CN1654180A - Method for manufacturing glue-less fiber board by leak-free type hot pressing technology - Google Patents
Method for manufacturing glue-less fiber board by leak-free type hot pressing technology Download PDFInfo
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- CN1654180A CN1654180A CN 200510023307 CN200510023307A CN1654180A CN 1654180 A CN1654180 A CN 1654180A CN 200510023307 CN200510023307 CN 200510023307 CN 200510023307 A CN200510023307 A CN 200510023307A CN 1654180 A CN1654180 A CN 1654180A
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Abstract
The present invention is sealed hot pressing technological process of producing no-glue fiber board with wood, bamboo or herbaceous plant as material, and solves the technological problems of lowering hot press pressure and expanding the product thickness and density range. The technological process includes the steps of: separating the material into wet fiber and applying paraffin emulsion; drying and spreading; pre-pressing; sealed and heated pressing the board blank inside sealing frame in a hot press to form the no-glue fiber board. The hot pressing step consists of hydrolysis section, air exhausting section and plasticizing section, and the sealing frame is heat resistant and airtight and in the shape of formed board.
Description
Technical field
The present invention relates to wood (bamboo) material or herbaceous plant is the field that raw material is produced non-glue fibre board, specifically is a kind of method of manufacturing glue-less fiber board by leak-free type hot pressing technology.
Background technology
Chinese patent literature CN1108988A discloses " a kind of dry method does not have the production method of glue hardboard ", and it through fiber separation, drying, gets a kind of wood-based plate in the condition compacted under, the hot pressing that do not apply synthetic resin with plant material.From the embodiment of this patent, this technology only limits to adapt to dry method not to be had the manufacturing of glue hardboard (plate density is basically all greater than 1.0g/cm
3), can not be used for dry method and not have the production of glue medium density fibre board (MDF) that (density range of medium density fibre board (MDF) is 0.45～0.88g/cm
3).This technology institute accepted standard be national standard " hardboard " (GB12626.2-90), this standard does not relate to indexs such as plane tensile strength, thickness swelling rate, elastic modelling quantity, so can't fully understand the related physical mechanical property of product.According to national standard " hardboard " regulation (GB12626.2-90), the maximum nominal size of hard fibre plate thickness is 5mm, and the maximum ga(u)ge of listing in the production instance of this patent specification narration is of a size of 5.7mm.Therefore, utilize this technology to produce no offset plate, be subjected to bigger restriction on the specification of its product.In addition, in this patented technology heat pressing process, the high pressure preferred value is 5-5.4MPa, and adopts 5.4-6.3MPa in production instance.Hot press is long following service time at so high hot pressing pressure, easily causes problems such as pressing plate distortion and hydraulic oil pipe system leakage, thus the service life of shortening heat press.The forming machine reason of this technology on technology, makes fiber mainly become plate with physical bond (as Van der Waals force) form by high temperature and high pressure.This patented technology is not applied to actual production as yet owing to there are above-mentioned some shortcomings.
Summary of the invention
The technical issues that need to address of the present invention are, the manufacture method of the non-glue fibre board that provide that a kind of hot pressing pressure is low, the thickness of product and density range is bigger.
The method of manufacturing glue-less fiber board by leak-free type hot pressing technology of the present invention is characterized in that:
1) fiber separation, add waterproofing agent: plant material is separated into wet fiber, and applies raw material bone dry fiber quality 0.5～1.5%, be preferably 0.8～1.0% the amount the waterproofing agent paraffin wax emulsions;
2) dry, mat formation: to moisture content 14～22%, preferred moisture content is 16～18% with the wet fiber heat drying, and fiber is produced common process by medium density fibre board (MDF) mat formation;
3) precompressed: drying, the fiber of mating formation are produced the common process precompressed by medium density fibre board (MDF) get shaping slab;
4) airtight hot pressing: shaping slab is placed on carries out hot pressing on the hot press that airtight frame is housed and get non-glue fibre board; Described hot pressing is made up of hydrolysis section, steam discharge section, fluxing zone, and wherein the hot pressing temperature of hydrolysis section, steam discharge section, fluxing zone is identical, is 170～220 ℃; Hot pressing pressure, hydrolysis section and fluxing zone are 2.0～3.5MPa, and the intermediate exhaust section is 0.5～1.0MPa; Hot pressing time, hydrolysis section are 10～20s/mm, and exhaust section and fluxing zone are 10～15s/mm; Described airtight frame is a sealing frame high temperature resistant, airtight material, and the shape and the shaping slab of frame adapt, and the final thickness of frame is consistent with finger gauge.
As preferably, described hot pressing temperature is 200～210 ℃; Hot pressing pressure, hydrolysis section and fluxing zone are 2.5～3.5MPa, and the intermediate exhaust section is 0.5～0.8MPa, and hot pressing time is 35～40s/mm.
The hot pressing time of each section is according to the variation of other condition and difference, to optimize each stage process of airtight hot pressing and energy savings.Hot pressing total time is 30～45s/mm, is preferably 35～40s/mm.
Studies show that airtight heat pressing process is made up of hydrolysis section, exhaust section, fluxing zone.In hydrolysis section, slab is in above, lower hot pressing board and the formed confined chamber of airtight frame after the hot press closure.Because mat moisture content is higher, and closely contact is in the upper and lower heating platen of high temperature, thereby makes the moisture in the slab be vaporized the formation high-pressure steam rapidly.Some hemicelluloses of composing plate string change monose into through hydrolysis in high-pressure steam, simultaneously some lignins in the string are handled through high-pressure steam, degrade and are hydrolyzed into low-molecular-weight lignin and lignin product.If behind the drying process, apply inorganic acid catalyst before the pre-molding (at this moment, the fiber moisture of drying is controlled at 10～12%, catalyst (solute) addition is 0.2～1.5% of a raw material over dry quality, be preferably 0.3～0.6%, the final moisture content 14～22% of fiber, preferred moisture content is 16～18%).The degraded of hemicellulose and lignin and hydrolysis rate will be faster under the effect of catalyst, help shortening pressing cycle.Finish after the hydrolysis section step-down and enter exhaust section and carry out exhaust, boosting after exhaust finishes enters fluxing zone.At fluxing zone, under the hot pressing state, the water of constitution of 3 hydrones in the monose is sloughed in the monose heating, becomes furfural; Furfural and low-molecular-weight lignin and lignin product, reaction generates the phenolic group synthetic adhesive, and bonding formation non-glue fibre board.
Airtight frame is high temperature resistant, airtight material can be the metal material, timber, paper products (as cardboard, lamination paper) etc.; The thickness of frame is decided on material, the airtight frame of metal material is fixed on upper hot pressboard, stick on the flexible strip (as paper products, wood single-plate etc.) of the following airtight function of pressured state below the frame, final thickness is consistent with finger gauge after the hot pressing, the corresponding function that replaces finger gauge.The thickness of non-metallic material, original thickness (can obtain by experiment) is a little more than finger gauge, and final thickness is consistent with finger gauge after the hot pressing.
The present device technological innovation is little, and is effective, and it is low to have a hot pressing pressure, can produce the advantages such as product that thickness is thicker, density is littler.
Description of drawings
Fig. 1 is the hot pressing curve schematic diagram of the inventive method.
The specific embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Embodiment 1: the method that this example does not have the glue high density fiberboard with the manufacturing of closed heat pressing process is:
With timber is raw material, produces no glue high density fiberboard on existing medium density fiber board assembly line.
1) fiber separation, add waterproofing agent: timber is chipped on wood chipping equipment, carry out fiber separation and apply paraffin water repellent by the production technology of MDF, its applied amount is 0.8% of a bone dry fiber quality.
2) dry, mat formation: the fiber that defibrator process is good adopts the chimneying seasoning to carry out drying, and moisture content is controlled at 18%;
3) precompressed: its technology is identical with technology during existing medium density fibre board (MDF) is produced.
4) airtight hot pressing: the slab that will press in advance sends into that airtight frame is housed (is that 6.0mm and section configuration are the rectangular shape that rectangular iron and steel is made with thickness, airtight frame is fixed on upper hot pressboard, the following adhesive paper goods flexible strip of airtight frame is to play airtight effect under the hot press closure state) hot press on carry out hot pressing, heat pressing process is formed (see figure 1) with hydrolysis section, exhaust section, fluxing zone.Its hydrolysis section pressure and fluxing zone pressure are 3.5MPa, and exhaust section pressure is 0.8MPa; Hot pressing temperature is 200 ℃; Hot pressing time, the hydrolysis section time is 2.0 minutes, and the exhaust section time is 1.0 minutes, and the fluxing zone time is 1.0 minutes.
5) cutting edge and sanding: the burr plate after the hot pressing is carried out cutting edge in length and breadth and sanding (hair plates thickness is 6.1mm), test afterwards and grade and the finished product warehouse-in.
Product thickness 6mm, density 1.03g/cm
3, MOR 54.55MPa, elastic modelling quantity 4280MPa, plane tensile strength 0.68MPa, thickness swelling rate 13.5%.
Properties of product reach the indoor template physical and mechanical property index standard of medium density fibre board (MDF) standard (GB/T11718-1999) regulation.
Embodiment 25～34,35～45 and 46～48, see Table 3, table 4 and table 5 be listed in respectively under the various processes condition, and straw does not have the glue high density fiberboard and wheat straw does not have the physical and mechanical property list of glue high density fiberboard and uses H
2SO
4The wheat straw of making catalyst does not have the physical and mechanical property list of glue high density fiberboard, and its properties of product all reach the indoor template physical and mechanical property index standard of medium density fibre board (MDF) standard (GB/T11718-1999) regulation.
Table 1 wood (bamboo) material under the various processes condition does not have the physical and mechanical property list of glue high density fiberboard
| Embodiment | Raw material | HCL applied amount/% | Thickness of slab/mm | Fiber moisture % | Paraffin applied amount/% | Heat pressing process | Physical and mechanical property | ||||||
| Temperature/℃ | Pressure/MPa | Time/min | Density/g.c m 3 | MOR/MPa | Elastic modelling quantity/MPa | Plane tensile strength/MPa | Thickness swelling rate/% | ||||||
| 1 | Timber | ??0 | ??6 | ??18 | ??0.8 | ??200 | ??3.5-0.8-3.5 | ??2.0-1.0-1.0 | ??1.03 | ??54.5 | ??4280 | ??0.68 | ??13.5 |
| 2 | Timber | ??0 | ??6 | ??14 | ??0.5 | ??170 | ??3.5-0.5-3.5 | ??2.0-1.0-1.5 | ??1.05 | ??35.5 | ??3745 | ??0.56 | ??20.5 |
| 3 | Timber | ??0 | ??6 | ??16 | ??1.0 | ??190 | ??3.0-0.5-3.0 | ??2.0-1.0-1.0 | ??1.03 | ??52.3 | ??4216 | ??0.66 | ??12.1 |
| 4 | Timber | ??0 | ??6 | ??22 | ??1.5 | ??210 | ??2.0-0.5-2.0 | ??1.5-1.5-1.0 | ??1.03 | ??39.6 | ??3864 | ??0.58 | ??12.2 |
| 5 | Timber | ??0 | ??6 | ??19 | ??0.9 | ??220 | ??2.5-1.0-2.5 | ??1.5-1.25-1.25 | ??1.04 | ??53.2 | ??4195 | ??0.62 | ??11.2 |
| 6 | Timber | ??0.4 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??2.5-2.0-1.5 | ??1.12 | ??56.5 | ??4612 | ??0.70 | ??13.8 |
| 7 | Timber | ??0.5 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.75-2.0-1.5 | ??1.09 | ??58.5 | ??4812 | ??0.72 | ??13.5 |
| 8 | Timber | ??0.6 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-2.0-1.5 | ??1.10 | ??49.5 | ??4325 | ??0.68 | ??13.6 |
| 9 | Timber | ??0.8 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-2.0-1.5 | ??1.12 | ??45.2 | ??4028 | ??0.57 | ??12.1 |
| 10 | Timber | ??1.0 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-2.0-1.5 | ??1.13 | ??35.2 | ??3872 | ??0.55 | ??10.2 |
| 11 | Timber | ??0.5 | ??12 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??3.5-2.0-2.5 | ??1.10 | ??58.2 | ??4632 | ??0.56 | ??11.5 |
| 12 | Bamboo wood | ??0.5 | ??12 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??3.5-2.0-2.5 | ??1.12 | ??60.5 | ??4895 | ??0.57 | ??11.2 |
Remarks: the moisture content of test specimen is 4～13% in the table, and the hot pressing pressure value is represented hydrolysis section pressure, exhaust section pressure, fluxing zone pressure successively; The hot pressing time value is represented hydrolysis section time, exhaust section time, fluxing zone time successively.
Table 2 wood (bamboo) material under the various processes condition does not have the physical and mechanical property list of glue medium density fibre board (MDF)
| Embodiment | Raw material | HCL applied amount/% | Thickness of slab/mm | Fiber moisture % | Paraffin applied amount/% | Heat pressing process | Physical and mechanical property | ||||||
| Temperature/℃ | Pressure/MPa | Time/min | Density/g.c m 3 | MOR/MPa | Elastic modelling quantity/MPa | Plane tensile strength/MPa | Thickness swelling rate/% | ||||||
| 13 | Timber | ??0 | ??6 | ??14 | ??0.5 | ??170 | ??3.5-0.5-3.5 | ??2.0-1.0-1.5 | ??0.85 | ??23.5 | ??2750 | ??0.55 | ??18.6 |
| 14 | Timber | ??0 | ??6 | ??16 | ??1.0 | ??190 | ??3.0-0.5-3.0 | ??1.5-1.5-1.0 | ??0.86 | ??28.2 | ??2800 | ??0.56 | ??12.3 |
| 15 | Timber | ??0 | ??6 | ??18 | ??0.8 | ??200 | ??3.5-0.8-3.5 | ??2.0-1.0-1.0 | ??0.85 | ??30.3 | ??3210 | ??0.58 | ??14.2 |
| 16 | Timber | ??0 | ??6 | ??22 | ??1.5 | ??210 | ??2.0-0.5-2.0 | ??1.5-1.5-1.0 | ??0.85 | ??23.6 | ??2756 | ??0.55 | ??12.8 |
| 17 | Timber | ??0 | ??6 | ??19 | ??0.9 | ??220 | ??2.5-1.0-2.5 | ??1.5-1.25-1.25 | ??0.87 | ??30.0 | ??2980 | ??0.57 | ??12.5 |
| 18 | Timber | ??0.4 | ??9 | ??18 | ??0.8 | ??200 | ??3.5?0.5-3.5 | ??2.5-2.0-1.5 | ??0.86 | ??30.5 | ??2900 | ??0.56 | ??14.5 |
| 19 | Timber | ??0.5 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.75-2.0-1.5 | ??0.87 | ??32.6 | ??3050 | ??0.57 | ??13.9 |
| 20 | Timber | ??0.6 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-2.0-1.5 | ??0.85 | ??28.8 | ??2850 | ??0.56 | ??13.6 |
| 21 | Timber | ??0.8 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-2.0-1.5 | ??0.86 | ??25.2 | ??2765 | ??0.55 | ??12.9 |
| 22 | Timber | ??1.0 | ??9 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-2.0-1.5 | ??0.85 | ??23.5 | ??2750 | ??0.55 | ??12.2 |
| 23 | Timber | ??0.5 | ??12 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??3.5-2.0-2.5 | ??0.87 | ??29.7 | ??3120 | ??0.59 | ??13.5 |
| 24 | Bamboo wood | ??0.5 | ??12 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??3.5-2.0-2.5 | ??0.88 | ??35.6 | ??3269 | ??0.66 | ??14.2 |
Remarks: the moisture content of test specimen is 4～13% in the table, and the hot pressing pressure value is represented hydrolysis section pressure, exhaust section pressure, fluxing zone pressure successively; The hot pressing time value is represented hydrolysis section time, exhaust section time, fluxing zone time successively.
Table 3 straw under the various processes condition does not have the physical and mechanical property list of glue high density fiberboard
| Embodiment | Raw material | The HCL applied amount/ | Thickness of slab/mm | Fiber moisture % | Paraffin applied amount/% | Heat pressing process | Physical and mechanical property | ||||||
| Temperature/℃ | Pressure/MPa | Time/min | Density/g.cm 3 | MOR/MPa | Elastic modelling quantity/MPa | Plane tensile strength/MPa | Thickness swelling rate/% | ||||||
| 25 | Straw | ??0 | ??6 | ??14 | ??0.5 | ??170 | ??3.5-0.5-3.5 | ??2.0-1.0-1.5 | ??0.85 | ??23.5 | ??2750 | ??0.55 | ??20.6 |
| 26 | Straw | ??0 | ??6 | ??16 | ??1.0 | ??190 | ??3.0-0.5-3.0 | ??1.5-1.5-1.0 | ??0.86 | ??28.2 | ??2800 | ??0.56 | ??12.3 |
| 27 | Straw | ??0 | ??6 | ??18 | ??0.8 | ??200 | ??3.5-0.8-3.5 | ??2.0-1.0-1.0 | ??0.85 | ??30.3 | ??3210 | ??0.58 | ??14.2 |
| 28 | Straw | ??0 | ??6 | ??22 | ??1.5 | ??210 | ??2.0-0.5-2.0 | ??1.5-1.5-1.0 | ??0.85 | ??23.6 | ??2756 | ??0.55 | ??12.8 |
| ??29 | Straw | ??0 | ????6 | ??19 | ??0.9 | ??220 | ??2.5-1.0-2.5 | ??1.5-1.25-1.25 | ??0.87 | ??30.0 | ??2980 | ??0.57 | ??12.5 |
| ??30 | Straw | ??0.4 | ????6 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-1.0-1.5 | ??0.86 | ??32.5 | ??3325 | ??0.62 | ??13.6 |
| ??31 | Straw | ??0.5 | ????6 | ??18 | ??0.8 | ??200 | ??3.0-0.5-3.0 | ??1.5-1.0-1.5 | ??0.88 | ??34.6 | ??3460 | ??0.65 | ??12.5 |
| ??32 | Straw | ??0.6 | ????6 | ??18 | ??0.8 | ??200 | ??3.5-0.8-3.5 | ??1.5-1.0-1.5 | ??0.85 | ??34.5 | ??3280 | ??0.57 | ??12.0 |
| ??33 | Straw | ??0.8 | ????6 | ??18 | ??0.8 | ??200 | ??2.5-1.0-2.5 | ??1.5-1.0-1.5 | ??0.85 | ??29.2 | ??2900 | ??0.56 | ??10.2 |
| ??34 | Straw | ??1.0 | ????6 | ??18 | ??0.8 | ??200 | ??2.0-0.5-2.0 | ??1.5-1.0-1.5 | ??0.87 | ??25.6 | ??2750 | ??0.55 | ??12.1 |
Remarks: the moisture content of test specimen is 4～13% in the table, and the hot pressing pressure value is represented hydrolysis section pressure, exhaust section pressure, fluxing zone pressure successively; The hot pressing time value is represented hydrolysis section time, exhaust section time, fluxing zone time successively.
Table 4 wheat straw under the various processes condition does not have the physical and mechanical property list of glue high density fiberboard
| Embodiment | Raw material | HCL applied amount/% | Thickness of slab/mm | Fiber moisture % | Paraffin applied amount/% | Heat pressing process | Physical and mechanical property | ||||||
| Temperature/℃ | Pressure/MPa | Time/min | Density/g.cm 3 | MOR/MPa | Elastic modelling quantity/MPa | Plane tensile strength/MPa | Thickness swelling rate/% | ||||||
| 35 | Wheat straw | ??0 | ??6 | ??14 | ??0.5 | ??170 | ??3.5-0.5-3.5 | ??2.0-1.0-1.5 | ??0.88 | ??28.6 | ??2930 | ??0.56 | ??22.5 |
| 36 | Wheat straw | ??0 | ??6 | ??16 | ??1.0 | ??190 | ??3.0-0.5-3.0 | ??1.5-1.5-1.0 | ??0.86 | ??30.2 | ??3200 | ??0.58 | ??12.6 |
| 37 | Wheat straw | ??0 | ??6 | ??18 | ??0.8 | ??200 | ??3.5-0.8-3.5 | ??2.0-1.0-1.0 | ??0.86 | ??32.4 | ??3280 | ??0.58 | ??14.5 |
| 38 | Wheat straw | ??0 | ??6 | ??22 | ??1.5 | ??210 | ??2.0-0.5-2.0 | ??1.5-1.5-1.0 | ??0.87 | ??26.6 | ??2736 | ??0.55 | ??11.6 |
| 39 | Wheat straw | ??0 | ??6 | ??19 | ??0.9 | ??220 | ??2.5-1.0-2.5 | ??1.5-1.25-1.25 | ??0.87 | ??25.0 | ??2880 | ??0.56 | ??12.5 |
| 40 | Wheat straw | ??0.4 | ??6 | ??18 | ??0.8 | ??200 | ??3.5-0.5-3.5 | ??1.5-1.0-1.5 | ??0.86 | ??33.2 | ??3216 | ??0.60 | ??13.9 |
| 41 | Wheat straw | ??0.5 | ??6 | ??18 | ??0.8 | ??200 | ??3.0-0.5-3.0 | ??1.5-1.0-1.5 | ??0.85 | ??35.3 | ??3356 | ??0.62 | ??12.8 |
| 42 | Wheat straw | ??0.6 | ??6 | ??18 | ??0.8 | ??200 | ??3.5-0.8-3.5 | ??1.5-1.0-1.5 | ??0.87 | ??30.2 | ??3189 | ??0.58 | ??12.5 |
| 43 | Wheat straw | ??0.8 | ??6 | ??18 | ??0.8 | ??200 | ??2.5-1.0-2.5 | ??1.5-1.0-1.5 | ??0.86 | ??27.6 | ??3023 | ??0.56 | ??11.5 |
| 44 | Wheat straw | ??1.0 | ??6 | ??18 | ??0.8 | ??200 | ??2.0-0.5-2.0 | ??1.5-1.0-1.5 | ??0.88 | ??24.8 | ??2800 | ??0.57 | ??10.6 |
| 45 | Wheat straw | ??1.5 | ??6 | ??18 | ??0.8 | ??200 | ??2.0-0.5-2.0 | ??1.0-1.0-1.0 | ??0.87 | ??25.8 | ??2908 | ??0.58 | ??10.8 |
Remarks: the moisture content of test specimen is 4～13% in the table, and the hot pressing pressure value is represented hydrolysis section pressure, exhaust section pressure, fluxing zone pressure successively; The hot pressing time value is represented hydrolysis section time, exhaust section time, fluxing zone time successively.
Table 5 H
2SO
4The wheat straw of making catalyst does not have the physical and mechanical property list of glue high density fiberboard
| Embodiment | Raw material | Sulfuric acid applied amount/% | Thickness of slab/mm | Fiber moisture % | Paraffin applied amount/% | Heat pressing process | Physical and mechanical property | ||||||
| Temperature/℃ | Pressure/MPa | Time/min | Density/g.cm 3 | MOR/MPa | Elastic modelling quantity/MPa | Plane tensile strength/Mpa | Thickness swelling rate/% | ||||||
| ??46 | Wheat straw | ??0.2 | ??6 | ??18 | ????0.8 | ??200 | ??2.5-1.0-2.5 | ??1.5-1.0-1.5 | ??0.88 | ??23.5 | ??2795 | ??0.55 | ??13. |
| ??47 | Wheat straw | ??0.3 | ??6 | ??18 | ????0.8 | ??200 | ??2.0-0.5-2.0 | ??1.5-1.0-1.5 | ??0.86 | ??25.8 | ??2900 | ??0.58 | ??11.5 |
| ??48 | Wheat straw | ??0.5 | ??6 | ??18 | ????0.8 | ??200 | ??2.0-0.5-2.0 | ??1.0-1.0-1.0 | ??0.87 | ??25.5 | ??2908 | ??0.57 | ??11.2 |
Remarks: the moisture content of test specimen is 4～13% in the table, and the hot pressing pressure value is represented hydrolysis section pressure, exhaust section pressure, fluxing zone pressure successively; The hot pressing time value is represented hydrolysis section time, exhaust section time, fluxing zone time successively.
Claims (10)
1, a kind of method of manufacturing glue-less fiber board by leak-free type hot pressing technology is characterized in that:
1) fiber separation, add waterproofing agent: plant material is separated into wet fiber, and apply raw material bone dry fiber quality 0.5～1.5% the amount the waterproofing agent paraffin wax emulsions;
2) dry, mat formation: the wet fiber heat drying to moisture content 14～22%, and is mated formation fiber by the common process of medium density fibre board (MDF) production;
3) precompressed: drying, the fiber of mating formation are produced the common process precompressed by medium density fibre board (MDF) get shaping slab;
4) airtight hot pressing: shaping slab is placed on carries out hot pressing on the hot press that airtight frame is housed and get non-glue fibre board; Described hot pressing is made up of hydrolysis section, steam discharge section, fluxing zone, and wherein the hot pressing temperature of hydrolysis section, steam discharge section, fluxing zone is identical, is 170～220 ℃; Hot pressing pressure, hydrolysis section and fluxing zone are 2.0～3.5MPa, and the intermediate exhaust section is 0.5～1.0MPa; Hot pressing time, hydrolysis section are 10～20s/mm, and exhaust section and fluxing zone are 10～15s/mm; Described airtight frame is a sealing frame high temperature resistant, airtight material, and the shape and the shaping slab of frame adapt, and the final thickness of frame is consistent with finger gauge.
2, the method for manufacturing non-glue fibre board according to claim 1 is characterized in that adding behind the drying process concentration and is 15～25% inorganic acid as catalyst, and the catalyst addition is 0.2～1.5% of a raw material over dry quality.
3, the method for manufacturing non-glue fibre board according to claim 2 is characterized in that described inorganic acid (solute) addition is 0.3～0.6% of a raw material over dry quality.
4,, it is characterized in that described waterproofing agent paraffin wax emulsions applied amount is 0.8～1.0% of a raw material over dry quality according to the method for claim 1 or 2 or 3 described manufacturing non-glue fibre boards.
5,, it is characterized in that described mat moisture content is 16～18% according to the method for claim 1 or 2 or 3 described manufacturing non-glue fibre boards.
6, the method for manufacturing non-glue fibre board according to claim 4 is characterized in that described mat moisture content is 16～18%.
7, according to the method for claim 1 or 2 or 3 described manufacturing non-glue fibre boards, it is characterized in that described hot pressing temperature is 200～210 ℃, hot pressing pressure, hydrolysis section and fluxing zone are 2.5～3.5MPa, the intermediate exhaust section is 0.5～0.8MPa, and hot pressing time is 35～40s/mm.
8, the method for manufacturing non-glue fibre board according to claim 4, it is characterized in that described hot pressing temperature is 200～210 ℃, hot pressing pressure, hydrolysis section and fluxing zone are 2.5～3.5MPa, the intermediate exhaust section is 0.5～0.8MPa, and hot pressing time is 35～40s/mm.
9, the method for manufacturing non-glue fibre board according to claim 5, it is characterized in that described hot pressing temperature is 200～210 ℃, hot pressing pressure, hydrolysis section and fluxing zone are 2.5～3.5MPa, the intermediate exhaust section is 0.5～0.8MPa, and hot pressing time is 35～40s/mm.
10, the method for manufacturing non-glue fibre board according to claim 6, it is characterized in that described hot pressing temperature is 200～210 ℃, hot pressing pressure, hydrolysis section and fluxing zone are 2.5～3.5MPa, the intermediate exhaust section is 0.5～0.8MPa, and hot pressing time is 35～40s/mm.
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