CN1686671A - Honing bar for ultrafine processing and its preparation technology - Google Patents
Honing bar for ultrafine processing and its preparation technology Download PDFInfo
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- CN1686671A CN1686671A CN 200510025437 CN200510025437A CN1686671A CN 1686671 A CN1686671 A CN 1686671A CN 200510025437 CN200510025437 CN 200510025437 CN 200510025437 A CN200510025437 A CN 200510025437A CN 1686671 A CN1686671 A CN 1686671A
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- diamond
- ultrafine processing
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- batch mixing
- honing bar
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Abstract
A grinding bar for superfine machining is proportionally prepared from Cu, Zn, Ag, Al, In and artificial diamond particles through proportionally mixing, cold die pressing and vacuum hot pressing. Its advantaegs are short machining time, high size precision and long service life.
Description
Technical field
The present invention relates to a kind of ultrahard compounded tool and preparation method thereof, relating in particular to a kind of is the hone stone and preparation method thereof of raw material with the diamond.
Background technology
Hone is widely used in mechanical processing industries such as cylinder, oil cylinder, compressor, the processing of accurate interior circle, this product is long with efficient height, life-span, the machining accuracy height is an advantage, traditional carborundum honing stone will progressively be replaced, its life-span is about 500 times of traditional grinding tool, efficient is more than 2 times, and roughness can improve 2~3 grades, is the desirable machining tool of cylinder, oil cylinder, compressor, fine grinding cylinder, polishing.
As everyone knows, cubic boron nitride (CBN) and diamond are superhard materials, be mainly used in the processing of non-ferrous metal and nonmetallic materials with the sintered carbide tools of diamond fabrication, people use metallic bond usually, organic resin bond and vitrified bond are made the diamond hone stone, several indexs below good and bad main investigation of the hone stone that uses on the honing machine production line: process time, dimensional tolerance, roughness and service life, used in the market hone stone, basically all be some or two indexs better, therefore existing hone stone is further improved.
Summary of the invention
The object of the present invention is to provide a kind of honing bar for ultrafine processing of new prescription;
Another object of the present invention is to provide the preparation technology of this hone.
Goal of the invention of the present invention is achieved by the following technical solution:
A kind of honing bar for ultrafine processing, its composition and fill a prescription as follows:
Copper 60%~80%
Tin 10%~25%
Silver 0~10%
Aluminium 0~10%
Indium 0~1%
Phosphorus 0~2%
Diamond 0.05%~2%
Wherein the particle size range of diamond is 300 orders~1000 orders, and above percentage is percetage by weight.
This honing bar for ultrafine processing, its preparation technology is as follows:
Adopt craft or batch mixer to carry out batch mixing by proportioning metallic bond and diamond; Mixed raw material is adopted the two-way pressurization of powder metallurgical technique in the cold-work die steel mold, make the densification of product uniform microstructure, mechanical strength height, pressing pressure is 25~35MPa.And then in the high strength graphite mould, carry out vacuum hotpressing, and wherein hot pressing temperature is 550~650 ℃, and hot pressing time is 2~5 minutes, and pressing pressure is 2~4MPa, and vacuum is 1 * 10
-3Pa.
Because the present invention has selected suitable prescription and technology for use, the hone stone of producing has the characteristics of composite requests such as satisfying process time, dimensional tolerance, roughness, life-span simultaneously, compare with other hone stone, reduce by 1/2~1/3 process time, improve 2~3 times of life-spans.It is supporting that product of the present invention can be used for the streamline of import honing machine of similar processing compressor of air conditioner end cap.
The specific embodiment
How further specify the present invention below in conjunction with specific embodiment realizes:
Embodiment 1
Copper 76.5g, tin 17.6g, silver-colored 4.9g, indium 0.85g, 1000 order diamond 0.15g were mixed 1 hour with the three-dimensional blender machine, raw material behind the mixing is adopted the two-way pressurization of powder metallurgical technique in the cold-work die steel mold, make the densification of product uniform microstructure, mechanical strength height, pressing pressure is 30MPa.And then in the high strength graphite mould, carry out vacuum hotpressing, and wherein hot pressing temperature is 600 ℃, and hot pressing time is 3 minutes, and pressing pressure is 3MPa, and vacuum is 1 * 10
-3Pa obtains hone stone at last.
Embodiment 2
Copper copper 70g, tin 14.5g, silver-colored 7g, aluminium 8.41g, 300 order diamond 0.09g were mixed 1 hour with the three-dimensional blender machine, raw material behind the mixing is adopted the two-way pressurization of engineering ceramics in the cold-work die steel mold, make product structure even compact, mechanical strength height, pressing pressure is 30MPa.And then in the high strength graphite mould, carry out vacuum hotpressing, and wherein hot pressing temperature is 610 ℃, and hot pressing time is 2 minutes, and pressing pressure is 3MPa, and vacuum is 1 * 10
-3Pa.
Embodiment 3
Copper 70.3g, tin 21.1g, silver-colored 5.04g, phosphorus 1.62g, 800 order diamond 1.94g were mixed 1 hour with the three-dimensional blender machine, raw material behind the mixing is adopted the two-way pressurization of engineering ceramics in the cold-work die steel mold, make product structure even compact, mechanical strength height, pressing pressure is 30MPa.And then in the high strength graphite mould, carry out vacuum hotpressing, and wherein hot pressing temperature is 550 ℃, and hot pressing time is 4 minutes, and pressing pressure is 2.5MPa, and vacuum is 1 * 10
-3Pa.
Claims (3)
1, a kind of honing bar for ultrafine processing, its composition and fill a prescription as follows:
Copper 60%~80%
Tin 10%~25%
Silver 0~10%
Aluminium 0~10%
Indium 0~1%
Phosphorus 0~2%
Diamond 0.05%~2%
Wherein the particle size range of diamond is 300 orders~1000 orders, and above percentage is percetage by weight.
2, a kind of honing bar for ultrafine processing according to claim 1, its preparation technology is as follows:
A, metallic bond and diamond are carried out batch mixing by proportioning;
B, mixed raw material is adopted the two-way pressurization of powder metallurgical technique, make the densification of product uniform microstructure, mechanical strength height, pressing pressure is 25~35 MPa;
C, vacuum hotpressing: hot pressing temperature is 550~650 ℃, and hot pressing time is 2~5 minutes, and pressing pressure is 2~4MPa, and vacuum is 1 * 10
-3Pa;
3, the preparation technology of honing bar for ultrafine processing according to claim 2 is characterized in that: the batch mixing in the described A step adopts manual batch mixing or a kind of with in the batch mixer batch mixing.
Priority Applications (1)
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CN 200510025437 CN1686671A (en) | 2005-04-27 | 2005-04-27 | Honing bar for ultrafine processing and its preparation technology |
Applications Claiming Priority (1)
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CN 200510025437 CN1686671A (en) | 2005-04-27 | 2005-04-27 | Honing bar for ultrafine processing and its preparation technology |
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CN1686671A true CN1686671A (en) | 2005-10-26 |
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CN 200510025437 Pending CN1686671A (en) | 2005-04-27 | 2005-04-27 | Honing bar for ultrafine processing and its preparation technology |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100445035C (en) * | 2006-12-11 | 2008-12-24 | 中原工学院 | Composite base layer material for diamond grindstone |
CN102225529A (en) * | 2011-05-27 | 2011-10-26 | 云南光电辅料有限公司 | Cubic boron nitride honing tool and production method thereof |
CN102233540A (en) * | 2011-04-12 | 2011-11-09 | 安泰科技股份有限公司 | Honing strip and manufacturing method thereof |
CN103182672A (en) * | 2011-12-27 | 2013-07-03 | 上海达特精密机械配件有限公司 | Honing stone as well as preparation and application thereof |
CN105196195A (en) * | 2015-09-28 | 2015-12-30 | 河南工业大学 | Honing oilstone for machining engine connecting rod inner hole |
CN105772730A (en) * | 2016-03-10 | 2016-07-20 | 江苏耐尔特钻石有限公司 | Manufacturing method for diamond honing oilstone |
CN106078486A (en) * | 2016-06-25 | 2016-11-09 | 河南工业大学 | A kind of honing stone for machining steel thin wall chromate treatment cylinder sleeve |
CN106217273A (en) * | 2016-08-30 | 2016-12-14 | 郑州磨料磨具磨削研究所有限公司 | A kind of diamond honing oil stone and preparation method thereof |
CN108115546A (en) * | 2017-12-14 | 2018-06-05 | 苏州信能精密机械有限公司 | A kind of honing stone and its preparation method and application |
CN109159037A (en) * | 2018-09-20 | 2019-01-08 | 王建东 | A kind of preparation method of honing stone |
CN113442069A (en) * | 2021-06-30 | 2021-09-28 | 苏州航发航空零部件有限公司 | Fine grinding honing oilstone and preparation method and application thereof |
-
2005
- 2005-04-27 CN CN 200510025437 patent/CN1686671A/en active Pending
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100445035C (en) * | 2006-12-11 | 2008-12-24 | 中原工学院 | Composite base layer material for diamond grindstone |
CN102233540A (en) * | 2011-04-12 | 2011-11-09 | 安泰科技股份有限公司 | Honing strip and manufacturing method thereof |
CN102233540B (en) * | 2011-04-12 | 2013-05-29 | 安泰科技股份有限公司 | Honing strip and manufacturing method thereof |
CN102225529A (en) * | 2011-05-27 | 2011-10-26 | 云南光电辅料有限公司 | Cubic boron nitride honing tool and production method thereof |
CN103182672A (en) * | 2011-12-27 | 2013-07-03 | 上海达特精密机械配件有限公司 | Honing stone as well as preparation and application thereof |
CN105196195A (en) * | 2015-09-28 | 2015-12-30 | 河南工业大学 | Honing oilstone for machining engine connecting rod inner hole |
CN105772730A (en) * | 2016-03-10 | 2016-07-20 | 江苏耐尔特钻石有限公司 | Manufacturing method for diamond honing oilstone |
CN106078486A (en) * | 2016-06-25 | 2016-11-09 | 河南工业大学 | A kind of honing stone for machining steel thin wall chromate treatment cylinder sleeve |
CN106217273A (en) * | 2016-08-30 | 2016-12-14 | 郑州磨料磨具磨削研究所有限公司 | A kind of diamond honing oil stone and preparation method thereof |
CN108115546A (en) * | 2017-12-14 | 2018-06-05 | 苏州信能精密机械有限公司 | A kind of honing stone and its preparation method and application |
CN109159037A (en) * | 2018-09-20 | 2019-01-08 | 王建东 | A kind of preparation method of honing stone |
CN109159037B (en) * | 2018-09-20 | 2020-10-23 | 施仙增 | Preparation method of honing oilstone |
CN113442069A (en) * | 2021-06-30 | 2021-09-28 | 苏州航发航空零部件有限公司 | Fine grinding honing oilstone and preparation method and application thereof |
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