CN1689891A - Vehicle assembly line - Google Patents

Vehicle assembly line Download PDF

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Publication number
CN1689891A
CN1689891A CN 200510076513 CN200510076513A CN1689891A CN 1689891 A CN1689891 A CN 1689891A CN 200510076513 CN200510076513 CN 200510076513 CN 200510076513 A CN200510076513 A CN 200510076513A CN 1689891 A CN1689891 A CN 1689891A
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CN
China
Prior art keywords
zone
car body
assembly line
vehicle assembly
installation region
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Pending
Application number
CN 200510076513
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Chinese (zh)
Inventor
胜浦范夫
佐佐木英明
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Publication of CN1689891A publication Critical patent/CN1689891A/en
Pending legal-status Critical Current

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Abstract

A vehicle assembly line comprising, laid out in the order mentioned, a wire leading/transfer trimming zone (20) where components for wire leading/transfer trimming are sequentially assembled to a paint-finished vehicle body (11) for inspection and, if needed, repairing an interior zone (30) where interior components are sequentially assembled for inspection and, if needed, repairing an under-floor trimming zone (40) where under-floor dress-up components are sequentially assembled for inspection and, if needed, repairing an exterior zone (50) where exterior components are sequentially assembled for inspection and, if needed, repairing, and a combined guarantee zone (60) where components not repaired in zones (20) to (50) are inspected and repaired, wherein inspection and repair are conducted in inspection sections and repair sections individually attached to individual functional zones. Since inspection and repair can be finished within each functional zone, defects can be quickly found and quality in each zone can be guaranteed to thereby improve an assembly line production efficiency.

Description

Vehicle assembly line
Technical field
The present invention relates to a kind of vehicle assembly line that has improved, wherein assigned line is that benchmark is divided into a plurality of zones with the position and the function of given assembly unit on vehicle, and in each functional area, check operation and repair operation, so that each functional area can alone or guarantee the stack-mounted service quality on the basis of self-perfection.
Background technology
Vehicle assembly line in the past such as US Patent the 4th, 683, shown in No. 651, by the subordinate line beyond the main line the concentrated component states that becomes of parts is supplied with main line, main line be provided with by the automatic stack-mounted automation of automation zone and be arranged at its downstream position, by the manual installation region of people's handwork, assemble inspection at the terminal part of main line.
So, on vehicle assembly line in the past, the general practice is through behind a plurality of assembling procedures and the zone, carry out exterior check and function check in the inspection operation, when finding the assembling defective, shift out assigned line, deliver to shared repairing operation place under repair and become finished product.
In addition, on the assigned line of vehicle, assembling information sharing system with the advanced person who constitutes by computer network, be provided with data input unit and the data presentation device that constitutes by computing machine etc. checking operation and repair operation, the searcher imports the assembling defective of vehicle from the input media of data, on the read out instrument of repairing operation, show the assembling defective, can realize repairing apace according to the assembling defective that in repairing operation, shows.
But, vehicle assembly line in the past is owing to be the inspection of being carried out outward appearance, function after shifting out assigned line by car load controlling unit, assembling defective place under repair in shared repairman's ordered pair generation, so when in outward appearance, function check more assembling defective taking place, when more assembling defective for example takes place, has the problem of repairing the operation burden that strengthens in the initial stage of assigned line.
In addition, the items of repair job of assembling defective more for a long time, is had and repairs that operation is many to the information that manufacturing sector provides, the problem of generation operating lag.
For this reason, the purpose of this invention is to provide a kind of vehicle assembly line, the cross-check sum that inspection portion by being arranged on each zone and compliant desk obtain is repaired, can guarantee assembling quality in same area, and, aplastic assembling data are offered the department that needs from each one by the computer network device.
Summary of the invention
According to a scheme of the present invention, a kind of vehicle assembly line is provided, it is used for installing successively predetermined components on the car body that has passed through coating process, and the installation of checking above-mentioned parts is to provide the complete vehicle that assembles, wherein, above-mentioned predetermined components is according to its function, installation site on vehicle and be installed to step required on the vehicle and be configured in a plurality of functional areas, described a plurality of functional area is connected in series to constitute described vehicle assembly line, downstream end at each functional area, be provided with the inspection portion that checks operation and carry out necessary repairing operation the nonconformity of finding is assembled the compliant desk of place under repair in checking operation, it is characterized in that, at least one pair of adjacent functional area among a plurality of functional areas is arranged to parallel to each other, be provided with feedway so that the zone of car body from a pair of adjacent functional area is transported to another zone, and, between two adjacent functional areas, has the reservoir function, so that absorb the change of repairing the manufacturing line beat that the variation of operation required time causes by cross-check sum.
Preferably, described feedway comprises aerial conveyer, and described reservoir function is realized by this aerial conveyer.
Because the reservoir function is realized by the aerial transporter that extends between two adjacent areas that are provided with parallel to each other, so the bigger storage volume of the car body in can being kept for assembling, thereby can absorb the change of repairing the manufacturing line beat that the variation of operation required time causes by cross-check sum.
In an optimal way of the present invention, described at least one pair of adjacent areas comprises: distribution, driving system installation region, installation and distribution, the relevant parts of driving system on car body; Inside components is installed at the car body that sends from above-mentioned distribution, driving system installation region in interior dress zone; Wherein said feedway comprises adorns the aerial conveyer that carry in the zone with car body in above-mentioned from above-mentioned distribution, driving system installation region, described reservoir function is realized by this aerial conveyer.Preferably, cross-check sum compliant desk and interior the dress between the regional first in distribution, driving system installation region have described reservoir function, and in described first, gauge panel is installed on the car body.
In another optimal way of the present invention, described at least one pair of adjacent areas comprises: the installation region, bottom, lower member is installed on car body; Exterior member is installed at the car body that sends from this installation region, bottom in outer dress zone; Wherein said feedway comprises adorns the aerial conveyer that carry in the zone with car body outside above-mentioned from installation region, above-mentioned bottom, described reservoir function is realized by this aerial conveyer.Preferably, the cross-check sum compliant desk of installation region, bottom and outside have described reservoir function between the first in dress zone, in described first, tire is installed on the car body.
In another optimal way of the present invention, described at least one pair of adjacent areas comprises: outer dress zone, exterior member is installed on car body; The comprehensive zone that guarantees is carried out cross-check sum to unrepaired project in other functional areas and is repaired operation; Wherein said feedway comprises adorns the zone to the above-mentioned comprehensive aerial conveyer that guarantees that the zone is carried with car body outside above-mentioned, described reservoir function is realized by this aerial conveyer.Preferably, the cross-check sum compliant desk in dress zone and comprehensive the assurance have described reservoir function between the regional first outside, and in described first, liquid is injected in the pipe arrangement that is installed on the car body.
Description of drawings
Fig. 1 is the pie graph of vehicle assembly line of the present invention.
Fig. 2 is the zoning plan of vehicle assembly line of the present invention.
Fig. 3 is the distribution among Fig. 1, the further explanatory drawings of driving system installation region.
Fig. 4 is the instantiation figure of vehicle assembly line of the present invention.
Fig. 5 is the brief description figure of range check operation of the present invention and computing machine lan network.
Fig. 6 is the general arrangement of vehicle assembly line of the present invention.
Fig. 7 is the block diagram of decoration process main portion of the present invention.
The specific embodiment
Fig. 1 is the pie graph of vehicle assembly line of the present invention.The configuration sequence of the assigned line 10 of vehicle is followed successively by: in the car body 11 after coating process finishes, to with distribution, driving system is installed relevant parts and is assembled successively, check, the distribution of place under repair as required, driving system installation region 20, inside components is assembled successively, check, the interior dress of place under repair zone 30 as required, the lower member part is assembled successively, check, the installation region, bottom 40 of place under repair as required, exterior member is assembled successively, check, the outer dress of place under repair zone 50 as required, to distribution, driving system installation region 20, interior dress zone 30, installation region, bottom 40, unrepaired project is checked in the outer dress zone 50, repair the comprehensive assurance zone 60 of (comprise and do not repair the project of finishing in each regional compliant desk).
Fig. 2 is the zoning plan of vehicle assembly line of the present invention, in " distribution, driving system installation region ", has concentrated distribution, pipe arrangement, cable, engine case inside processing and the preceding operation of other assembling.In " interior dress zone ", concentrated in interior trim, pedal class, base plate liner, top board liner, side lining and other and pretended industry.
In " installation region, bottom ", concentrated suspension, (tire), driving engine, reached other assembling operation that carries out from the below.(tire) is to install in the industry subsequent outer pretending basically, but if desired, also can install in this installation region, bottom.Rear portion operation and other outer pretending already of tire, glass for vehicle window, bumper/spoiler, car door, seat, engine case in " outside dress zone ", have been concentrated.
Fig. 3 is the distribution among Fig. 1, the further explanatory drawings of driving system installation region 20.In distribution, driving system installation region 20, relevant distribution, driving system mounted component a plurality of operations (a operation → b operation → ... the n operation) assembling successively in, after assembling in this zone is finished, check in inspection portion 21, according to the nonconformity information of finding in checking at this, place under repair in compliant desk 22.For example, in a operation, assemble rain brush etc., in the n operation, assemble starter cable etc.
In addition, in aforementioned inspection portion 21, can implement the inspection that vehicle does not carry out under the walking state.This inspection is called " static check ".
In aforementioned compliant desk 22, for as not this repairing will influence the back operation project repair fully.Moreover, according to whether can repair to finish in fixed time (discontented 5 fens kinds) and determine whether repairing.
Because the formation outside the interior dress zone 30 in Fig. 1, installation region, bottom 40 reach in the zone in dress zone 50 is identical with distribution, the driving system installation region 20 of Fig. 3, omits its explanation.
Fig. 4 is the instantiation figure of vehicle assembly line of the present invention, the car body 11 of blank arrow shown in 1. put into the assigned line 10 from not shown coating process by aerial conveyer OH1, the height of conversion aerial conveyer OH1 is to carry out the installation exercise of underneath its body, after this on apron conveyer as base tape, constitute distribution, driving system installation region 20, parts such as pipe arrangement and accessory are assembled on the car body successively this operator.In the inspection portion 21 at distribution, driving system portion 20 rear portions, implement range check, in compliant desk 22, carry out the zone and repair.
After this, move the car body that changes to the aerial conveyer OH2 deliver in the dress zone 30, in the interior dress regional 30 of apron conveyer, assemble inside components such as aforesaid interior trim successively as carrying mechanism.In the inspection portion 31 at regional 30 rear portions of interior dress, carry out range check, in compliant desk 32, carry out the zone and repair.
In the outlet in interior dress zone 30, car body 11 moves and changes to aerial conveyer OH3, in installation region, bottom 40, lower member such as aforementioned driving engine is assembled in order, and this moment, the operator can freely enter under the car body because car body 11 is placed in aerial conveyer.Thereby, in installation region, bottom 40, can carry out the assembling of lower member expeditiously.In the inspection portion 41 at 40 rear portions, installation region, bottom, carry out range check, in compliant desk 42, carry out the zone and repair.
In outer dress zone 50 after this, under aerial conveyer OH3 is hung the state that transports, finish mounting of tyre operation 50a, and in moving the car body 11 that changes to the carrier bar exterior members such as aforesaid door of assembling and glass for vehicle window.Adorn outside in the inspection portion 51 at regional 50 rear portions and carry out range check, carry out the zone in compliant desk 52 and repair.
After this, move and change to aerial conveyer OH4, in comprehensive assurance zone 60, carry out the inspection and the repairing of the liquid injection operation or the lift-launch of storage battery, the injection of gasoline, the inspection of electrical equipment, the initiated innovation of driving engine etc.
In the present embodiment, as shown in Figure 4, between distribution, driving system installation region 20 and interior dress zone 30, between installation region, bottom 40 and the outer dress zone 50 and outer dress zone 50 and the comprehensive reservoir function that guarantees to have between the zone 60 change that absorbs the manufacturing line beat that the time variation owing to inspection, repairing causes, promptly be equivalent to be attached on aerial conveyer OH2, OH3, the OH4 2., 3., 4..
Fig. 5 is the brief description figure of range check operation of the present invention and computing machine lan network, the range check of carrying out in the inspection portion 21,31,41,51 in each zone is, when the inspection, by as the input information of vehicle number for example etc., from the memory device of main frame, read " assembling standard " by barcode readers, the assembling standard of reading shows on the input/display equipment of touch display etc., checks according to the assembling standard.
Together by touch display or not shown keyboard input, the data of input are to other associated production departments feedbacks with check result and the assembling defective found, and show by read out instrument (telltale).In Fig. 5 because the distribution of regional A-region D and Fig. 2 among the figure, driving system installation region 20, interior dress zone 30, installation region, bottom 40, outward adorn regional 50 corresponding, promptly also corresponding with the functional area A-functional area D that marked among Fig. 7 described later.
Repair operation reading " assembling standard " by barcode readers when, the nonconformity information of being supplied with by inspection portion 21,31,41,51 is shown by input/read out instruments such as touch displays, whether carry out can repairing in each zone judgement, for the item that can repair, according to the repairing standard of judging in compliant desk's 22,32,42,52 places under repair, repair data and not repair data import by touch display, show on the read out instrument of the read out instrument in the one's respective area and other associated production departments.
Like this, owing to after the final operation (n operation) of functional area, have the range check operation of the assembling repair of defects that the assembling cross-check sum that carries out the one's respective area found, can carry out with the one's respective area in the corresponding quality assurance of assembling, irreparable assembling project can be offered the necessary department of regional 60 grades of comprehensive assurance.
In addition, in the assembling defective that in the one's respective area, takes place, carry out can items of repair job repairing because repair data is also to the assembling procedure feedback of one's respective area, the content of repairing can directly be reflected in the assembling.
Moreover according to the repair data of decoration process feedback, the content of repairing can be reflected in the assembling of one's respective area, can guarantee the quality in the one's respective area.Fig. 6 is the general arrangement of the vehicle assembly line of Fig. 1 embodiment, assigned line 10 is shown is made of functional area A (20A), functional area B (30B), functional area C (40C), functional area D (50D) and the comprehensive zone 60 that guarantees.
In each functional area B, functional area C and functional area D, be provided with functional units such as subordinate line 101a, 101b, 101c (for example subordinate line 101a is for assembling interior trim, subordinate line 101b are assembled into driving engine, subordinate line 101c is a door assembly), be respectively arranged with not holding of subordinate line and check that operation is to guarantee to supply with from subordinate line the part quality of main line.
Functional area can be concentrated the vehicle part of multiple class or be the standard zoning with the concentrating of each parts of the simple function that constitutes these parts with the position, this division can be changed according to conditions such as car types.
Though not shown, include the compliant desk that carries out range check and zone repairing among functional area A (20A), functional area B (30B), functional area C (40C), the functional area D (50D) respectively.
Fig. 7 is the block diagram of decoration process main portion of the present invention, is the instruction diagram of the decoration process 65 of Fig. 1.
As shown in the figure, decoration process 65 has fitting line repairing operation 66 and the operation 67. of repairing along the line
Fitting line is repaired operation 66 and is shown the assembling defect information of sending here from the inspection portion of each functional area 20-50 by the read out instrument that is arranged in fitting line repairing operation 66, according to these assembling defect information, in the advancing of assigned line, repair fully, check operation 70 to guarantee the static function of vehicle, to supply with the dynamic function that after this is provided with in the assigned line.
The operation 67 of repairing along the line is shown the assembling defect information of sending here from the inspection portion of the functional area 20-50 of assigned line by the read out instrument that is arranged in repairing operation 67 along the line, according to these assembling defect information, repairing operation 66 for fitting line can not repair the assembling defective of (for example in the advancing of fitting line repair time not enough etc.) and fully repair, check operation 70 to guarantee the static function of vehicle, to supply with the dynamic function that after this is provided with in the assigned line.
As above-mentioned, the present invention is cut apart the assigned line of vehicle with functional area, and inspection portion and compliant desk are set in each zone, by guaranteeing (the zone under own, one's respective area.As follows) assembling and the quality of static function, obtain the vehicle assembly line of the high self-perfection type of production efficiency in each static functional area.
As above-mentioned, because vehicle assembly line of the present invention has the range check operation and repairs operation in each functional area, carry out assembling the repairing of defective with the cross-check sum of each corresponding static function in zone, so can in the one's respective area, guarantee to enhance productivity in the quality of static function.
In addition, because repair data in the one's respective area and the comprehensive repair data in zone that guarantees are fed, the countermeasure of the assembling defective of being found can directly be reflected in the assembling, can enhance productivity, and realizes the stable of early stage quality.

Claims (8)

1. a vehicle assembly line (10), be used on the car body that has passed through coating process (11), predetermined components being installed successively, and the installation of checking above-mentioned parts is to provide the complete vehicle that assembles, wherein, above-mentioned predetermined components is according to its function, in the installation site on the vehicle and be installed to step required on the vehicle and be configured in a plurality of functional areas (20,30,40,50,60) in, described a plurality of functional area is connected in series to constitute described vehicle assembly line, downstream end at each functional area, be provided with the inspection portion that checks operation and carry out necessary repairing operation the nonconformity of finding is assembled the compliant desk of place under repair in checking operation, it is characterized in that
At least one pair of adjacent functional area among a plurality of functional areas (20 and 30,40 and 50 or 50 and 60) is arranged to parallel to each other, be provided with feedway (OH2, OH3, OH4) so that the zone of car body (11) from a pair of adjacent functional area is transported to another zone, and, between two adjacent functional areas, has reservoir function (2., 3., 4.), so that absorb the change of repairing the manufacturing line beat that the variation of operation required time causes by cross-check sum.
2. vehicle assembly line as claimed in claim 1 is characterized in that, described feedway comprises aerial conveyer (OH2, OH3, OH4), and described reservoir function (2., 3., 4.) is realized by this aerial conveyer (OH2, OH3, OH4).
3. vehicle assembly line as claimed in claim 1 is characterized in that, described at least one pair of adjacent areas comprises: distribution, driving system installation region (20), go up installation and distribution, the relevant parts of driving system at car body (11); Inside components is installed at the car body (11) that is sending from above-mentioned distribution, driving system installation region (20) in interior dress zone (30); Wherein said feedway comprises adorns the aerial conveyer (OH2) that carry in zone (30) with car body (11) in above-mentioned from above-mentioned distribution, driving system installation region (20), described reservoir function (2.) is realized by this aerial conveyer (OH2).
4. vehicle assembly line as claimed in claim 3, it is characterized in that, between the first in the cross-check sum compliant desk (21,22) of distribution, driving system installation region (20) and interior dress zone (30), has described reservoir function (2.), in described first, gauge panel is installed on the car body (11).
5. vehicle assembly line as claimed in claim 1 is characterized in that, described at least one pair of adjacent areas comprises: installation region, bottom (40), go up the installation lower member at car body (11); Exterior member is installed at the car body (11) that sends from this installation region, bottom (40) in outer dress zone (50); Wherein said feedway comprises adorns the aerial conveyer (OH3) that carry in zone (50) with car body (11) outside above-mentioned from installation region, above-mentioned bottom (40), described reservoir function (3.) is realized by this aerial conveyer (OH3).
6. vehicle assembly line as claimed in claim 5, it is characterized in that, the cross-check sum compliant desk (41,42) of installation region, bottom (40) and outside have described reservoir function (3.) between the first in dress zone (50), in described first, tire is installed on the car body (11).
7. vehicle assembly line as claimed in claim 1 is characterized in that, described at least one pair of adjacent areas comprises: outer dress zone (50), go up the installation exterior member at car body (11); The comprehensive zone (60) that guarantees is carried out cross-check sum to unrepaired project in other functional areas (20 to 50) and is repaired operation; Wherein said feedway comprises adorns zone (50) to the above-mentioned comprehensive aerial conveyer (OH4) that guarantees that zone (60) is carried with car body (11) outside above-mentioned, described reservoir function (4.) is realized by this aerial conveyer (OH4).
8. vehicle assembly line as claimed in claim 7, it is characterized in that, has described reservoir function (4.) between the first in the cross-check sum compliant desk (51,52) in dress zone (50) and comprehensive assurance zone (60) outside, in described first, liquid is injected in the pipe arrangement that is installed on the car body (11).
CN 200510076513 1998-07-17 1999-07-15 Vehicle assembly line Pending CN1689891A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP203345/98 1998-07-17
JP20334598 1998-07-17
JP199873/99 1999-07-14

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN02158473.7A Division CN1214898C (en) 1998-07-17 2002-12-25 Quality control system of vehicles assembly line

Publications (1)

Publication Number Publication Date
CN1689891A true CN1689891A (en) 2005-11-02

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Application Number Title Priority Date Filing Date
CN 200510076513 Pending CN1689891A (en) 1998-07-17 1999-07-15 Vehicle assembly line

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CN (1) CN1689891A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100429591C (en) * 2006-07-19 2008-10-29 深圳创维-Rgb电子有限公司 Method for real-time monitoring and control of process line operation frequency
CN102730106A (en) * 2011-04-14 2012-10-17 本田技研工业株式会社 Method and device for conveying vehicle door inside a vehicle body assembly line
CN103738688A (en) * 2013-12-17 2014-04-23 柳州乘龙专用车有限公司 Special vehicle assembly method applying steel wire rope pull line
CN107284553A (en) * 2017-07-04 2017-10-24 西卡(中国)有限公司 Determine method, the vehicle production method of the safe handling time of vehicle
CN108290258A (en) * 2015-11-24 2018-07-17 标致雪铁龙汽车股份有限公司 Industrial production line
CN109249212A (en) * 2018-09-14 2019-01-22 中铁第四勘察设计院集团有限公司 A kind of manufacturing process of administrative region of a city rolling stock
CN109291955A (en) * 2018-10-16 2019-02-01 中铁第四勘察设计院集团有限公司 A kind of administrative region of a city rolling stock builds the base structure of combination

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100429591C (en) * 2006-07-19 2008-10-29 深圳创维-Rgb电子有限公司 Method for real-time monitoring and control of process line operation frequency
CN102730106A (en) * 2011-04-14 2012-10-17 本田技研工业株式会社 Method and device for conveying vehicle door inside a vehicle body assembly line
US9156509B2 (en) 2011-04-14 2015-10-13 Honda Motor Co., Ltd. Door transportation method in vehicle body assembly line and door transportation device in vehicle body assembly line
CN102730106B (en) * 2011-04-14 2016-06-01 本田技研工业株式会社 The carrying method of car door and the conveyer device of car door in body assembly line in body assembly line
CN103738688A (en) * 2013-12-17 2014-04-23 柳州乘龙专用车有限公司 Special vehicle assembly method applying steel wire rope pull line
CN108290258A (en) * 2015-11-24 2018-07-17 标致雪铁龙汽车股份有限公司 Industrial production line
CN107284553A (en) * 2017-07-04 2017-10-24 西卡(中国)有限公司 Determine method, the vehicle production method of the safe handling time of vehicle
CN107284553B (en) * 2017-07-04 2019-03-12 西卡(中国)有限公司 Determine method, the vehicle production method of the safe handling time of vehicle
CN109249212A (en) * 2018-09-14 2019-01-22 中铁第四勘察设计院集团有限公司 A kind of manufacturing process of administrative region of a city rolling stock
CN109291955A (en) * 2018-10-16 2019-02-01 中铁第四勘察设计院集团有限公司 A kind of administrative region of a city rolling stock builds the base structure of combination
CN109291955B (en) * 2018-10-16 2024-03-15 中铁第四勘察设计院集团有限公司 Base structure for repairing and manufacturing urban railway vehicles

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