CN1676716B - Presser foot lifting device for sewing machine - Google Patents

Presser foot lifting device for sewing machine Download PDF

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Publication number
CN1676716B
CN1676716B CN 200510056230 CN200510056230A CN1676716B CN 1676716 B CN1676716 B CN 1676716B CN 200510056230 CN200510056230 CN 200510056230 CN 200510056230 A CN200510056230 A CN 200510056230A CN 1676716 B CN1676716 B CN 1676716B
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China
Prior art keywords
presser foot
travel mechanism
intermittent
sewing machines
lifting device
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CN 200510056230
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CN1676716A (en
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田川祐二
早川范一
山田泰史
位田敬
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Brother Industries Ltd
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Brother Industries Ltd
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Priority claimed from JP2004102752A external-priority patent/JP4599870B2/en
Priority claimed from JP2004102753A external-priority patent/JP2005287556A/en
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Publication of CN1676716A publication Critical patent/CN1676716A/en
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Abstract

The presser foot lifting device for a sewing machine is equipped with the intermittent presser foot which is provided to move in the vertical direction and presses a part in the neighborhood of a needle penetration part of cloth to be sewn, an outer presser foot which is provided to move in the vertical direction and presses a part of the cloth to be sewn in the periphery of the intermittent presser foot, an intermittent presser foot moving mechanism which moves the intermittent presser foot at least in one of the directions, upward or downward, and an outer presser foot moving mechanism which moves the outer presser foot at least in one of the directions, upward or downward. The mechanism and the mechanism are driven by the same pulse motor, and the presser foot lifting device is equipped with a phase determining means for determining a phase of the movement of the pulse motor.

Description

The presser foot lifting device of Sewing machines
Technical field
The present invention relates to have the presser foot lifting device of the Sewing machines of near intermittent presser foot of pushing the part that the suture needle in the sewing fabric is connected and the outer presser feet of around described intermittent presser foot, described sewing fabric being pushed.
Background technology
Figure 27 is the figure that near the summaries the suture needle 101 constitute in the pedestal part 104 of the general Sewing machines 100 of expression.As shown in figure 27, Sewing machines 100 has putting the outer presser feet of pushing at the sewing fabric H on the pedestal part 104 103, near the intermittent presser foot of suture needle 101 sewing fabric H being pushed 102.Described intermittent presser foot 102 synchronously moves up and down with moving up and down of suture needle 101.By such structure, described intermittent presser foot 102 is only pushed described sewing fabric with suitable pressure when sewing fabric H extracts in suture needle 101, to prevent the phenomenon of sewing fabric H, can not become the obstacle that sewing fabric H moves towards horizontal direction in the time of in addition from sewing machine base portion 104 come-ups.
In addition, in making, the sewing fabric H that utilizes intermittent presser foot 102 and 103 pairs of outer presser feets to be placed in the sewing machine base portion 104 pushes, so sewing fabric H stably can be placed on the pedestal part 104.On the other hand, by being moved towards the top, intermittent presser foot 102 and outer presser feet 103 leave pedestal part 104, the just operation that can easily lay the sewing fabric H on the pedestal part 104 again or sewing fabric H be taken off from pedestal part 104.
Described intermittent presser foot 102 moves up and down by intermittent presser foot driving mechanism (not shown), and described outer presser feet 103 moves up and down by outer presser feet travel mechanism (not shown).This occasion, described intermittent presser foot driving mechanism will make sewing machine electromotor (not shown) that described shank 101 moves up and down as drive source, so that moving up and down of described intermittent presser foot 102 and moving up and down synchronously of described shank 101.In addition, described outer presser feet travel mechanism is driven by the drive source different with described sewing machine electromotor.
In the special fair 7-44983 communique of Japan patent (JP-B-7-44983), disclosed a kind of Sewing machines that can on the height and position corresponding, make the mechanism that described intermittent presser foot 102 moves up and down that has with the gauge of sewing fabric H.In the described Sewing machines, the big part of gauge among the sewing fabric H rises on the center that the part littler than gauge more can make intermittent presser foot 102 move up and down.For example, the position shown in Q1, Q2 among Figure 28 is represented the center that moves up and down of the intermittent presser foot 102 of part that the gauge of sewing fabric H is big and little part respectively.When the gauge of sewing fabric H is big and hour, intermittent presser foot 102 is the center with center Q1, Q2 respectively, synchronously moves up and down with moving up and down of shank 101.
But the drive source according to the gauge of suture needle cloth H makes the center that moves up and down of intermittent presser foot 102 rise or descend separate other setting with the drive source that intermittent presser foot 102 and outer presser feet 103 are moved up and down.Therefore, the component number of Sewing machines increases, the structure complicated of Sewing machines.In addition, because the structure complicated of Sewing machines, there is the problem of the operation trouble of the assembling operation of Sewing machines and Maintenance and Repair operation, repairing etc.
Summary of the invention
The objective of the invention is to, provide a kind of and carry out the drive source sharing of vertical motion or down maneuver with making outer presser feet, thereby realize the Sewing machines presser foot lifting device that the parts number reduces by the drive source that makes intermittent presser foot carry out vertical motion or down maneuver.
Sewing machines presser foot lifting device of the present invention is arranged on and has by in the Sewing machines of knee-action with the suture needle that connects sewing fabric and make, comprising: the sewing machine electromotor that makes described suture needle knee-action; But be arranged near push the part that above-below direction moves, suture needle described in the described sewing fabric is connected intermittent presser foot; Make up and down driving mechanism of intermittent presser foot that the knee-action of described intermittent presser foot and described suture needle carries out knee-action accordingly by described sewing machine electromotor; But be arranged to the outer presser feet that above-below direction moves, around described intermittent presser foot described sewing fabric pushed; Described relatively intermittent presser foot carries out the intermittent presser foot travel mechanism of at least a action in vertical motion or the down maneuver; And in the process that described sewing machine electromotor stops described relatively outside the presser feet outer presser feet travel mechanism that carries out at least a action in vertical motion or the down maneuver, it is characterized in that, described intermittent presser foot travel mechanism and described outer presser feet travel mechanism drive by shared actuator, are provided with the phase decision device of the action phase place of the described actuator of decision simultaneously.
Adopt said structure, can reduce the parts number, simplify the Sewing machines structure, the phase place of controlled again system actuator.
The simple declaration of accompanying drawing
Fig. 1 is the stereogram of summary structure of the industrial sewing machines of expression embodiments of the invention 1.
Fig. 2 is the front view of the inside summary structure of expression pedestal part.
Fig. 3 is used to illustrate that the center that moves up and down of intermittent presser foot carries out the state diagram of displacement.
Fig. 4 is the stereogram of the summary structure in the expression electric case.
Fig. 5 is the left view of the pedestal part internal structure of expression Sewing machines.
Fig. 6 is the swing sheet of expression intermittent presser foot driving mechanism and the enlarged drawing of supporting slice peripheral part.
Fig. 7 is the linking arm of ring of expression band arm and the enlarged drawing of swing part.
Fig. 8 A is the profile of expression the 1st cam.
Fig. 8 B is the profile of expression the 2nd cam.
Fig. 9 is the stereogram of encoder.
Figure 10 is the graph of a relation that the anglec of rotation and the intermittent presser foot of the driving shaft of expression sewing machine electromotor reaches the position of outer presser feet.
Figure 11 A is the figure of the state of the 1st cam under the state shown in the P0 and the 1st driven member among expression Figure 10.
Figure 11 B is the figure of the state of the 1st cam under the state shown in the P1 and the 1st driven member among expression Figure 10.
Figure 11 C is the figure of the state of the 1st cam under the state shown in the P2 and the 1st driven member among expression Figure 10.
Figure 11 D is the figure of the state of the 1st cam under the state shown in the P3 and the 1st driven member among expression Figure 10.
Figure 12 A is the figure of the state of the 2nd cam under the state shown in the P0 and the 2nd driven member among expression Figure 10.
Figure 12 B is the figure of the state of the 2nd cam under the state shown in the P1 and the 2nd driven member among expression Figure 10.
Figure 12 C is the figure of the state of the 2nd cam under the state shown in the P2 and the 2nd driven member among expression Figure 10.
Figure 12 D is the figure of the state of the 2nd cam under the state shown in the P3 and the 2nd driven member among expression Figure 10.
Figure 13 is the figure suitable with Fig. 2 under the state shown in the P1 among expression Figure 10.
Figure 14 is the figure suitable with Fig. 5 under the state shown in P1 and the P2 among expression Figure 10.
Figure 15 is the figure suitable with Fig. 2 under the state shown in the P2 among expression Figure 10.
Figure 16 is the figure suitable with Fig. 2 under the state shown in the P3 among expression Figure 10.
Figure 17 is the figure suitable with Fig. 5 under the state shown in the P4 among expression Figure 10.
Figure 18 is the figure suitable with Fig. 5 under the state shown in the P4 among Figure 10, the figure of expression suture needle and intermittent presser foot decline state.
Figure 19 is the flow chart of the drive controlling content of indicating impulse motor.
Figure 20 is expression embodiments of the invention 2, is used to illustrate the motion arm of intermittent presser foot travel mechanism and the fastening state figure of supporting slice.
Figure 21 is the front view of the 1st cam of expression embodiments of the invention 3, the figure suitable with Fig. 8 A.
Figure 22 is the figure suitable with Fig. 6.
Figure 23 is the front view of the 1st cam of expression embodiments of the invention 4.
Figure 24 is the longitudinal section of the 1st cam.
Figure 25 is expression embodiments of the invention 5, make the summary structure chart of intermittent presser foot travel mechanism 13 and the device of outer presser feet travel mechanism 15 interlocks.
Figure 26 is the figure suitable with Figure 10 of expression embodiments of the invention 6.
Figure 27 is near the summary structure chart the suture needle in the sewing machine base portion that represents in the past.
Figure 28 is that the center that moves up and down of expression intermittent presser foot is towards the top and the displacement diagram of below.
The specific embodiment
Below, with reference to accompanying drawing embodiments of the invention are elaborated.
(embodiment 1)
Fig. 1 to Figure 19 represents to apply the present invention to the embodiment 1 of industrial sewing machines.As shown in Figure 1, industrial sewing machines 1 comprise: pedestal part 2 (with reference to Fig. 2); The upright socle portion 3 that is located at the right end portion of this pedestal part 2; Extend and the horn portion 4 relative from the top of this socle portion 3 to left with described pedestal part 2; Be arranged on the chain-drive section 5 of the left part of this horn portion 4.The integral body of industrial sewing machines 1 is surrounded by Sewing machines shell 6.
On the chain-drive section 5 of described horn portion 4, be provided with the shank 7 that leading section has suture needle 8.Described shank 7 moves up and down by shank travel mechanism (not shown).Described shank travel mechanism be transformed to the linearity motion of above-below direction by the revolving force of the main shaft 10 that will be driven by sewing machine electromotor 9 rotations, be passed to described shank 7, thereby shank 7 is moved up and down, and sewing fabric H be embroidered etc. make.
On described chain-drive section 5, be provided with intermittent presser foot 11 abreast with described shank 7.Intermittent presser foot 11 synchronously carries out intermittence with moving up and down of described shank 7 and moves up and down by intermittent presser foot driving mechanism 12.Described intermittent presser foot driving mechanism 12 is identical with described needle bar drive device, with sewing machine electromotor 9 as drive source.
In addition, described intermittent presser foot 11, by intermittent presser foot travel mechanism 13 make the center that moves up and down towards above or below displacement, rise to upper limit position simultaneously and promptly dodge the position.
That is, when sewing fabric H was thick, intermittent presser foot travel mechanism 13 made the center that moves up and down of intermittent presser foot 11 move towards upper position, when sewing fabric H approaches, the center that moves up and down of intermittent presser foot 11 was moved in the orientation down.In addition, sewing fabric H is placed on the pedestal part 2 or when described pedestal part 2 is taken off sewing fabric H, makes intermittent presser foot 11 rise to the position of dodging of the upper limit.That is, Yi Bian the centers that intermittent presser foot 11 moves up and down with shank 7 on one side synchronously top and below displacement shown in the double dot dash line in Fig. 3.Like this, according to by the thickness of the sewing fabric H that made, can make center that intermittent presser foot 11 moves up and down along upper and lower displacement, so intermittent presser foot 11 can pushed sewing fabric H with the corresponding correct position of the thickness of sewing fabric H.
As shown in Figure 1, below described horn portion 4, be provided with outside presser feet 14.Described outer presser feet 14 is pushed the sewing fabric H on the pedestal part 2 around suture needle 8, moves along the vertical direction by outer presser feet travel mechanism 15.
Described intermittent presser foot travel mechanism 13 and described outer presser feet travel mechanism 15 are that pulse motor M (with reference to Fig. 4) etc. is as drive source with same actuator.Like this, present embodiment is characterised in that, the drive source of described intermittent presser foot travel mechanism 13 and described outer presser feet travel mechanism 15 is same actuator.Again, but be provided with the phase decision device (with reference to Fig. 4) that the phase place between the phase place of driving shaft 35 (with reference to Fig. 4) of paired pulses motor M and intermittent presser foot travel mechanism 13 and the outer presser feet travel mechanism 15 is adjusted.Described pulse motor M is arranged in the electric case 16 of the outside that is installed on socle portion 3.Fig. 4 is the stereogram of the summary structure in the expression electric case 16.
Then, according to Fig. 1, Fig. 5~Fig. 7 the concrete structure of intermittent presser foot driving mechanism 12 is described.Intermittent presser foot driving mechanism 12 has linkage and constitutes.Described linkage has the swing sheet 17 that bends to L font roughly, rotation connects the supporting slice 20 that described swing sheet 17 is supported in the 1st brace 18 at described swing sheet 17 two ends and the 2nd brace 19, swing freely freely respectively.Described supporting slice 20, the rotation of its base end part are connected with the such fixed component of Sewing machines shell 6 freely, and front end rotates and is connected with the bend of described swing sheet 17 freely.Described swing sheet 17 is supported sheet 20 and supports, and can swing along the vertical direction.
The one end rotation of described the 1st brace 18 is connected with an end of described swing sheet 17 freely, and the other end is installed on the intermittent presser foot 11.Described the 2nd brace 19, the rotation of one end is connected with the other end of described swing sheet 17 freely, and the driving force of described sewing machine electromotor 9 is passed to the other end.Become the structure that the driving force of the sewing machine electromotor 9 of described swing sheet 17 by being passed to the 2nd brace 19 is swung.The swing of described swing sheet 17 is transformed to the reciprocating motion of the above-below direction of described the 1st brace 18, is passed to intermittent presser foot 11.That is, intermittent presser foot 11 is swung by described swing sheet 17 and is moved up and down.Be provided with compression spring 21 on the top of described intermittent presser foot 11.By described compression spring 21, described intermittent presser foot 11 is by all the time towards the below application of force.
Here, the structure that the driving force with sewing machine electromotor 9 is passed to the 2nd brace describes.As shown in Figure 1, eccentric cam 22 is chimeric with the periphery of the main shaft 10 of described sewing machine electromotor 9.The periphery of described eccentric cam 22 chimeric only transmit the eccentric motion of described eccentric cam 22 and do not transmit the rolling bearing 23 of rotation, the ring 24 of band arm is chimeric with the periphery of described rolling bearing 23.Linking arm 25 is darted on the ring 24 of described band arm.In addition, the rotating shaft 28 of two ends with swing part 26,27 is configured in the rear of the ring 24 of described band arm.On described swing part 26, be provided with slotted hole 29.As shown in Figure 7, described linking arm 25 is fixed in the described slotted hole 29 by screw 30.
In the intermittent presser foot driving mechanism 12 of said structure, in case sewing machine electromotor 9 rotations, then the eccentric motion of eccentric cam 22 is passed to the ring 24 of band arm by rolling bearing 23.Its result, the ring 24 of band arm carries out straight reciprocating motion along the direction shown in the arrow A among Fig. 71.Swing part 26 is by the reciprocating motion of the ring 24 of this band arm, and be the center in Fig. 7 with rotating shaft 28, the direction shown in the arrow A 2 is swung.The swing of swing part 26 is passed to the swing of swing part 27, the 2 braces 19 by swing part 27 by rotating shaft 28 and moves back and forth along the direction shown in the arrow A among Fig. 13.Swing sheet 17 is swung by the reciprocating motion of arrow A 3 directions of the 2nd brace 19, and the swing of described swing sheet 17 is transformed to the rectilinear motion of above-below direction by the 1st brace 18, passes to intermittent presser foot 11.Its result, this intermittent presser foot 11 synchronously moves up and down with moving up and down of described shank 7.Like this, synchronously move up and down by intermittent presser foot 11 and shank 7, in can preventing to make suture needle 8 when sewing fabric H extracts described sewing fabric H from the phenomenon of pedestal part 2 come-ups.
Then, described intermittent presser foot travel mechanism 13 is described.As Fig. 1, Fig. 2 and shown in Figure 4, the connecting axle 32 that intermittent presser foot travel mechanism 13 has the motion arm 31 that roughly is the L font, is connected freely with the base end part rotation of described motion arm 31 and rotate the 1st driven member 33 that is connected with the base end part of described connecting axle 32 freely.It can be that swing along the vertical direction at the center with fulcrum 31a that motion arm 31 is arranged to.The 1st cam 34 is installed on the driving shaft 35 of pulse motor M.Described the 1st driven member 33 contacts with the periphery of the 1st cam 34.The 1st driven member the 33, the 1st cam 34 is in pulse motor M is configured in electric case 16.
As Fig. 2, shown in Figure 6, the front end of described motion arm 31 is from downside and pawl 36 butts that are arranged at described supporting slice 20.
In the described structure, when the 1st cam 34 was rotated by pulse motor M, the 1st driven member 34 was swung according to the cam face of described cam 34.Like this, connecting axle 32 moves back and forth along the direction shown in the arrow A 3 among Fig. 1, Fig. 2, Fig. 4, and thus, motion arm 31 is swung, supporting slice 20 rotations.When described supporting slice 20 rotated, the oscillation center B of the swing sheet 17 of intermittent presser foot driving mechanism 12 (Fig. 1, Fig. 5, shown in Figure 6) moved towards upper position, and the center that the moves up and down quilt of intermittent presser foot 11 is towards the top application of force.On the other hand, intermittent presser foot 11 is compressed the elastic force of spring 21 towards the below application of force, so the oscillation center B that will swing sheet 17 is positioned the anglec of rotation of supporting slice 20 and the position of the Spring balanced that compresses spring 21, its result determines the center that moves up and down of intermittent presser foot 11.In addition, intermittent presser foot 11 is compressed the elastic force of spring 21 all the time towards the below application of force, so described supporting slice 20 is also by the application of force down.To the power of the supporting slice 20 downward application of forces, be passed to the 1st driven member 33 by motion arm 31, connecting axle 32, described the 1st driven member 33 all the time with the cam surface butt of the 1st cam 34.
Then, externally the structure of presser feet 14 and outer presser feet travel mechanism 15 describes.As shown in Figure 1, described outer presser feet 14 has cloth pushing table 37 and the presser feet carrier 38 that is arranged on these cloth pushing table 37 tops.In making, cloth pushing table 37 moves towards the XY direction on pedestal part 2.Cloth-feeding plate 39 is installed on the cloth pushing table 37.Presser feet carrier 38 can be towards upper and lower to being installed in rotationally on this cloth pushing table 37.In making, presser feet carrier 38 rotates towards the below, sewing fabric H is clamped in and cloth-feeding plate 39 between.Under this state, presser feet carrier 38 moves towards the XY direction on pedestal part 2 with cloth pushing table 37, thus make the regulation sewing position of sewing fabric H be in suture needle 8 under.In addition, by described presser feet carrier 38 is rotated away from cloth-feeding plate 39 towards the top, just can be outside described taking-up or lay sewing fabric H again between presser feet 14 and the cloth-feeding plate 39.
Described cloth pushing table 37 has arm 40 that extends towards the place ahead and the guide part 41 that is arranged on described arm 40 front ends.On described guide part 41, form 2 gathering sills 42,42 that extend along the vertical direction.Presser feet carrier 38 comprises: being arranged on the top of described cloth pushing table 37 to be the 1st, the 2nd rotation section 43,44 that rotate at the center with axle Z; The base end part of these the 1st, the 2nd rotation sections 43,44 is rotated the brace 45 that is connected freely; Be arranged on the abutting part 46 of the front portion of the 1st rotation section 43; And to be arranged on described cloth pushing table 37 to be the motion arm 47 that rotate at the center with axle Z.Extension spring 48 is installed between the base end part and described brace 45 of described motion arm 47.In addition, the front end of described motion arm 47 is inserted in the pilot hole (not shown) that forms on the bottom surface of gathering sill 42 of described guide part 41, and the paw 50 of pressing plate 49 is connected with its end.
Therefore, when with described abutting part 46 when push the below, rotate along arrow A 4 directions the 1st, the 2nd rotation section 43,44, the base end part of motion arm 47 is thereupon being stretched spring 48 pullings and moving towards the top.Its result, pressing plate 49 moves towards the below, and sewing fabric H is clamped between described pressing plate 49 and the cloth-feeding plate 39.
On the other hand, as Fig. 2 and shown in Figure 4, outer presser feet travel mechanism 15 comprises: press last item W; Be arranged on described press section 51 by last item W lower end; The motion arm 52 of L font roughly; The connecting axle 53 that rotation is connected with the cardinal extremity of described motion arm 52 freely; The 2nd driven member 54 that rotation is connected with the cardinal extremity of described connecting axle 53 freely; And the 2nd cam 55 that contacted of described the 2nd driven member 54.
The described last item W that presses, supported to sliding freely by the thrust bearing in the through hole that is arranged on Sewing machines shell 6 (not shown) towards upper and lower.Described press section 51 is positioned at the top (with reference to Fig. 1) of the abutting part 46 of described outer presser feet 14, can be towards upper and lower to moving under the guiding of guide finger 57.Described the 2nd cam 55 is installed on the driving shaft 35 of pulse motor M.One end of extension spring 58 is installed on the end of described connecting axle 53.The other end of described extension spring 58 is installed on the such fixed component of Sewing machines shell 6.Therefore, the application of force of the direction shown in the arrow A 6 acts on described connecting axle 53 among Fig. 4, by this application of force, described the 2nd driven member 54 all the time with the 2nd cam 55 butts.
Described motion arm 52 is that center rotation is arranged on Sewing machines shell 6 freely or is fixed on the member of Sewing machines shell 6 with fulcrum 52a.Front end at described motion arm 52 is formed with slotted hole 65, is located at by the pin on the last item W 59 to be led in described slotted hole 65 by slotting.Therefore, the 2nd driven member 54 rotates according to the profile (cam curve) of described the 2nd cam 55, thus, and when the direction shown in the arrow A 7 of described connecting axle 53 in Fig. 2 and Fig. 4 moves back and forth, motion arm 52 swing, described press last item W towards upper and lower to mobile.Press section 51 by described by last item W towards upper and lower to move and to move up and down, described press section 51 and outer presser feet 14 near or separate.
Here, according to Fig. 8 A and Fig. 8 B the structure of described the 1st, the 2nd cam 34,55 is described.Shown in Fig. 8 A, the profile of the 1st cam 34, phase angle was changed to the scope of 110 degree from initial point G in, cam radius increased gradually, and phase angle is constant from the scope cam ring radius that 110 degree are changed to 220 degree.Phase angle reduces gradually from the scope cam ring radius that 220 degree are changed to 330 degree.
On the other hand, shown in Fig. 8 B, the profile of the 2nd cam 55, phase angle is changed to the scope of 110 degree from initial point G in, cam radius is constant, and the scope cam ring radius that is changed to 220 degree from 110 degree increases gradually, and the scope cam ring radius that is changed to 330 degree from 220 degree is constant.
As shown in Figure 4, described the 1st cam 34 and the 2nd cam 55 are being installed on the driving shaft 35 of pulse motor M under the state of both sides' initial point G unanimity.Constitute phase decision device K by these the 1st cams 34 and the 2nd cam the 55, the 1st driven member 33 and the 2nd driven member 54.Promptly, under the state that both sides' initial point staggers, the 1st cam 34 and the 2nd cam 55 are installed on the driving shaft 35 of pulse motor M, perhaps, can freely change the phase place between the 1st cam the 34, the 2nd cam 55, pulse motor by changing the shape of mutual cam surface.
On pulse motor M, be provided with encoder 60.Described encoder 60 is arranged on the position of the opposition side of the 1st, the 2nd cam 34,55 and the 1st, the 2nd driven member 33,54 across pulse motor M.As shown in Figure 9, described encoder 60 comprises: be installed on the driving shaft 35 and have the shadow shield 62 of open-work 61; And by illuminating part 63 with accept the photo-coupler that the light accepting part 64 of the light that sends from described illuminating part 63 constitutes,, can detect the initial point and the anglec of rotation of described driving shaft 35 by the position of described open-work 61 is detected.Detection signal according to described encoder 60 carries out FEEDBACK CONTROL to described pulse motor M.
Then, the action to intermittent presser foot travel mechanism 13 and outer presser feet travel mechanism 15 describes.Figure 10 represents that the state that sewing machine electromotor 9 does not do to drive is promptly carried out under the state of making action, the anglec of rotation of the driving shaft when pulse motor M is driven 35 concerns with the position of intermittent presser foot 11 and outer presser feet 14.Among Figure 10, the anglec of rotation of the driving shaft 35 of transverse axis indicating impulse motor M represents that promptly the anglec of rotation of the 1st, the 2nd cam 34,55, the longitudinal axis represent the position of intermittent presser foot 11 and outer presser feet 14.
As shown in figure 10, when the dump of pulse motor M (state shown in the P0), intermittent presser foot 11 is in down position, and press section 51 and outer presser feet 14 are in lifting position.At this moment, intermittently pushing driving mechanism 12 is in state shown in Figure 5.That is, the oscillation center B of swing sheet 17 is in upper/lower positions.In addition, shown in Figure 11 A and Figure 12 A, the 1st driven member 33 contacts with the initial point of the 1st cam 34, and the 2nd driven member 54 contacts with the initial point of the 2nd cam 55.
When the power connection of pulse motor M, the driving shaft 35 of pulse motor M rotates to 110 degree (Figure 10 by the state shown in the P1) from initial point, and intermittent presser foot 11 is moved to lifting position from down position, and outer presser feet 1 does not carry out displacement still at down position.
That is, the 1st cam 34 is by rotating to 110 degree from initial point, and its cam radius increases gradually, so shown in Figure 11 A, Figure 11 B, the connecting axle 32 of intermittent presser foot travel mechanism 13 moves gradually towards right-hand (direction shown in the arrow among Figure 11 B).Thus, motion arm 31 rotates toward the clockwise direction, and the front end of motion arm 31 pushes away supporting slice 20 towards the top.Its result, the center of swing sheet 17 is moved towards upper position, and intermittent presser foot 11 rises to the position of dodging of the upper limit.At this moment, intermittent presser foot driving mechanism 12 is in Figure 13, state shown in Figure 14.That is, the comparison from Fig. 5 and Figure 14 can be clear that the oscillation center B of swing sheet 17 moves towards upper position.
On the other hand, the cam radius of the 2nd cam 55 be constant in the scope of initial point to 110 degree, so shown in Figure 12 A and Figure 12 B, the connecting axle 53 of outer presser feet travel mechanism 15 is mobile.Therefore, as shown in figure 13, outer presser feet 14 is the state for rising still.
Then, when the driving shaft 35 of pulse motor M rotates to 220 when spending from 110 degree, outer presser feet 14 is moved to down position from lifting position, but intermittent presser foot 11 is still lifting position (dodging the position), unshift (state among Figure 10 shown in the P2).
That is, to the scope of 220 degree, its cam radius is constant to the 1st cam 34 from 110 degree, so shown in Figure 11 B, Figure 11 C, the connecting axle 32 of intermittent presser foot travel mechanism 13 does not move.Therefore, as Figure 14, shown in Figure 15, intermittent presser foot 11 still is in dodges the position, unshift.
On the other hand, the 2nd cam 55 is by rotating to 220 degree from 110 degree, and its cam radius increases gradually, so as Figure 12 B, 12C, shown in Figure 15, the connecting axle 53 of outer presser feet travel mechanism 15 is mobile towards right (direction shown in the arrow among Figure 12 C and Figure 15).Thus, motion arm 52 will press down by last item W towards rotation counterclockwise.Its result, outer presser feet 14 (with reference to Fig. 1) is pushed by pressing plate 51, and described outer presser feet 14 is moved to down position, and H pushes to sewing fabric.
The driving shaft 35 of pulse motor M rotates to 330 when spending from 220 degree, and intermittent presser foot 11 is from dodging position displacement to down position, but outer presser feet 14 does not carry out mobile (state shown in the P3 of Figure 10) of down position.
That is, between 330 degree, its cam radius reduces the 1st cam 34 gradually at 220 degree, so as Figure 11 C, Figure 11 D, shown in Figure 16, the connecting axle 32 of intermittent presser foot travel mechanism 13 moves to (direction shown in the arrow among Figure 11 D and Figure 16) towards left.Thus, motion arm 31 is towards rotation counterclockwise, and supporting slice 20 orientation down moves.Its result, the oscillation center B of swing sheet 17 moves in the orientation down, and intermittent presser foot 11 moves to down position by the elastic force of compression spring 21 (with reference to Fig. 1).
On the other hand, between 330 degree, its cam radius is constant to the 2nd cam 55 at 220 degree, so shown in Figure 12 C and Figure 12 D, the connecting axle 53 of outer presser feet travel mechanism 15 is mobile.Therefore, as shown in figure 16, the press section 51 of outer presser feet travel mechanism 15 is the state for descending still, and outer presser feet 14 is still being pushed towards the below by pressing plate 51.
Like this, the 1st, the 2nd cam 34,55 rotates along with the rotation of driving shaft 35, rise on the center that moves up and down of intermittent presser foot 11 or descend, thereby outer presser feet 14 rises and decline.
But, during actual making, under the state between P2 that is in Figure 10 and the P3, carry out the height of the intermittent presser foot corresponding 11 and regulate with the thickness of sewing fabric H.Promptly, under the state between P2 that is in Figure 10 and the P3, after accordingly the height of the center that moves up and down of intermittent presser foot 11 being regulated by intermittent presser foot travel mechanism 13, with the thickness of sewing fabric H, shank 7 moves up and down, 8 couples of sewing fabric H of suture needle make, intermittent presser foot 11 is synchronous with moving up and down of described shank 7 simultaneously, is that the center moves up and down with described center.
The intermittent presser foot 11 when Figure 17 and Figure 18 represent that intermittent presser foot 11 is adjusted to height and position between the P2 of Figure 10 and the P3, shown in for example P4 and the state of intermittent presser foot driving mechanism 12.Figure 17 represents to make before the action beginning, and the center that moves up and down of intermittent presser foot 11 is the state after adjusted according to the thickness of sewing fabric H.As seen Figure 14 is compared with Figure 17, and the oscillation center B of swing sheet 17 has carried out displacement towards the below.In addition, Figure 18 be explanation intermittent presser foot 11 with center shown in Figure 17 be the center, with the state that moves up and down and synchronously move up and down of shank 7, especially represent the state after intermittent presser foot 11 descends.As seen Figure 17 is compared with Figure 18, and under the situation of the position of keeping the oscillation center B that swings sheet 17, swing sheet 17 is towards counterclockwise rotating its intermittent presser foot 11 declines as a result.At this moment, suture needle 8 (shank 7) also is in the decline state.
For intermittent presser foot travel mechanism 13 and outer presser feet travel mechanism 15 are moved, the umber of pulse that is transfused in described pulse motor M is exported from control part S (with reference to Fig. 4).Described control part S for example is made of microcomputer, carries out drive controlling according to interior program software paired pulses motor M such as leaving ROM in advance in.
According to flow chart shown in Figure 19, the drive controlling of the pulse motor M that control part S is carried out describes.In step S 1, the anglec of rotation of the pulse motor M when the outer presser feet 14 of control part S input is in down position, specifically the anglec of rotation 220 of the pulse motor M of state is spent shown in the P2 of Figure 10.The anglecs of rotation of pulse motor M etc. are stored in ROM etc. in advance.Secondly, in step S2, control part S obtains and the 1st corresponding umber of pulse P of the anglec of rotation 220 degree.Then, in step S3, input with based on the anglec of rotation of the corresponding pulse motor M of height and position of intermittent presser foot 11 centers of sewing fabric H gauge, for example with the corresponding anglec of rotation of state shown in the P4 of Figure 10, in step S4, obtain in order to make pulse motor M rotate to the 2nd required umber of pulse PF of state shown in the P4 from state shown in the P2 of Figure 10.
In step S5, to the dropping signal that whether has outer presser feet 14 promptly, whether be set at the 1st umber of pulse P and judge.When being set at the 1st umber of pulse P, in step S6, to 1 pulse of pulse motor M output.Then, in step S7, deduct " 1 ", in step S8, judge whether the 1st umber of pulse P is " 0 " from the 1st umber of pulse P.Be when umber of pulse P is not " 0 " (NO), return step S6, repeat processing from step S6 to step S8.And in step S8, when being judged to be the 1st umber of pulse P, enter step S9 for " 0 ", finish the height and position of outer presser feet 14 and regulate.
Then, in step S10,, make described pulse motor M rotation to 1 pulse of pulse motor M output.In step S11, deduct " 1 " from the 2nd umber of pulse PF, in step S12, when being judged to be the 2nd umber of pulse PF (NO), repeat from step S10 to step S12 not for " 0 ".And in step S12, be judged to be the 2nd umber of pulse PF (YES) when " 0 ", and finish the height and position of intermittent presser foot 11 to regulate, begin to make action (step S13).
Like this,, the center of intermittent presser foot 11 is regulated, outer presser feet 14 is moved up and down by 1 pulse motor M according to present embodiment.Therefore, be provided with respectively special-purpose to the center of intermittent presser foot 11 regulate usefulness actuator, the move up and down occasion of actuator of usefulness of outer presser feet 14 is compared, can reduce the parts number.Therefore, the assembling operation of Sewing machines 1 does not bother, and can easily carry out Maintenance and Repair of Sewing machines 1 etc.
In addition, slotted hole 29 is set, the linking arm 25 of the ring 24 of described band arm is installed in described slotted hole 29 at the swing part 26 of intermittent presser foot driving mechanism 12.Therefore, by with linking arm 25 with respect to the installation site of slotted hole 29 along described slotted hole 29 displacements, just can change the stroke that moves up and down of the intermittent presser foot 11 that synchronously moves up and down with shank 7.Specifically, when described linking arm 25 was installed in the bottom of slotted hole 29, swing part 26 reduced with respect to the amplitude of fluctuation that moves back and forth of ring 24 certain distances of band arm, and the stroke that moves back and forth of the 2nd brace 19 also reduces.Its result, the amplitude of fluctuation of swing sheet 17 reduces, thereby can reduce the stroke that moves up and down (with reference to Fig. 1 and Fig. 7) of intermittent presser foot 11.
On the other hand, when described linking arm 25 was installed in the upper end of slotted hole 29, swing sheet 17 increased with respect to the amplitude of fluctuation that moves back and forth of ring 24 certain distances of band arm, and the stroke that moves back and forth of the 2nd brace 19 increases.Its result, the amplitude of fluctuation of swing sheet 17 increases, thereby can increase the stroke that moves up and down of intermittent presser foot 11.
But, in the present embodiment, as shown in figure 10, by intermittent presser foot travel mechanism 13 make that the center that moves up and down of intermittent presser foot 11 is subjected to displacement during with make by outer presser feet travel mechanism 15 that outer presser feet 14 moves up and down during do not repeat.Therefore, pulse motor M is as long as can constitute the motor of some power outputs of moving such degree in intermittent presser foot travel mechanism 13 and the outer presser feet travel mechanism 15 by having.
Be installed on the driving shaft 35 by the phase place that changes the 1st cam 34 and the 2nd cam 55, with regard to the have a rest action phase place of presser feet 11 and outer presser feet 14 of adjustable internode.
(embodiment 2)
Figure 20 represents embodiments of the invention 2.Among this embodiment 2, between the such fixed component of the top of intermittent presser foot 11 and Sewing machines shell 6, be provided with extension spring 71, thus can be to intermittent presser foot 11 all the time towards the top application of force, simultaneously can be with respect to the pawl 36 of supporting slice 20 front end butt from top and motion arm 31.
Among the embodiment 1, intermittent presser foot travel mechanism 13 has adopted elastic force the structure that intermittent presser foot 11 is moved towards upper position that overcomes compression spring 21, but in the present embodiment 2, employing be to make the spacing presser foot 11 orientation structure of moving down by the elastic force that intermittent presser foot travel mechanism 13 overcomes extension spring 71.In this structure, also can obtain effect, the effect identical with embodiment 1.
(embodiment 3)
Figure 21 and Figure 22 represent embodiments of the invention 3.Among this embodiment 3, as shown in figure 21, spend between the initial point G from 330 in the outer peripheral face of the 1st cam 34, be formed with moving up and down of shank 7 and synchronously make the move up and down cam surface 34a of usefulness of intermittent presser foot 11.In addition, as shown in figure 22, form hole 72 on supporting slice 20, the motion arm 31 of intermittent presser foot travel mechanism 13 is inserted led in described hole 72, described motion arm 31 is connected with supporting slice 20.
In the said structure, under the state with the 1st driven member 33 and described cam surface 34a butt, with the synchronous situation of the action of the sewing machine electromotor 9 that shank 7 is moved up and down under, the driving shaft 35 of pulse motor M is moved back and forth.Like this, the supporting slice that is connected with described motion arm 31 20 with sewing machine electromotor 9 synchronously towards upper and lower to swinging, so intermittent presser foot 11 and moving up and down of shank 7 synchronously can be moved up and down.
(embodiment 4)
Figure 23 and Figure 24 represent embodiments of the invention 4.Among this embodiment 4, the 1st cam 34 is made of grooved cam.The 1st driven member 33 is chimeric with the groove 34a of described the 1st cam 34.Shown in embodiment 1, when the 1st cam 34 is made of profile cams, need promising the 1st driven member 33 force application apparatus of the application of force with the cam surface butt of the periphery of the 1st cam 34 all the time that make.By contrast, chimeric with the groove 34a of grooved cam in the said structure because of the 1st driven member 33, so do not need the such force application apparatus of spring, can reduce the parts number.
(embodiment 5)
Figure 25 represents embodiments of the invention 5.Among this embodiment, drive intermittent presser foot travel mechanism 13 and outer presser feet travel mechanism 15 by 1 cam 81.That is, an end of driven member 82 and cam 81 butts, driving shaft 83 is connected with the other end of this driven member 82.One end of driven member 84 is connected with the other end of described driving shaft 83, and the connecting axle 32 of intermittent presser foot travel mechanism 13 is connected with the other end of described driven member 84.The action of described driven member 84 is passed to driven member 86 by postponing transfer part.This delay transfer part is made of the driving shaft 85 that the end is formed with slotted hole 87.One end of described driving shaft 85 is connected between the end and pivot 84a of described driven member 84.In addition, can insert along the pin 88 that this slotted hole 87 moves and lead in described slotted hole 87, an end of driven member 86 is connected with described pin 88.The other end of this driven member 86 is connected with the connecting axle 53 of outer presser feet travel mechanism 15.Described driven member 82 is subjected to all the time the application of force with cam 81 butts by extension spring 89.In addition, driven member 86 is subjected to all the time the application of force with the direction of retainer 91 butts by extension spring 91.
In the said structure, swing according to the cam surface shape of cam 81 by driven member 82, driving shaft 83 moves back and forth, driven member 84 swings.The swing in a single day of described driven member 84, then the connecting axle 32 of intermittent presser foot travel mechanism 13 moves, thus, motion arm 31 swings, intermittent presser foot 11 displacement along the vertical direction (with reference to Fig. 2).At this moment, the action of driven member 84 is because of being passed to driven member 86 by postponing transfer part, so driven member 86 is also swung, therefore, the connecting axle 53 of outer presser feet travel mechanism 15 is failure to actuate.When pin 88 had moved the length distance that is equivalent to slotted hole 87, driven member 86 just began action, thus connecting axle 53 actions.That is, among this embodiment,, the action of outer presser feet 14 is postponed in the action of intermittent presser foot 11 by 1 cam 81.And this delay degree can easily be regulated by the length that changes slotted hole 87.
In addition, driving shaft 85 is connected between the end of the oscillation center of driven member 84 and described swing component 84.Therefore, the amount of movement of driving shaft 85 is littler than the amount of movement of driving shaft 83.Therefore, can make the amount of movement of connecting axle 53 of outer presser feet travel mechanism 15 littler, can carry out fine adjustment the amount of movement of described connecting axle 53 than the amount of movement of the connecting axle 32 of intermittent presser foot travel mechanism 13.
(embodiment 6)
Figure 26 represents embodiments of the invention 6.Among this embodiment 6, in the anglec of rotation of driving shaft 35, make the part of intermittent presser foot 11 action and make between the part that outer presser feet 14 moves, be provided with the R of repetition portion that both stop.According to said structure, in the described repetition R of portion, but the imbalance of paired pulses motor M is regulated.
But, the present invention is not limited to the foregoing description, for example can carry out following distortion.
Also can constitute by drive source or bar etc. and make intermittent presser foot move or outer presser feet is just moved in the orientation down up, make the intermittent presser foot orientation structure of moving or make the just mobile structure of outer presser feet up down by extension spring to replace by the compression spring.
Drive the actuator of intermittent presser foot travel mechanism and outer presser feet travel mechanism, be not limited to pulse motor, also but motor, solenoid, the cylinder of other kinds.In addition, between the 1st cam and the 2nd cam and pulse motor, also can press from both sides to establish and slow down or change the gear of direction of rotation or connecting rod etc.
The driving force of pulse motor M also can be passed to intermittent presser foot travel mechanism 13 and outer presser feet travel mechanism 15 by steel wire or belt etc.In addition, pulse motor M also can not use encoder and adopt open loop control.
In the foregoing description, the the 1st and the 2nd cam both sides are installed on the driving shaft that extends from the axial end of pulse motor M, but the driving shaft that extends from the axial both ends of pulse motor M also can be set, the 1st cam 34 and the 2nd cam 55 are installed in respectively on the described driving shaft.
Pulse motor M also can be arranged on horn portion 4 or the pedestal part 2.In addition, pulse motor M is arranged on the outside that is equivalent to the part of socle portion in the Sewing machines shell 6, but also can be arranged on the inside of Sewing machines shell 6.
Utilization towards the below to the compression spring 21 of intermittent presser foot 11 application of forces, the 1st driven member 33 is pushed to the 1st cam 34, utilize the extension spring 58 of connecting axle 53 application of forces of external presser feet travel mechanism 15, the 2nd driven member 54 to the pushing of the 2nd cam 55, but also can be provided with the 1st and the 2nd driven member respectively to the elastomer of the special purpose spring of the 1st and the 2nd cam pushing usefulness etc.In addition, also can intermittent presser foot travel mechanism 13 and outside clutch is set between presser feet travel mechanism 15 and the actuator.
If in the outer peripheral face of profile cams, in the interval of initial point to 180 degree, form the cam surface that makes intermittent presser foot travel mechanism 13 action usefulness, to 360 degree interval, form the cam surface that makes outer presser feet travel mechanism 15 action usefulness at 180 degree, then can make intermittent presser foot travel mechanism 13 reach outer presser feet 15 both sides of travel mechanism simultaneously and move by 1 profile cams.According to such structure, can further reduce the parts number.
Among the embodiment 4, the 1st cam 34 is made of grooved cam, but also the 2nd cam 55 constitute by grooved cam.In addition, also the 1st and the 2nd cam 34,55 both sides all constitute by grooved cam.
Among the embodiment 5, connecting axle 32 is connected with driven member 84, connecting axle 53 is connected with driven member 86, but also connecting axle 53 can be connected with driven member 84, connecting axle 32 is connected with driven member 86.This occasion can be finely tuned the amount of movement of the connecting axle 32 of intermittent presser foot travel mechanism 13.

Claims (20)

1. the presser foot lifting device of a Sewing machines is arranged on and has by in the Sewing machines of knee-action with the suture needle that connects sewing fabric and make, comprising: the sewing machine electromotor that makes described suture needle knee-action; But be arranged near push the part that above-below direction moves, suture needle described in the described sewing fabric is connected intermittent presser foot; Make up and down driving mechanism of intermittent presser foot that the knee-action of described intermittent presser foot and described suture needle carries out knee-action accordingly by described sewing machine electromotor; But be arranged to the outer presser feet that above-below direction moves, around described intermittent presser foot described sewing fabric pushed; Described relatively intermittent presser foot carries out the intermittent presser foot travel mechanism of at least a action in vertical motion or the down maneuver in the process that described sewing machine electromotor stops; And described relatively outer presser feet carries out the outer presser feet travel mechanism of at least a action in vertical motion or the down maneuver, it is characterized in that,
Described intermittent presser foot travel mechanism and described outer presser feet travel mechanism drive by shared actuator,
Be provided with the phase decision device of the action phase place of the described actuator of decision.
2. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, described actuator is made of pulse motor.
3. the presser foot lifting device of Sewing machines as claimed in claim 1 or 2 is characterized in that, has the encoder of the driving shaft position of rotation that is used to detect described actuator.
4. the presser foot lifting device of Sewing machines as claimed in claim 3 is characterized in that, described encoder can detect the origin position of described actuator.
5. the presser foot lifting device of Sewing machines as claimed in claim 3 is characterized in that, described encoder across described actuator be configured in described intermittent presser foot travel mechanism and described outside the position of opposition side of presser feet travel mechanism.
6. the presser foot lifting device of Sewing machines as claimed in claim 1 or 2 is characterized in that, has the control part that described actuator is controlled in open loop.
7. the presser foot lifting device of Sewing machines as claimed in claim 1 or 2 is characterized in that, the action of described intermittent presser foot travel mechanism and described outside have phase difference between the action of presser feet travel mechanism.
8. the presser foot lifting device of Sewing machines as claimed in claim 1 or 2 is characterized in that,
Described intermittent presser foot travel mechanism is by carrying out with respect to the vertical motion of described intermittent presser foot and at least a action of down maneuver, at least one side that the scope of described intermittent presser foot knee-action is changed to direction and descends direction,
The action of the described intermittent presser foot of being carried out by described intermittent presser foot travel mechanism is staggered mutually with action phase place by the described outer presser feet of described outer presser feet travel mechanism execution.
9. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, has the cam that is arranged between described intermittent presser foot travel mechanism and the described actuator,
The driving force of described actuator is passed to described intermittent presser foot travel mechanism by described cam.
10. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, has the cam that is arranged between described outer presser feet travel mechanism and the described actuator,
The driving force of described actuator is passed to described outer presser feet travel mechanism by described cam.
11. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, has the shared cam that driving force with described actuator is passed to described intermittent presser foot travel mechanism and described outer presser feet travel mechanism.
12. the presser foot lifting device as each described Sewing machines of claim 9 to 11 is characterized in that, described cam is a profile cams.
13. the presser foot lifting device as each described Sewing machines of claim 9 to 11 is characterized in that, described cam is a grooved cam.
14. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, described intermittent presser foot travel mechanism can make described intermittent presser foot dodge to upper limit position.
15. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that,
Described Sewing machines comprises: pedestal part; The upright socle portion that is located on the described pedestal part; And be arranged on the top of described socle portion and the horn portion of stretching out towards the top of described pedestal part,
Described intermittent presser foot and outer presser feet have adopted by vertical motion and have left, pass through down maneuver and the structure of approaching described pedestal part from described pedestal part,
Described actuator is arranged in the described socle portion,
Described intermittent presser foot travel mechanism and outer presser feet travel mechanism are arranged in described horn portion and the socle portion.
16. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, the phase place between the action of described intermittent presser foot and the action of described actuator can be regulated.
17. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, the phase place between the action of described outer presser feet and the action of described actuator can be regulated.
18. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, at least one side of described intermittent presser foot travel mechanism and described outer presser feet travel mechanism has adopted the structure that makes described intermittent presser foot or described outer presser feet can only carry out down maneuver.
19. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, described intermittent presser foot travel mechanism and described outer presser feet travel mechanism have adopted the structure that makes described intermittent presser foot and described outer presser feet can only carry out down maneuver respectively.
20. the presser foot lifting device of Sewing machines as claimed in claim 1 is characterized in that, described actuator is arranged on the outside of Sewing machines shell.
CN 200510056230 2004-03-31 2005-03-30 Presser foot lifting device for sewing machine Active CN1676716B (en)

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JP2004-102752 2004-03-31
JP2004102752 2004-03-31
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JP2004102752A JP4599870B2 (en) 2004-03-31 2004-03-31 Sewing machine lifting device
JP2004-102753 2004-03-31
JP2004102753A JP2005287556A (en) 2004-03-31 2004-03-31 Presser foot lifting device for sewing machine

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