 14 as shown in figure 11, the information of carrying out promptly should tackling from the extraction result that device 16 inputs are supported in reply the fault of weft yarn is shown in the reply information step display (step ST110) the picture of touch-screen 24.
Like this, in advance by the operator, according to time series, situation occurred to the yarn fault judges that according to replying of judging, the extraction of having extracted reply information the results are shown in the picture of touch-screen 24, thus, the reply information that is shown in the information terminal 14 is more correct than method in the past.
So; even carry out the adjustment of the loom 10 less operator of experience relevant with factory management (management of yarn quality) under the situation of adjustment of loom, the reply that still can be fit to is apace handled, thus; can shorten downtime, thereby improve the productivity of weaving cotton cloth.
In addition, in table 2, an abnormality detection example, H1 spy latitude sensor that shows the information relevant be stored in yarn fault in the database in searchable mode, the weft yarn axle collar that the yarn fault is whole relatively and producing, in addition, this when the situation occurred of intersexuality takes place on the whole dispersedly sometimes, such as, the situation that phenomenon, operator should confirm confirm item, as the deduction reason of its reply information and the part of contents processing.
If adopt the reply information of the yarn fault of this moment, then the project that should confirm is more, consequently, in the reason of specifying the yarn fault, before repairing, spends the more time.
Relative therewith, when the form of the situation occurred of the intersexuality sometimes of demonstration yarn fault among the previous embodiment A2 such, at Fig. 8, according to resembling the fault emergence pattern analyzed the above-mentioned information of (that is, in the weft yarn of appointment, disperseing on the whole and the pattern that takes place), displaying contents is reduced.
Handle by this reduction, from the display object of the picture of touch-screen 24, get rid of reply project in the reply project of yarn fault of imagination, irrelevant.In addition, then, by be not as described above, with several operators' dialogue, again the reply project of irrelevant yarn fault is got rid of from the display object of the picture of touch-screen 24.
Consequently, with the reply project of yarn fault, as shown in figure 11, be reduced to 2 certain projects (with reference to the * symbol beyond the hurdle in the table 2).Thus, reply support device 16 can be shown in the reply project through reduction in the picture of touch-screen 24.
Table 2
The front end fault
Method (a series of step) to the reply information of the reason of the fault that shows warp thread is described below.
As shown in Figure 4 and Figure 5, for the method for the reply information of the reason of the fault that shows warp thread, except the following description, identical with the method for the reply information of the reason of the fault that shows weft yarn.
In step ST102, the operator is a warp thread according to being judged as multiple yarn fault, selects button B2.
Regional A3 in the left side of the picture of touch-screen 24 shows by numeral and to shut down number of times.In addition, the regional A4 on the right side of the picture of touch-screen 24 by short ordinate, shows the moment of the generation of yarn fault.
The regional A4 on the right side of the picture of touch-screen 24 is identical with the regional A2 on the right side of the touch-screen 24 of Fig. 8.
The operator watches the picture that is shown among regional A3 and the A4, and touch-screen 24 makes the operator, selects the corresponding button B20 of seasonal effect in time series fault emergence pattern, B21 (step ST105) with the process signalization.
If reply is supported device 16 and received such information, then begin to be used to extract a series of processing of the reply information of yarn fault.Reply is supported device 16 and is carried out initial step, gives information terminal 14 with the Query Information that is used to specify the cause faults of yarn.In information terminal 14, carry out as Query Information, as warp thread information, warp end break position enquiring step (step ST201).
Warp end break position enquiring step will promote the information of input of position of generation of the yarn fault of warp thread direction to be shown in the information terminal 14 as shown in figure 13.The operator by push with the corresponding button B23～B27 of display position in any one, select the position of generation of fault of the warp thread of warp thread direction.
So the operator is for example according to the storage of weaving, grasping the more than half of this yarn fault is " by backing roll, producing as the position before the menopause tablet of warp end break sensor ".The operator who grasps this situation inquires about corresponding to this, selects operation to selecting button B25.Thus, information terminal 14 provides replying of inquiry, gives reply with the selection information of this content and supports device.
If reply is supported device 16 and is received such information, then carry out next step, give information terminal 14 with the Query Information that is used to specify the particular content of yarn breakage situation.
In information terminal 14, carry out the concrete query steps of yarn breakage (step ST202).The concrete query steps of yarn breakage is used for the inquiry of the particular content of operator's grasp as shown in figure 14.The operator selects by pushing and the corresponding button B28 of main yarn breakage happening part, the B29 that think the fault of warp thread according to storage condition so far.
So the operator grasps more than half situation for " disconnecting " of the concrete situation of warp end break according to the storage of weaving in axle,, select operation to selecting button B28 corresponding to this inquiry.Thus, information terminal 14 provides replying of this inquiry, gives reply with the selection information of this content and supports device 16.
Then, this reply is supported device 16 and is carried out according to the situation occurred of seasonal effect in time series yarn fault and the response message of importing up till now, from store a plurality of reply database of information relevant in advance with the warp thread fault, reply information extraction step (step ST108), the forwarding step (step ST109) that information extracts as the extraction result will be tackled accordingly, in information terminal 14, tackle information step display (step ST110).In this case, in reply information extraction step, the warp thread fault takes place with sequential ground whole the dispersion, and the more than half of the happening part of its warp end break be " in husky axle ", so the reply information corresponding with it is extracted and sends into information terminal 14.
According to top described, pass through the operator, in advance according to time series, judge the situation occurred of the fault of warp thread, according to replying of judging, make the extraction of extracting reply information the results are shown in the picture of touch-screen 24, thus, the reply information that is shown in the information terminal 14 is more correct than method in the past.
So; even carry out the less operator of the experience relevant with adjustment, the factory management (management of yarn quality) of loom 10 under the situation of adjustment of loom, the reply that still can be fit to is apace handled, thus; can shorten downtime, thereby improve the productivity of weaving cotton cloth.
In above-mentioned support method, by the operator judge the situation occurred be shown in the touch-screen 24 whether with a plurality of fault emergence patterns in 1 corresponding, but also can judge by software.More particularly, consider the analysis result of algorithm according to the rules, automatically judgment mode.
In the foregoing embodiments, behind the seasonal effect in time series situation occurred of analyzing the yarn fault, the selection button of situation that is used to select to import the seasonal effect in time series emergence pattern of yarn fault does not show character, and shows the icon to representational a plurality of emergence pattern signals (formation figure) processing.
As this selection button, if show the icon that mark is carried out graphics process, the cognition degree that then helps the operator improves, and can prevent so-called input error.
In addition, produce in specific time zone, produce on the whole 2 times, still, also can produce more than 3 times corresponding to the dispersion situation with the corresponding selection button of seasonal effect in time series emergence pattern.
In the showing of companion's time to time change of Fig. 8 and shutdown number of times shown in Figure 12 and yarn fault, it was not limited to illustrated 24 hours during showing, also can be a few hours, or the unit of a couple of days.In addition, though transverse axis is represented the moment,, this moment also can be so-called daily etalon time.In addition, when arranged day off, particularly preferred mode according to the time of getting rid of this day off showed.In addition, also can replace transverse axis to represent constantly mode, and adopt wefting insertion weft yarn number, in the situation occurred of companion's time to time change of this yarn fault, also comprise the content of representing by such transverse axis.
For aforesaid embodiment, can provide following mode of texturing.The object of above-mentioned yarn fault is the yarn of visiting the latitude sensor, detecting as the menopause tablet of warp end break sensor by H1.But, for the yarn fault that detects according to the mode beyond this, that is, visit the yarn fault of the warp broken end sensor of latitude sensor, packer sensor, limit yarn breakage sensor, weft catching end by H2, also be identical.In this case, support the inquiry of device 16, then be equipped with and corresponding analysis of this yarn and inquiry equally for the analysis of the situation occurred of seasonal effect in time series yarn fault, and from reply.
In above-mentioned support method, providing with the loom is the example of object, still, is not limited to this, also can be widely used in the warp warping machine of many warp rolls on the axle and the warp thread preparing machine of device of sizing machine for warp yarn etc., and other fibre machinery.
The invention is not restricted to the embodiments described.In the scope that does not break away from main thought of the present invention, can carry out appropriate change.
Claims (10)
1. the support method of a fibre machinery comprises:
Storing step, the yarn fault that will take place in fibre machinery and the generation of this yarn fault are stored as stored information constantly;
Analytical procedure, in the operation of the reason of specifying described yarn fault, by being arranged at the information terminal on the fibre machinery, according to described stored information, select 1 in a plurality of fault emergence patterns different on the time series in the described yarn fault, with the described fault emergence pattern selected as replying;
Reply information extraction step stores a plurality of reply database of information relevant with described yarn fault in advance from the mode with extraction that can corresponding described fault emergence pattern, replys according to described, and the described reply information of correspondence is extracted as extracting the result; With
Reply information step display shows described reply information at described information terminal.
2. the support method of fibre machinery according to claim 1, wherein, described information terminal comprises display and loader, this display will show as situation occurred with the time series axle based on the generation of the described yarn fault of described stored information, this loader has options button, this options button be with described yarn fault in time series on the different corresponding options buttons of a plurality of fault emergence patterns, be used for importing described replying by the operator
Described analytical procedure also comprises following process: judge by the operator whether the described situation occurred that is shown in the described display is equivalent to 1 in described a plurality of fault emergence pattern, by with the corresponding options button of described fault emergence pattern, it is selected.
3. the support method of fibre machinery according to claim 1 and 2, wherein, described fault emergence pattern comprises that the concentrated area betides the hubbed mode in time zone of regulation and the decentralized model that takes place dispersedly on the whole.
4. the support method of fibre machinery according to claim 1 and 2, wherein, described fibre machinery is a loom.
5. the support method of fibre machinery according to claim 4, wherein, but described loom multicolor weft insertion, described yarn fault is any in wefting insertion mistake and the weft yarn yarn feeding broken end,
Described fault emergence pattern also is included in the pattern that produces in the yarn kind of weft yarn of appointment and and pattern that produce irrelevant with weft yarn yarn kind.
6. the support method of fibre machinery according to claim 4 wherein, also comprises the selection step, in described display, show the occurrence frequency corresponding, corresponding to described occurrence frequency, by described loader with the kind of described yarn fault, select the kind of described yarn fault by the operator
This selection step was carried out before described analytical procedure.
7. the support method of fibre machinery according to claim 4, wherein, described yarn fault is wefting insertion mistake or weft yarn yarn feeding broken end,
The query steps that also comprises the inquiry of the yarn cause faults that is used to specify operator's grasp,
This query steps is carried out after described analytical procedure.
8. the support method of fibre machinery according to claim 4, wherein, described yarn fault is warp end break or limit yarn breakage,
Comprise that also the warp thread position selects step, the information relevant with the position of the generation of the described yarn fault of warp thread direction be shown in the described information terminal, select described position by the operator,
This warp thread position selects step to carry out after described analytical procedure.
9. the assisting system of a fibre machinery comprises:
Storage part will be stored as stored information until the moment of the yarn fault that stops and this yarn fault of generation;
Information terminal has loader and display, and is arranged on the fibre machinery; With
Device is supported in reply, but is connected in described information terminal in the mode of sent-received message,
Device is supported in described reply, and stores a plurality of reply database of information relevant and is connected with the yarn fault,
Described storage part is provided with in the mode of information terminal sent-received message relatively,
The storing step that device carries out the yarn fault that will take place and this yarn fault in fibre machinery generation is stored as stored information is constantly supported in described reply, in addition, carry out: analytical procedure, in the operation of the reason of specifying described yarn fault, by being arranged at the information terminal on the fibre machinery, according to described stored information, select 1 in a plurality of fault emergence patterns different on the time series in the described yarn fault, with the described fault emergence pattern selected as replying; Reply information extraction step, from storing in advance a plurality of reply database of information relevant with the mode of the corresponding extraction of described fault emergence pattern with described yarn fault, reply according to described, the reply information of described correspondence is extracted as extracting the result; With reply information step display, show described reply information at described information terminal.
10. the assisting system of fibre machinery according to claim 9, wherein, described information terminal is arranged on the fibre machinery according to 1 pair 1 relation,
Described reply is supported device and is connected with a plurality of described information terminals.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004-153929 | 2004-05-24 | ||
| JP2004153929A JP4646191B2 (en) | 2004-05-24 | 2004-05-24 | Supporting method for textile machinery |
| JP2004153929 | 2004-05-24 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1702213A true CN1702213A (en) | 2005-11-30 |
| CN1702213B CN1702213B (en) | 2010-12-01 |
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ID=34934556
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2005100649925A Expired - Fee Related CN1702213B (en) | 2004-05-24 | 2005-04-13 | Method of supporting textile machinery and supporting apparatus |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1600541B1 (en) |
| JP (1) | JP4646191B2 (en) |
| KR (1) | KR20060041914A (en) |
| CN (1) | CN1702213B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106503806A (en) * | 2015-09-04 | 2017-03-15 | 村田机械株式会社 | Fibre machinery management system, managing device and control device |
| CN113046901A (en) * | 2019-12-27 | 2021-06-29 | 株式会社丰田自动织机 | Fiber machine system and main machine |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006312802A (en) * | 2005-04-08 | 2006-11-16 | Tsudakoma Corp | Information-displaying device of textile machine |
| JP5106972B2 (en) * | 2007-10-02 | 2012-12-26 | 津田駒工業株式会社 | Loom operation information display method |
| JP2011003006A (en) * | 2009-06-18 | 2011-01-06 | Yamatake Corp | Facility management device and facility management method |
| DE102012104096A1 (en) | 2012-05-10 | 2013-11-14 | Lindauer Dornier Gesellschaft Mit Beschränkter Haftung | Device with a portable control unit for a group of textile machines |
| CN108717282B (en) * | 2018-07-26 | 2024-04-02 | 河北工业大学 | Cloud platform-based embedded rapier loom control system |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4835699A (en) * | 1987-03-23 | 1989-05-30 | Burlington Industries, Inc. | Automated distributed control system for a weaving mill |
| JP2643539B2 (en) * | 1990-06-04 | 1997-08-20 | 株式会社豊田自動織機製作所 | Loom diagnostic system |
| EP0518810A1 (en) * | 1991-06-12 | 1992-12-16 | Sulzer RàTi Ag | Process and device for making fabric on a loom |
| BE1006295A3 (en) * | 1992-10-14 | 1994-07-12 | Picanol Nv | Method and device for registering wire fracture characteristics of looms. |
| JP2003096645A (en) * | 2001-09-26 | 2003-04-03 | Tsudakoma Corp | Host computer of user-supporting system for weaving machine and user-supporting system using the same |
| JP2004084111A (en) * | 2002-08-26 | 2004-03-18 | Tsudakoma Corp | Information displaying apparatus for loom |
| JP3982809B2 (en) * | 2002-09-06 | 2007-09-26 | 津田駒工業株式会社 | Defect display device for looms |
| DE60201918T2 (en) * | 2002-09-24 | 2005-11-10 | Promatech S.P.A., Colzate | A system for remotely managing looms in textile manufacturing facilities and a method of supporting the same |
-
2004
- 2004-05-24 JP JP2004153929A patent/JP4646191B2/en active Active
-
2005
- 2005-02-14 KR KR1020050011921A patent/KR20060041914A/en not_active Application Discontinuation
- 2005-03-29 EP EP05006785A patent/EP1600541B1/en not_active Not-in-force
- 2005-04-13 CN CN2005100649925A patent/CN1702213B/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106503806A (en) * | 2015-09-04 | 2017-03-15 | 村田机械株式会社 | Fibre machinery management system, managing device and control device |
| CN113046901A (en) * | 2019-12-27 | 2021-06-29 | 株式会社丰田自动织机 | Fiber machine system and main machine |
| CN113046901B (en) * | 2019-12-27 | 2022-06-14 | 株式会社丰田自动织机 | Fiber machine system and main machine |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1600541B1 (en) | 2011-08-10 |
| EP1600541A2 (en) | 2005-11-30 |
| KR20060041914A (en) | 2006-05-12 |
| JP4646191B2 (en) | 2011-03-09 |
| CN1702213B (en) | 2010-12-01 |
| JP2005336629A (en) | 2005-12-08 |
| EP1600541A3 (en) | 2010-03-31 |
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