JPH06171477A - Manufacturing system of recycled automobile and manufacture thereof and manufacturing system of rebuilt automobile and manufacture thereof - Google Patents

Abstract

PURPOSE:To provide a technology for recycling a used car whose evaluation value in a used car market is zero or very low into a recycled car in effectively utilizing various used parts collected out of a scrapped car and another technol ogy for regenerating the used car owned by an orderer into a rebuilt car after repairing. CONSTITUTION:Since a sales company 10 performs the order receiving activities of both recycled and rebuilt cars, and a generalizing center 11 controls information relative to the manufacture of these cars, they are provided with each mother computer on-line connected to each individual subcomputer of respective sections. A stock place 12 stores those of used cars collected by the sales company 10, a recycling factory 13 recycles these used cars after inspection and repairing, a scrapped-car depository 16 dismantles the used cars and collects various used parts, while a used parts control center 14 stores these used parts fed out of the scrapped-car depository 16, feeding them to the recycling factory 13, and a new parts control center 15 feeds the recycling factory 13 with new parts supplied out of a parts maker.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a manufacturing system and a manufacturing method for a recycled vehicle in which a used car is recycled, and a manufacturing system and a manufacturing method for a rebuilt vehicle in which a vehicle owned by an orderer is recycled according to an order. It is a thing.

[0002]

2. Description of the Related Art Conventionally, it is difficult to sell a used car that does not have a need to have an evaluation value of substantially zero in the used car market. Therefore, in reality, used cars are scrapped and scrapped one after another. is there. However, this not only causes a problem that a large amount of large dust is discharged due to scrapping, but also causes a large amount of steel materials, synthetic resin materials, rubber materials, and the like to be used due to mass production of new vehicles, which is preferable from the viewpoint of environmental protection. Not a thing. For this reason, in the automobile industry, it is difficult to process used cars that do not have the above-mentioned needs, and it is the actual situation that great efforts are made to recycle them. On the other hand, considering the automobile from the consumer's perspective, the price of the new car will increase with the increase of parts cost, logistics cost and personnel cost.
As the price increases year by year, it is a fact that the majority of users in general pay a great deal to purchase one new car. This is also true of used cars. Many used cars of good quality are as expensive as new cars, and it is difficult to buy used cars of good quality at a low price in the used car market. .

Therefore, there is no problem for those who are particularly interested in automobiles and have economic power and desire a particular type of automobile to be sold, but they are particular about the design and model of the automobile. However, the present situation is not satisfactory for those who want to buy a good car at a low price because of their daily life needs and who want to use various cars.

[0004]

Due to the recent advances in automobile engineering, the performance and durability of power trains, car bodies, and other parts for automobiles have been remarkably improved. There are many things that are scrapped because there is no such thing, not only many that can be sufficiently driven, but at least, it often includes a large number of reusable equipment and parts. However, since it is difficult to sell the used car as it is, it is difficult to sell the used car as it is. They used equipment to improve the commercial value of used cars, and by keeping the price unchanged, the price advantage was enhanced and the products were resold in the used car market.

However, as described above, in order to improve the merchandise characteristics of a used car, it is not necessary to carry out repairs and inspections at a large-scale repair shop or inspection site, but to maintain a distribution network. Since there is no such thing, the current situation is that repairs and inspections are carried out manually in relatively small car repair factories. Therefore, the productivity is low when a used car is serviced, and the cost of the service is high because the cost of the service cannot be reduced because the service is mainly performed by using a new product. Although it is difficult to resell this type of used car unless it is at a fairly low price, in order to raise the merchandise of the used car to the extent that it can be resold, the maintenance cost is high as described above. In addition, it is extremely difficult to maintain and resell used cars because the current maintenance system has a limit to reduce the maintenance cost.

On the other hand, even if the owner of the car tries to use his car for a long period of time while repairing it, the car repair system is not fully prepared as described above, and all parts are replaced with new ones. There is also a problem that it becomes expensive because it is replaced by parts, and it is impossible to receive sufficient repairs, so that eventually it is necessary to purchase a new car.

[0007] The basic object of the present invention is to effectively utilize an unpopular used car having an evaluation value of zero or close to zero in the used car market, so that an automobile having an extremely low price and a certain degree of appearance and performance can be obtained. The aim is to provide automobiles that satisfy people who want them, and in detail, to manufacture recycled automobiles that are used cars that are regenerated to the same level as new automobiles in a systematic manner at extremely low cost. A manufacturing system and a manufacturing method thereof are provided.
Another object of the present invention is to provide a manufacturing system and a manufacturing system thereof capable of manufacturing a rebuilt automobile in which a car owned by the orderer is regenerated to a level equivalent to a new car in response to an order in a systematic manner at a very low cost. Is to provide a method.

[0008]

According to a first aspect of the present invention, there is provided a system for manufacturing a recycled automobile, which is a sales company that sells automobiles, obtains used vehicles, and evaluates the used vehicles in a predetermined manner.
It is necessary for the sales company that supplies used cars that have been judged to have substantially no value in the used car market as used cars to be regenerated, and for the used cars supplied by the sales company, to inspect the prescribed items and at least result of the inspection. It is equipped with a remanufacturing factory consisting of one or more factories that perform repairs and a general center that has a mother computer that stores a predetermined database and that controls information for remanufacturing used cars. The sub computer is connected to the mother computer on-line.

According to a second aspect of the present invention, a system for manufacturing a recycled automobile is a sales company that sells automobiles, obtains a used automobile, and evaluates the used automobile in a predetermined manner. The value in the used automobile market is substantially zero. From the sales company that supplies used cars that have been judged to be used cars to be remanufactured, the remanufacturing factory that consists of one or more plants that inspect the used cars and at least repair them as a result of the inspection. It has a stockroom to temporarily store a plurality of used cars that are supplied and supplies renewable used cars to a remanufacturing factory, and a mother computer that stores a predetermined database to manage information for remanufacturing used cars. The sub-computers of the sales company, the remanufacturing factory and the stock area are connected to the mother computer on-line.

According to a third aspect of the present invention, a system for manufacturing a recycled automobile is a sales company that sells automobiles, obtains used automobiles and makes a predetermined evaluation on the used automobiles, and the value in the used automobile market is substantially zero. From the sales company that supplies used cars that have been judged to be used cars to be remanufactured, the remanufacturing factory that consists of one or more plants that inspect the used cars and at least repair them as a result of the inspection. A stock lot that temporarily stores a plurality of used cars that are supplied and supplies renewable second-hand cars to a remanufacturing plant, a scrap car site that dismantles used cars that have become unrenewable at the stock lot, and a designated It has a mother computer that stores a database, and has a control center that controls information for the reproduction of used cars.
The sub-computers of the sales company, the remanufacturing factory, the stock area, and the junkyard are connected to the mother computer on-line.

According to a fourth aspect of the present invention, there is provided a system for manufacturing a recycled automobile, which is a sales company that sells automobiles, obtains used automobiles, and evaluates the used automobiles in a predetermined manner. Supplied by a sales company that supplies used cars that are judged to be used as refurbished cars, a remanufacturing factory that consists of one or more plants that inspect the used cars and at least repair them as required by the inspection, and a sales company The stock lot that temporarily stores multiple used cars that are used to supply reusable used cars to the remanufacturing plant, the scrap car site that dismantles used cars that have become unrenewable at the stock place, and the used car It has a parts management center that stores various parts required for repairs and supplies them to a remanufacturing factory, and a general center that has a mother computer that stores a predetermined database and that controls information for remanufacturing used cars. Dealers and recycling plant and the stock field and the disused car park and parts management center of each of the sub-computer is one that has been connected on-line to the mother computer.

[0012] According to a fifth aspect of the present invention, the system for manufacturing a recycled automobile is a sales company that sells automobiles, obtains a used automobile and evaluates the used automobile in a predetermined manner, and the value in the used automobile market is substantially zero. Supplied by a sales company that supplies used cars that are judged to be used as refurbished cars, a remanufacturing factory that consists of one or more plants that inspect the used cars and at least repair them as required by the inspection, and a sales company The stock lot that temporarily stores multiple used cars that are used to supply reusable used cars to the remanufacturing plant, the scrap car site that dismantles used cars that have become unrenewable at the stock place, and the used car A new parts management center and a used parts management center, which store new parts and used parts of the parts necessary for repair, and supply them to a remanufacturing factory, respectively, and a mother computer that stores a predetermined database. It is equipped with a control center that has a computer and controls information for remanufacturing used cars.The sub-computers of the sales company, the remanufacturing factory, the stock place, the scrapped car site, the new parts management center, and the used parts management center are the above-mentioned mother computers. It has an on-line connection to a computer.

Among the used parts of the used car dismantled at the scrap car site, reusable used parts are supplied to the used parts management center (claim 6 dependent on claim 5). The reusable used car is reusable without exchanging the vehicle body and the power train (claim 7 dependent on any one of claims 1 to 6). The reusable used car has a repair cost required for repair based on an inspection result at a remanufacturing factory of a predetermined amount or less (claim 8 dependent on claim 7). The predetermined database of the mother computer includes information on vehicle types, body numbers, manufacturing dates, main equipment items, and registration dates of a plurality of used vehicles acquired by the sales company (claims 1 to 6). Claim 9) dependent on any one of claims.

The predetermined database of the mother computer includes information on the orderer request specifications supplied from the sales company (claim 10 dependent on claim 9). The predetermined database of the mother computer is a vehicle type, body number, manufacturing date, main equipment item, registration date of multiple used vehicles acquired by the sales company, and used vehicle types on the stock floor. And vehicle body number information (claim 11 dependent on any one of claims 2 to 6). The predetermined database of the mother computer includes information on orderer request specifications supplied from a sales company (claim 1 subordinate to claim 11).
2). The predetermined database of the mother computer is a model for a plurality of used cars acquired by the sales company,
Includes information on vehicle body number, date of manufacture, major equipment items, date of registration, and information on the parts list of various parts stored in the parts management center (any one of claims 4 to 6). Dependent claim 13).

The predetermined database of the mother computer includes information on orderer request specifications supplied from a sales company (claim 14 dependent on claim 13). The predetermined database of the mother computer is a vehicle model, body number, manufacturing date, and used date of a plurality of used vehicles acquired by the sales company.
Includes information on major equipment items, registration date, parts list of new parts stored in the new parts management center, and parts list of used parts stored in the used parts management center (Claim 1 dependent on Claim 5 or 6
5).

[0016] The predetermined database of the mother computer includes information on orderer request specifications supplied from a sales company (claim 16 dependent on claim 15). The control center is configured to control at least information regarding the physical distribution of used cars to be remanufactured and the physical distribution of various parts required for repair (claims 10, 12, 14, and 16). Claim 17) which is dependent on. The control center is configured to calculate a total repair cost including an inspection cost of a predetermined inspection to be applied to a used car and a repair cost to be repaired to the used car (claim 18 subordinate to claim 17). .

The control center is configured to receive order information regarding a recycled vehicle ordered from a sales company and output order information corresponding to the order information to a recycling factory (any one of claims 1 to 6). Claim 1 dependent on
9). The order information includes information on the orderer request specifications requested by the orderer (claim 20 dependent on claim 19).
The control center is configured to receive part ordering information from the remanufacturing factory, output part ordering information for sending various parts to the remanufacturing factory to the part managing center, and receive part dispatching information from the part managing center (claim) Claim 21) dependent on claim 4.

The control center receives the part ordering information from the remanufacturing factory, outputs the new part ordering information for sending various new parts to the remanufacturing factory to the new part managing center, and sends the new part dispatching information from the new part managing center. Upon receipt, the used parts ordering information for sending various used parts to the remanufacturing factory is output to the used parts management center, and the used parts dispatch information is received from the used parts management center (depending on claim 5 or 6). 22).

The control center is configured to receive information on the missing parts from the used parts management center and output missing parts request information for sending the missing parts to the used parts management center at the junkyard ( Claim 23) dependent on Claim 22). The sales company has at least the vehicle acquisition information indicating that the used vehicle has been acquired, including the vehicle body number, and the information regarding the transfer of the used vehicle to the abandoned vehicle depot or the stock depot. It is configured to output the stock field transfer information of (1) to the control center (claim 24 dependent on claim 5).

At least the stock receipt information indicating that the used car has been received, the scrapped vehicle information indicating that the used car has been transferred from the stock spot to the scrapped car, and the used car transferred from the stock site to the remanufacturing factory The factory transfer information to the effect that it has been configured is output to the control center (claim 25 dependent on claim 24). The abandoned car site controls at least the vehicle receipt information indicating that the used car has been received and the parts dispatch information indicating that the reusable used parts obtained from the disassembled used car have been sent to the used parts management center. It is configured to output to the center (claim 2 dependent on claim 25).
6).

[0021] The sales company is configured to output at least the order information including the vehicle type information indicating that the order for the recycled vehicle has been received and the vehicle receipt information indicating that the completed recycled vehicle has been received to the control center. (Claim 5
Claim 27) dependent on. At least the regeneration plant,
Vehicle order reception information indicating that an order for a recycled vehicle has been received from the control center, and information regarding the transfer of a used vehicle to an abandoned vehicle, which indicates that a used vehicle that has not been reproduced as a result of the inspection will be transferred to the abandoned vehicle,
It is configured to output vehicle shipping information indicating that the completed recycled vehicle has been shipped to the sales company to the control center (claim 28 subordinate to claim 27). The control center at least stores the vehicle order information for ordering used cars in the stock space and the used part order information for ordering used parts in the stock part, and the used part management center for ordering new parts. The parts order information is output to the used parts management center, respectively (claim 29 subordinate to claim 28).

The above remanufacturing factory at least has a first station for inspecting a power train, a second station for inspecting distortion and rigidity of a vehicle body, a third station for inspecting a suspension device, and an interior item. And a fifth station for inspecting exterior parts (claim 30 dependent on any one of claims 1 to 5). The method of manufacturing a recycled vehicle according to claim 31, wherein the used vehicle obtained by the sales company is subjected to a predetermined evaluation to determine whether or not the value in the used vehicle market is substantially zero, and the used vehicle having the value is substantially zero. Is supplied to a remanufacturing factory, and in the remanufacturing factory, a used car is inspected for a plurality of predetermined items in a predetermined order, and then at least a repair required as a result of the inspection is set in a predetermined order. It is carried out by a plurality of repair means described above to be recycled into a recycled vehicle, and the completed recycled vehicle is supplied from a recycling factory to a sales company.

The predetermined evaluation is performed using an assessment table issued by an automobile manufacturer, and it is determined whether or not the assessment amount is substantially zero (claim 32 subordinate to claim 31). The predetermined evaluation is performed on the basis of the evaluation amount by the auction in the used car market (claim 33 dependent on claim 31). Claim 34
The method of manufacturing a recycled car of the above is to judge whether or not the value in the used car market is substantially zero by performing a predetermined evaluation on the used car acquired by the sales company, and inspect the used car whose value is substantially zero. Supply to a remanufacturing factory that has a department and a repair department
The used car is inspected for a plurality of predetermined items in order at a plurality of predetermined inspection stations of the inspection department, and then, at least the above-mentioned inspected used car is at least the above-mentioned inspection at a plurality of predetermined repair stations of the repair department. As a result, the repair of a plurality of items required is sequentially performed by a plurality of repair means set in a predetermined order to be recycled into a recycled vehicle, and the completed recycled vehicle is supplied from a recycling factory to a sales company. is there.

Based on the inspection result in the inspection, the total repair cost is obtained, and only the used car whose total repair cost is equal to or less than a predetermined amount is regenerated (any one of claims 31 to 34).
Claim 35) dependent on paragraph. The predetermined amount set in advance is a predetermined amount set for each vehicle type (claim 35).
Claim 36) dependent on. The predetermined amount set in advance is
It is a fixed amount that is set constant regardless of the vehicle type (claim 3
Claim 37 dependent on 5). The predetermined amount set in advance is an amount obtained by deducting a predetermined profit and fixed necessary expenses such as various expenses from the price that can be sold as a recycled automobile (claim 38 dependent on claim 35).

The used car has a remaining period of a predetermined number of years until the expiration of the manufacturer's warranty period. As the used car, one whose traveling distance is equal to or less than a predetermined value is used (claim 40 according to any one of claims 31 to 38). As a warranty period of the recycled vehicle, a recycled vehicle that can be guaranteed for a predetermined number of years is manufactured (claim 41 dependent on any one of claims 31 to 38).

[0026] A recycled vehicle that can guarantee a predetermined distance as a guaranteed traveling distance of the recycled vehicle is manufactured (claim 42 dependent on any one of claims 31 to 38). Reproducing at least at least the vehicle body and the power train of the used car (claims 31 to 38)
Claim 43) dependent on paragraph.

According to a thirty-fourth aspect of the present invention, in the thirty-fourth aspect of the present invention, in the thirty-fourth aspect, the inspection department has a powertrain inspection station having a chassis dynamo for inspecting the powertrain system in advance, and a light beam on the body of a used vehicle. Vehicle body contour inspection station having a vehicle body contour inspection device for projecting the vehicle body contour contour and a vehicle body stiffness inspection device for sandwiching at least four points of the body of a used car to inspect the torsional rigidity of the vehicle body A rigidity inspection station is provided, and only used cars that are judged to have passed the inspections at the three inspection stations are regenerated.

Used cars used cars acquired by the sales company are temporarily stored in a stock site, and reusable used cars are supplied from the stock site to a remanufacturing plant (claim 4 subordinate to claim 44).
5). A non-renewable used car among the used cars stored in the stock place is supplied to the scrapped car site and disassembled (claim 46 subordinate to claim 45). The parts management center supplies various parts required for repair at the recycling factory to the recycling factory (claim 47 dependent on claim 44). New parts and used parts of the parts required for repair at the remanufacturing factory are supplied to the remanufacturing factory from the new parts management center and the used parts management center, respectively (depending on claim 44). Claim 48).

Among the parts of the used car dismantled in the abandoned car, the reusable parts are stored in the parts management center and supplied from the parts management center to the recycling plant (claim 49 subordinate to claim 48). ). Only a used car that has a remaining period of a predetermined number of years until the maker guarantee period expires and has a mileage of a predetermined value or less is reproduced (claim 50 dependent on any one of claims 44 to 49). An inspection required item list and an inspection unnecessary item list are prepared in advance for each vehicle type, and an inspection is performed based on the inspection required item list in the remanufacturing factory (claim 5 dependent on any one of claims 44 to 49).
1).

At the stock site, a visual inspection of the body of a used car and a power train operation inspection are performed on the used car, and only the used car in which the car and the power train can be reused are supplied to the remanufacturing factory. (Claim 52 dependent on Claim 45). After the inspection of the power train and the body of the used car is performed, other inspections are performed (claim 44-
Claim 53) dependent on any one of claims 52). In the inspection department of the recycling plant, the inspection of the power train, the vehicle body, the suspension device, the interior parts, and the exterior parts of the used car is executed in this order (claim 54 dependent on claim 53).

The inspection of the power train is carried out by means of a chassis dynamo (claim 55 dependent on claim 44).
The inspection of the vehicle body includes a vehicle body distortion inspection and a vehicle body rigidity inspection (claim 56 dependent on claim 53). In the vehicle body distortion inspection, a light beam is projected on a used car by the vehicle body contour inspection device to create a vehicle body contour contour drawing of at least three surfaces of the vehicle body, and three body contour contour projections are preset for each vehicle type. This is done by comparing with the corresponding vehicle type in the figure (claim 57 dependent on claim 56). In the vehicle body contour inspection apparatus, a laser beam is used as the light beam (claim 58 subordinate to claim 57).

The body rigidity inspection by the body rigidity inspection device is
This is done by applying a load to the vehicle body and inspecting the torsional rigidity of the vehicle body (claim 59 dependent on claim 56). Calculate the repair cost based on the inspection result of the power train,
When the repair cost is equal to or more than a preset predetermined value, the used car is scrapped (claim 60 subordinate to claim 55). The repair cost is calculated based on the inspection result of the vehicle body rigidity test, and when the repair cost is equal to or more than a predetermined amount, the used car is scrapped (claim 59).
Claim 61) dependent on

If the total repair cost required for repairs based on the results of the inspection of the power train, vehicle body, suspension device, interior parts, and exterior parts is larger than a predetermined amount, the used car is scrapped. (Claim 5
Claim 62) dependent on 4. The power train, the vehicle body,
After the inspection of the suspension device, the interior parts, and the exterior parts is performed, the vehicle inspection item is inspected (claim 63 dependent on claim 54). After the inspection of the vehicle inspection item is performed, the used car to be recycled is subjected to a rust preventive treatment that can be guaranteed for a predetermined period (claim 63).
Claim 64) dependent on.

The exterior parts are removed before or after the anticorrosion treatment (claim 65 dependent on claim 64). After the removal of the exterior parts, the used car to be recycled is subjected to external coating (claim 66 dependent on claim 65). The external coating is
According to the orderer request specifications from the orderer (claim 66)
Claim 67) dependent on. After the outer surface is painted, the interior parts and the exterior parts are attached (claim 68 dependent on claim 66).

After the coating of the outer surface, the control system of the device or equipment controlled by the microcomputer is adjusted as necessary for compensating for deterioration (claim 66 according to claim 66).
9). After the outer surface is painted, oil is applied to the sliding parts of the equipment of the used car (claim 70 dependent on claim 66).
In the final stage of the repair, the oil is changed in the necessary parts of the power train (claim 7 dependent on claim 66).
1).

In the method of manufacturing a recycled automobile according to claim 72, a used car obtained by a sales company is evaluated in a predetermined manner to determine whether or not the value in the used car market is below a predetermined amount, and the used car whose value is below the predetermined amount is used. The car is supplied to a remanufacturing factory that has an inspection department and a repair department, and in the remanufacturing factory inspection department, the used car is subjected to a powertrain performance inspection of the powertrain performed by a chassis dynamo and a light beam is applied to the body of the used car. A vehicle body contour inspection that is performed by a vehicle body contour inspection device that obtains a vehicle body contour by projecting, and a vehicle body rigidity inspection that inspects the torsional rigidity of a used car by sandwiching at least four points of the body of a used car by the vehicle body rigidity inspection device. Inspected multiple predetermined items including, in the repair department of the recycling factory,
A used vehicle, which has passed all of the powertrain performance inspection, the vehicle body contour inspection and the vehicle body rigidity inspection, is repaired as required as a result of the inspection of the plurality of items to manufacture a recycled vehicle. .

After the inspection of the plurality of items, the total repair cost required for remanufacturing is obtained, and only the used car whose total repair cost is less than or equal to a predetermined amount is reclaimed (claim 73 dependent on claim 72). A predetermined number of used cars obtained by the sales company are stored in the stock lot for each type of car, and when the order for the recycle automobile is received, the used cars of the same model are supplied from the stock lot to the remanufacturing plant (depending on claim 72 or 73). Claim 74). Perform a predetermined inspection at the stock site, based on the inspection result,
Among the used cars of the same model, the one with the lowest total repair cost when repaired at the remanufacturing factory is preferentially supplied to the remanufacturing factory (claim 75 subordinate to claim 74).

A mileage inspection is carried out at the stock site, and the used cars of the same type with the shortest mileage are preferentially supplied to the recycling plant (claim 76 dependent on claim 74). A body appearance inspection is performed at the stock site, and a used car of the same vehicle type having a good body appearance is preferentially supplied to the remanufacturing factory (claim 77 subordinate to claim 74). Among the used cars of the same type, the used factory, which has the best total cost of repairing the repair cost at the remanufacturing plant, the mileage inspection, and the body appearance inspection, is regenerated at the stock plant. (Claim 78 dependent on Claim 74).

In the repair carried out in the above-mentioned remanufacturing factory, used parts obtained from the used parts management system were used for most of the parts to be replaced, and other preset parts to be replaced were acquired from the new parts management system. A new part is used (claim 79 depending on claim 72 or 73). A new part is determined in consideration of the orderer request specifications of the orderer who ordered the recycled vehicle (claim 8 subordinate to claim 79).
0). The new parts are supplied to a remanufacturing factory from a new parts management center that stores multiple types of new parts, and the used parts are supplied to a remanufacturing factory from a second parts management center that stores multiple types of used parts. Claim 81) dependent on claim 80.

Regarding the used parts management center, the used parts management center receives supply of reusable used parts from an abandoned yard for dismantling a used car (claim 8).
Claim 82) dependent on 1. The second-hand parts management center stores a plurality of second-hand parts of the same type and performs an inspection on each part. Among the second-hand parts of the same type, the one with the least degree of deterioration based on the inspection result is given priority to the remanufacturing factory. Supply (claim 83 dependent on claim 82).

The completed recycled automobile is supplied from the recycling plant to the sales company (claim 8 dependent on claim 72 or 73).
4). The sales company registers the completed recycled vehicle in its own name and supplies the completed recycled vehicle to a rental company or a leasing company (claim 8 subordinate to claim 84).
5). The sales company collects the recycled vehicle from the rental company or the leasing company after the lapse of a predetermined guarantee period (claim 86 subordinate to claim 85).

In the method of manufacturing a recycled automobile according to claim 87, a used vehicle obtained by a sales company is subjected to a primary inspection including at least a visual inspection of a body and an operation inspection of a power train, and the evaluation value in the used market is high. It is determined whether or not the price is less than or equal to a preset predetermined amount, and then a used car whose evaluation value is equal to or less than the predetermined amount is supplied to a remanufacturing factory, and then secondary inspection of a plurality of predetermined items is performed at a plurality of inspection stations of the remanufacturing factory. Are performed in a predetermined order, and then the repair required from the inspection result of the secondary inspection, the total repair cost being less than or equal to a preset predetermined amount, is performed and the recycled automobile is recycled.

As the secondary inspection, a reproducibility determination inspection including a powertrain performance inspection, a vehicle body distortion inspection, and a vehicle body rigidity inspection is performed, and a used car which is determined to pass the reproducibility determination inspection, A plurality of items are inspected to determine the necessity of repair and the necessity of parts replacement (claim 88 subordinate to claim 87). The powertrain performance inspection is performed by a chassis dynamo, and the vehicle body distortion inspection is performed by projecting a light beam on a vehicle body of a used vehicle to obtain a vehicle body contour profile. By making a comparison with a corresponding vehicle model of an outline projection drawing preset for each vehicle model, and the vehicle body rigidity inspection checks the vehicle body torsional rigidity by sandwiching at least four points of the vehicle body of a used vehicle. This is performed using a vehicle body rigidity inspection device (claim 89 dependent on claim 88).

When any of the performance inspection, the vehicle body distortion inspection, and the vehicle body rigidity inspection of the power train fails, the used vehicle is scrapped (claim 89 dependent on claim 89). . The method for manufacturing a recycled vehicle according to claim 91, wherein all constituent parts of a used vehicle to be recycled are non-replaceable parts that are not replaced regardless of the inspection result and repairs or replacements are performed according to the inspection result of a predetermined inspection. It is classified into corresponding parts and new parts that are replaced with new parts without inspection, and used cars acquired by the sales company are given a predetermined evaluation, and their value in the used car market is less than or equal to a preset amount. It is determined whether or not the used car is less than a predetermined amount, and each part of the used car is inspected based on the classification, and the used car inspected next has at least the repair required as a result of the inspection and the total. A recycled automobile is manufactured by repairing and repairing a repair cost of a predetermined amount or less set in advance.

The various parts corresponding to the inspection are a new replacement part that is replaced with a new part when the replacement is required by the inspection, and a used part replacement part that is replaced with the used part when the replacement is required by the inspection. (Claim 92 dependent on Claim 91). The non-exchange part includes a power train, a vehicle body, a front and a rear window glass (claim 93 dependent on claim 91). The inspection-corresponding portion requires a visual inspection, a seat, a trim, a lower mat, a lamp reflector, a tire, a top sealing,
Includes exterior fittings (claim 94 dependent on claim 91). The inspection corresponding portion is a power window, a wiper, a trunk opener, a fuel lid opener, a bowward lock, which requires at least an operation inspection.
It includes meters, audio equipment, sunroof, seat belt, electric mirror, lamps, switches, and axle system (claim 95 dependent on claim 91).

The inspection corresponding portion includes at least an air conditioner, a fuel system, an exhaust system, a window, a suspension link, a steering system, a mechatronics system, a brake system, and a battery which require performance inspection (depending on claim 91). Claim 96). The new part to be replaced includes a plug, a brake pad, a damper, and a seat cover (claim 97 dependent on claim 91).

A rebuilt automobile manufacturing system according to claim 98 is a sales company which receives and delivers a rebuilt automobile manufactured by repairing an automobile owned by the orderer according to an order, and at least the orderer request specifications for the automobile. Inspection center and a remanufacturing factory consisting of one or more factories that perform repairs required as a result of the inspection, and a mother computer that has a mother computer that stores a predetermined database and that controls information for rebuilt automobile manufacturing The sub-computers of the sales company and the reproduction factory are connected to the mother computer online.

According to another aspect of the present invention, there is provided a system for manufacturing a rebuilt automobile, wherein the rebuilt automobile manufactured by repairing the automobile owned by the orderer is ordered and delivered, and at least the orderer request specifications for the automobile. A remanufacturing factory consisting of one or more factories that perform inspections based on the above and at least the repairs required as a result of the inspections, a parts management center that stores various parts required for car repairs and supplies them to the remanufacturing factory, It has a mother computer that stores a database and has a control center that controls information for manufacturing rebuilt automobiles, and each sub computer of a sales company, a remanufacturing factory, and a parts management center is connected online to the mother computer. Is.

According to another aspect of the present invention, there is provided a system for manufacturing a rebuilt automobile, wherein the rebuilt automobile manufactured by repairing the automobile owned by the orderer is ordered and delivered, and at least the orderer request specifications for the automobile. Inspection and at least a remanufacturing factory that carries out repairs required for the inspection, and new parts and used parts among various parts required for car repair, and remanufacturing. It has a new parts management center and a used parts management center to supply to the factory, and a general center that has a mother computer that stores a predetermined database and manages information for manufacturing rebuilt automobiles. The respective sub-computers of the center and the used parts management center are connected to the mother computer online. Is shall.

The predetermined database of the mother computer includes information on the type of vehicle to be repaired for rebuilding, the vehicle body number, the date of manufacture, the main equipment item, and the date of registration (claim 98-). Claim 101) dependent on any one of the 100. The predetermined database of the mother computer includes information on the orderer request specifications (claim 102 dependent on claim 101). The predetermined database of the mother computer includes information on the parts list of the parts management center (claim 103 dependent on claim 99 or 100).

The sales company is configured to output the rebuilt vehicle order information indicating that the rebuilt vehicle has been ordered and the completed vehicle receipt information indicating that the completed rebuilt vehicle has been received (claim 103). Claim 1 dependent on
04). The remanufacturing factory is configured to output vehicle order receipt information indicating that the order for the rebuilt vehicle has been received and vehicle dispatch information indicating that the completed rebuilt vehicle has been supplied to the sales company (claim 103). Claim 105) dependent on. The control center is configured to output vehicle order information to the effect that a rebuilt vehicle is to be ordered to a remanufacturing factory (claim 10 subordinate to claim 103).
6).

In the method for manufacturing a rebuilt automobile according to claim 107, the automobile is inspected and repaired by a sales company which receives and delivers the rebuilt automobile manufactured by repairing the automobile owned by the orderer according to the order. It is supplied to a remanufacturing factory consisting of one or a plurality of factories, and in the remanufacturing factory, the automobile is subjected to at least the inspection specified by the orderer request specifications requested by the orderer, and at least the result of the inspection is required. The repair is performed by using the new parts specified by the orderer required specifications and the used parts recovered by dismantling the scrap car to make a rebuilt vehicle, and the orderer is sent through the sales company. Is to be supplied to.

The new parts are supplied from the new parts management center to the remanufacturing factory, and the used parts are supplied from the used parts management center to the remanufacturing factory (claim 108 subordinate to claim 107). An information center relating to the manufacture of a rebuilt automobile is controlled by a control center equipped with a mother computer that stores a predetermined database (claim 1
Claim 109) dependent on 08. The used parts management center supplies various used parts from an abandoned car site where various used cars are disassembled (claim 110 dependent on claim 109).

In the remanufacturing factory, the inspection and repair of the power train, the vehicle body, the suspension device, the interior parts and the exterior parts of the used car are executed, and the inspection items are inspected after the inspection (the claim according to claim 110). 11
1).

[0055]

In the system for manufacturing a recycled automobile according to claim 1, the sales company that sells the automobile is
Obtain a used car, perform a predetermined evaluation on the used car, and supply the used car whose value in the used car market is substantially zero as a used car to be recycled. The remanufacturing factory inspects used cars supplied by the sales company for predetermined items and at least repairs required as a result of the inspection. The control center is
It has a mother computer that stores a predetermined database and manages information for the reproduction of used cars.

The sales company supplies information relating to the ordering / sales of used cars to the mother computer of the control center,
Based on the information from the control center, the remanufacturing factory inspects used cars and repairs required as a result of the inspection, and supplies information related to the inspection and repair of used cars to the mother computer of the control center. Based on the various information, the control center stores and transports used cars for recycling,
Information related to procurement of repair parts, cost estimation, etc. Therefore, it is possible to connect the sales company and the remanufacturing factory through the control center, facilitate the distribution of used cars and various parts, and quickly transmit necessary information to the sales company and the remanufacturing factory. It is possible to provide a market for very low-priced recycled vehicles by eliminating the lack of information in order-to-manufacturing and improving productivity by facilitating logistics, and reusing used cars with extremely low cost at low cost at low cost. .

According to the second aspect of the present invention, there is provided a manufacturing system for a recycle vehicle according to the first aspect, wherein a plurality of used vehicles supplied from a sales company are temporarily stored and reusable used vehicles are supplied to a remanufacturing factory. Additional stock space,
The sub-computer is also connected to the mother computer on-line. Accordingly, basically, the same action and effect as in claim 1 can be obtained, and in addition, a plurality of used cars are temporarily stored in the stock field, and reusable used cars are supplied to a remanufacturing factory to regenerate them. It is possible to facilitate the supply of used cars to be recycled to the remanufacturing plant, to increase the degree of freedom in choosing used cars to be recycled, and to manage information on used cars in stock fields at the general center.

In the system for manufacturing a recycled automobile according to claim 3, the manufacturing system according to claim 2 is additionally provided with an abandoned car yard for dismantling a used car that has become unreproducible at a stock yard, and its sub computer is also provided. It is connected to the mother computer on-line. Therefore, basically the same action and effect as in claim 2 can be obtained, and
It is possible to facilitate the disposal of used cars that have become unrecyclable, and to manage information about used cars that have been scrapped at the control center.

In the recycling vehicle manufacturing system of claim 4, the manufacturing system of claim 3 is additionally provided with a parts management center for storing various parts necessary for repairing a used car and supplying the parts to a remanufacturing factory. A sub computer is also connected to the mother computer on line. Therefore, basically, the same action and effect as in claim 3 can be obtained, and the supply of various parts to the recycling plant can be facilitated.
It is possible to facilitate the supply of parts from the parts management center to the recycling factory via the control center.

In the recycling vehicle manufacturing system according to claim 5, the manufacturing system according to claim 3 stores the new parts and the used parts of the parts necessary for the repair of the used car, and stores them in the remanufacturing factory. A new parts management center and a used parts management center are additionally provided, and sub-computers of the new parts management center and the used parts management center are also connected on-line to the mother computer. Therefore, basically the same operation as in claim 3 is performed.
In addition to the effect, it can facilitate the supply of new parts and used parts to the remanufacturing factory, and the parts supply from the new parts management center and the used parts management center to the remanufacturing factory via the control center. Can be smoothed.

In the manufacturing system of claim 6, among the used parts of the used car dismantled in the abandoned yard, reusable used parts are supplied to the used parts management center, so that the used car is regenerated. The used car parts can be effectively used, and the repair cost can be reduced. In the manufacturing system according to claim 7, since the reusable used car is reusable without exchanging the vehicle body and the powertrain, it is necessary to make a large repair to the vehicle body and the powertrain at the time of regeneration. The cost of repairs can be reduced,
The price of recycled vehicles can be kept low.

According to the manufacturing system of claim 8, since the reusable used car has a repair cost required for inspection as a result of inspection at a remanufacturing factory, which is less than or equal to a predetermined amount, a recycled car is manufactured. The profitability of can be secured. In the manufacturing system according to claim 9, the predetermined database of the mother computer stores information on vehicle types, body numbers, manufacturing dates, major equipment items, and registration dates of a plurality of used vehicles acquired by a sales company. Therefore, the parts procurement can be facilitated when the used car is remanufactured.

In the manufacturing system of the tenth aspect, since the predetermined database of the mother computer includes the information of the orderer request specifications supplied from the sales company, it is possible to facilitate the parts procurement in consideration of the orderer request specifications. The manufacturing system according to claim 11, wherein the predetermined database of the mother computer includes information on vehicle types, body numbers, manufacturing dates, main equipment items, registration dates of a plurality of used vehicles acquired by a sales company. Since the information on the type and body number of the used car in the stock field is included, it is possible to facilitate the parts procurement when the used car is regenerated, as in the ninth aspect.

In the manufacturing system of claim 12, since the predetermined database of the mother computer includes the information of the orderer request specifications supplied from the sales company,
In the same way as above, it is possible to facilitate the parts procurement in consideration of the orderer request specifications. The manufacturing system according to claim 13, wherein the predetermined database of the mother computer is a vehicle type, a body number, a manufacturing date of a plurality of used vehicles acquired by a sales company,
Since it includes information on major equipment items, registration date, and parts list information of various parts stored in the parts management center,
It is possible to facilitate parts procurement when remanufacturing used cars.

In the manufacturing system of the fourteenth aspect, since the predetermined database of the mother computer includes the information of the orderer request specifications supplied from the sales company, it is possible to facilitate the parts procurement in consideration of the orderer request specifications. 16. The manufacturing system according to claim 15, wherein the predetermined database of the mother computer includes information on vehicle types, body numbers, manufacturing dates, major equipment items, registration dates of a plurality of used vehicles acquired by a sales company. , Because it includes information on the parts list of various new parts stored in the new parts management center and information on the parts list of used parts stored in the used parts management center,
It is possible to facilitate procurement of new parts and used parts when refurbishing used cars.

In the manufacturing system of the sixteenth aspect, since the predetermined database of the mother computer includes the information of the orderer requirement specifications supplied from the sales company, it is possible to facilitate the parts procurement in consideration of the orderer requirement specifications. The manufacturing system according to claim 17, wherein the centralized center is at least,
Since it is configured to control the logistics of used cars to be remanufactured and the logistics of various parts required for repairs,
It is possible to facilitate distribution and reduce distribution costs. The recycling system according to claim 18, wherein the control center is configured to calculate a total repair cost including an inspection cost of a predetermined inspection to be applied to a used car and a repair cost of repair to be applied to the used car. The accuracy of cost calculation in automobile manufacturing can be improved.

In the manufacturing system of claim 19, since the general center is configured to receive the order information regarding the recycled vehicle ordered from the sales company and output the order information corresponding to the received order information to the recycling factory, The inspection / repair load management at the recycling plant can be facilitated. In the manufacturing system of claim 20, since the order information includes the information of the orderer request specifications requested by the orderer, the load management of inspection / repair considering the orderer request specifications can be facilitated. 22. In the manufacturing system according to claim 21, the control center receives part ordering information from the recycling factory, outputs part ordering information for sending various parts to the parts management center to the parts management center, and receives parts dispatching information from the parts management center. As a result, it is possible to ensure the procurement of various parts.

In the manufacturing system of claim 22, the control center receives the part ordering information from the remanufacturing factory, and outputs new part ordering information for sending various new parts to the remanufacturing factory to the new part managing center. It is configured to receive new part dispatch information from the management center, output used part order information for sending used parts to the remanufacturing factory to the used part management center, and receive used part dispatch information from the used part management center. Therefore, it is possible to ensure the procurement of new parts and used parts.

In the manufacturing system according to claim 23, the control center receives the information on the missing parts from the used parts management center and outputs the missing parts request information for sending the missing parts to the used parts management center at the junkyard. Therefore, it is possible to ensure the supply of used parts.
25. In the manufacturing system according to claim 24, the sales company at least includes vehicle acquisition information indicating that a used vehicle has been acquired and including a vehicle body number, and transfer of the used vehicle to an abandoned vehicle depot. Since the information or the stock area transfer information to the effect that the information is transferred to the stock area is configured to be output to the general center, the general center can always secure information on the used car to be regenerated.

In the manufacturing system according to claim 25, at least the stock receipt information indicating that the used car has been received, the scrapped car information indicating that the used car has been transferred from the stock place to the scrapped car, and the used car are used in the stock shop. It is configured to output the factory transfer information indicating that the vehicle was transferred from the stock site to the remanufacturing factory to the control center, so the control center can grasp the transfer location of the used car to be recycled or the used car to be dismantled. . 27. In the manufacturing system according to claim 26, the junkyard has sent at least vehicle receipt information indicating that a used car has been received and reusable used parts obtained from a disassembled used car to a used parts management center. And the parts dispatch information of the above are configured to be output to the control center, so that the control center can secure information on reusable second-hand parts collected from a disassembled used car.

In the manufacturing system of claim 27, the sales company sends at least the ordering information including the vehicle type information indicating that the order for the recycled vehicle has been received and the vehicle receipt information indicating that the completed recycled vehicle has been received to the control center. Since it is configured to output, the general center can quickly exchange necessary information after receiving an order. Claim 28
In the manufacturing system of the above, the recycling factory has at least the vehicle order reception information indicating that the order for the recycled vehicle has been received from the management center, and the used vehicle indicating that the used vehicle that has not been reproduced as a result of the inspection is transferred to the abandoned car yard. Since it is configured to output the site transfer information and the vehicle dispatch information indicating that the completed recycled vehicle has been shipped to the sales company, it enhances the certainty of information transmission and replaces the used car to be scrapped. It is possible to speed up vehicle procurement and facilitate additional repairs before delivery.

In the manufacturing system according to claim 29, the general center at least stores the vehicle order information for ordering a used car in the stock space and the used part order information for ordering various used parts in the used part management center. In addition, since the new parts ordering information for ordering various new parts is output to the second-hand parts management center, it is possible to reliably supply the materials necessary for manufacturing a recycled vehicle to the remanufacturing factory.

In the manufacturing system according to the thirtieth aspect, the regeneration plant has at least a first station for inspecting a power train, a second station for inspecting distortion and rigidity of a vehicle body, and a third station for inspecting a suspension device. Since each station has a fourth station for inspecting interior parts and a fifth station for inspecting exterior parts, it is possible to efficiently and reliably perform inspection at each station. You can improve your sex.

In the method of manufacturing a recycled vehicle according to claim 31, the used vehicle obtained by the sales company is subjected to a predetermined evaluation to determine whether the value in the used vehicle market is substantially zero, and the value is substantially determined. We will supply zero used cars to the remanufacturing factory, and in the remanufacturing factory, inspect the used cars in the predetermined order in the predetermined order, and then at least repair the necessary items as a result of the inspection. , A recycled vehicle is regenerated by a plurality of repair means set in a predetermined order, and the completed recycled vehicle is supplied from a remanufacturing factory to a sales company that sells the recycled vehicle.

As described above, by effectively utilizing the used cars whose value is substantially zero in the used car market, it is possible to efficiently manufacture the recycled cars that have been maintained to a high level almost equal to that of the new cars, and to use the recycled cars. In order to manufacture a recycled vehicle by efficiently performing a predetermined plurality of inspections in a predetermined order and then performing necessary repairs by a plurality of repair means set in a predetermined order, a recycled vehicle The manufacturing cost can be reduced significantly, and used cars with zero value in the used car market can be used, so the price of recycled cars can be set to an extremely low price.

In the manufacturing method of claim 32, the predetermined evaluation is performed using an assessment table issued by an automobile manufacturer, and it is determined whether or not the assessment amount is substantially zero. It can be carried out. In the manufacturing method of claim 33, since the predetermined evaluation is performed based on the evaluation amount by the auction in the used car market, accurate evaluation can be performed. In the manufacturing method of claim 34, the same operation and effect as those of claim 31 can be obtained. Moreover, the remanufacturing factory has an inspection department and a repair department, in which used cars are sequentially inspected for a plurality of predetermined items at predetermined inspection stations of the inspection department,
Next, at the prescribed multiple repair stations of the repair department,
Since at least a plurality of repaired items required as a result of the inspection are sequentially applied to the used car that has been inspected by a plurality of repair means set in a predetermined order, the inspection and the repair can be performed more efficiently. It is possible to further reduce the manufacturing cost of recycled automobiles.

In the manufacturing method of the 35th aspect, since only the used car whose total repair cost obtained based on the inspection result of the inspection is equal to or less than the preset predetermined amount is regenerated, the profitability of manufacturing the recycled automobile is improved. , Recycling automobile manufacturing can be established as a profitable business. In other words, a used car whose value in the used car market is substantially zero cannot be sold even if it can be driven, but the cost performance of this recycled car is different from that of a new car or a high-priced used car. In comparison, it is difficult to sell unless it is significantly expensive.

For example, even if the appearance and design of a recycled automobile is somewhat inferior and out of fashion, it is about 1/10 of the price of a new automobile equipped with the same equipment.
Compared to used cars of the same price, it has been maintained at a much higher level, and if the cost performance is significantly higher, great needs can be expected. Even if a used car has a substantially zero valuation value in the used car market, if the total repair cost becomes high, the cost performance will decrease.However, by setting the total repair cost below a certain amount ,
Keep the total repair cost, various expenses and profits low,
By setting the selling price low enough, cost performance can be maintained high, demand can be stimulated, and a profitable business can be established.

In the manufacturing method of the thirty-sixth aspect, since the predetermined amount set in advance is the predetermined amount set for each vehicle type, it is possible to provide a recycled automobile having uniform quality for each vehicle type. In the manufacturing method of the thirty-seventh aspect, since the predetermined amount set in advance is the predetermined amount set regardless of the vehicle type, it is possible to easily determine whether or not to reproduce. In the manufacturing method of claim 38, the predetermined amount set in advance is
Since it is the price that can be sold as a recycled car, fixed fixed costs such as predetermined profits and various expenses are subtracted,
It is established as a business that can secure a certain profit. Claim 3
In the manufacturing method of No. 9, since the used car that has a remaining number of years remaining until the expiration of the manufacturer's warranty period is used, the burden of repair can be reduced, the manufacturing cost of the recycled car can be reduced, and the car manufacturer Since it can be sold as a responsible car, it can give the user a great sense of security.

In the manufacturing method of claim 40, since the used car having a travel distance of a predetermined value or less is used, the same operation and effect as in claim 39 can be obtained. According to the manufacturing method of claim 41, since a recycled vehicle that can be guaranteed for a predetermined number of years as the warranty period of the recycled vehicle is manufactured, user trust can be obtained and the continuity of the business can be secured.

In the manufacturing method of the forty-second aspect, since the recycled vehicle that can guarantee a predetermined distance as the guaranteed traveling distance of the recycled vehicle is manufactured, the same operation and effect as those of the forty-first aspect can be obtained. In the manufacturing method according to claim 43, since at least the body of the used car, which requires a great deal of cost for replacement, and the power train are regenerated without replacement,
The burden of repairs can be further reduced, the manufacturing cost of recycled vehicles can be further reduced, and recycled vehicles can be provided as one that meets the economic cycle of supply and demand.

In the manufacturing method of claim 44, the same operation and effect as in claim 34 can be obtained, and in addition, the inspection department has a power train inspection station having a chassis dynamo for inspecting the power train in advance, and a used A vehicle body contour inspection station that has a vehicle body contour inspection device that projects a light beam onto the vehicle body to determine the vehicle body contour, and a vehicle body rigidity that inspects the torsional rigidity of a used car by sandwiching at least four points A vehicle body rigidity inspection station having an inspection device is provided, and only used cars that have been judged to have passed the inspections at the three inspection stations are regenerated. Therefore, repair costs tend to be high. No need to install expensive machinery in the repair department because only repair work is required Becomes, the total repair cost can be significantly reduced, reducing manufacturing costs, it is possible to improve the profitability and to shorten the repair time.

In the manufacturing method of claim 45, since the used car obtained by the sales company is temporarily stored in the stock site and the reusable used car is supplied from the stock site to the recycling plant, the demand from the user (desired vehicle type) Etc.), and by selecting and reusing a good used car, a better product can be provided to the user at a low cost, and it can be profitably advantageous. In the manufacturing method according to claim 46, a non-renewable used car out of the used cars stored in the stock place is supplied to a scrap car site and dismantled. Therefore, it is possible to prevent the non-renewable used car from being carried into the remanufacturing factory. , Unnecessary work can be eliminated.

In the manufacturing method of the forty-seventh aspect, since the parts required for repair in the remanufacturing factory are supplied from the parts management center to the remanufacturing factory, it is possible to smoothly supply the parts required for repair. 49. The manufacturing method according to claim 48, wherein new parts and used parts of the parts necessary for repair in the remanufacturing factory are supplied to the remanufacturing factory from a new parts management center and a used parts management center, respectively. Therefore, it is possible to make effective use of used parts and reduce repair costs.
In addition, the supply of new parts and used parts can be facilitated.

In the manufacturing method of claim 49, reusable parts of the parts of a used car disassembled in the abandoned car are stored in the parts management center and supplied from the parts management center to the remanufacturing factory. It is possible to secure a supply route for used parts and to maintain a management system for used parts by storing used parts in a parts management center. According to the manufacturing method of claim 50, since only a used car that has a remaining period of a predetermined number of years until the maker guarantee period expires and has a mileage of a predetermined value or less is regenerated, the durability of the recycled car can be ensured and the maker's guarantee can be guaranteed. The remaining period can give the user a sense of security and reduce repair costs. In the manufacturing method according to claim 51, an inspection required item list and an inspection unnecessary item list are prepared in advance for each vehicle type, and the inspection is performed on the basis of the inspection required item list in the remanufacturing factory. Therefore, wasteful inspection can be omitted and efficiency can be improved. Can be inspected.

According to the manufacturing method of claim 52, in the stock field, a visual inspection of a vehicle body and a powertrain operation inspection are performed on a used vehicle, and the vehicle and the powertrain can be reused. Since only cars are supplied to the remanufacturing plant, the inspection load at the remanufacturing plant can be reduced,
Further, it is sufficient to perform simple inspection and repair on the vehicle body and the power train with a simple machine / apparatus in the recycling factory.

In the manufacturing method of claim 53, since the inspection of the power train and the body of the used car is executed and then the other inspections are executed, it is not suitable for reproduction based on the inspection result of the power train and the body. Since the vehicle can be discriminated and eliminated early, it is possible to prevent wasteful inspections of other vehicles. 55. In the manufacturing method according to claim 54, the inspection department of the remanufacturing factory inspects the used vehicle power train, vehicle body, suspension device, interior parts, and exterior parts in this order, so repair costs are high. By performing the inspections in order, it is possible to determine at an early stage whether or not it is profitable when regenerated, that is, the economical reproducibility.

In the manufacturing method of the fifty-fifth aspect, the power train is inspected by the chassis dynamo, so that the inspection can be efficiently performed. In the manufacturing method according to the 56th aspect, the inspection of the vehicle body includes the vehicle body distortion inspection and the vehicle body rigidity inspection, so that the vehicle body damage and the strength / rigidity of the vehicle body can be reliably inspected. The manufacturing method according to claim 57, wherein the vehicle body distortion inspection is set in advance for each vehicle type by projecting a light beam onto a used car by a vehicle body contour inspection device to create a vehicle body contour projection view of at least three surfaces of the vehicle body. Since the comparison is performed by comparing with the corresponding vehicle type in the three-dimensional contour outline projection view of the vehicle body, the damage of the vehicle body can be reliably and easily inspected from the vehicle body contour. According to the manufacturing method of claim 58, in the vehicle body contour inspection apparatus, a laser beam is used as the light beam, so that the inspection accuracy can be improved.

In the manufacturing method of claim 59, the vehicle body rigidity inspection by the vehicle body rigidity inspection device is performed by applying a load to the vehicle body to inspect the torsional rigidity of the vehicle body. Can be surely inspected. The manufacturing method according to claim 60, wherein the repair cost is calculated based on the inspection result of the power train, and when the repair cost is equal to or more than a preset predetermined value, the used car is scrapped. It is possible to reduce the repair cost by omitting major repairs to the train, and to secure the profitability of manufacturing recycled vehicles. In the manufacturing method according to claim 61, the repair cost is calculated based on the inspection result of the vehicle body rigidity test, and when the repair cost is equal to or more than a preset predetermined value, the used car is scrapped, It is possible to reduce repair costs by omitting major repairs to the vehicle body, and to secure the profitability of manufacturing recycled vehicles.

According to the manufacturing method of claim 62, in the case where the total repair cost required for repair based on the result of the inspection on the power train, the vehicle body, the suspension device, the interior parts, and the exterior parts is larger than a predetermined amount set in advance. Can dispose of the used car, thus ensuring the profitability of manufacturing recycled cars. In the manufacturing method according to claim 63, a vehicle inspection item is inspected after the inspection of the power train, the vehicle body, the suspension device, the interior parts, and the exterior parts. It is possible to prevent the inspection. In the manufacturing method of claim 64, after the inspection of the vehicle inspection item is performed, the used vehicle to be recycled is subjected to rust-proofing treatment that can be guaranteed for a predetermined period, so that early recycling of the recycled vehicle can be prevented and durability can be secured.

In the manufacturing method of the sixty-fifth aspect, since the outer packaging is removed before or after the anticorrosion treatment, the outer packaging can be removed efficiently in parallel with the anticorrosion treatment. According to the manufacturing method of claim 66, after the exterior parts are removed, the used car to be recycled is subjected to the outer surface coating, so that the work efficiency of the outer surface coating can be improved and the outer surface coating can be applied to every corner of the outer surface of the vehicle body. In the manufacturing method of the 67th aspect, since the outer surface painting is performed in accordance with the orderer request specifications from the orderer, it is possible to meet the request of the orderer. In the manufacturing method of claim 68, since the interior parts and the exterior parts are attached after the outer surface is coated, it is not necessary to mask the interior parts and the exterior parts during the outer surface painting.

In the manufacturing method of claim 69, after the outer surface is coated, the control system of the device or equipment controlled by the microcomputer is adjusted for deterioration compensation if necessary.
It is possible to secure the performance of the device and accessories. According to the manufacturing method of claim 70, after the outer surface is coated, oil is applied to the sliding portion of each equipment of the used car, so that the slidability of the sliding portion can be secured. According to the manufacturing method of claim 71, in the final stage of the repair, the oil is exchanged at a required portion of the power train, so that the oil can be exchanged reliably without waste.

In the method of manufacturing a recycled automobile according to claim 72, basically the same action and effect as in claim 31 can be obtained. Further, in the inspection section of the remanufacturing factory, a plurality of predetermined items including a powertrain performance inspection by a chassis dynamo, a vehicle body contour inspection by a vehicle body shape inspection device, and a vehicle body rigidity inspection by a vehicle body rigidity inspection device are provided for the used car. In order to regenerate a used car that has passed all of the above three inspections and undergo repairs required as a result of the inspections of the above-mentioned multiple items, the performance of the powertrain and the strength of the vehicle body By reusing only used cars whose rigidity can withstand reuse, it is possible to prevent major repairs to the powertrain and vehicle body, reduce repair costs, reduce equipment costs, and improve profitability. You can

According to the manufacturing method of claim 73, since the total repair cost required for the recycling after the inspection of the plurality of items is obtained and only the used car of which the total repair cost is equal to or less than the preset predetermined amount is recycled, the recycled vehicle The performance can be secured and the profitability of manufacturing recycled vehicles can be secured. According to the manufacturing method of claim 74, a used car obtained by a sales company is stored in a stock lot by a predetermined number of cars according to the type of the car, and a used car of the same type is supplied from the stock lot to a remanufacturing factory at the time of receiving an order for a recycled automobile. It is possible to meet the request of the orderer. 76. The manufacturing method according to claim 75, wherein a predetermined inspection is performed at the stock site, and based on the inspection result, the used vehicle of the same vehicle type having the lowest total repair cost at the time of being repaired is preferentially prioritized. Since it is supplied to the remanufacturing plant, the performance of recycled vehicles can be secured and the profitability of manufacturing recycled vehicles can be improved.

According to the manufacturing method of claim 76, the mileage inspection is performed in the stock field, and the used vehicles of the same vehicle type with the shortest mileage are preferentially supplied to the remanufacturing factory. It is possible to recycle preferentially from a few used cars, secure the performance of recycled cars, reduce repair costs and improve profitability. In the manufacturing method according to claim 77, a vehicle body appearance inspection is executed at the stock site, and the used vehicles of the same vehicle type having a good vehicle body appearance are preferentially supplied to the remanufacturing factory.
The effect is obtained. 79. In the manufacturing method according to claim 78, among the used cars of the same type in the stock field, the used car that is the best in the comprehensive evaluation of the total repair cost when repaired at the remanufacturing factory, the mileage, and the body appearance. Since it is given priority to supply to the remanufacturing factory, it will be a comprehensive advantage in terms of the quality and profitability of recycled vehicles.

According to the manufacturing method of claim 79, used parts obtained from the used parts management system are used for most of the parts to be replaced at the time of repair performed in the recycling factory, and other preset parts to be replaced. Since the new parts obtained from the new parts management system are used for the used parts, the used parts collected from the scrapped vehicle can be effectively used, and the repair cost for the recycle can be remarkably reduced.
The profitability can be significantly improved, and the price of recycled vehicles can be kept low to stimulate demand.

Moreover, the performance of the recycled automobile can be ensured by using new parts for parts such as spark plugs and brake pads that need to be functionally replaced. Claim 80
In the manufacturing method described above, new parts are determined by taking into account the orderer request specifications of the orderer who ordered the recycled vehicle, so that the request of the orderer can be met. The manufacturing method according to claim 81, wherein the new parts are supplied from a new parts management center that stores a plurality of kinds of new parts to a remanufacturing factory, and used parts are stored a plurality of kinds of used parts. Since it is supplied to the remanufacturing factory from the above, the supply of various parts to the remanufacturing factory can be facilitated and the distribution cost of various parts can be reduced.

According to the manufacturing method of claim 82, the used parts management center,
The supply of used reusable parts from the junkyard for dismantling used cars ensures that a large number of reusable used parts can be obtained continuously. In the manufacturing method of claim 83,
The second-hand parts management center stores a plurality of second-hand parts of the same type and performs an inspection for each part. Among the second-hand parts of the same type, the one with the least deterioration degree based on the inspection result is given priority to the remanufacturing factory. Since it is supplied, the quality of the recycled automobile can be prevented from being deteriorated and the repair cost can be reduced. In the manufacturing method according to claim 84, since the completed recycled vehicle is supplied from a recycling factory to a sales company,
It is possible to promote the sales of recycled vehicles, maintain the manufacturing scale of recycled vehicles to some extent, and reduce the manufacturing cost of recycled vehicles.

In the manufacturing method of claim 85, the sales company is
To register the completed recycled vehicles under our own name and to supply the completed recycled vehicles to rental companies or leasing companies, we will increase the demand for recycled vehicles and maintain the manufacturing scale of recycled vehicles to a certain extent. It is possible to reduce the manufacturing cost. 87. In the manufacturing method of claim 86, the sales company, after a lapse of a predetermined warranty period, receives a rental company or a leasing company,
Since recycled vehicles are collected, it is possible to prevent the use of recycled vehicles that exceed the endurance limit.

In the method of manufacturing a recycled automobile according to claim 87, a used vehicle obtained by a sales company includes at least a visual inspection of a body and an operation inspection of a power train.
Perform the following inspection to determine whether the evaluation value in the used car market is less than or equal to a preset amount, and then supply used cars with an evaluation value of less than or equal to the amount to the remanufacturing plant. In this inspection station, a secondary inspection of a plurality of predetermined items is performed in a predetermined order, and then a repair required from the inspection result of the secondary inspection, the total repair cost being less than or equal to a preset predetermined amount is performed. It is applied and recycled into a recycled automobile.
Therefore, basically, similar to claim 31, a used vehicle having an evaluation value of a predetermined amount or less is repaired with a total repair cost of not more than the predetermined amount to recycle a recycled vehicle, so that an inexpensive recycled vehicle can be provided. .

Moreover, after judging the renewability of the vehicle body and the powertrain by the primary inspection, only the used cars that have passed the inspection are supplied to the remanufacturing factory. Therefore, the inspection load in the remanufacturing factory can be reduced and the body and power train can be reduced. It is possible to prevent used cars from being brought into the remanufacturing factory that require major repairs to the train.
Further, in the recycling factory, the secondary inspections of a predetermined plurality of items are performed in a predetermined order at a plurality of inspection stations, so that the secondary inspection can be performed efficiently and reliably.

In the manufacturing method of claim 88, as the secondary inspection, a powertrain performance inspection, a vehicle body distortion inspection,
A reproducibility judgment test including a vehicle body rigidity test is performed, and a used car that has been judged to have passed this reproducibility judgment test is subjected to a plurality of items for judging the necessity of repair and the necessity of parts replacement. Therefore, the recyclability determination test can determine and eliminate a used vehicle that requires major repairs to the vehicle body and powertrain, reduce the total repair cost required for manufacturing a recycled vehicle, and secure profitability.

In the manufacturing method of the eighty-ninth aspect, since the powertrain performance inspection is performed by the chassis dynamo, the performance inspection can be performed easily and efficiently. In the vehicle body distortion inspection, a vehicle body contour contour inspection device that obtains a vehicle body contour by projecting light rays onto a body of a used car is used to create a contour drawing diagram of at least three sides of the car body, and a contour drawing diagram preset for each vehicle type. Since it is performed by comparing with the corresponding vehicle type, the appearance contour of the vehicle body can be inspected easily and efficiently. Since the vehicle body rigidity inspection is performed by using a vehicle body rigidity inspection device that inspects the torsional rigidity of the vehicle body by sandwiching at least four points of the body of a used car, the strength and rigidity of the vehicle body can be reliably inspected. The manufacturing method according to claim 90, wherein when the inspection fails in any of the performance inspection, the vehicle body distortion inspection, and the vehicle body rigidity inspection of the powertrain, the used vehicle is scrapped. And there is no need to make major repairs to the car body,
Profitability can be secured by reducing the total repair cost required for manufacturing recycled vehicles.

In the method of manufacturing a recycled automobile according to claim 91, all the constituent parts of a used car to be recycled are repaired in advance according to the inspection result of a predetermined inspection and the non-replacement part which is not replaced regardless of the inspection result. Or, it is classified into the inspection compatible part to be replaced and the new replacement part to be replaced with a new part without inspection, and the used car obtained by the sales company is subjected to a predetermined evaluation to preset the value in the used car market. It is judged whether or not it is less than or equal to a predetermined amount, each part of the used car whose value is less than or equal to a predetermined amount is inspected based on the classification, and the used car inspected next has at least the repair required as a result of the inspection. A recycled automobile is manufactured by repairing and repairing the total repair cost within a preset predetermined amount or less.

Therefore, similar to claim 87, since a used vehicle having a predetermined amount or less is repaired with a total repair cost of not more than the predetermined amount to recycle a recycled vehicle, an inexpensive recycled vehicle can be provided. Here, all the constituent parts of the used car are non-replaceable parts that are not replaced regardless of the inspection result, inspection corresponding parts that are repaired or replaced according to the inspection result of a predetermined inspection, and new parts that are not inspected. It is classified into new replacement parts to be replaced in advance, and each part is inspected based on this classification, so it is possible to efficiently perform appropriate inspections corresponding to non-replacement parts, inspection compatible parts, and new replacement parts, respectively. Therefore, it is possible to appropriately make a pass / fail judgment or a judgment as to whether or not replacement is necessary based on the inspection results. Moreover, it is possible to omit the inspection of the new replacement part.

In the manufacturing method according to claim 92, the parts corresponding to the inspection corresponding parts are new replacement parts to be replaced with new parts when the inspection requires replacement and used parts when the inspection requires replacement. Since the used parts to be replaced with the used parts are classified in advance, it is possible to efficiently and surely perform operations such as ordering the used parts and the new parts when the replacement is necessary. 94. The manufacturing method according to claim 93, wherein the non-replacement portion includes a power train, a vehicle body, a front windshield, and a rear windshield. By determining that it is impossible, it is possible to prevent a large repair for these in advance, and it is possible to reduce the repair cost at the time of recycling a used car and the equipment cost of the mechanical equipment for repair.

In the manufacturing method of claim 94, the inspection-corresponding portion requires a visual inspection, such as a seat, a trim, a lower mat, a lamp reflector, a tire, a top sealing,
Since it includes exterior fittings, it is possible to manufacture recycled vehicles with excellent appearance by exchanging them according to the inspection results. 96. In the manufacturing method according to claim 95, the inspection corresponding portion is
These include power windows, wipers, trunk openers, fuel lid openers, backward locks, meters, audio equipment, sunroofs, seat belts, electric mirrors, lamps, switches, and axle systems that require at least operation inspection. It is possible to manufacture recycled automobiles that have been replaced according to the inspection results and the performance of various equipment has been secured.

In the manufacturing method of claim 96, the inspection corresponding portion is an air conditioner, a fuel system, an exhaust system, a window, a suspension link, a steering system, a mechatronics system, a brake system, or a battery which requires at least a performance inspection. Since this is included, the same operation and effect as those of claim 95 are obtained. In the manufacturing method of claim 97, the new replacement portion is
Since it includes the plug, the brake pad, the damper, and the seat cover, it is possible to reliably prevent performance deterioration due to deterioration of these.

In the rebuilt automobile manufacturing system according to claim 98, in order to manufacture a rebuilt automobile to be supplied to the client as a rebuilt automobile after repairing the automobile owned by the client according to the order, one or a plurality of distributors are provided. There is a remanufacturing factory consisting of two factories, and a control center that has a mother computer that stores a predetermined database and that controls information for rebuilding. Has been done.

The sales company receives an order for a rebuilt automobile and delivers the completed rebuilt automobile, and supplies information related thereto to the general center. The remanufacturing factory carries out at least an inspection based on the orderer's required specifications and at least a repair required as a result of the inspection on the car to be repaired for rebuilding, and transmits information related to the inspection to the general center. The control center controls the information for the transfer of automobiles, the information for parts procurement, the information on inspection / repair costs, etc. to the sales company, the remanufacturing factory and others (to provide necessary information to necessary departments). )I do. Therefore,
It is possible to facilitate communication of information regarding rebuilding, ensure and streamline logistics, and enhance productivity of rebuilding vehicle manufacturing.

In the manufacturing system for a rebuilt automobile according to claim 99, the manufacturing system according to claim 98 is additionally provided with a component management center for storing various components required for automobile repair and supplying them to a remanufacturing factory. A computer is also online connected to the mother computer. Therefore, basically, the same action and effect as in claim 98 can be obtained, and by providing the parts management center, it is possible to further facilitate the parts supply to the recycling factory, and from the general control center to the parts management center. You can simplify the work such as ordering parts.

In the rebuilt automobile manufacturing system according to claim 100, the manufacturing system according to claim 98 stores new parts and used parts out of various parts necessary for repairing the automobile and supplies them to the remanufacturing factory. A new parts management center and a used parts management center are additionally provided, and their respective sub-computers are online connected to the mother computer. Therefore, basically claim 98
In addition to the same effects and effects as in the above, it can further facilitate the supply of new parts and used parts to the remanufacturing factory, and it is easy to order parts from the control center to the new parts management center and used parts management center. Can be converted.

In the manufacturing system according to claim 101, the predetermined database of the mother computer is the vehicle type, body number, manufacturing date, main equipment item, registration date of the vehicle to be repaired for rebuilding. The inclusion of information simplifies the procurement of parts for repair. In the manufacturing system according to claim 102, since the predetermined database of the mother computer includes information on the orderer request specifications, parts procurement according to the orderer request specifications is facilitated. Claim 10
In the manufacturing system of No. 3, since the predetermined database of the mother computer includes information on the parts list of the parts management center, parts procurement is facilitated.

In the manufacturing system of claim 104, the sales company outputs the rebuilt vehicle order information indicating that the rebuilt vehicle has been ordered and the completed vehicle receipt information indicating that the completed rebuilt vehicle has been received to the general center. Since it is configured, it is possible to quickly prepare for manufacturing a rebuilt vehicle (procure parts, adjust load at a remanufacturing factory, etc.) after receiving an order, and it is possible to reliably perform various tasks associated with delivery. The manufacturing system according to claim 105, wherein the remanufacturing factory outputs vehicle order receipt information indicating that the order for the rebuilt vehicle has been received and vehicle shipping information indicating that the completed rebuilt vehicle has been supplied to the sales company to the general center. Since it is configured, information transfer can be ensured and the transfer location of the rebuilt vehicle can be tracked. In the manufacturing system according to claim 106, the control center is configured to output vehicle ordering information for ordering a rebuilt vehicle to the remanufacturing factory, so that the remanufacturing factory adjusts inspection and repair loads and processes. It is possible to facilitate the production of rebuilt automobiles.

In the method for manufacturing a rebuilt automobile according to claim 107, in order to repair a car owned by the orderer according to an order and supply it as a rebuilt car to the orderer, an order for the rebuilt car and delivery of the completed rebuilt car are delivered. Supply the car to a remanufacturing factory consisting of one or a plurality of plants that inspects and repairs the car, and at the remanufacturing factory, the car is specified by the orderer requesting specifications at least requested by the orderer. Inspected and at least repaired as a result of the inspection, using the new parts specified by the orderer required specifications and the used parts recovered by dismantling the scrap car. The rebuilt vehicle is supplied to the orderer through the sales company. In this way, by receiving orders and delivery of rebuilt vehicles through the sales company, it is possible to promote orders for rebuilt vehicles, and
By conducting inspections and repairs at the remanufacturing factory, it is possible to carry out inspections and repairs efficiently, and to repair using new parts specified for repair and used parts that have been dismantled and collected from scrapped vehicles. The repair cost can be significantly reduced.

In the manufacturing method of claim 108, the new parts are supplied from the new parts management center to the remanufacturing factory,
Further, since the used parts are supplied from the used parts management center to the remanufacturing factory, the supply of the new parts and the used parts can be facilitated, and the distribution cost can be reduced. In the manufacturing method according to claim 109, since the control center equipped with a mother computer that stores a predetermined database controls the information related to the manufacturing of the rebuilt vehicle, the distribution of the rebuilt vehicle and various parts for repair is facilitated. , Can increase productivity. 112. In the manufacturing method of claim 110, since the used parts management center supplies various used parts from an abandoned car yard for dismantling various used cars, to the used parts management center, that is, to a remanufacturing factory. , You can surely supply used parts.

According to the manufacturing method of claim 111, in the regeneration factory, inspection and repair are performed on the power train, the vehicle body, the suspension device, the interior parts and the exterior parts of the automobile, and the inspection items are inspected after the inspection.
Each of the above items can be efficiently inspected and repaired by using its own dedicated machine equipment and tools at each dedicated station. It is possible to eliminate waste such as inspecting items.

[0118]

Embodiments of the present invention will be described below with reference to the tables and drawings. The present embodiment is a recycled vehicle (hereinafter referred to as a recycled vehicle) in which a used car having an evaluation value in the used car market of substantially zero or a used car of a predetermined low price having a preset evaluation value in the used car market is repaired and regenerated. A manufacturing method and manufacturing system for manufacturing a car or an RC car, and an automobile owned by the owner (hereinafter also referred to as a used car) are inspected and repaired according to an order from the owner. Rebuilt car (hereinafter, rebuilt car or RB
Vehicle) and a manufacturing system thereof.

With respect to the system for manufacturing recycled vehicles, the description will be made on the premise that a used vehicle of a vehicle type designated by the orderer is reproduced according to the order of the orderer. It is possible to make a prospective production and lend it to a car rental company or a leasing company while the recycled company owns the recycled cars and registers them under its own name. Will be collected. The rebuilt vehicle manufacturing system is a system for repairing and reusing a used vehicle owned by the orderer according to the order of the orderer.

Recycled vehicles and rebuilt vehicles are manufactured by substantially the same manufacturing system, so this manufacturing system will be described. As shown in FIG. 1, the manufacturing system includes a sales company 10, a general center 11, a stock space 12, a remanufacturing factory 13, a used parts management center 14, a new parts management center 15, an abandoned car space 16, and disposal. A facility 17 and a scrap processing facility 18 are provided. In the figure, M / C
Is a mother computer, S / C is a sub computer, R
C means recycle, RB means rebuild, and O / F means overflow.

The outline of the work contents shared by each department is as follows.
It is as follows. 1) Sales company 10: Orders and sells new cars, recycled cars and rebuilt cars, buys or trades in used cars from general users, conducts sales company inspections on the used cars, and sells used cars that have passed the sales company inspection. Vehicles are supplied to the stock area 12, and used vehicles that have failed the sales company inspection are supplied to the scrapped vehicle area 16.

2) General center 11 ... Having a mother computer (M / C) storing various databases, a sales company 10, a stock floor 12, a remanufacturing factory 13, a used parts management center 14, and a new parts management center 15 Information regarding the manufacturing of recycled vehicles and rebuilt vehicles is managed for the abandoned car yard 16.

3) Stock place 12 ... A used car for recycling is received from the sales company 10, a primary inspection is performed on the used car, and the evaluation data obtained in the primary inspection is stored in the database of the sub computer. For example, 5 used cars are stored in each of a plurality of car models, and at the time of overflow, used cars with poor overall evaluation are sequentially transferred to the scrapped car yard 16 as overflow (O / F) used cars.
Based on the instruction from the control center 11, the used vehicles of the designated type that are excellent in the comprehensive evaluation are preferentially supplied to the remanufacturing factory 13. The used car for rebuilding is directly supplied from the sales company 10 to the remanufacturing factory 13.

4) Remanufacturing factory 13 ... Control center 11
The second-hand inspection of the used cars supplied from the stock lot 12 based on the instructions from the Supply to the sales company 10. However, the used car that fails the second inspection is transferred to the junkyard 16 to receive the used car from the stockyard 12 again. 2 above
In the inspection factory 13a of the reproduction factory 13, the next inspection is sequentially executed at a plurality of predetermined inspection stations for a plurality of inspection items, and regarding the repair, the reproduction factory 13
In the repair shop 13b, at least repairs required as a result of the secondary inspection are sequentially performed at a plurality of predetermined repair stations.

Most of the replacement parts in the above-mentioned repair use the used parts collected at the junkyard 16, and use the new parts as other minimum necessary replacement parts and replacement parts requested by the orderer. I will. The secondary inspection and repair carried out at the remanufacturing factory are such that the warranty period of the completed recycled vehicle or the completed rebuilt vehicle is, for example, at least 3 years. Further, the inspection of the used rebuilt vehicle is executed based on the orderer's required specifications, and at the repair shop 13b, at least the repair required as a result of the inspection is performed.

5) Second-hand parts management center 14 ... Reusable second-hand parts collected at the junkyard 16
Receive from 6 and store. In this case, for example, 20 kinds of various kinds of parts are stored for each kind of parts, and the evaluation data of each part supplied from the junkyard 16 is stored in the database of the sub computer. Then, they are supplied to the disposal site 17 or the scrap processing site 18 as O / F used parts in order of inferiority in the comprehensive evaluation. Then, the used parts instructed by the control center 11 are supplied to the remanufacturing factory 13. In this case, for each of the same kind of parts, the remanufacturing factory 13 is preferentially supplied to the remanufacturing factory 13 in the order of excellent comprehensive evaluation. In addition, depending on the demand,
We also supply used parts to general car repair companies.

6) New parts management center 15: For various new parts required in the remanufacturing factory 13,
For example, 20 pieces are purchased from a parts maker and stored for each of the same kind parts, and various new parts instructed by the general center 11 are supplied to the remanufacturing factory 13. In addition, new parts may be supplied to general automobile repair companies in response to demand. still,
Used parts management center 14 and new parts management center 15
These may be configured as one component management center without separately providing the and.

7) Abandoned car site 16 ... Dismantling used cars supplied from the sales company 10, the stock site 12 and the remanufacturing factory 13,
The reusable used parts are collected and temporarily stored, and at the same time, the evaluation data of the used parts are stored in the database of the sub computer, and the used car parts management center 14 Supply to. Further, the products to be discarded generated by dismantling a used car are supplied to the disposal site 17, and the products to be scrapped such as metal parts are supplied to the scrap processing site 18.

8) Disposal site 17 ... Disposal of the disposal target products (rubber, plastic, glass, etc.) supplied from the scrap car site 16, the remanufacturing factory 13, and the used parts management center 14. 9) Scrap processing area 18 ... scrapped vehicle area 16 and disposal area 1
7 and scrap parts such as metal parts supplied from the used parts management center 14 are scrap-processed.

Next, the facilities and computers provided in each department and their databases will be described. 1) Sales company 10 ... Mainly composed of one or a plurality of offices, and has a display space for displaying a plurality of new cars and a sub computer online connected to a mother computer (M / C) of the general center 11. 2) Management Center 11: Mainly composed of one office and a mother computer installed therein, and this mother computer is a sales company 10, a stock floor 12, a remanufacturing factory 13, a junkyard 16, a used parts management center. 14,
It is connected on-line to each sub computer of the new parts management center 15. The following databases are stored in the mother computer.

A) Database DB (V) (see FIG. 2)
・ ・ ・ About various used cars distributed in the used car market, by model, year, body color, grade, equipment,
The data related to etc. are stored. b) Database DB (A) (see FIG. 3) ... Sales company 1
0 stores the used trade-in used car management information (including vehicle verification information) for managing used cars that have been purchased or traded in. c) Database DB (C) (see FIG. 4) ... Regarding the recycled vehicles ordered, the data shown in the figure are sequentially stored. d) Database DB (B) (see FIG. 5) ... With respect to the rebuilt vehicle for which an order has been received, the data shown in the figure are sequentially stored.

3) Reproduction factory 13 ...
It is composed of one or a plurality of factories including an inspection factory 13a and a repair factory 13b. As shown in FIG. 10, the inspection factory 13a has a P / T inspection station 20 for inspecting a power train (P / T) system and a braking device, a vehicle body distortion inspection station 21 for inspecting a vehicle body distortion, and a vehicle body rigidity. A vehicle body rigidity inspection station 22 for inspecting a vehicle, a suspension / steering system inspection station 23 for inspecting a suspension system and a steering system, an electric / control system inspection station 24 for inspecting an electric system including an instrument panel, a control system, and an electric functional device, An interior item inspection station 25 for inspecting interior items, an exterior item inspection station 26 for inspecting exterior items, a vehicle inspection item inspection station 27 for inspecting vehicle inspection items, etc. are provided in series. And
The used or recycled vehicles carried into the P / T inspection station 20 are sequentially transferred to each inspection station while being mounted on a predetermined trolley. However, at the vehicle body distortion inspection station, the inspection is performed outside the truck.

In the P / T inspection station 20,
A chassis dynamometer for inspecting the output characteristics, torque characteristics, fuel consumption, etc. of the P / T system, a fuel consumption measuring device attached to the chassis dynamometer, and various other measuring devices are provided. The vehicle body distortion inspection station 21 includes a laser type vehicle body contour inspection device 5 shown in FIG.
0 is provided. This vehicle body contour inspection device 50
By projecting a laser beam with the laser beam projection device 51, separating the used vehicle 55 (with doors and sheets removed) on the photosensitive paper (or thermal paper) 57 spread on the wall surface. , The outer contours of the four sides (front, back, side, plane) of the body of a used car are projected in order, and the outer contour diagrams are sequentially read by the optical reader 52,
The degree of distortion of the outer contour of the body of a used car is compared by comparing the outer contour information of the four surfaces with that of the corresponding vehicle type among the reference outer contour information that has been input and stored in advance for the vehicle bodies of a plurality of vehicle types. It is a device for detecting.

More specifically, as shown in FIG. 12, on the floor surface of the dark room, there is provided a raised test table 53 and a rotary table 54 provided at the center of the test table 53. A large photosensitive paper 57 is spread on the wall surface 56, the optical reading device 52 is arranged on the wall surface 56, and the wall surface 5 is sandwiched by the used car 55 on the inspection table 53.
A laser beam projection device 51 is provided on the side opposite to 6. In the laser beam projection device 51, the lifting beam 59 is supported by the gate frame 58 so as to be lifted and lowered, and can be driven at a high speed by a lifting drive mechanism (not shown) numerically controlled by the control device 61, and the carriage 60 is The carriage 60 can be horizontally driven at a high speed by a horizontal drive mechanism (not shown) which is supported by an elevating beam 59 so as to be horizontally movable, and is numerically controlled by a control device 61.
A laser light projector 62 for projecting a laser light perpendicularly to is provided.

In the optical reading device 52, the elevating beam 64 is supported by the portal frame 63 so as to be able to ascend and descend, and can be moved up and down at high speed by an elevating drive mechanism (not shown) numerically controlled by the controller 66. The carriage 65 is supported by the elevating beam 64 so as to be horizontally movable, and is controlled by a control device 66.
The carriage 65 is provided with an optical reading head 67 which faces the photosensitive paper 57 on the wall surface 56 in close proximity to the carriage 65. First, in a dark room, the used car 55 is set to the illustrated state, the photosensitive paper 57 is spread on the wall surface 56, and the elevating beam 59 is set to the lowest position, and the carriage 60 reciprocates along the beam 59. By letting
The laser beam projector 62 is horizontally reciprocally scanned, and the up-and-down beam 59 is moved upward, for example, by 1 m for each forward and backward scanning.
When the laser light scanning is performed on the entire surface of the inspection area including all the side surfaces of the used car by repeating the ascending by m, the photosensitive paper 57 has a contour drawing of the side surface of the vehicle body as shown in the drawing. Created.

Next, the optical reading device 52 reads the outline drawing of the side surface of the vehicle body formed on the photosensitive paper 57. In this case, with the elevating beam 64 set at the lowermost position, the carriage 65 is reciprocally moved along the beam 64 so that the optical reading head 67 is horizontally reciprocally scanned to perform forward and backward movements. By repeatedly raising the elevating beam 64 upward by, for example, 1 mm each time scanning is performed, reading is performed on the entire surface of the inspection area including all side surfaces of the used car 55, and the read data is sent to the control device 66. It is supplied, converted into binary data of “1” and “0”, and stored in the memory. In this way, the data of the outer contour of the side surface of the vehicle body is obtained.

Next, the rotary table is rotated by 90 degrees,
Similarly to the above, data of the outer contour of the front surface of the used car is created, and then the rotary table is rotated by 180 degrees to create data of the outer contour of the rear surface of the used car as described above. Next, with the overhead crane of the ceiling of the dark room, in the state where the used car is suspended vertically and held in a predetermined posture, in the same manner as above,
Create the data of the outer contour of the plane of a used car. In the control device 66, reference external contour data of four surfaces corresponding to the four surfaces of a plurality of vehicle bodies are stored in advance,
The outer contours of the four sides of the used car obtained as described above are
The degree of distortion of the outer contour of the body of a used car is detected by comparing with the four reference outer contours of the corresponding vehicle type. Incidentally, a relatively small dent or the like of each part of the vehicle body is also inspected by visual inspection.

At the vehicle body rigidity inspection station 21,
A vehicle body rigidity inspection device 70 illustrated in FIG. 13 and a known hydraulic shaker for inspecting the bending rigidity of the vehicle body by applying a dynamic load to the vehicle body are provided. The vehicle body rigidity inspection device 70
Are four points at the front and rear ends of the body of a used car (points P1 and P in FIG. 14).
2, P3, P4), and a torsional moment of a predetermined magnitude is applied to the vehicle body to inspect the torsional rigidity of the vehicle body. More specifically, on the floor surface of the vehicle body rigidity inspection station 21, two rails 7 are provided.
1 is attached in parallel, and the first end is provided on one end side of the rail 71.
The movable base 72 is movably guided by the rails 71, a T-shaped rail 73 is attached to the upper surface of the first movable base 72, and a pair of clamp frames 74 is erected on the first movable base 72. The leg 75 is engaged with the T-shaped rail 73 and is configured to be movable along the T-shaped rail 73.
A hydraulic cylinder 76 is attached to the hydraulic cylinder 76, and the pair of clamp frames 74 is configured to be positionally adjustable by the hydraulic cylinder 76.

Further, each clamp frame 74 is provided with an upper arm 77 and a lower arm 78 which extend horizontally to the other end side of the rail 71, and a hydraulic cylinder 79 is attached to the upper arm 77 in a vertically inverted shape. A hydraulic cylinder 80 is attached to the cylinder 78 so as to face the hydraulic cylinder 79 in a vertically oriented upright shape. Clamp blocks 81 and 82 are attached to the front end portions of the rods 79a and 80a facing each other in the vertical direction, and the front end portion of the front frame of the used car can be clamped by the pair of clamp blocks 81 and 82. In this way, the two pairs of hydraulic cylinders 7 of the pair of clamp frames 74 on the first movable table 72 are arranged.
With two pairs of clamp blocks 81 and 82 of 9, 80, front end portions of the left and right front frames (points P1 and P2 in FIG. 14)
Can be clamped. A pair of hydraulic cylinders 94 for adjusting the position of the first movable table 72 is also provided.

The second movable table 8 is provided on the other end side of the rail 71.
3 is movably guided by the rail 71, and the second movable base 83
A T-shaped rail 84 is attached to the upper surface of the second movable table 83.
A pair of clamp frames 85 are erected on the upper side, and legs 86 of the clamp frames 85 are engaged with the T-shaped rails 84.
And a hydraulic cylinder 87 is attached to the second movable table 83, and a pair of clamp frames 85 are provided.
The position is adjustable by a hydraulic cylinder 87.

Further, each clamp frame 85 is provided with an upper arm 88 and a lower arm 89 extending inwardly orthogonal to the rail 71, and a hydraulic cylinder 90 is attached to the upper arm 88 in a vertically inverted manner, and the lower arm 89 is also provided. A vertical hydraulic cylinder 91 is attached to the hydraulic cylinder 90 so as to face the hydraulic cylinder 90. Clamp blocks 92, 93 are attached to the tip ends of the rods 90a, 91a facing each other in the vertical direction, and the rear end portion of the rear frame of a used car can be clamped by the pair of clamp blocks 92, 93. . In this way, the pair of hydraulic cylinders 9 of the pair of clamp frames 85 on the second movable table 83 are
Two pairs of clamp blocks 92 and 93, 0 and 91, are configured to be able to sandwich the rear end portions (points P3 and P4 in FIG. 14) of the left and right rear frames. A hydraulic cylinder 95 for adjusting the position of the second movable table 83 is also provided.

The hydraulic cylinders 79, 80, 90, 91
Is also connected to a hydraulic pressure supply device, and hydraulic pressure control means for controlling the hydraulic pressure of these hydraulic cylinders and hydraulic pressure detection means and control means for detecting the hydraulic pressure are also provided. The hydraulic pressure detected by the hydraulic pressure detection means is added to the vehicle body. The twisted measurement can be detected, and the hydraulic pressure is controlled via the hydraulic pressure control means so as to add the twisted measurement of a predetermined size. Furthermore,
The hydraulic cylinders 76, 87, 94, 95 are also connected to the hydraulic supply device, and the strokes of the rods of these hydraulic cylinders can be controlled by a minute amount via the hydraulic supply device. Since the sizes of these hydraulic cylinders are not constant in the bodies of used cars of different vehicle types, the positions of the first clamp frame 74 and the second clamp frame 85 are finely adjusted for the bodies of various sizes. It is provided to securely clamp the front frame and rear frame.

The suspension / steering system inspection station 23 is provided with a road simulator for inspecting the performance of the suspension device, a hydraulic shaker for inspecting the characteristics of suspension springs and dampers, a wheel alignment measuring device, and the like. . The steering system is inspected by a manual operation inspection by an inspector. The electric / control system inspection station 24 is provided with a diagnostic device for inspecting an abnormality of the control system microcomputer and various other electrical measuring devices.

At the interior inspection station 25, the inspection is carried out mainly by visual inspection by an inspector. At the exterior inspection station 26, the inspection is performed mainly by visual inspection by an inspector.

In the vehicle inspection item inspection station 27,
Various devices necessary for executing the inspection of the vehicle inspection items that have not been inspected at the above inspection station are provided, and the inspection of the vehicle inspection items at this station is mainly performed by visual inspection and operation confirmation inspection. As described above, in the inspection factory 13a, a plurality of inspection stations that perform dedicated inspections are arranged in series, and in a predetermined order,
Since the inspection is performed based on a predetermined inspection manual, the inspection productivity is high and the inspection cost is remarkably reduced.

In the repair shop 13b of the reproduction factory 13,
As shown in FIG. 11, a P / T system repair station 30 for repairing the P / T system, a vehicle body repair station 31 for repairing relatively slight dents, etc. of the vehicle body, a suspension system for repairing the suspension system and the steering system, Steering system inspection station 32, interior / exterior part removal station 33 for removing interior parts and exterior parts and rust-proofing, exterior painting station 34 for painting the exterior surface of the vehicle body, exterior part installation station 35 for installing exterior parts Interior equipment installation station 36 for installing interior goods to be replaced, electric / control system maintenance station 37 for repairing and adjusting electric systems, control systems and electric functional devices, cleaning station 38 for cleaning the vehicle body, sliding parts Oil application station 3 for applying oil to etc.
9. An oil filling station 40 for exchanging engine oil and oil such as a differential gear, a completed vehicle performance testing station 41 for performing various performance tests on completed recycled vehicles and rebuilt vehicles are provided in series. Inspection factory 1
The used vehicles that have undergone the inspection in 3a are carried into the P / T system repair station 30 of the inspection factory, and are sequentially transferred to the respective repair stations while being placed on a predetermined carrier truck.

The P / T system repair station 30 is used.
Is provided adjacent to the P / T system inspection station 20 and is arranged so that the P / T system inspection device such as the chassis dynamometer can be shared. Each of the repair stations is provided with general tools, devices, and equipment necessary for the respective repair work, but since they are the same as those used in a general automobile repair shop, etc. Will not be described. However, in the repair shop 13b, as described above, a plurality of dedicated stations for performing dedicated repairs are arranged in series, and the repair work is efficiently performed in a predetermined order and based on a predetermined work manual. Therefore, the repair work for remanufacturing a used car is highly productive and the repair cost is significantly reduced.

4) Stock lot 12 ... Comprised of one or a plurality of outdoor stock spaces, and its sub-computer, as shown in FIG. Vehicle type, body number A database DB (S) having data of rank evaluation, rank evaluation, etc. is stored, and the rank evaluation data is 1 obtained at the stock yard 12.
The evaluation data of the result of the next inspection, for example, "1"-
It is data of a 5-step evaluation of "5".

5) Second-hand parts management center 14 ... This is a parts warehouse equipped with an automatic warehouse system. In the automatic warehouse system, various kinds of used parts are classified and stored in a predetermined classification. As shown in FIG. 7, the computer displays the part classification No. for each of a plurality of vehicle models regarding all used parts in storage. , Part name, part number. , A database DB (U) storing data such as quantity, functional component / decorative component classification, evaluation data, and the like. The evaluation data is the database D of the junkyard 16.
The printout data supplied by printing out from B (H) is input again. 6) New parts management center 15 ... Comprising a parts warehouse equipped with an automatic warehouse system, and various kinds of new parts are stored in the automatic warehouse system in a predetermined classification and stored in the sub computer. As shown in FIG. 8, the part classification No. regarding all the new parts being stored. , Part name, part number. , A database DB (N) storing data such as quantity, manufacturer name, and the like.

7) Abandoned car yard 16: A single dismantling factory, various machines / devices and tools for dismantling used cars, and a plurality of storages for temporarily storing various recovered used parts Used cars that are provided with shelves, etc. and are scrapped are efficiently dismantled according to a predetermined procedure, and reusable used parts are collected. A database DB (H) substantially similar to the database DB (U) is provided. The data of the database DB (H) is created based on the information about the dismantled used car supplied from the control center 11 and the information created by the evaluation when dismantled at the abandoned car yard 16, and input. It is what is done.

8) Disposal site 17 ... An incinerator that consists of one waste processing factory and incinerates combustible substances among the products to be discarded, and a large number of containers for storing incombustible substances among the products to be discarded. , A plurality of conveyor devices as a transporting means, etc. are provided. 9) Scrap processing site 18: A scrap processing factory, which disassembles and sorts a large number of metal parts and equipment and selects them, a cutting device, a fusing device, a conveyor, and a press for scrap product compression. Devices, etc. are provided. The scrap generated at the scrap processing site 18 is supplied to an external vendor.

Next, regarding the manufacturing method for manufacturing recycled vehicles and rebuilt vehicles by the manufacturing system described above, various work flow charts (process charts) and management flow charts (process charts) A1 to A6, B1 to B7, C1
~ C3 will be described. The various flow charts A above
1 to A6, B1 to B7, and C1 to C3 are executed, and the correlation between these flowcharts is shown in FIG.
This is as shown in the flow chart of FIG. The flow charts A1 to A6 are for acquiring, storing, dismantling a used car,
It is related to used parts collection, used parts management, etc.
The above-mentioned flowcharts B1 to B7 show orders for recycled vehicles, order / order management associated therewith, supply of used vehicles from the stock field to the recycling factory, inspection for recycling,
It relates to repairs, re-ordering after completion, supply of used parts and new parts to remanufacturing factories, etc.

The above-mentioned flow charts C1 to C3 relate to orders for rebuilt vehicles, order / order management associated therewith, inspection / repair for rebuilding, and the like. In the following flowchart, HA = 1, 2, ...
Although various commands such as i, HBi, etc. are described,
The contents of the information supplied with these commands are as shown in the command / information list shown in Tables 1 to 6, and the information in parentheses in the table indicates that the information is also included. It is a thing.

[0154]

[Table 1]

[Table 2]

[0155]

[Table 3]

[Table 4]

[0156]

[Table 5]

[Table 6]

1) A1 [Used vehicle acquisition work flow] (sales company) ... See FIG. 16. When the sales company 10 acquires a used car, a data book (assessment table of the automobile manufacturer) in which the evaluation data of the used car is written,
The evaluation value (assessed value) in the used car market is zero or close to zero based on the vehicle verification of the used car, odometer, evaluation of visual inspection results, traveling operation and P / T system operation confirmation. Is it substantially zero), whether it is within the predetermined year model (whether there is a remaining period in the manufacturer warranty period), whether it is within the predetermined mileage (for example, 65000 km), whether there is an abnormal appearance , P / T system is abnormal or not. still,
The above-mentioned "abnormality" means a considerable degree of abnormality, and does not mean a minor abnormality. And
If the assessed amount is zero or close to zero, within the predetermined year, within the predetermined mileage, and without any abnormality in appearance and in the P / T system, the used car may be regenerated. And the mother computer of the control center 11 (hereinafter,
The used vehicle acquisition (HA1), used vehicle management information (HA4), and stock area transfer (HA3) information is output to M / C) and the used vehicle is transferred to the stock area 12.

On the other hand, when the assessed amount is zero or not close to zero, it is determined whether or not the vehicle can be driven, and when the vehicle can be driven, the general used car market is supplied. It is determined whether or not K (for example, K is 30,000 yen) or less, and Ye
When s is set, the assessed amount is treated as being substantially equal to or close to zero, but when No is set, the repair cost for repair is too expensive, so it is decided to dispose of the vehicle and transferred to the junkyard 16. I decided to. If the model is out of the specified year, the traveled distance is longer than the specified value, there is an abnormality in the appearance, or there is an abnormality in the P / T system, the cost of reproduction is high and the profitability is high. As the vehicle is scrapped, the used car acquisition (HA1), used car management information (HA4), and scrapped vehicle transfer (HA2) information is output to the M / C of the control center 11, and the used car is discarded. Transfer to the junkyard 16. However,
In the flow of A1, instead of the judgment of “assessment ≈ 0?”, “Assessment ≦ preset predetermined amount M (for example, M is 3
10,000 yen) or less ", and the assessment is a predetermined amount M
All of the following used cars may be transferred to the stock area 12 for reproduction. Furthermore, the above “assessment ≈ 0?”
And the determination of “assessment ≦ predetermined amount M (for example, M is 30,000 yen) or less” may be performed based on the evaluation value of the auction in the used car market. .

2) A2 [Used vehicle management work flow] (stock station) ... See FIGS. 17 and 18. When a used vehicle is loaded into the stock station 12, the used vehicle receipt (SA1) is output to the M / C. Then, carry out the primary inspection at the stock site. In this primary inspection, the appearance of the car body, P /
T system operating state, suspension system and steering system operating state, interior parts
The exterior appearance of the exterior parts, etc. is rank-assessed on a scale of 5 from "1" to "5", and the rank assessment data is database DB (S).
To enter. When inputting this rank evaluation data, M /
Vehicle type and vehicle body number which can be known from the information supplied from C. Data such as, is also input.

After the above-mentioned primary inspection, the used car selection process for determining whether or not the used car should be stored in the stock space 12 is as shown in FIG.
8 is carried out, and then, when an overflow occurs in the stock field 12, the information of the overflow vehicle scrapped vehicle transfer (SA2) is output to the M / C, and
When the stock field 12 does not overflow, the information of no overflow vehicle (SA4) is output to the M / C.

In the used car selection processing, the used cars stored in the stock space 12 are comprehensively evaluated, and when an overflow occurs, the used car with the lowest overall evaluation is given priority to the used car 16 for each vehicle type. It is a calculation process by a sub computer for supplying to. Next, the used car selection process will be described based on the flow of FIG. Vehicle type, body number , The used car management information of the used car is read from the database DB (A) of the M / C, and then the body rank evaluation data and P / T are read from the database DB (S).
Read the system rank evaluation data. Next, based on the year model, grade, body color, and mileage data read from the database DB (A), the year rank evaluation, the grade / body color rank evaluation, and the mileage rank evaluation are performed according to "1", respectively. It is carried out in five stages from "" to "5". Next, the overall evaluation is performed based on the above rank evaluation data. In this case, the overall evaluation point is calculated by weighting each step with the weighting coefficient as written in ().

Next, in view of the increase in the number of used cars delivered this time, "1" is added to the stock number N, and then the stock of all used vehicles of the same model as this used car is delivered. The following arithmetic processing is executed for a used car. The comprehensive evaluation data of used cars of the same vehicle type is read from the database DB (S), and it is determined whether or not the number of used cars on the stock floor is less than or equal to a predetermined number (for example, 5). Since there is no used car to be scrapped, the rank evaluation data and the comprehensive evaluation data of the used car of this time are stored in the database DB (S). On the other hand, when the number of vehicles is greater than the predetermined number, since one vehicle is redundant, the lowest used vehicle in the comprehensive evaluation is determined as the used vehicle to be transferred to the scrapped car yard 16.

Next, by comparing the comprehensive evaluation data of the used car of the same vehicle type and the comprehensive evaluation data of the used car of this time, it is determined whether or not the comprehensive evaluation of the used car of this time is the lowest. When the car is the lowest, the used car body No. Is displayed or printed. After that, the used car carried in this time is transferred to the junkyard 16. On the other hand, when the comprehensive evaluation of the used car this time is not the lowest, the body number of the used car having the lowest overall evaluation is used. Is displayed and printed, the data of the used car carried in this time is stored in the database DB (S), and then “1” is subtracted from the stock number N.
The used car, which has been decided to be sent to the junkyard because the overall evaluation is the lowest as described above, is then transferred to the junkyard 16.

However, instead of determining the used car to be sent to the junkyard through the sorting process of the flow of A2, the approximate total repair cost required for the regeneration of the used car is calculated at the stock place, and the used car of the same type among the used cars is calculated. The estimated total repair cost is determined to be a scrap car in order from the used car, or the used car with the poor appearance of the used car of the same model is determined to be a scrap car, or the used car of the same model Alternatively, the vehicle may be determined to be a scrap vehicle in order from the disadvantageous one in the comprehensive evaluation of the estimated total repair cost, the traveling distance, and the vehicle body appearance.

3) A3 [Used vehicle management flow] (control center) ... See FIG. 19. When the sales company 10 acquires a used car, the M / C of the control center 11 acquires the used car from the sales company 10 (HA1). After receiving the information and the used vehicle management information (HA4), the database DB (A) stores the data on the used vehicle.
Next, it is determined whether or not the stock area transfer (HA3) has been received. If the stock area transfer (HA3) has not been received, the used vehicle receipt (BA
It is judged whether 1) is received, and when it is not received,
The information of the used car not yet arrived (HAc1) is output to the sales company 10. On the other hand, when the stock area transfer (HA3) is received, it is determined whether or not the used vehicle receipt (SA1) is received from the stock area 12, and when it is not received, the used vehicle has not arrived (HAc1) to the sales company 10. The information of is output.

When the used car receipt (SA1) is received from the stock area 12, the database DB
Change the data of the storage location in (A), and
When the used car receipt (BA1) is received from the used car management information (BBCc2) is output to the scrapped car site 16, the used car data in the database DB (A) is deleted. In this way, the M / C of the control center 11 is the sales company 10
For used cars acquired by the company, we will surely track the transfer location.

4) A4 [Used vehicle receipt work flow for scrapped vehicles]
(Scrapped car area) See FIG. 20. When the used car for scrap car is received after receiving the used car management information (BBCc1) of the used car for scrap car from the control center 11,
Check the vehicle body number and enter the used car information (BA1) information in M
Output to / C. The used car management information can be found at the junkyard 1
It is used in 6 to collect used parts and create evaluation data.

5) A5 [Disassembly and used parts collection work flow] (disused car site) ... See FIG. 21. From the M / C of the control center 11, used car management information (BB)
After receiving Cc3), the used car for scrap car is disassembled, the reusable used parts are collected and temporarily stored, and the technical evaluation of the used parts is performed. On the basis of the above, various data described in the database DB (H) for those used parts (however, the data of the comprehensive evaluation are obtained by calculation as described later) are created,
The data is input to the database DB (H). At this time, the storage condition, salt damage level, sports running level, and technical evaluation are input as rank evaluation data of five levels from "1" to "5".

After that, when the request for the missing parts (parts list) (BBCc1) is received from the M / C, the requested missing parts are sent to the used parts management center 14 and the parts are sent to the used parts management (parts). List) (BA2) is output, and the data in the database DB (H) is changed according to the shipment of the parts. On the other hand, the scrap target product generated by disassembling the used car is shipped to the scrap processing site 18, and the scrap target product is shipped to the disposal site.

6) A6 [Second-hand parts management work flow] (second-hand parts management center) ... See FIGS. 22 and 23. In the sub-computer of this center, the data in the database DB (U) is read and each part is classified Determine whether the number of stocks is more than a predetermined number (for example, 20),
If the number is less than the specified number, order the missing parts (parts list) (U
The information of BC3) is output to M / C. However, in this case,
Second-hand parts are ordered with a shortage of about two more than the net shortage. This is because the used parts evaluation and selection process described later functions effectively. When the ordered insufficient parts and the rank evaluation data attached to the ordered parts are received, the information of the parts receipt (UBC4) is output to the M / C, and then the data of the parts list of the received parts and the rank evaluation thereof. Input data etc. into the database DB (U). Next, after the stored used parts are evaluated, the scrap target products of the overflow used parts are transferred to the scrap processing site 18, and the discard target products of the overflow used parts are transferred to the disposal site 17.

Next, the evaluation / sorting process of the used second-hand parts will be described with reference to FIG. This evaluation selection process is a calculation process executed by the sub computer of this center, and the part No. , Car type,
Is read from the database DB (U), and then the corresponding evaluation data etc. for this part are stored in the database DB (U).
Read from. Next, it is judged whether or not the part is a functional part. This judgment is made in the database DB.
It is determined by the data of the functional component / decorative component classification read from (U). If it is not a functional component as a result of the judgment, the yearly rank is evaluated based on the yearly data, and then the storage condition rank evaluation data, salt damage rank evaluation data, and technical rank evaluation data are read as they are. Then, the comprehensive evaluation is calculated based on the data of yearly rank evaluation, storage condition rank evaluation, salt damage degree evaluation, and technical rank evaluation.

On the other hand, in the case of a functional component, the mileage rank is evaluated based on the mileage data, and then the salt damage rank evaluation data, the sports mileage rank evaluation data, and the technical rank evaluation data. Are secured with the data read as they are, and then, based on the data of mileage rank evaluation, salt damage rank evaluation, sports driving rank evaluation, and technical rank evaluation, these items are equally weighted and the overall evaluation is calculated. To be done. Next, "1" is added to the number M of possessed parts of the same type as the used component, and then the comprehensive evaluation data of all the same type components is read from the database DB (U), and the number M of possessed parts is a predetermined number. (For example, 20)
It is determined whether or not the number is below, and if the number is less than or equal to a predetermined number, the used parts are also stored, so the database D
B (U) data is maintained.

On the other hand, when the number of possessed items M is larger than the predetermined number, the comprehensive evaluation is compared for all the same type parts,
Judge whether the comprehensive evaluation of used parts this time is the lowest, Yes
In the case of, the information for identifying the used part of this time is displayed or printed, and the data of the used part of this time is deleted from the database DB (U). 17 or scrap processing site 18. On the other hand, when the comprehensive evaluation of the used part is not the lowest this time, information for identifying the used part having the lowest comprehensive evaluation is displayed or printed, and then the data of the used part is output from the database DB (U). After being erased, the used parts will be transferred to the waste disposal site 17 or the scrap disposal site 18.

Next, "1" is subtracted from the number M of possessions, and then it is determined whether or not there is a next received used part. If there is, the same evaluation selection process is performed on the next used part. When the evaluation / sorting process is sequentially executed and the evaluation / sorting process for all types of used used parts is performed, the calculation of the evaluation / sorting process is completed. In this way, the used parts management center 14 executes the evaluation selection process for each used part of the same type each time the used parts are replenished, and when there are more than a predetermined number of used parts of the same type, The lowest used part in the evaluation is transferred to the disposal site 17 or the scrap processing site 18. In other words, the used parts management center 14
It is configured to store used parts of the same kind that are excellent in overall evaluation with priority. As will be described later, when supplying used parts from the used parts management center 14 to the remanufacturing factory 13, the used parts having the best overall evaluation among the used parts of the same kind are preferentially supplied to the remanufacturing factory 13. Is configured.

7) B1 [Work flow for ordering recycled vehicles]
(Sales company) ... See FIG. 24 The latest orderable recycled vehicle list (HCc1) is always output from the M / C of the control center 11 to the sales company 10. Based on this, we will conduct activities to receive orders for recycled vehicles. Then, if there is an orderer, the reception No. , Vehicle type, orderer required specifications, etc. are determined, and then, information on the order of the recycle vehicle (reception number, vehicle type) (HC1) and orderer required specifications (HC2) is output to the M / C. The list of recyclable vehicles that can be ordered is determined based on information (database DB (S)) on used vehicles stored in the stockroom 12.

After a certain period of time (the period of inspection and repair in the recycling factory 13), when the recycled vehicle is completed and the completed recycled vehicle is received from the recycling factory 13, the completed recycled vehicle is received (HC3). Information is output to the M / C, and the completed recycled vehicle is inspected by the orderer to confirm the complaint. If there is no complaint, the delivery completion (HC4) information is output to the M / C. On the other hand, if there is a complaint, a reorder request (HC
5) and the information about the reordering request specification (HC6) are output to the M / C, and the reordered recycle vehicle with the complaint is transferred to the recycling factory 13.

8) B2 [RC used car supply work flow]
(Stock area) -See Fig. 25. Ordering a used car from the M / C of the control center 11 (reception N
o. , Vehicle type) (SCc1) information is read from the database DB (S) for used vehicles of the same vehicle type, and displayed or printed out, and used among the stock used vehicles of that vehicle type with the highest comprehensive evaluation Select the car and select the used car body No. for RC. , Reception No. Information of (SA5) is M
Output to / C. Next, from the M / C to the factory delivery date (SCc
When you received the information in 2) and arrived on the factory day,
Information on the transfer of the selected used car for RC to the remanufacturing factory 13 and the transfer of the next-ordered used car to the remanufacturing factory 13 (SA3) and the information on the primary inspection cost are M /
Output to C. In this way, the highest-ranked stock used vehicles of the same kind in the comprehensive evaluation are preferentially supplied to the remanufacturing factory 13 to improve the quality of recycled vehicles and improve the profitability of manufacturing recycled vehicles. .

However, as described above, instead of supplying used cars with the highest overall evaluation among used cars of the same model to the remanufacturing factory 13, an approximate total repair cost required for remanufacturing the used car is calculated, and It is decided to supply the used cars with the lowest estimated total repair cost among the used cars of the car type to the remanufacturing factory 13 in order, or the used car of the same model type with the shortest travel distance is given priority to the remanufacturing factory 13. Or to supply to the remanufacturing factory 13 in order from the used cars with good body appearance among the used cars of the same model,
Alternatively, it may be determined that the used vehicles of the same vehicle type are supplied to the remanufacturing factory 13 in order from the one that is advantageous in the comprehensive evaluation of the estimated total repair cost, mileage, and body appearance.

9) B3 [Recycled vehicle order / order management flow] (control center) ... See FIGS. 26 and 27. List of recyclable vehicles (HCc1) from M / C of control center 11 to sales company 10. Is output, and the sales company 10 receives an order for a recycled vehicle,
Order for recycled vehicles from the sales company 10 (reception number, vehicle type) (H
When the information of C1) and the orderer request specifications (HC2) is received, necessary data of the received data is input to the database DB (C). Next, stock field 12
For used car orders (reception number, vehicle type) (SCc1)
Information of the used car body number of RC used car from the stock field 12. , Reception No. After receiving the information of (SA5), the recycling vehicle order (reception No., vehicle body No.) (KCc1) and orderer request specifications (KCc2) are output to the recycling factory 13.

Then, the date of delivery (K
After receiving the information of C6), the information of the factory carry-in date (vehicle body number) (SCc2) is output to the stock field 12, and then the information of the remanufacturing factory transfer (SA3) is received from the stock field 12. Next, the information of the used car receipt (reception No., vehicle body No.) (KC10) is received from the remanufacturing factory 12, and then the used car selected in the stock field 12 and the remanufacturing factory 13 are received.
Checks whether the used car received is the same as the used car, and then makes necessary changes to the data in the database DB (A) and the database DB (C).

Next, as shown in FIG. 27, the reproduction factory 13
When the received used car has received the information of the inspection failure (KC2) without receiving the information of the inspection passed (KC3) indicating that the used car has passed the second inspection, the reorder flag S
Is set to S = 1, the data of the vehicle body No. of the corresponding reception No. in the database DB (C) is erased, and the flow proceeds to B6. On the other hand, the inspection passed (KC
After receiving the information of 3), when the information of the parts order (parts list) (KC7) is received from the remanufacturing factory 13, the parts order (parts order) for ordering the used parts to the used parts management center 14 is received. (List, shipping address) (UBCc1) information is output, and information on parts order (parts list, shipping address) (NBCc1) for ordering new parts is output to the new parts management center 15. .

Next, when the remanufacturing factory 13 receives the information of the parts receipt (parts list) (KC4) from the remanufacturing factory 13 after receiving the parts, all parts are matched based on the ordered parts list and the received parts list. Check. If some of the parts do not match, the information to that effect is sent to the recycling factory 13
It will be output to and will call attention. Next, based on the primary inspection cost supplied from the stock site 12, the secondary inspection cost and repair cost supplied from the remanufacturing factory 13, and the new part cost supplied from the new part management center 15, total repair is performed. The cost is calculated, a fixed required cost including various expenses including a predetermined profit set in advance is added to the total repair cost to calculate the invoiced amount, and the invoice information is output to the sales company 10. Next, in the recycling factory 13, a recycled vehicle is manufactured and transferred to the sales company 10, information of the completed recycled vehicle sales company transfer (KC5) is received from the recycling factory 13, and then information of the completed recycled vehicle reception (HC3) is received from the sales company 10. Will be received.

Next, in the case where the ordering party makes a complaint at the sales company 10 and partially corrects the completed recycled vehicle, the sales company 10 requests a reordering request (HC5) and a reordering request specification (HC6). Receive information about. After the reception, the reorder flag S is set to S = 2, and the flow proceeds to B6. On the other hand, if there is no complaint from the orderer and the information of the reorder request (HC5) and the reorder request specification (HC6) is not received, the delivery company (HC4) information is received from the sales company 10. After the reception, the data of the used car that has become the recycled car is deleted from the database DB (A) and the database DB (C).

10) B4 [Inspection / repair work flow for recycling] (recycle factory) ... See FIGS. 28 and 29. Ordering of recycled vehicles (reception number, vehicle body number) from the M / C of the general center 11. KCc1) and orderer request specifications (KCc2) information is received, and then M / C
Receipt of orders for recycled vehicles (KC1), delivery date of used vehicles for recycling to the remanufacturing factory 13 (KC6), receipt of orderer request specifications (KC8), and delivery date of recycled vehicles (K)
The information of C9) is output. Next, when a used car is loaded from the stock lot 12, the used car is received (KC
The information of 10) is output, and then the reproducibility determination test regarding the P / T system and the vehicle body of the received second-hand inspection for recycling is carried out (this will be described later).

Next, as a result of the reproducibility discrimination test, when the vehicle body and the P / T system have reproducibility and pass,
The inspection pass (KC3) is output to the M / C, then the remaining inspections of the secondary inspections are performed, and then the replacement parts are listed, and the used car parts list and new parts are listed. A list is created, and information on parts ordering (used parts list, new parts list) (KC7) is output to the M / C.
On the other hand, as a result of the reproducibility determination test, the body or P / T
Degradation or failure of the system is remarkable, and the body or P / T
If the system is determined to be rejected, the rejected used car is transferred to the junkyard 16, the information of the inspection rejected junkyard transfer (KC2) is output to the M / C, and then the stock station 1
When the second-order re-used vehicle is received from 2, information on the used-vehicle receipt (KC10) is output to the M / C, and thereafter, the same steps as described above are executed.

When the used used parts and the new parts that have been ordered are received, it is confirmed whether or not all the parts have been received, and when all the parts are present, the information of the parts reception (KB4) is output to the M / C. Then, the used vehicle that has undergone the secondary inspection is repaired. The repair will be described later.
Next, when the above-mentioned repair is completed and the recycled vehicle is completed, a performance test of the completed recycled vehicle is carried out, data of the performance test is created, and then the completed recycled vehicle is transferred to the sales company 10, and M / Transfer of RC car sales company to C (KC
5) is output, and then information of secondary inspection cost, repair cost, test cost, and test result data (KC11) is output to the M / C.

[0187] Next, before explaining the contents of the inspection and repair executed in the inspection factory 13a of the remanufacturing factory 13, the contents of the inspection and the inspection result to be performed on the used car at the sales company 10, the stock floor 12 and the inspection factory 13b are described. Measures,
They are summarized in Table 7 and Table 8.

[0188]

[Table 7]

[0189]

[Table 8]

Here, the specific contents of the secondary inspection carried out in the recycling factory 13 will be described, and then the specific contents of the repair carried out in the recycling factory 13 will be described. Specific contents of secondary inspection ... See FIG. 30. Referring to FIG. 30, before the used vehicle for recycling is brought into the P / T inspection station 20 of the inspection factory 13a of the remanufacturing factory 13, it is used in advance. The vehicle is inspected by an actual driving inspection to check whether or not there is an abnormality in the traveling function system.If there is an abnormality, the inspection at each of the following inspection stations will also thoroughly inspect the abnormal point. I will.

Then, after the used car is carried into the P / T system inspection station 20, the P / T system is inspected at the station using a chassis dynamometer, a fuel consumption measuring device, and various other measuring instruments, Output horsepower, torque characteristics, fuel consumption, exhaust gas concentration, lubrication performance, cooling performance, transmission performance, abnormal vibration, other fuel system, exhaust system, ignition system, etc.
The braking system is also inspected and the repair cost A required for the repair is estimated. The spark plug should always be replaced with a new part at the P / T system repair station (see FIG. 11), and the brake pad of the braking device should be replaced with a new brake if it needs to be replaced as a result of the inspection. It should be replaced with a pad. As a result of the P / T system inspection, if it is determined that the P / T system is not suitable for reuse due to its abnormality, deterioration, damage, wear, or abnormal vibration, it is determined to be a scrap car,
The vehicle is transferred to the junkyard 16 without further inspection. However, if various parts such as belts / chains, pipes / hoses, gears, catalytic converters, exhaust pipes, etc. that can be replaced without disassembling the engine body or transmission are not reusable. Will be repaired during the repair stage.

Next, as a result of the inspection of the P / T system, the used vehicle determined to be reusable for the P / T system is transferred to the vehicle body distortion inspection station 21, and the vehicle body contour inspection device 50 ( (See FIG. 12), the outer contour of the vehicle body is inspected, and also the degree of distortion of the vehicle body is inspected by visual inspection. estimate. As a result of the vehicle body distortion inspection, there is a vehicle body distortion that requires a large repair, and from the viewpoint of the vehicle body distortion, the repair cost becomes high and the profitability deteriorates. Then, the vehicle is transferred to the junkyard 16 without further inspection. Furthermore, it is inspected whether the windshields of the front and the rear are damaged, and if any of them is damaged, it is determined to be a scrapped vehicle, and it is transferred to the scrapped car yard 16 without performing the subsequent inspection. .

Next, as a result of the vehicle body distortion inspection, the used vehicle determined to be reusable is transferred to the vehicle body rigidity inspection station 22, and the vehicle body rigidity inspection device 70 (see FIG. 13) is used to The amount of twist of the vehicle body is measured by applying a twisting moment greater than a predetermined amount to the vehicle body, and the bending rigidity of the vehicle body is inspected using a hydraulic shaker. Also, if the repair is required, the repair cost C of the repair is estimated. Next, as a result of the vehicle body rigidity inspection, when it is determined that the vehicle body rigidity is not sufficient and is not suitable for reuse, the vehicle is determined to be a scrapped vehicle, and the vehicle is transferred to the scrapped vehicle yard 16 without performing the subsequent inspection. When it is determined that the vehicle can be reused as a result of the vehicle body rigidity inspection, the used vehicle is transferred to the suspension / steering system inspection station 23. The above three inspections (P / T system inspection, vehicle body distortion inspection, and vehicle body rigidity inspection) correspond to the reusability determination inspection.

Next, the suspension / steering system inspection station 23
Inspecting suspension system performance (lateral rigidity, rubber bush deterioration, spring elasticity, etc.) using a road simulator, etc., measuring wheel alignment with a wheel alignment measuring device, etc. The steering system performance (gear rattling,
The operating cost, etc.) is inspected, and the repair cost D of the repair required for them is estimated. In addition, in principle, the damper of the suspension device is replaced with a new damper, and therefore the inspection of the damper is omitted.

Next, the used car is transferred to the electric / control system inspection station 24, inspected by a diagnostic device or the like for abnormality of the control system microcomputer, and is electrically driven. Various functional devices such as power windows, wipers, trunk openers, power door locks, meters, audios, electric mirrors, lamps, switches, lamp reflectors,
Etc.) inspecting the operating state and replacing various parts (however,
(Including various devices to be replaced), and the repair cost E required for the repair including the parts cost of the replacement part
Estimate.

Next, it is determined whether or not the electric / control system can withstand reuse, and the repair cost becomes high depending on whether the instrument panel needs to be replaced or any one of the microcomputers needs to be replaced. In such a case, it is determined that the vehicle cannot be reused, the vehicle is determined to be a scrapped vehicle, and the scrapped vehicle is transferred to the scrapped vehicle yard 16 without further inspection. If the electric / control system can withstand reuse, transfer the used car to the interior inspection station 25, inspect the interior mainly by visual inspection and operation confirmation inspection, and list the interior to be replaced. Lists the interior parts to be repaired without replacement and their repair contents, and includes repair costs including parts costs F
Estimate. The interior parts include seats, trims, floor mats, service mats, top ceilings, seat belts, and the like.

Next, the used car is used as the exterior inspection station 2
Moved to 6, door glass, sunroof, malls,
Exterior parts such as seals, wheels, tires, etc. are inspected mainly by visual inspection, replacement parts to be replaced are listed, and a repair cost G required for the repair including the parts cost is estimated. Next, it is determined whether or not the total repair cost of the repair costs A to G estimated at each inspection station is equal to or less than a preset predetermined amount KT (KT is, for example, 200,000 yen), and the total repair cost is equal to the predetermined amount. When it becomes larger than KT, the used car is determined to be a scrap car and is transferred to the scrap car yard 16. In this case, as in the case where the vehicle body and the P / T system have failed, the alternative used car is replaced by the control center 11.
The stock order 12 will be re-ordered via the M / C.

Next, after determining whether or not the total repair cost is equal to or less than the predetermined amount KT, the inspection of the vehicle inspection item is carried out. This inspection is the same as the inspection of the ordinary vehicle inspection item. However, at this stage, repair of used cars has not been carried out yet, so the inspection of this vehicle inspection item is provisional,
As will be described later, a final performance test (including a final inspection of vehicle inspection items) is performed in a state where the repair shop 13b is repaired and completed.

As described above, when the total repair cost becomes larger than the predetermined amount KT, the scrapped vehicle is discarded because the selling price of the recycled vehicle is set low and the cost performance is kept high. This is to prevent a decrease in the profitability of manufacturing. For example, as described above, when reproducing only a used car whose total repair cost is 200,000 yen or less, even if a predetermined profit and various expenses set in advance are added to the total repair cost, the same result is obtained. About 1 / price of new equipped vehicles
Since it becomes possible to sell extremely low-priced recycled vehicles of around 10 (for example, 300,000 yen), the cost performance of recycled vehicles is significantly higher than the cost performance of new vehicles and expensive used vehicles, and demand is high. As a result, the business of manufacturing recycled vehicles will be established with sufficient profitability. Further, it is possible to provide a recycled vehicle having excellent practicality by effectively utilizing used vehicles that have been scrapped in the past and used parts collected from the used vehicles. Here, the predetermined amount KT may be a predetermined amount that is set in advance for each vehicle type, or may be a predetermined amount that is set regardless of the vehicle type, or the price competitiveness of the recycled vehicle. It may be an amount obtained by subtracting a predetermined profit and fixed necessary expenses such as various expenses from a certain selling price.

The modified example will be described below.
As described above, in the case of failing due to the limitation of the total repair cost, the inspection carried out in the inspection factory 13a becomes useless. Therefore, if the rejection can be judged as early as possible, the waste of the inspection is improved. It will be. Therefore, when the repair cost A is equal to or greater than a predetermined amount A0 set in advance, the vehicle is scrapped, and when the repair cost B is equal to or greater than the predetermined amount B0, or the subtotal repair of the repair cost A and the repair cost B is performed. When the cost (A + B) is equal to or greater than a predetermined amount AB0 set in advance, the vehicle is scrapped, and when the repair cost C is equal to or greater than a predetermined amount C0 set in advance,
Or, when the subtotal repair cost (A + B + C) is equal to or greater than a preset amount of ABC0, the vehicle is disused, and when the subtotal repair cost (D + E) is equal to or greater than a preset amount of DE0, or the subtotal repair cost ( When A + B + C + D + E) is equal to or more than a preset predetermined amount, the vehicle is to be scrapped.
By doing so, it is possible to make the rejection determination early and minimize unnecessary inspection.

Repair process in repair shop ... FIG. 31
Reference Next, the repair process for repairing a used vehicle that has undergone a secondary inspection in the repair factory 13b of the remanufacturing factory 13 is shown in FIG.
A description will be given based on 1. However, the repair itself is mainly the repair required as a result of the secondary inspection, and
Since the repair is performed by a general automobile repair company, detailed description thereof will be omitted. In FIG. 31,
When the used car is transferred to the P / T system repair station 30, the P / T system is repaired, and then at the car body repair station 31, minor repairs such as relatively slight dent damage to the car body are carried out. Next, at the suspension / steering system repair station 32, the suspension system and the steering system are repaired. Next, at the interior / exterior component removal station 33, the interior and removable exterior components that need to be replaced. Is removed, and at this station, at least a predetermined period (for example, 3
Rust prevention treatment that can be guaranteed for a period of

Next, in the outer surface coating station 34, the entire outer surface of the vehicle body is coated based on the orderer request specifications. This external coating is applied to all used cars to be recycled. By applying this external coating, the recycled vehicle has the same appearance as a new vehicle. Incidentally, as a method of applying the external surface coating at a low cost, in addition to the coating by the conventionally well-known spray coating method, a coating film sheet in which a coating film or a colored synthetic resin film as a coating film is previously formed on one surface of the synthetic resin film is used. The coating film of the coating sheet that has been prepared and cut into a predetermined size for each coating section such as the roof of the vehicle exterior, hood, left and right front fenders, trunk lid, left and right rear fenders, side door outer surfaces, etc. The coating film may be formed on the outer surface of the vehicle body by a method in which the side is adhered to the vehicle body surface and then the synthetic resin film on the surface of the coating film sheet is peeled off.

Next, the exterior parts mounting station 35 mounts the removed exterior parts or the replaced exterior parts, and the replacement interior parts mounting station 36 mounts the interior parts that need to be replaced. Then, in the electric / control system maintenance station 37, an adjustment process is performed for repairing various electrically driven functional devices, electric systems, control systems, and deterioration compensation of control systems including a microcomputer. . Next, in the cleaning station 38, a cleaning process is performed on the lower portion and the lower surface side of the used car, which are required to be cleaned. At the station 40, an oil filling process for replacing oil such as engine oil, transmission oil, differential oil, etc. is carried out, whereby a recycled vehicle is completed. Then, the completed recycled vehicle can be guaranteed to be used for a predetermined period (for example, 3 years).

Next, at the completed vehicle performance test station 41, a performance test for the completed recycled vehicle is carried out, which includes a final inspection of vehicle inspection items. , M / C. Finally, the completed recycled vehicle is transferred to the sales company 10. However, in the performance test, an actual running test, P
/ T system performance test, suspension system performance test, braking system test,
It includes operation tests of various functional devices.

11) B5 [Data erasure management flow] (control center) ... See FIG. 32. In the control center 11, its M / C is stock field 1
When the information of the scrap car transfer (SA2) is received from 2, it is determined whether or not the information of the used car receipt (BA1) is received from the scrap car 16 and when not received, the used car has not arrived (SCc3). ) Information is output to the stockroom 12, and when the used car receipt (BA1) information is received, the abandoned caryard 16
No. of used cars transferred to Then, it is checked whether or not the vehicle body No. of the used car transferred from the stock place 12 matches, and then the corresponding data in the database DB (A) is deleted.

[0206] On the other hand, when the information of the scrap car transfer (SA2) is not received or when the information of the rejected scrap car transfer (KC2) is received, whether or not the used car receipt (BA1) information is received from the scrap car yard 16 When the used vehicle receipt (BA1) information is received, it is determined whether the used vehicle transferred from the remanufacturing factory 13 matches the used vehicle received at the scrapped car yard 16 or not. And then database D
The data of the corresponding vehicle body number of B (C) is deleted, and then
The corresponding data in the database DB (A) is deleted.

12) B6 [Re-order management flow] (control center) ... See FIG. 33. As a re-order, as a result of the secondary inspection at the remanufacturing factory 13, the re-order when the used car is rejected. (Flag S = 1) and re-ordering when the completed recycle vehicle has a complaint from the orderer and additional repair is required (Flag S = 2)
There are two types of reorders. When the reorder flag S is S = 1, the information of the used car order (reception number, vehicle type) (SCc1) is output to the stock field 12, and then the used car body for RC from the stock field 12 is output. No, reception number (SA
When the information of 5) is received, a recycling car order (reception number, vehicle body number) (K) is sent to the remanufacturing factory 13.
The information of Cc1) is output.

[0208] Next, the date of arrival at the factory (KC
After receiving the information in 6),
Information on the date of delivery to the factory (body number) (SCc2) is output,
Transfer of remanufacturing factory from stock lot 12 (SA3) and receipt of used car from remanufacturing factory 13 (reception number, vehicle body number)
It is determined whether or not the information of (KC10) is received, and when it is not received, the used car has not arrived (S
Cc3) information is output, and when it is received, the matching of used cars is checked, the data that needs to be changed in the database DB (A) and the database DB (C) is changed, and then the flag S is set. Reset.

On the other hand, if the reorder flag S is S = 2, the reordering request specification (KCc
3) The information is output, and after the factory carry-in date (KC6) is received from the remanufacturing factory 13, the reordering RC is issued to the sales company 10.
After outputting the information of the car factory transfer command (HCc2) and then the information of the used car receipt (KC10) from the recycling factory 13, the database DB (A) and the database DB (C) are received.
Data that needs to be changed, and then the flag S is reset.

13) B7 [Used parts supply work flow]
(Second-hand parts management center) ... See FIG. 34. When the information of parts order (parts list) (UBCc1) is received from the M / C of the general center 11, the parts order is received (UBC1) to the M / C. Information is output, and then, based on the data in the database (U), the sub-computer gives priority to each component type in the ordered component list, from the plurality of components of the same type, which has a high overall evaluation. To decide which parts should be shipped, then transfer all used parts from the ordered parts list to the remanufacturing factory 13,
Next, since the stored used parts are changed according to the shipment of the used parts, the data in the database (U) is changed.

14) B8 [Work flow for supplying new parts]
(New parts management center) ... See FIG. 35. After receiving the information of parts order (parts list) (NBCc1) from the M / C of the general center 11,
Outputs information on parts order reception (NBC1), then transfers all ordered new parts to the recycling plant 13, and then outputs information on parts dispatch (NBC2) to the M / C. Then, since the new parts stored are changed in accordance with the shipment of the parts, the data in the database DB (N) is changed, and then the new parts sent to the M / C are new. The information of the parts cost (NBC3) is output. Incidentally, FIG.
Apart from the flow of 5, the new parts management center 15 makes an order for parts to an external parts maker every time the number of stocks for each kind of parts decreases below a predetermined number. However, the parts may be ordered from an external parts manufacturer via the centralized center 11.

15) C1 [Rebuilt vehicle ordering work flow]
(Sales company) ... Refer to FIG. 36 and FIG. 37. The sales company 10 carries out the order receiving activity by the pamphlet of the rebuilt vehicle. , The management information of the used car to be rebuilt and the orderer's required specifications are determined, and then an order for the rebuilt car (reception number, vehicle type, body number) (HB1) is given to the M / C of the general center 11.
And orderer requirement specifications (HB2) and used car management information (HB
The information of 3) is output. Next, after receiving the information on the RB used car factory carry-in date (HBc2) from the M / C, when the factory carry-in date comes, the RB used car is transferred to the recycling factory 13. Next, from the M / C, the inspection result, the estimate (HBc
After receiving the information in 1), referring to the price of the quote, consulting with the orderer to determine the orderer request addition specifications, and then adding the orderer request to the M / C Specifications (HB
4) is output.

Next, as shown in FIG. 37, the reproduction factory 13
Inspects and repairs the used car owned by the orderer to complete a rebuilt car, which is transferred to the sales company 10 and received by the sales company 10 to receive the completed rebuilt car (HB
The information of 5) is output to the M / C. Next, if the orderer receives an inspection of the completed rebuilt vehicle and a complaint is made, the information about the reorder request (HB6) and the reorder request specification (HB7) is output to the M / C. Re-order the completed rebuilt car as a rebuilt car 1
Transfer to 3. On the other hand, when there is no complaint from the orderer, the delivery completion (HB8) information is output to the M / C.

16) C2 [Rebuilt vehicle order / order management flow] (control center) ... FIGS. 38, 39, 40
Reference As shown in FIG. 39, after receiving the information of the rebuilt vehicle order (reception number, vehicle type, body number) (HB1) and orderer request specifications (HB2) from the sales company 10, the database DB is received.
Input the data in (B), and then, for the remanufacturing factory 13, order the rebuilt vehicle (KBc1) and orderer request specifications (K
Bc2) information is output, and then a rebuilt vehicle order is received (KB1) and an orderer request specification is received (K) from the remanufacturing factory 13.
After receiving B8) and factory delivery date (KB9) information, sales company 1
The information of the factory carry-in date (HBc2) is output to 0.

[0215] Next, the information of the RB used car receipt (KB10) is received from the remanufacturing factory 13, and then the inspection result (inspection cost, repair cost) (KB2) and parts order (parts list) are received from the remanufacturing factory 13. ) (KB6) and delivery date of rebuilt vehicle (KB
The information of 7) is received. Next, based on the information of the inspection result (inspection cost, repair cost), an estimate for the rebuilt vehicle is created, and then data is additionally input to the database DB (B). , The information of the inspection result and the estimate (HBc1) is output. Next, as shown in FIG. 39, the information of the orderer request additional specification (HB4) is received from the sales company 10, and the database DB (B) is again received in response to the information.
To the reproduction factory 13, and output the information of the orderer request additional specification (KBc3),
Next, order additional parts from the remanufacturing factory 13 (parts list)
The information of (KB9) is received, and accordingly, the used parts management center 14 and the new parts management center 15
The (used) parts order (UBCc1) and the (new) parts order (NBCc1) are output, respectively.

Next, the parts are received from the recycling factory 13 (KB
After receiving the information in 4), it checks the matching of all parts based on the ordered parts list and the received parts lift, then creates an invoice as a consideration for the manufacture of the rebuilt vehicle, and invoices the sales company 10. (HBc3) information is output, and then the reproduction factory 1
The information of the completed rebuilt car sales company dispatch (KB5) is received from 3. After that, we received the completed rebuilt vehicle from the sales company 10 (HB
The information of 5) is received. Next, if the sales company 10 receives the inspection of the orderer and needs additional repair, the sales company 10
The re-ordering request and the re-ordering request specification are output from the control center 11 by the M / C and the re-ordering request (HB
6) and the information of the reordering request specification (HB7) are received, the process proceeds to the flow of FIG. Then, as a result of the inspection by the orderer, if no additional repair is required, the information of the delivery completion (HB8) is received, and after the reception, the corresponding data in the database DB (B) is deleted. .

Next, as shown in FIG. 40, when the M / C receives the information of the reorder request (HB6) and the reorder request specification (HB7), the reproduction factory 13 After the order request specification (KBc4) is output, the factory delivery date (KB9) is received, the reordering RB vehicle factory transfer command (HBc4) is output to the sales company 10, and then the remanufacturing factory 1
After receiving the used car receipt (KB10) information from 3, the data in the database DB (B) is changed.

17) C3 [Inspection / repair work flow for rebuilding] (remanufacturing factory) ... See FIG. 41 and FIG. 42.
After receiving the information of c1) and orderer request specifications (KBc2),
The factory carry-in date (KB9) for delivering the used car for RB to the factory is output to the M / C, and when the used car is subsequently delivered, the used car is received (KB10) to the M / C.
Then, the reproduction factory 13 mainly carries out the inspection designated by the orderer request specifications. However,
There are also inspection items to be carried out at the judgment of the reproduction factory 13.

Next, based on the result of the inspection and the specifications required by the orderer, a list of replacement parts that need to be replaced is listed, a used parts list, a new parts list, and inspection / repair costs are calculated. , M / C, inspection results (inspection cost,
Repair cost) (KB2), parts order (used parts list, new parts list) (KB6), and rebuilt vehicle delivery date (KB7)
The information of is output. Next, after receiving the information of the orderer request additional specification (KBc3) from the M / C,
Outputs additional specification reception (KB3) information, and then M / C
In response to this, information on an additional part order (used parts list, new parts list) (KB11) and additional inspection / repair cost (KB12) is output.

Next, as shown in FIG. 42, when all of the additional parts are received, repair for rebuilding is performed based on the inspection result and the orderer requesting specification to complete the rebuilt vehicle, and the completion A performance test is performed on the rebuilt vehicle in the same manner as the recycled vehicle, then the completed rebuilt vehicle is transferred to the sales company 10, and then the information of the RB vehicle sales company transfer (KB5) is output to the M / C. Then, the information of the inspection cost, the repair cost, the test cost, and the test result is output to the M / C.

Next, a modified example of the manufacturing system including the manufacturing method, which is the manufacturing system for the recycled vehicle and the rebuilt vehicle described above, will be described.

[1] As shown in FIG. 43, the stock yard 12, the used parts management center 14, the new parts management center 15, the scrapped car yard 16, the disposal site 17, and the scrap processing site 18 are omitted, and the stock The sales company 10 is allowed to share the function of the place 12 and the one or more external scrap car dismantling companies are allowed to share the functions of the scrap car site 16, the waste site 17, and the scrap disposal site 18. As a minimum necessary component of this manufacturing system, one or a plurality of sales companies 10, a general center 11, and a remanufacturing factory 13 are provided, and the mother computer (M / C) of the general center 11 has This M / C is equipped with a database necessary for the sub-computer of the sales company 10, the sub-computer of the remanufacturing factory 13, and the sub-computer of an external scrap car dismantling company. And other, are connected on-line to a plurality of parts manufacturers of sub-computer. However, information may be exchanged with an external scrap car dismantling company and a plurality of parts manufacturers by using order documents and the like.

In this manufacturing system, the sales company 10
It has substantially the same configuration as that of the sales company 10 of the above-described embodiment and shares substantially the same work. Based on a contract with the sales company 10 or the control center 11 and based on an order from the control center 11, an external dismantling vehicle dismantling company disposes of various reusable used parts that have been collected by dismantling the scrapped vehicle into the remanufacturing factory 13. Shall be stably supplied. The remanufacturing factory 13 remanufactures used cars for RC to manufacture recycled cars and repairs used cars for RB to manufacture rebuilt cars as in the remanufacturing factory of the above-described embodiment. The structure is substantially the same as that of the reproduction factory 13 of the above embodiment, and the reproduction factory 1 of the above embodiment is
The inspection factory 13a and the repair factory 13b, which are substantially the same as those in No. 3, are provided, and the inspection and the repair are executed in the same manner as described above.

[0224] When the sales company 10 receives an order for a recycled vehicle,
It is a used car of the ordered vehicle type, and the evaluation value in the used car market is a predetermined amount (however, the predetermined amount is
Used cars below zero (or at a predetermined low price) are procured from the stock place or an external sales company, and the recycle factory 13
Supply to. The control center 11 controls information about the manufacture of recycled vehicles and the manufacture of rebuilt vehicles for the sales company 10, the remanufacturing factory 13, the dismantling vehicle dismantling company, and a plurality of parts manufacturers in the same manner as in the above embodiment.

At least the database DB is used as the M / C database of the control center 11.
(C) and the database DB (B) are desirable. Further, as shown in FIG. 44, a database DB of a parts list of a vehicle for each vehicle type of a plurality of vehicle types.
(P) is provided, and when ordering parts, this database DB
It may be configured to create a parts order list of used parts and new parts that need to be replaced from (P). A parts list of used parts and new parts that need to be replaced is supplied from the remanufacturing factory 13, and the general center 11 makes an order for parts to a scrap car dismantling company and a plurality of parts manufacturers.

[2] As shown in FIG. 45, the used parts management center 14, the new parts management center 15, the abandoned car yard 16, the disposal site 17, and the scrap processing site 18 are omitted, and the abandoned car yard 16 and the abandoned car site 16 are discarded. Plant 17 and scrap processing plant 1
One or more external scrap car dismantling companies share the functions shared by the eight, and one or a plurality of sales companies 10 and one or a plurality of stock lots 12 as minimum necessary components of this manufacturing system. , A control center 11 and a remanufacturing factory 13, a mother computer (M / C) of the control center 11 is provided with a database required for this system, and this M / C is a sub computer of the sales company 10. , Stock area 12 sub-computer and reproduction factory 1
It is connected on-line to the third sub computer, the sub computer of an external scrap car dismantling company, and the sub computers of a plurality of parts manufacturers. However, for external scrap car dismantling companies and multiple parts manufacturers, order documents and F
You may comprise so that information may be exchanged by ax, a telephone, etc.

In this manufacturing system, the sales company 10
It has substantially the same configuration as that of the sales company 10 of the above-described embodiment and shares substantially the same work. Based on a contract with the sales company 10 or the control center 11 and based on an order from the control center 11, an external dismantling vehicle dismantling company disposes of various reusable used parts that have been collected by dismantling the scrapped vehicle into the remanufacturing factory 13. Shall be stably supplied. The remanufacturing factory 13 remanufactures used cars for RC to manufacture recycled cars and repairs used cars for RB to manufacture rebuilt cars as in the remanufacturing factory of the above-described embodiment. The structure is substantially the same as that of the reproduction factory 13 of the above embodiment, and the reproduction factory 1 of the above embodiment is
The inspection factory 13a and the repair factory 13b, which are substantially the same as those in No. 3, are provided, and the inspection and the repair are executed in the same manner as described above.

When the sales company 10 receives an order for a recycled vehicle,
It is a used car of the ordered vehicle type, and the evaluation value in the used car market is a predetermined amount (however, the predetermined amount is
Used cars of zero or less than a predetermined low price are procured from the stock floor 12 or an external sales company or the like and supplied to the remanufacturing factory 13. In this case, the predetermined amount may be evaluated based on the evaluation amount of the auction in the used car market. The control center 11 manages information related to the manufacture of recycled vehicles and the manufacture of rebuilt vehicles in the same manner as in the above embodiment.
0, stock lot 12, remanufacturing factory 13, scrap car dismantling company, and a plurality of parts manufacturers.

At least the database DB is used as the M / C database of the control center 11.
(C) and the database DB (B) are desirable. Further, as shown in FIG. 44, a database DB of a parts list of a vehicle for each vehicle type of a plurality of vehicle types.
(P) is provided, and when ordering parts, this database DB
It may be configured to create a parts order list of used parts and new parts that need to be replaced from (P). A parts list of used parts and new parts that need to be replaced is supplied from the remanufacturing factory 13, and the general center 11 makes an order for parts to a scrap car dismantling company and a plurality of parts manufacturers.

[3] Although illustration is omitted, FIG.
In the manufacturing system of No. 1, the disposal site 17 and the scrap processing site 18 are omitted, the used parts management center 14 and the new parts management center 15 or alternative parts management centers are provided, and the disposal site 17 and the scrap processing site 18 are provided. The work to be shared is configured to be shared by an external waste disposal company. In other words, this manufacturing system includes a sales company 10, a stockroom 12, a general center 11, a remanufacturing factory 13, a used parts management center 14 and a new parts management center 15 or alternative parts management centers and a scrapped caryard 16. Composed.

The construction and operations of the sales company 10, the stock space 12, the control center 11, the remanufacturing plant 13, the used parts management center 14, the new parts management center 15, the scrapped car yard 16, etc. are the same as those in the above embodiment. It is almost the same. The parts management center instead of the used parts management center 14 and the new parts management center 15 is equipped with an automatic warehouse system to store and manage various used parts supplied from the junkyard 16 and to manage a plurality of parts manufacturers. Stores and manages various new parts supplied from
It is supplied to the remanufacturing factory 13 according to the order from.

[4] Although not shown, FIG.
In the manufacturing system of 1, the scrap processing site 18 is omitted, and the used parts management center 14 and the new parts management center 15 or a parts management center in its place are provided.
The work shared by the scrap processing plant 18 is configured to be shared by an external waste disposal company. In other words, this manufacturing system includes a sales company 10 and a stock space 12
The management center 11, the remanufacturing factory 13, the used parts management center 14, the new parts management center 15 or a parts management center instead of the parts management center, the junkyard 16, and the disposal site 17. The above-mentioned embodiment is the structure of the sales company 10, the stock floor 12, the control center 11, the remanufacturing factory 13, the used parts management center 14, the new parts management center 15, the scrapped car yard 16, the scrap yard 17, and the like. Is almost the same as. The parts management center instead of the used parts management center 14 and the new parts management center 15 is equipped with an automatic warehouse system to store and manage various used parts supplied from the junkyard 16 and to manage a plurality of parts manufacturers. Various new parts supplied from the company are stored and managed, and are supplied to the remanufacturing factory 13 according to an order from the general center 11.

[5] In the above embodiment, the general center 11
M / C of the parts information stored in the used parts management center 14 (information in the database DB (U)) and parts information stored in the new parts management center 15 (database DB (N)). Information) and parts information temporarily stored in the junkyard 16 (information in the database DB (H))
Is not stored, but from the perspective of information management for manufacturing recycled and rebuilt vehicles, M
In / C, the parts information stored in the used parts management center 14, the parts information stored in the new parts management center 15, and the parts information temporarily stored in the junkyard 16 are stored. It is desirable to keep.

In this case, in the used parts management senry 14, the new parts management center 15, and the junkyard 16, it is not necessary to have a database in each sub-computer, and the used parts management center 14 and the new parts management center can be changed by M / C. It becomes possible to calculate the missing parts of the parts management center 15 and place an order for the missing parts to the junkyard 16 or the parts manufacturer from the general center 11. This also applies to the manufacturing systems of the modified examples [3] and [4], and it is desirable to store the component information stored in the component management center in the M / C.

[6] The degree of deterioration of the body of a used car tends to be proportional to the year (that is, the period of use) for each vehicle type, and the degree of deterioration of various equipment, functional equipment, and parts is Each type of equipment, functional equipment and parts tends to be roughly proportional to the year and mileage. Therefore, the remaining durability of the vehicle body can be estimated based on the model year for each vehicle type, and the remaining durability of each used equipment, functional equipment, and parts can be estimated by model.
It can be estimated based on the year and mileage. Therefore, for each vehicle type, the correlation characteristic between the remaining durability of the vehicle body and the year is obtained in advance, and if it is clear from the correlation characteristic that there is no problem in the rigidity of the vehicle body, the vehicle body rigidity inspection can be omitted. Is.

With respect to various equipments, functional equipments and parts, the correlation characteristics between each equipments, functional equipments and parts and year and mileage are obtained in advance for each model, and from the correlation characteristics, Obviously, if it is determined that they can be reused, inspection and repair of them can be omitted. From this point of view, an inspection required item list and an inspection unnecessary item list that need to be inspected for each vehicle type are created in advance, and the inspection factory 13a of the reproduction factory 13
The inspection may be performed based on the inspection required item list, and for each device or part, an inspection required item list and an inspection unnecessary item list are created in advance for each type or model of the device or part. In the inspection factory 13a,
You may make it inspect based on the said inspection required item list.

[7] Similar to the above-described embodiment, all the constituent parts of used cars of various vehicle types are not replaced regardless of the inspection result (eg, body, P / T system, control system, instrument). Ment panel, front and rear glass), and new replacement parts (for example, spark plugs, brake pads, dampers and springs of suspension devices, seat covers, floor mats, vehicle exterior coatings, etc.) that are replaced with new parts without inspection. According to the inspection result of a predetermined inspection, the inspection corresponding part to be repaired or replaced (for example, the non-replacement part and the part other than the new part replacement part) is classified in advance,
It is also possible to inspect each part based on this classification. Further, the inspection corresponding portion is composed of a plurality of new replacement parts that are replaced with new parts when the inspection requires replacement and a plurality of used replacement parts that are replaced with the used parts when the inspection requires replacement. If classified in advance, it is possible to simplify the parts ordering work when ordering parts based on the inspection result.

[8] In the above embodiment, the vehicle body distortion inspection is
Although it has been decided to perform the inspection using the vehicle body contour inspection device 50, the vehicle body distortion inspection can also be performed by visual inspection.
The inspection can also be performed by using another inspection device (for example, an external contour measuring device that is substantially the same as the three-dimensional measuring device). Similarly, with respect to the vehicle body rigidity inspection, it is also possible to inspect with a device (for example, a hydraulic shaker or the like) other than the vehicle body rigidity inspection device 70 of the above-described embodiment.

[Brief description of drawings]

FIG. 1 is a configuration diagram of a manufacturing system for a recycled vehicle and a rebuilt vehicle according to an embodiment.

FIG. 2 is an explanatory diagram of a database DB (V).

FIG. 3 is an explanatory diagram of a database DB (A).

FIG. 4 is an explanatory diagram of a database DB (C).

FIG. 5 is an explanatory diagram of a database DB (B).

FIG. 6 is an explanatory diagram of a database DB (S).

FIG. 7 is an explanatory diagram of a database DB (U).

FIG. 8 is an explanatory diagram of a database DB (N).

FIG. 9 is an explanatory diagram of a database DB (H).

FIG. 10 is a schematic plan view of an inspection factory of a recycling factory.

FIG. 11 is a schematic plan view of a repair shop of a reproduction factory.

FIG. 12 is a perspective view of a body appearance contour inspection device.

FIG. 13 is a perspective view of a vehicle body distortion inspection device.

FIG. 14 is a plan view of a used car.

FIG. 15 is a correlation list diagram of various work flows and management flows.

FIG. 16 is a used vehicle acquisition work flowchart executed by a sales company.

FIG. 17 is a used car management work flowchart executed by the stockyard.

18 is a flow chart of used car selection processing steps in the flow chart of FIG.

FIG. 19 is a used car management flowchart executed by the control center.

FIG. 20 is a used vehicle receiving work flowchart for scrapped vehicles executed by the scrapped vehicle yard.

FIG. 21 is a flowchart of the disassembly / used parts collection operation executed by the junkyard.

FIG. 22 is a used parts management work flowchart executed by the used parts management center.

FIG. 23 is a flowchart of a stored used parts evaluation and selection process of the flowchart of FIG. 22.

FIG. 24 is a flowchart of a recycle vehicle ordering work executed by a sales company.

FIG. 25 is an RC second-hand supply work flowchart executed by the stock field.

[Fig.26] Orders for recycled vehicles executed by the control center
It is an order management flowchart.

FIG. 27 is an order / order management flowchart of recycled vehicles following the flowchart of FIG. 26;

FIG. 28 is a flowchart of inspection / repair work for recycling executed by the recycling factory.

29 is a recycling inspection / repair work flowchart following the flowchart of FIG. 28. FIG.

FIG. 30 is a schematic process diagram of a secondary inspection and an inspection of repairs in the recycling factory.

31 is a schematic process drawing of repair following the schematic process drawing of FIG. 30. FIG.

FIG. 32 is a data erasure management flowchart executed by the control center.

FIG. 33 is a reordering management flowchart executed by the control center.

FIG. 34 is a used parts supply work flowchart executed by the used parts management center.

FIG. 35 is a flowchart of a new part supply operation performed by a new part management center.

FIG. 36 is a flowchart of a rebuilt vehicle order receiving work executed by the sales company.

FIG. 37 is a rebuilt vehicle order receiving work flowchart following the flowchart of FIG. 36;

[Fig. 38] Fig. 38 is a flowchart for ordering and managing orders for rebuilt vehicles executed by the control center.

FIG. 39 is a rebuilt vehicle order reception and order management flowchart following the flowchart of FIG. 38.

FIG. 40 is a rebuilt vehicle order placement management flowchart following the flowchart of FIG. 39.

FIG. 41 is an inspection / repair work flowchart for a rebuilt vehicle executed by a remanufacturing factory.

FIG. 42 is an inspection / repair work flowchart for the rebuilt vehicle following the flowchart in FIG. 41.

FIG. 43 is a configuration diagram of a manufacturing system for a recycled vehicle and a rebuilt vehicle according to a modification.

FIG. 44 is an explanatory diagram of a database DB (P).

FIG. 45 is a configuration diagram of a manufacturing system for a recycled vehicle and a rebuilt vehicle according to a modification.

[Explanation of symbols]

 10 Sales Company 11 Control Center 12 Stock Factory 13 Remanufacturing Factory 13a Remanufacturing Factory Inspection Factory 13b Remanufacturing Factory Repair Factory 14 Used Parts Management Center 15 New Parts Management Center 16 Disused Cargo Site 17 Disposal Site 18 Scrap Processing Site 50 Vehicle Body Outline Inspection Equipment 51 Laser light projection device 52 Optical reading device 70 Body rigidity inspection device

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kenichi Oishi 3-1, Shinchi, Fuchu-cho, Aki-gun, Hiroshima Mazda Motor Corporation

Claims (111)

[Claims] 1. A used car that is a sales company that sells automobiles, evaluates the used car, evaluates the used car, and judges that the value of the used car is substantially zero. A sales company that supplies used cars, a used car that is supplied from the sales company, an inspection factory for a predetermined item, and a remanufacturing factory including one or more plants that perform repairs required as a result of the inspection, and a predetermined database. It is characterized in that it has an integrated center that has a stored mother computer and carries out information integration for the reproduction of used cars, and that each sub computer of the sales company and the reproduction factory is connected on-line to the mother computer. Manufacturing system for recycled vehicles. 2. A used car that is a sales company that sells automobiles, obtains used cars, evaluates the used cars in a predetermined manner, and judges that the value of the used cars in the used car market is substantially zero. A sales company that supplies used cars, a remanufacturing factory consisting of one or more plants that inspects the used cars and at least repairs required as a result of the inspection, and a plurality of used cars supplied from the sales company. It is equipped with a stock space for temporarily storing and supplying recyclable used cars to a remanufacturing plant, and a control center that has a mother computer that stores a predetermined database and that controls information for reusing used cars. The recycling computer manufacturing system is characterized in that the respective sub-computers of the recycling factory and the stock yard are connected to the mother computer on-line. 3. A used car that is a sales company that sells automobiles, obtains used cars, evaluates the used cars in a predetermined way, and judges that the value of used cars in the used car market is substantially zero. A sales company that supplies used cars, a remanufacturing factory consisting of one or more plants that inspects the used cars and at least repairs required as a result of the inspection, and a plurality of used cars supplied from the sales company. It has a stockyard for temporarily storing and supplying recyclable used cars to a remanufacturing plant, a scrap caryard for dismantling used cars that have been considered unrenewable at the stockyard, and a mother computer that stores a prescribed database. It is equipped with a control center that controls information for remanufacturing of used cars. Manufacturing system recycling automobile, characterized in that is. 4. A used car, which is a sales company that sells automobiles, evaluates the used car, evaluates the used car, and judges that the value of the used car is substantially zero. A sales company that supplies used cars, a remanufacturing factory consisting of one or more plants that inspects the used cars for a predetermined item and at least repairs required for the inspection, and a plurality of used cars that are supplied from the sales company. Stocks to store used cars that can be recycled and supplies them to the remanufacturing plant, a junkyard for dismantling used cars that have become unrenewable in the stockyard, and parts necessary for repairing used cars It also has a parts management center that supplies the remanufacturing factory and a general center that has a mother computer that stores a predetermined database and that manages information for remanufacturing used cars. Department Each recycling computer manufacturing system is characterized in that each sub computer of the goods management center is connected to the mother computer on-line. 5. A used car that is a sales company that sells automobiles, obtains used cars, evaluates the used cars and evaluates the used car market value to be substantially zero. A sales company that supplies used cars, a remanufacturing factory consisting of one or more plants that inspects the used cars for a predetermined item and at least repairs required for the inspection, and a plurality of used cars that are supplied from the sales company. Of the parts that are needed to repair used cars, as well as the stock space where the used cars are stored and supplied to the remanufacturing plant. The new parts management center and the used parts management center that store the new parts and used parts of the company and supply them respectively to the remanufacturing factory, and the mother computer that stores the specified database, and the information system for the remanufacturing of used cars. It is equipped with a centralized control center, and each of the sub-computers of the sales company, the remanufacturing factory, the stock area, the junkyard, the new parts management center, and the used parts management center is connected to the mother computer on-line. And a manufacturing system for recycled vehicles. 6. The recycled vehicle according to claim 5, wherein reusable second-hand parts among the second-hand parts of the second-hand car dismantled at the abandoned car are supplied to a second-hand parts management center. Manufacturing system. 7. The reusable second-hand vehicle is reusable without exchanging a vehicle body and a powertrain, according to any one of claims 1 to 6. Recycled vehicle manufacturing system. 8. The reusable used car according to claim 7, wherein a repair cost required for repair based on an inspection result at a remanufacturing factory is equal to or less than a preset predetermined amount. Recycling car manufacturing system. 9. The predetermined database of the mother computer includes information on vehicle types, body numbers, manufacturing dates, major equipment items, registration dates of used vehicles of a plurality of vehicle types acquired by a sales company. Claim 1-Claim 6 characterized
The system for manufacturing a recycled automobile according to any one of 1. 10. The system for manufacturing a recycled automobile according to claim 9, wherein the predetermined database of the mother computer includes information on orderer request specifications supplied from a sales company. 11. The predetermined database of the mother computer includes information on vehicle types, body numbers, manufacturing dates, major equipment items, registration dates of a plurality of used vehicles acquired by a sales company, and a stock area. 7. The system for manufacturing a recycled automobile according to any one of claims 2 to 6, which includes information on the type and body number of the used vehicle of (1). 12. The system for manufacturing a recycled automobile according to claim 11, wherein the predetermined database of the mother computer includes information on orderer request specifications supplied from a sales company. 13. The predetermined database of the mother computer includes information on vehicle types, body numbers, manufacturing dates, major equipment items, registration dates of a plurality of used vehicles acquired by a sales company, and parts management. 5. The information on the parts list of various parts stored in the center is included.
The system for manufacturing a recycled automobile according to claim 6. 14. The system for manufacturing a recycled automobile according to claim 13, wherein the predetermined database of the mother computer includes information on orderer request specifications supplied from a sales company. 15. The predetermined database of the mother computer includes information on vehicle type, body number, manufacturing date, main equipment item, registration date of a plurality of used vehicles acquired by a sales company, and new parts. 7. The information of the parts list of various new parts stored in the management center and the information of the parts list of used parts stored in the used parts management center are included. Recycled vehicle manufacturing system. 16. The system for manufacturing a recycled automobile according to claim 15, wherein the predetermined database of the mother computer includes information on orderer request specifications supplied from a sales company. 17. The control center is configured to control at least information relating to physical distribution of used cars to be remanufactured and physical distribution of various parts required for repair. 12, claim 14, claim 16
The system for manufacturing a recycled automobile according to any one of 1. 18. The control center is configured to calculate a total repair cost including an inspection cost of a predetermined inspection to be applied to a used car and a repair cost of a repair to be applied to the used car. 17. A system for manufacturing a recycled automobile according to item 17. 19. The control center is configured to receive order information regarding a recycled vehicle ordered from a sales company and output order information corresponding to the order information to a remanufacturing factory. The system for manufacturing a recycled automobile according to claim 6. 20. The ordering information includes information on an orderer request specification requested by the orderer.
9. A system for manufacturing a recycled automobile according to item 9. 21. The control center receives part ordering information from the recycling factory, outputs part ordering information for sending various parts to the recycling factory to the parts management center, and receives parts dispatching information from the parts management center. The manufacturing system for a recycled automobile according to claim 4, which is characterized in that. 22. The general center receives the part ordering information from the remanufacturing factory and outputs new part ordering information for sending various new parts to the remanufacturing factory to the new part managing center,
The new parts management information is received from the new parts management center, the used parts ordering information for sending the used parts to the remanufacturing factory is output to the used parts management center, and the used parts shipping information is received from the used parts management center. The manufacturing system for a recycled automobile according to claim 5 or claim 6. 23. The control center is configured to receive information on a missing part from the used parts management center and output missing parts request information for sending the missing parts to the used parts management center at a junkyard. The manufacturing system for a recycled automobile according to claim 22, wherein 24. At least the vehicle acquisition information indicating that a used car has been acquired, the vehicle acquisition information including a vehicle body number, and the scrap car transfer information or stock indicating that the used car is transferred to a scrap car. The system for manufacturing a recycled vehicle according to claim 5, wherein stock space transfer information indicating that the product is to be transferred to the site is output to the general center. 25. At least the stock receipt information indicating that a used car has been received, the scrapped car information indicating that the used car has been transferred from the stock place to the scrapped car, and the used car remanufactured from the stock place. 25. The system for manufacturing a recycled automobile according to claim 24, which is configured to output factory transfer information to the effect that it has been transferred to the general center. 26. At the scrap car site, at least vehicle receipt information indicating that a used car has been received, and reusable used parts obtained from a disassembled used car are shipped to a used parts management center. 26. The system for manufacturing a recycled automobile according to claim 25, wherein the information and the information are output to a general center. 27. The sales company is configured to output at least ordering information including vehicle type information indicating that an order for a recycled vehicle has been received, and vehicle receipt information indicating that a completed recycled vehicle has been received to a general center. The manufacturing system for a recycled automobile according to claim 5, wherein 28. At least the vehicle refurbishment reception information indicating that the recycle factory has received an order for a recycle vehicle from the control center, and a retired vehicle relocating a used car that has not been refurbished as a result of the inspection to a junkyard. 28. The system for manufacturing a recycled vehicle according to claim 27, which is configured to output the site transfer information and the vehicle shipping information indicating that the completed recycled vehicle has been shipped to the sales company to the general center. 29. At least the above-mentioned control center stores the vehicle order information for ordering a used car in the stock area, the used part order information for ordering the used parts in the used parts management center, and the new parts for the new parts. 29. The system for manufacturing a recycled vehicle according to claim 28, wherein the order information for ordering new parts for ordering is output to the second-hand parts management center, respectively. 30. The remanufacturing factory comprises at least a first station for inspecting a power train, a second station for inspecting distortion and rigidity of a vehicle body, a third station for inspecting a suspension device, and an interior article. The recycling vehicle manufacturing system according to any one of claims 1 to 5, further comprising: a fourth station that inspects the exterior parts and a fifth station that inspects the exterior parts. 31. A used vehicle obtained by a sales company is subjected to a predetermined evaluation to determine whether or not the value of the used car in the used car market is substantially zero, and the used car of which the value is substantially zero is supplied to a remanufacturing factory. In the recycling factory, used cars are inspected in a predetermined order for a plurality of predetermined items, and then at least the repairs required as a result of the inspection are performed in a predetermined order. A method for producing a recycled vehicle, comprising recycling the recycled vehicle by means of means, and supplying the completed recycled vehicle from a recycling factory to a sales company that sells the recycled vehicle. 32. The recycled vehicle according to claim 31, wherein the predetermined evaluation is performed using an assessment table issued by an automobile manufacturer, and it is determined whether or not the assessment amount is substantially zero. Manufacturing method. 33. The predetermined evaluation is performed based on an evaluation amount by auction in a used car market.
The method for manufacturing a recycled automobile according to. 34. The used car obtained by the sales company is evaluated in a predetermined manner to determine whether or not the value in the used car market is substantially zero, and the used car having the substantially zero value is repaired with an inspection department. And a used car are sequentially inspected for a plurality of predetermined items at a plurality of predetermined inspection stations of the inspection department, and then at a predetermined plurality of repair stations of the repair department. Repairing at least a plurality of items required as a result of the inspection on the used car that has been inspected by a plurality of repairing means set in a predetermined order in order to recycle the recycled car, and complete the recycling. A method for manufacturing a recycled vehicle, comprising supplying the vehicle from a recycling factory to a sales company that sells the recycled vehicle. 35. Based on the inspection result in the inspection,
The total repair cost is calculated, and only used cars whose total repair cost is equal to or less than a preset predetermined amount are regenerated.
The method for manufacturing a recycled automobile according to any one of claims 1 to 34. 36. The method for manufacturing a recycled automobile according to claim 35, wherein the predetermined amount set in advance is a predetermined amount set for each vehicle type. 37. The method of manufacturing a recycled automobile according to claim 35, wherein the predetermined amount set in advance is a predetermined amount set irrespective of vehicle type. 38. The predetermined amount set in advance is an amount obtained by subtracting fixed necessary expenses such as predetermined profit and various expenses from a price that can be sold as a recycled automobile. Manufacturing method for recycled automobiles. 39. The method for manufacturing a recycled vehicle according to claim 31, wherein the used vehicle has a remaining period of a predetermined number of years until the manufacturer warranty period expires. . 40. The used vehicle according to claim 31, wherein the traveling distance is a predetermined value or less.
The method for manufacturing a recycled automobile according to any one of 1. 41. The method of manufacturing a recycled vehicle according to claim 31, wherein a recycled vehicle that can be guaranteed for a predetermined number of years is manufactured as the warranty period of the recycled vehicle. 42. A recycled vehicle capable of guaranteeing a predetermined distance as a guaranteed traveling distance of the recycled vehicle is manufactured.
The method for manufacturing a recycled automobile according to the item. 43. The method for manufacturing a recycled automobile according to claim 31, wherein at least at least the vehicle body and the power train of the used automobile are regenerated. 44. In the inspection department, a powertrain inspection station having a chassis dynamo for inspecting a powertrain system in advance, and a vehicle body contour inspection apparatus for projecting light rays onto a vehicle body of a used vehicle to obtain a vehicle body contour. And a vehicle body rigidity inspection station having a vehicle body rigidity inspection device for inspecting a vehicle torsional rigidity by sandwiching at least four points of the body of a used car. 35. The method for manufacturing a recycled vehicle according to claim 34, wherein only used vehicles that have been determined to have passed all of the above are regenerated. 45. The manufacturing of a recycled automobile according to claim 44, wherein the used car obtained by the sales company is temporarily stored in a stock site, and the reusable used car is supplied from the stock site to a recycling plant. Method. 46. The method for manufacturing a recycled automobile according to claim 45, wherein a non-renewable used car among the used cars stored in the stock place is supplied to an abandoned car site and dismantled. 47. The method for manufacturing a recycled automobile according to claim 44, wherein various parts required for repair at the recycling factory are supplied from the parts management center to the recycling factory. 48. New parts and used parts out of various parts required for repair in the remanufacturing factory,
The method of manufacturing a recycled automobile according to claim 44, wherein the parts are supplied from a new parts management center and a used parts management center to a recycling plant, respectively. 49. The reusable parts among the parts of a used car dismantled in the abandoned car are stored in a parts management center and are supplied from the parts management center to a remanufacturing factory. The method for manufacturing a recycled automobile according to. 50. The method according to claim 44, wherein only a used car that has a remaining period of a predetermined number of years before the expiration of the manufacturer guarantee period and has a mileage of a predetermined value or less is reproduced. The method for manufacturing a recycled automobile according to. 51. An inspection required item list and an inspection unnecessary item list are prepared in advance for each vehicle type, and in a recycling factory,
The method for manufacturing a recycled automobile according to any one of claims 44 to 49, wherein the inspection is performed based on an inspection required item list. 52. A factory for remanufacturing only used cars in which a used car is visually inspected and a powertrain operation inspection is performed on the used car at the stock site to reuse the car and the powertrain. 46. The method for manufacturing a recycled automobile according to claim 45, further comprising: 53. The method for manufacturing a recycled vehicle according to claim 44, wherein after the inspection of the power train and the body of the used vehicle is performed, other inspections are performed. . 54. The recycling according to claim 53, wherein the inspection department of the remanufacturing factory inspects the used vehicle power train, vehicle body, suspension device, interior parts, and exterior parts in this order. Manufacturing method of automobile. 55. The method of manufacturing a recycled automobile according to claim 44, wherein the inspection of the power train is performed by a chassis dynamo. 56. The inspection of the vehicle body includes vehicle body distortion inspection,
54. The method for manufacturing a recycled automobile according to claim 53, further comprising a vehicle body rigidity inspection. 57. In the vehicle body distortion inspection, a light beam is projected onto a used vehicle by the vehicle body contour inspection device to create a vehicle body contour projection diagram of at least three surfaces of the vehicle body, and three surfaces are preset for each vehicle type. 57. The method for manufacturing a recycled automobile according to claim 56, which is performed by comparing with a corresponding vehicle type in the vehicle body contour contour view of FIG. 58. The method of manufacturing a recycled automobile according to claim 57, wherein a laser beam is used as the light beam in the vehicle body contour inspection apparatus. 59. The method for manufacturing a recycled automobile according to claim 56, wherein the vehicle body rigidity inspection by the vehicle body rigidity inspection device is performed by applying a load to the vehicle body and inspecting the torsional rigidity of the vehicle body. . 60. The repair cost is calculated on the basis of the inspection result of the powertrain, and when the repair cost is equal to or more than a predetermined amount, the used car is scrapped. The method for manufacturing a recycled automobile according to claim 55. 61. The repair cost is calculated based on the inspection result of the vehicle body rigidity test, and if the repair cost is equal to or more than a predetermined amount, the used car is scrapped. 60. The method for manufacturing a recycled automobile according to claim 59. 62. If the total repair cost required for repairs based on the results of inspections of the power train, the vehicle body, the suspension device, the interior parts, and the exterior parts is larger than a preset predetermined amount, the used car 55. The method for manufacturing a recycled automobile according to claim 54, wherein the vehicle is a scrap car. 63. The method of manufacturing a recycled automobile according to claim 54, wherein inspection of vehicle inspection items is performed after inspection of the power train, vehicle body, suspension device, interior parts, and exterior parts. 64. The method for producing a recycled automobile according to claim 63, wherein after the inspection of the vehicle inspection item is performed, the used vehicle to be regenerated is subjected to a rust preventive treatment that can be guaranteed for a predetermined period. 65. The method of manufacturing a recycled automobile according to claim 64, wherein the exterior parts are removed before or after the rustproofing treatment. 66. The method of manufacturing a recycled vehicle according to claim 65, wherein after the exterior parts are removed, a used vehicle to be recycled is subjected to external coating. 67. The method of manufacturing a recycled automobile according to claim 66, wherein the outer surface painting is performed in accordance with an orderer request specification from an orderer. 68. The method of manufacturing a recycled automobile according to claim 66, wherein interior parts and exterior parts are attached after the outer surface is painted. 69. The control system of a device or an accessory controlled by a microcomputer is adjusted, if necessary, for compensating for deterioration after the coating of the outer surface.
The method for manufacturing a recycled automobile according to. 70. Oil coating is applied to the sliding portion of each equipment of a used car after the outer surface is painted.
6. The method for manufacturing a recycled automobile according to item 6. 71. The method of manufacturing a recycled automobile according to claim 66, wherein in a final stage of the repair, oil is changed at a required portion of the power train. 72. A used car obtained by a sales company is evaluated in a predetermined manner to determine whether or not the value in the used car market is less than or equal to a predetermined amount, and the used car having the value or less in the inspection department and the repair department is determined. A vehicle body that is supplied to a remanufacturing factory having a powertrain performance inspection of a powertrain performed by a chassis dynamo on the used car in an inspection section of the remanufacturing factory and a car body outline of the used car is projected by projecting light rays. A predetermined plurality of inspection items including a vehicle body contour inspection performed by an outer contour inspection device and a vehicle body rigidity inspection in which at least four points of the body of a used car are held by the vehicle body rigidity inspection device to inspect the vehicle body torsional rigidity. In the repair department of the remanufacturing factory, the plurality of items for the used vehicle that has passed all of the powertrain performance inspection, the vehicle body contour inspection, and the vehicle body rigidity inspection A method for manufacturing a recycled vehicle, which is characterized in that a repaired vehicle is manufactured by performing necessary repairs as a result of inspection. 73. The method according to claim 72, wherein, after the inspection of the plurality of items, a total repair cost required for remanufacturing is obtained, and only a used car whose total repair cost is equal to or less than a predetermined amount is refurbished. A method for manufacturing the described recycled vehicle. 74. A predetermined number of used cars acquired by the sales company are stored in a stock space for each predetermined number of cars, and used cars of the same model are supplied from the stock space to a remanufacturing factory when an order for a recycled car is received. The method for manufacturing a recycled automobile according to claim 72 or claim 73. 75. A predetermined inspection is performed at the stock site, and based on the inspection result, a used car of the same vehicle type having a low total repair cost when being repaired at the reproduction factory is preferentially transferred to the reproduction factory. The method for manufacturing a recycled automobile according to claim 74, characterized by supplying the recycled automobile. 76. The recycled vehicle according to claim 74, wherein a mileage inspection is performed in the stock field, and the used vehicles of the same type having the shortest mileage are preferentially supplied to the recycling plant. Manufacturing method. 77. The recycling according to claim 74, wherein a vehicle body appearance inspection is executed at the stock site, and the used vehicles of the same vehicle type having a good vehicle body appearance are preferentially supplied to the recycling plant. Manufacturing method of automobile. 78. At the stock site, a total repair cost for repairing a used car of the same type at a remanufacturing factory,
The method for manufacturing a recycled automobile according to claim 74, wherein the used car, which is the best in the comprehensive evaluation of the mileage inspection and the vehicle body appearance inspection, is preferentially supplied to the remanufacturing factory. 79. At the time of repair performed in the recycling factory,
Claims characterized in that used parts obtained from the used parts management system are used for most of the parts to be replaced, and new parts obtained from the new parts management system are used for other preset parts to be replaced. 72. A method for manufacturing a recycled automobile according to claim 72 or claim 73. 80. The method of manufacturing a recycled vehicle according to claim 79, wherein a new part is determined in consideration of the orderer request specifications of an orderer who has ordered the recycled vehicle. 81. The new parts are supplied from a new parts management center that stores a plurality of kinds of new parts to a remanufacturing factory, and the used parts are remanufactured from a used parts management center that stores a plurality of kinds of used parts. 81. The method for manufacturing a recycled automobile according to claim 80, wherein 82. The used parts management center receives supply of reusable used parts from a scrapped car demolition site for dismantling a used car for preset parts. The method for manufacturing a recycled automobile according to. 83. The second-hand parts management center stores a plurality of second-hand parts of the same type and inspects each part, and gives priority to the second-hand parts of the same type having a smaller deterioration degree based on the inspection result. 83. The method for manufacturing a recycled automobile according to claim 82, wherein the method is to supply the recycled automobile to a recycling plant. 84. The method of manufacturing a recycled vehicle according to claim 72 or 73, wherein the completed recycled vehicle is supplied from a recycling factory to a sales company. 85. The method for manufacturing a recycled vehicle according to claim 84, wherein the sales company registers the completed recycled vehicle under its own name and supplies the completed recycled vehicle to a rental company or a leasing company. 86. The sales company, after the expiration of a predetermined warranty period,
86. The method for manufacturing a recycled vehicle according to claim 85, wherein the recycled vehicle is collected from a rental company or a leasing company. 87. A used car obtained by a sales company is subjected to a primary inspection including at least a visual inspection of the body and an operation inspection of a powertrain to determine whether the evaluation value in the used car market is less than or equal to a predetermined amount. Next, the used car having the evaluation value of not more than the predetermined amount is supplied to the remanufacturing factory, and then the secondary inspections of the predetermined plurality of items are performed in the predetermined order at the plurality of inspection stations of the remanufacturing factory. 1. A method for manufacturing a recycled vehicle, wherein repair is required from the inspection result of the secondary inspection, and the total repair cost is repaired to a recycled vehicle after a predetermined amount or less is repaired. 88. As the secondary inspection, a recyclability determination test including a powertrain performance inspection, a vehicle body distortion inspection, and a vehicle body rigidity inspection is performed, and a used car that has been determined to pass the reproducibility determination inspection. 88. The method for manufacturing a recycled automobile according to claim 87, wherein a plurality of inspections are performed to determine whether repair is necessary or whether component replacement is necessary. 89. The powertrain performance inspection is performed by a chassis dynamo, and the vehicle body distortion inspection is performed by using a vehicle body contour contour inspection device for projecting light rays on a body of a used vehicle to obtain a vehicle body contour contour. A contour drawing of the surface is made and compared with that of a corresponding model of the contour drawing preset for each vehicle type, and the vehicle body rigidity inspection is performed by clamping at least four points of the body of a used vehicle and twisting the vehicle body. 89. The method for manufacturing a recycled automobile according to claim 88, which is performed using a vehicle body rigidity inspection device that inspects the vehicle rigidity. 90. The used vehicle is scrapped if any of the powertrain performance inspection, the vehicle body distortion inspection, and the vehicle body rigidity inspection fails. A method for manufacturing the described recycled vehicle. 91. In advance, all components of a used car to be recycled are not replaced regardless of the inspection result, an inspection corresponding portion for repairing or exchanging according to the inspection result of a predetermined inspection, and an inspection. Instead, it is categorized as a new part that is replaced with a new part, and the used car obtained by the sales company is subjected to a predetermined evaluation to determine whether the value in the used car market is less than or equal to a predetermined amount, Each part of the used car whose value is equal to or less than a predetermined amount is inspected based on the above classification, and then the inspected used car has a total repair cost that is at least the repair required as a result of the inspection. A method of manufacturing a recycled automobile, comprising producing a recycled automobile by repairing and remanufacturing within a predetermined amount. 92. The various parts of the inspection corresponding part are new replacement parts that are replaced with new parts when it is necessary to replace them by inspection, and used parts replacement that are replaced with used parts when they are necessary to be replaced by inspection. The method for manufacturing a recycled automobile according to claim 91, characterized in that the parts are classified in advance into parts. 93. The non-exchanged portion is a powertrain,
The method for manufacturing a recycled automobile according to claim 91, comprising a vehicle body, a front window, and a rear window glass. 94. The recycled automobile according to claim 91, wherein the inspection-corresponding portion includes a seat, a trim, a lower mat, a lamp reflector, a tire, a top ceiling, and an exterior fitting which require visual inspection. Production method. 95. The inspection corresponding portion is a power window, a wiper, a trunk opener, a fuel lid opener, a bowward lock, a meter, an audio device, a sunroof, a seat belt, an electric mirror, a lamp, which requires at least an operation inspection. The method for manufacturing a recycled automobile according to claim 91, comprising a switch and an axle system. 96. The inspection corresponding portion is an air conditioner, a fuel system, an exhaust system, a window, which requires at least a performance inspection.
The method for manufacturing a recycled automobile according to claim 91, including a suspension link, a steering system, a mechatronics system, a braking system, and a battery. 97. The method of manufacturing a recycled automobile according to claim 91, wherein the new part to be replaced includes a plug, a brake pad, a damper, and a seat cover. 98. A sales company that receives and delivers a rebuilt automobile manufactured by repairing an automobile owned by the purchaser according to an order, and an inspection based on at least the purchaser required specifications of the automobile and the result of the inspection. A remanufacturing plant consisting of one or more plants that perform the required repairs,
It has a central computer that has a mother computer that stores a predetermined database and that controls information for manufacturing rebuilt automobiles, and each sub computer of the sales company and the remanufacturing factory is online connected to the mother computer. A manufacturing system for rebuilt automobiles. 99. A sales company that receives and delivers a rebuilt vehicle manufactured by repairing an automobile owned by the orderer according to an order, and an inspection based on at least the orderer request specifications of the automobile and the result of at least the inspection. A remanufacturing plant consisting of one or more plants that perform the required repairs,
The sales company is equipped with a parts management center that stores various parts necessary for repairing the automobile and supplies them to a remanufacturing factory, and a control center that has a mother computer that stores a predetermined database and that controls information for manufacturing a rebuilt automobile. A rebuilt vehicle manufacturing system, wherein sub computers of the remanufacturing factory and the parts management center are online connected to the mother computer. 100. An order for a rebuilt car manufactured by repairing a car owned by the orderer according to an order.
Among the parts required for repairing the automobile, a sales company that delivers the product, a remanufacturing plant that includes at least one inspection plant for the vehicle and a repair plant that performs at least the inspection required for the inspection. Has a new parts management center and a used parts management center that store and supply each new parts and used parts to a remanufacturing factory, and has a mother computer that stores a predetermined database to control information for manufacturing a rebuilt vehicle. A manufacturing system for a rebuilt automobile, comprising: an integrated center, wherein sub-computers of a sales company, a remanufacturing factory, a new parts management center, and a used parts management center are online connected to the mother computer. 101. The predetermined database of the mother computer includes a vehicle type, a vehicle body number, a manufacturing date, a main equipment item of an automobile to be repaired for rebuilding,
Claim 98 to characterized in that the information includes the date of registration.
The manufacturing system for a rebuilt automobile according to claim 100. 102. The system for manufacturing a rebuilt automobile according to claim 101, wherein the predetermined database of the mother computer includes information regarding orderer request specifications. 103. The rebuild vehicle manufacturing system according to claim 99 or 100, wherein the predetermined database of the mother computer includes information on a parts list of a parts management center. 104. The sales company is configured to output rebuilt vehicle order information indicating that a rebuilt vehicle has been ordered and completed vehicle receipt information indicating that a completed rebuilt vehicle has been received to a centralized center. Claim 103
The manufacturing system for the rebuilt automobile described in. 105. The remanufacturing factory is configured to output vehicle order receipt information indicating that an order for a rebuilt vehicle has been received and vehicle dispatch information indicating that a completed rebuilt vehicle has been supplied to a sales company to a general center. 104. The rebuilt automobile manufacturing system according to claim 103. 106. The rebuilding vehicle manufacturing system according to claim 103, wherein the centralized center is configured to output vehicle ordering information for ordering a rebuilding vehicle to a remanufacturing factory. 107. An order for a rebuilt vehicle manufactured by repairing an orderer-owned vehicle according to an order
The delivery company supplies the car to a remanufacturing factory consisting of one or more plants that inspects and repairs the car, and at the remanufacturing factory, the car is designated by at least the orderer request specification requested by the orderer. The repairs that are required to be performed at least as a result of the inspections, and that are performed by using the new parts specified in the orderer request specifications and the used parts that are dismantled and collected. The method for producing a rebuilt vehicle is characterized in that the rebuilt vehicle is subjected to the above, and the rebuilt vehicle is supplied to the orderer through the sales company. 108. The new parts are supplied from a new parts management center to a remanufacturing factory, and the used parts are supplied from a used parts management center to a remanufacturing factory. Manufacturing method of rebuilt automobile. 109. The method for manufacturing a rebuilt vehicle according to claim 108, wherein a control center equipped with a mother computer that stores a predetermined database controls the information regarding the manufacturing of the rebuilt vehicle. 110. The method for manufacturing a rebuilt automobile according to claim 109, wherein the used parts management center is supplied with various used parts from an abandoned car yard for disassembling various used cars. 111. The inspection and repair of a power train, a vehicle body, a suspension device, interior parts, and exterior parts of an automobile are executed in the remanufacturing factory, and an inspection item is inspected after the inspection.
The method for manufacturing a rebuilt automobile according to 1.