CN1648528B - High eficiency evaporation flame valve - Google Patents
High eficiency evaporation flame valve Download PDFInfo
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- CN1648528B CN1648528B CN 200410002528 CN200410002528A CN1648528B CN 1648528 B CN1648528 B CN 1648528B CN 200410002528 CN200410002528 CN 200410002528 CN 200410002528 A CN200410002528 A CN 200410002528A CN 1648528 B CN1648528 B CN 1648528B
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- passage
- porous metals
- control element
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- 238000001704 evaporation Methods 0.000 title abstract description 20
- 230000008020 evaporation Effects 0.000 title abstract description 17
- 239000000446 fuel Substances 0.000 claims abstract description 58
- 239000002184 metal Substances 0.000 claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 25
- 150000002739 metals Chemical class 0.000 claims description 24
- 238000002485 combustion reaction Methods 0.000 claims description 22
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims 2
- 239000011800 void material Substances 0.000 claims 1
- 239000012530 fluid Substances 0.000 abstract description 51
- 239000007788 liquid Substances 0.000 abstract description 28
- 238000007789 sealing Methods 0.000 abstract description 16
- 239000011148 porous material Substances 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 20
- 229910001369 Brass Inorganic materials 0.000 description 11
- 239000010951 brass Substances 0.000 description 11
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- 230000001105 regulatory effect Effects 0.000 description 8
- 239000000523 sample Substances 0.000 description 7
- RPJSGONHAGDAGQ-UHFFFAOYSA-N butane propane Chemical compound CCC.CCC.CCCC.CCCC RPJSGONHAGDAGQ-UHFFFAOYSA-N 0.000 description 6
- 238000009835 boiling Methods 0.000 description 5
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 5
- 238000012856 packing Methods 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000001273 butane Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- VBUBYMVULIMEHR-UHFFFAOYSA-N propa-1,2-diene;prop-1-yne Chemical compound CC#C.C=C=C VBUBYMVULIMEHR-UHFFFAOYSA-N 0.000 description 2
- 210000005239 tubule Anatomy 0.000 description 2
- 235000017899 Spathodea campanulata Nutrition 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000010010 raising Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Lift Valve (AREA)
- Feeding And Controlling Fuel (AREA)
Abstract
The present invention relates to an efficient evaporating torch valve to increase the evaporation of fluid fuel so as to avoid abrupt burning of liquid fuel, torch with the said valve, and the valve assembling method. The torch valve has one central passage to connect the inlet and the outlet. Inside the passage, there are one filter of porous metal block with average pore size of 0.5-50 microns and one movable flow rate controlling element with airtight sealing to the inner surface of the passage, and the filter and the movable flow rate controlling element may be integrated. The movable flow rate controlling element can avoid liquid from flowing to the outlet. The present invention also includes the valve assembling process.
Description
Technical field
The present invention relates to be used for the valve gear of torch, more particularly, relate to the valve module and the method that are used for promoting high-efficiency evaporating through the fluid flow of control valve.
Background technology
Various hand-held torch adopt butane-propane mixture as the work fuel source.This mixture generally contains about 70% to about 60% butane and about 30% to about 40% propane.Another kind of fuel commonly used is MAPP gas (mixture of allylene-allene, 1,3-butadiene, N-butane, isobutene and propane).Butane-propane fuel mixture has the propane of being significantly higher than; (42 ℃/-44
) or MAPP gas; (40 ℃/-40
) boiling point.For example, 60/40 butane/propane mixture is-29 ℃ of boilings, and 70/30 butane/propane mixture is-25 ℃ of boilings.This user that can give the torch of butane-propane fuel mixture work brings problem.Specifically, higher boiling point possibly cause the not danger of evaporated fuel burning.
Fuel mixture generally is stored in the jar under the sufficiently high pressure that fuel is existed with liquid state.Jar is connected in the combustion chamber of torch equipment by the valve of a control fuel flow rate.For torch is worked best, fuel must at first seethe with excitement and evaporate-and be gaseous state from liquid transformation, could burn equably.When torch was worked with inverted position, butane-propane fuel mixture higher boiling point can cause problem.On the position of reversing, the pressure that increases of the liquid fuel in the jar of hand-held torch forces fuel fast through valve, thereby makes fuel not have time enough and energy evaporation.This causes liquid-gas mixture to enter the combustion chamber from valve, produces fireball.This result is called flaring, and this user to the hand-held torch can bring potential serious safety hazard.In addition, flaring possibly make the fray-out of flame of torch, and the torch user is lost time.
Use the hand-held torch of butane-propane mixture to be usually used in the pipeline engineering.In this application, the user works in narrow and small structure is surrounded usually, and must frequent reversing torch.Therefore, the danger of flaring possibly cause frequent, potential harm to user and near combustible material.
Existing people proposed to solve the plurality of proposals of flaring problem.The method in a kind of past is used and is installed on the fuel pressure regulator on the tanks.In case torch member in use temperature raises, help evaporation from the heat of member.The torch user can fuel metering pressure, thereby reduce the fuel quantity that can flow into the torch combustion chamber.But this method has several defectives: (1) pressure regulator is at 15.5 ℃ (60
) or following temperature protection is not provided to flaring; (2) in order to make the torch member heat up to such an extent that fuel is fully evaporated, need time, could reverse torch; (3) when fuel pressure reduces, combustion rate reduces, thereby cold fuel can be passed through, thereby the torch member is turned cold.The shortage of heat that forms like this can reduce evaporation efficiency, unevaporated liquid fuel is passed through, thereby cause flaring.
The method of another prior art is to make fuel flow through a tubule, this tubule in the flame of torch or near pass through, thereby just flow into the combustion chamber after fuel is heated.This method also has some serious defectives: serious fire or blast possibly take place if this pipe has damage or leaks in (1); (2) this fuel-turn tube apparatus is significantly more expensive than the traditional hand-held torch that is made up of fuel tank, valve and torch assembly basically; (3) user can reverse the intensification preparatory stage that must pass through at least one minute torch.
The method of another kind of prior art relates to a kind of chamber structure, and it makes significant heat can be transferred to other torch member.The heat that transmits through other torch member evaporates just the fuel that flows through hot member more fully can reach the combustion chamber.This method also has some defectives: (1) during operation, the additional heat of delivering to the torch member can influence the parts that contact with torch operator, the operator possibly burn; (2) this method also needs minimum one minute intensification time just can prevent flaring.
Therefore, need a kind ofly reliably prevent hand-held torch flaring and the apparatus and method of the time of need not heating up.
Summary of the invention
The present invention is provided for preventing novelty and the useful improvement of the apparatus and method of flaring.We have invented a kind of apparatus and method that are used to prevent the torch flaring, can prevent basically that unevaporated liquid fuel from getting into the combustion chamber of torch and need not the preparatory stage of heating up.This is to promote the evaporation of fuel through adopting with a filter, partially sealed valve system or both.In typical application, fluid fuel gets into a passage through a valve via an inlet from tanks under pressure.An outlet in the passage end opposite makes fluid can flow out valve, flow to the combustion chamber of torch then through a neck, burns there.It is a kind of than quicker, the safer and more economical device that prevents flaring of other device that uses in the prior art that the embodiment that describes in this manual provides.The advantage of these embodiment is that they need not the time of heating up, and produces and uses safer and economical.
An embodiment is to use the valve of filter.This valve has a valve body, comprises an inlet, an outlet and the passage in valve body, and this passage connects entrance and exit.The basic cross section of passage is occupied by a filter.This filter comprises a plurality of ducts, wherein each duct have about 0.5 micron to about 50 microns diameter.
Another embodiment of valve has a valve body, comprises the passage in an inlet, outlet and the valve body that inlet is connected in outlet, also comprises a flow control element/chamber combination.Flow control element/chamber combination comprises the flow control element and the channel inner surface that limits a chamber of an activity.Movable flow control element is arranged in the chamber that is limited channel inner surface.In this embodiment, movable flow control element is used with the channel inner surface identical materials and is processed, and has similar surface.Flow control element is arranged in the passage, makes its surface form continuous ventilative contact the with channel inner surface, thereby forms a kind of continuous contact, the evaporated fuel of gaseous state can be passed through, and liquid fuel can not be passed through.
Another embodiment of valve comprises a flow control element/chamber combination and a filter.This valve has a valve body, comprises the passage in an inlet, outlet and the valve body that inlet is connected in outlet, also comprises a flow control element/chamber combination.The actual cross section of passage is occupied by a filter.This filter comprises a porous metals piece, and this metal derby has at least one surface and comprises a plurality of ducts, wherein each duct have about 0.5 micron to about 50 microns diameter.Flow control element/chamber combination comprises the flow control element and the channel inner surface that limits a chamber of an activity.Movable flow control element is arranged in the chamber that is formed by channel inner surface.In this embodiment, movable flow control element is by processing with the channel inner surface identical materials, and has basic similarly surface.Flow control element is arranged in the passage, makes its surface form continuous ventilative contact the with channel inner surface, can pass through thereby form a kind of evaporated fuel of gaseous state that makes, and the intransitable Continuous Contact of liquid fuel.
In another embodiment of the valve with filter, a kind of not wettable fluorocarbon of at least one surface-coated of filter.Another embodiment is included in the valve in the torch assembly, also comprises a fuel container and a combustion chamber.An embodiment is used for above-mentioned one the filter that comprises the valve of a filter; The form fit of its middle filtrator is in valve passage; And filter comprises a porous metals piece; This metal derby has at least one surface, and contains a plurality of ducts, each duct have about 0.5 micron to about 50 microns diameter.In another embodiment of filter, the not wettable fluorocarbon of at least one surface-coated of filter.
Another embodiment is the method that is used to make one of above-mentioned valve.This embodiment comprises the steps: to form a valve, and this valve has an inlet, an outlet and a passage that inlet is connected in outlet; A volume control device is assembled on the valve; For filter provides a space in passage; And in this space, place a filter, this filter comprises a porous metals piece, this metal derby has at least one surface, wherein the porous metals piece contains a plurality of ducts, each duct have about 0.5 micron to about 50 microns diameter.
Another embodiment of this method comprises: form a valve, this valve has an inlet, an outlet and a passage that inlet is connected in outlet; The inner surface of passage is formed a chamber, and the size and dimension of this chamber can hold the flow control element of an activity; A volume control device is assembled on the valve; The flow control element of activity is assembled on the chamber, and at least one surface of this flow control element forms continuous ventilative contact the with channel inner surface.Another embodiment of this method; Except the flow control element that an activity is provided, also be included in the passage to filter provides a space, and in this space filter of placement; This filter comprises a porous metals piece; This metal derby has at least one surface, and wherein the porous metals piece contains a plurality of ducts, each duct have about 0.5 micron to about 50 microns diameter.
Description of drawings
The Reference numeral that in accompanying drawing, specification and claims, uses does not limit the scope of the content of disclosed and requirement protection; Their unique effect is to be convenient to understand accompanying drawing, specification and claims.Illustrated example can only represent to require the content protected in this manual, not delimit the scope of the invention.
Fig. 1 is the side view of complete torch assembly;
Fig. 2 is the stereogram of filter;
Fig. 3 is the sectional side view that the valve embodiment of filter and spheroid assembly is housed;
Fig. 4 A and 4B are the profiles that another valve embodiment of filter and flow control element assembly is housed.Fig. 4 A representes to be in the valve embodiment on closure/closed position.Fig. 4 B representes to engage with tanks and is in " opening/connect " locational valve embodiment.
The specific embodiment
Fig. 1 representes to comprise the embodiment of the torch assembly 100 of a tanks 101.This torch assembly comprises a valve module 103, and this valve module further comprises a valve body 104, and this valve body has 105, path 10s of an inlet 7, an outlet 109 that is arranged on the filter 117 in the path 10 7.Other member comprises a regulating handle 111, a neck 113 and the combustion chamber 115 on neck 113 tops.In this embodiment, the fluid fuel of compression flows through valve module 103 in tanks 101.Fuel flows through the path 10 7 that comprises filter 117 via inlet 105, then, flows through neck 113 through exporting 109, flow to combustion chamber 115, and through-rate is controlled by regulating handle 111 in valve module 103 at least in part.Because in tanks inner height pressurization, fluid fuel is a liquid phase, because pressure descends, fluid state fades to and also comprises gas and liquid-gas mixture when flowing out jars 101.
Fig. 2 representes out-of-proportion zoomed-in view of an embodiment of filter 201, and this filter is used to make fluid to slow down through valve, and promotes high-efficiency evaporating.Filter 201 is one of many possible embodiment, is a cylinder basically, and its height and diameter are respectively 4 millimeters.Apical margin and root edge preferably comprise a skewed surface 205 and 206 respectively.Skewed surface 205 becomes about 45 with 206 with the surface of the excircle of limiting filter device 201, tilts at the top 207 and the vertical central axis of bottom 208 towards filter 201 of device 201.Can use other inclined-plane.Filter 201 preferably includes a porous sintered metal piece.In one embodiment, duct 203 have about 0.5 micron to about 50 microns average diameter.In another embodiment, duct 203 have about 1 micron to about 20 microns average diameter.In another embodiment, duct 203 have about 5 microns to about 7 microns average diameter.Make filter formation have the needed the sort of precision cemented method of above-mentioned duct size and can obtain (for example, comprising Janesville, the SSI combustion knot specialities of Wis.) from several commercial source.
In an embodiment of filter 201, the not wettable fluorocarbon film of at least one surface-coated of filter 201.In another embodiment, all surface of filter 201 comprises the not wettable fluorocarbon film of those surface-coated that formed by duct 203.In an embodiment of filter 201, not wettable fluorocarbon is Nyebar (the Nye fluorocarbon film company of Mass.Fairhaven).In each embodiment of filter 201, the shape of filter 201 make when in the passage that is placed on valve so that when occupying the whole cross section of passage basically, a remarkable proportional flow of fluid that flows through valve is through filter.
The fluid that gets into filter 201 can be made up of liquid, gas or liquid-gas mixture.In an embodiment of filter, the fluid that gets into filter 201 through bottom surface 208 is the liquid-gas mixture of torch fuel, for example, and butane-propane mixture.The duct 203 of filter 201 provides a large amount of surface areas on filter 201 or in the filter 201.The fluid that flows through filter 201 is slower than the situation that fluid flows through unlimited valve passage.Liquid-gas mixture slowly through making gas part move past filter 201 quickly than the liquid part.
In this embodiment, the porous of filter 201 provides the advantage that surpasses prior art owing to having improved fluid evaporator.Specifically, provide big surface area when the fluid that flows through filter 201 crosses the diffusion into the surface of filter, can promote to evaporate efficiently by filter 201.Fluid spreads the surface area that can significantly increase fluid on the surface of filter 201, this can improve evaporation efficiency.In the embodiment of the filter 201 of the not wettable fluorocarbon film of surface-coated, the fluorocarbon film is through promoting that liquid helps to make liquid separated from the gas at filter 201 lip-deep Cheng Zhu/granulating.This can further increase the surface area of the fluid that flows through filter 201 again and promote evaporation.
In a kind of application, filter 201 is placed in the valve module, just gets into combustion chambers burn after making fluid fuel from tanks flow through filter 201.In this application, some heats can reach filter 201 through neck by the solid component via torch from the combustion chamber.Said heat can improve the evaporation efficiency that liquid fuel has improved on filter 201 surfaces.
In filter 201, liquid fuel in filter 201 lip-deep existence is dynamically but not static state.Specifically, in the torch course of work, when the liquid from liquid-gas mixture deposited on filter 201 surfaces, the energy that liquid-absorbent is enough was so that evaporation.Surpassing 201 of filters continues as gas.This can reduce the gathering that possibly stop fluid to pass through the liquid of filter 201.More particularly, even without the heat from the combustion chamber, the diffusion/granulating (particulation) of fluid in filter 201 significantly improves the evaporation efficiency in the valve.This last characteristic provides the advantage that surpasses prior art, and this is because the time that need not to heat up is improved the evaporation efficiency that filter 201 provides.
Fig. 3 representes an embodiment of valve with profile, and when as torch assembly a part of, the position class that it occupies is similar to the position of valve module 103 shown in Figure 1 in torch.
Fig. 3 representes to be equipped with the profile of an embodiment of the valve module 300 of filter 301.In this embodiment, fluid fuel is from the control of passing through receive the regulating handle 305 that directly be communicated in a valve rod 307 of tanks 302 through valve 300.Handle 305 is fixed on valve body 303 with valve rod 307 by nut 304.As shown in the figure, valve rod 301 is sealed in valve body 303 by top O shape circle 308.When rotating regulating handle 305, pin type valve rod 307 correspondingly rotates, and permission or prevention fluid flow to neck 313 via valve body 303 through exporting 311 from tanks 302, and this neck passes to the combustion chamber.
In the embodiment shown in fig. 3, at the outlet side of filter 301, the inner surface of valve passage 319 forms chamber 325.In this embodiment, chamber 325 is cylindrical basically, is defined by inclined-plane 327 at its port of export.Inclined-plane 327 is frustoconical, and the summit of frustoconical is opposite with filter 301.The movable flow control element of dress in the chamber 325, flow control element is presented as hardware spherical in shape basically (spheroid) 323 here, this spheroid is placed on the top of filter 301.In other embodiments, movable flow control element is can right and wrong spherical.For example, flow control element can be cylindrical, ellipsoid, annular (toroid) or the tetrahedron of partly rounding; In a preferred embodiment, the shape of flow control element constitutes continuous ventilative contact the with channel inner surface.In one embodiment, spheroid 323 is made up of brass, and inclined-plane 319 also is made up of brass.In addition, the brass of spheroid 323 has the hardness identical with the brass on inclined-plane 319.In one embodiment, each inclined-plane and movable flow control element, the hardness of spheroid 323 is that about Rockwell hardness B (RHB) 60 is to about RHB90.In another embodiment, the hardness of each is that about RHB75 is to about RHB80.In another embodiment, the hardness on inclined-plane 319 is about RHB60, movable flow control element, and the hardness of spheroid 323 is about RHB90.In another embodiment, the hardness on inclined-plane 319 is about RHB90, movable flow control element, and the hardness of spheroid 323 is about RHB60.In addition, the surface of spheroid 323 has coarse surface smoothness.In one embodiment, the surface smoothness of spheroid 323 is about 1.6 microns to about 6.4 microns.In another embodiment, the surface smoothness of spheroid 323 is about 2.4 microns to about 6.4 microns.In another embodiment, the surface smoothness of spheroid is about 3.2 microns.
The inner surface on inclined-plane 327 and spheroid 323 Continuous Contact.Spheroid 323 constitutes spheroid/chamber combination 329 together with chamber 325.In the illustrated embodiment, it is the incomplete sealing of breathing freely that spheroid/chamber combination 329 is configured to the sealing that the spheroid 323 that makes in spheroid/chamber combination 329 and the Continuous Contact between the inclined-plane 327 form, but impermeable liquid basically.This ventilative sealing is the basic similarly hardness/coarse fineness of composition spheroid 323 and the synthesis result that air pressure acts on from passing valve module 300 on spheroid 323 and inclined-plane 319.
In one embodiment, the fluid fuel that is made up of the liquid-gas mixture that passes valve just passes spheroid/chamber combination 329 after passing filter 301.As stated, from the liquid of fluid because the surface area of the increase that filter 301 provides and the outlet side of outflow filter 301 just after the evaporation basically.In this embodiment, the sealing that in spheroid/chamber combination 329, forms can prevent to pass the passing through of liquid of filter 301.In addition, the sluggishness of the fluid stream of the incomplete sealing formation of spheroid/chamber combination 329 is passed filter 301 backs at fluid and for remaining liquid evaporation is provided the extra time.Prevent that liquid fuel from flowing out valve, this can prevent the flaring that liquid fuel burns and causes in the combustion chamber, and this is a target of the present invention.
In another embodiment, adorn a filter 301 in the valve module 300, but be unkitted spheroid/chamber combination 329.In another embodiment, adorn a spheroid/chamber combination 329 in the valve module, but fixed filter 301 not.In another embodiment, valve module 300 is equipped with a spheroid/chamber combination 329 and a filter 301, and both are assembled into and make fluid before passing filter 301, pass spheroid/chamber combination 329.In one embodiment, handle 305 is regulated with mode gradually with valve rod 307, thus can meticulous control fluid flow through valve 400.In another embodiment, handle 305 and valve rod 307 are adjustable to the position of one or more calibration.Also can adopt other embodiment.
Fig. 4 A and 4B represent an embodiment with two profiles.Fig. 4 A representes to be equipped with the profile of an embodiment of the valve module 400 of filter 401.Valve module 400 is expressed as one and penetrates valve module, and its middle outlet 403 is with respect to 405 one-tenth about 90 ° of angles of inlet.The bottom of valve module 400 comprises a valve adapter 407, and its top surrounds and limit a cylindrical circular basically piston chamber 409.Valve adapter 407 has an adapter housing 411, and this housing seal is in valve body 413.Piston 415 with centre gangway 417 is slidably mounted in the piston chamber 409.A flat T shape pin 419 passes centre gangway 417 from the top of piston chamber 409, thereby the cross member 421 of pin 419 is installed on the bottom of valve body 413, and needle point 423 ends at the bottom of piston 415.Pin 419 is centered on by a spring 425, and this spring has the other end that is provided with against the upper surface of an end of cross member 421 settings of T shape pin 419 and abuts against plunger 415.Spring 425 is by body plan and be orientated to and make it can flexibly revolt the compression of piston 415 towards the top of piston chamber 409.Piston 415 is sealed in adapter housing 411 movably by bottom O shape circle.In addition, piston 415 has been installed a rubber washer 427 on the bottom, and this packing ring has a centre bore 428 that surrounds the inlet 405 of valve module 400.As shown in the figure, the needle point 425 of pin 419 terminates in the centre bore 428.
In this embodiment, valve module 400 can be installed on the tanks 429 that can pierce through in the following manner: valve module 400 is installed in the torch structure (in Fig. 4 A and 4B, not drawing); The torch structure has and is used for being installed in the device on the tanks 429 (also not drawing at Fig. 4 A or 4B).When valve module 400 being installed in 429 last times of tanks, the packing ring 427 on 435 impedance type contact pistons, 415 bottoms, the surface that can sting of tanks 401.This impedance type contact is formed on packing ring 427 and Ke Ci passes through the sealing between the surface 435.When the torch assembly that will contain valve module 400 is installed in 429 last times of tanks, along with piston 415 is pushed chamber 409 more deeply, spring 425 is also compressed in the impedance type contact.When piston 415 owing to valve 400 on tanks 429 installation is pushed back in advance the time, the needle point 423 of pin 419 passes centre bore 428 and exposes, and is driven and pierces through the surface 435 that can pierce through.The hole that needle point 423 is produced makes fluid fuel through the 405 inflow valves 400 that enter the mouth.By packing ring 427 at piston 415 with can pierce through sealing that the surface forms between 435 and can prevent to be installed in that tanks 429 last time fuel is non-to pass 405 pass through of entering the mouth at valve 400.This sealing is by maintained by the impedance of the spring that promotes piston 415 425 raisings, seal washer 427 is resisted against can pierces through on the part that is not pierced on surface 435.Then, fluid fuel gets into inlet 405 through the hole that pin 419 produces.
In case valve 400 is contained in 429 last times of tanks, fluid fuel passes passing through of outlet 403 from the tanks 429 of valve body 413 bottoms, is by being installed in regulating handle 437 controls on the valve rod 439.The combination of handle 437 and valve rod 439 is fixed on the valve body 413 by nut 441.As shown in the figure, valve rod 439 by the top seal with O ring in valve body 413.When rotating regulating handle 437, needle-like valve rod 439 correspondingly rotates, and permission or prevention fluid pass flowing of outlet 403 from tanks 429 via valve body 413.The fluid that allows to pass valve 400 passes outlet 403 and flows to the combustion chamber.
Article one, centre gangway 445 extends to outlet 403 from the bottom of valve body 413.Filter 401 is arranged in the passage 445, makes the gas of the remarkable ratio that flows through passage 445 pass filter 401.
In the embodiment shown in Fig. 4 A and the 4B, as being clear that among Fig. 4 A, the inner surface of valve passage 445 forms chamber 447 at the outlet side of filter 401.Chamber 447 is defined by an inside inclined-plane 449 with filter 401 relative ends.In this embodiment, chamber 447 is cylindrical basically, is defined by inclined-plane 449 at the port of export.Inclined-plane 449 forms frustoconical, and the summit of frustoconical is relative with filter 401.Adorn the flow control element of an activity in the chamber 447, flow control element is presented as hardware spherical in shape basically (spheroid) 451 here, and this spheroid is placed on the top of filter 401.In other embodiments, movable flow control element is can right and wrong spherical.For example, flow control element can be cylindrical, oval shape, annular (toroid) or the tetrahedroid of part rounding; In a preferred embodiment, the shape of flow control element forms continuous ventilative the contact with channel inner surface.In one embodiment, flow control element 451 is made up of brass, and inclined-plane 449 also is made up of brass.In addition, the brass of flow control element 451 has and the essentially identical hardness of the brass on inclined-plane 449, and the brass that constitutes flow control element 451 has coarse fineness.In one embodiment, the hardness of each inclined-plane 449 and flow control element 451 is that about Rockwell hardness (RHB) 60 is to about RHB90.In another embodiment, the hardness of each is that about RHB75 is to about RHB80.In another embodiment, the hardness on inclined-plane is about RHB60, and the hardness of flow control element 451 is about RHB90.In another embodiment, the hardness on inclined-plane 449 is about RHB90, and the hardness of flow control element 451 is about RHB60.In addition, the surface of flow control element 451 has coarse fineness.In one embodiment, the surface smoothness of flow control element 451 is about 1.6 microns to about 6.4 microns.In another embodiment, surface smoothness is about 2.4 microns to about 6.4 microns.In another embodiment, surface smoothness is about 3.2 microns.
The surperficial Continuous Contact of the inner surface on inclined-plane 449 and flow control element 451.Flow control element 451 constitutes a flow control element (FCE)/chamber combination 453 together with chamber 447.In this embodiment; FCE/ chamber combination 453 is configured to the flow control element 451 that makes in the FCE/ chamber combination 453 and the formed sealing of Continuous Contact between the inclined-plane 449 is incomplete sealing; This incomplete sealing is breathed freely, but can not see through liquid.This ventilative sealing is similar basically hardness, the coarse fineness of flow control element 451 and the combined result of passing the air pressure that fluid fuel applied of valve module 400 on flow control element 451 and inclined-plane 449.
In this embodiment, the fluid fuel that is made up of the liquid-gas mixture that passes valve just passes FCE/ chamber combination 453 after passing filter 401.As stated, any liquid of fluid part is because the surface area of the increase that filter 401 provides and basic evaporation.In this embodiment, the sealing that in FCE/ chamber combination 453, forms can prevent to pass the passing through of liquid of filter 401.In addition, the sluggishness that the fluid that is formed by the incomplete sealing of FCE/ chamber combination 453 flows at fluid through behind the filter 401, for the evaporation of any a small amount of remaining liq provides extra time.Prevent that liquid fuel from flowing out valve, this help to prevent liquid fuel in the combustion chamber internal combustion and the flaring that causes.
Fig. 4 A representes that embodiment is on " closed/close " position and is not installed on the tanks 429.Valve rod 439 is bonded in the valve body 413 fully, thereby stops fluid fuel to flow to outlet 403 through passage 445.Fig. 4 B representes the identical embodiment of valve, and valve 400 is in " opening/connect " position among the figure, and valve rod 439 is arranged to make fluid fuel to flow to outlet 403 through valve 400.This embodiment is installed on the tanks 429.The path of major part process of fluid fuel that passes illustrated embodiment is following: the fluid under the pressure flows out the surface 435 of piercing through from tanks 429, flows around pin 419 through the inlet 405 that is surrounded by packing ring 427.Then, fluid flows through piston centre gangway 417, and valve centre gangway 445.In passage 445, fluid flows through filter 401 and FCE/ chamber combination 453, near valve rod 439 ends, turns left about 90 °, flows out valves 400 through exporting 403.
In another embodiment, valve module is equipped with a filter 401, but is unkitted FCE/ chamber combination 453.In another embodiment, valve module 400 is equipped with a FCE/ chamber combination 453, but fixed filter 401 not.In another embodiment, valve module 400 is equipped with FCE/ chamber combination 453 and filter 401, and both are assembled into and make fuel just flow through filter 401 after flowing through FCE/ chamber combination 453.In one embodiment, handle 437 can be regulated according to mode gradually with valve rod 439, thus the meticulous control that can pass the fluid flow of valve 400.In another embodiment, handle 437 can be adjusted to one or more increment indexing positions with valve rod 439, also can use other embodiment.
Another embodiment is the method that is manufactured on the valve that prevents flaring in the torch.In this embodiment, this method comprises: form a valve, this valve has an inlet, an outlet, and the passage that can connect inlet to outlet with being communicated with; In this passage, a space is provided for filter; Filter is placed in the passage, and this filter is the porous metals piece that applies not wettable fluorocarbon film, and have average diameter be about 0.5 micron to about 50 microns duct; One valve rod and one handle are assembled on the valve, make the flow of user's control crank controllable flow body, make the valve rod interruption or allow flowing of fluid; In passage, form inner surface, this inner surface limits a chamber that holds flow control element, and the surface of flow control element forms continuous ventilative the contact with channel inner surface.Can conceive other embodiment of this method that is equal to this embodiment, but not assembling filter device or movable flow control element, and perhaps this method has other variation, but but causes a valve module that is equal to.
Another embodiment is the method for assembled valve.The step of this embodiment is brass casting to be become to have the shape by a channel attached entrance and exit, thereby form a valve body.This valve body has a thread surface at its arrival end, as valve is installed in the device on the fluid fuel container.In addition, above-mentioned shape has a path, is assembled in valve so that will be used to control a valve rod and the one handle of the flow of the fluid through valve.Another step is, a volume control device is assembled on the valve, and the form of this volume control device is mounted in the handle on the valve rod.This handle and valve rod are fastened on the valve body by nut, and by a seal with O ring that is lubricated in valve body, so that anti-fluid flows out valve around handle or valve rod.In addition, passage is that filter provides a space, filter is inserted passage, thereby filter set is contained on the valve.In this embodiment, filter is the porous metals pieces, wherein the duct have about 0.5 micron to about 50 microns average diameter.In this embodiment, another aspect of passage is that it has an inside inclined-plane on the outlet side of filter space.This inside inclined-plane forms frustoconical, and the summit of frustoconical is more near outlet but not inlet.Between frustoconical bottom and filter space, passage is cylindrical.The cylindrical shape part of said inside inclined-plane and passage forms a chamber together.A movable flow control element, for example, the brass spheroid that hardness is similar to passage hardness basically is assembled on this chamber.This flow control element at its outlet side sliding fit on the inclined-plane, at its entrance side sliding fit on filter.Flow control element makes in this cooperation on the inclined-plane and between the inclined-plane of the surface of flow control element and passage, forms a Continuous Contact line.
In another embodiment of this method, valve is assembled in a manner described, but not excessive filter provides the space, or filter set is not contained on the valve.In another embodiment, valve is equipped with a filter in a manner described, but does not form an inclined-plane, or a flow control element is not assembled on the valve.In the embodiment of the valve that flow control element is equipped with in another of assembling, movable flow control element right and wrong are spherical.
Above-mentioned detailed description is descriptive but not determinate, and claims obviously comprise whole equivalents, and purpose is to limit the spirit and scope of the present invention.
Claims (7)
1. a valve (103,300), it comprises:
A valve body (104,303), this valve body comprise an inlet (105,309) and an outlet (109,311); And
, the passage (107,309) in the valve body (104,303), this passage will enter the mouth (105,309) be connected in outlet (109,311), wherein the basic cross section of passage (107,319) is occupied by a filter (117,201,301), this filter comprises:
A porous metals piece, this porous metals piece has at least one surface, and wherein this porous metals piece contains many ducts (203), and every cylindrical void road has 0.5 micron to 50 microns diameter;
Wherein, at least one surface of said filter comprises not wettable fluorocarbon film.
2. a valve (103,300), it comprises:
A valve body (104,303), this valve body comprise an inlet (105,309) and an outlet (109,311); And
, the passage (107,319) in the valve body (104,303), this passage will enter the mouth (105,309) be connected in outlet (109,311);
Wherein the basic cross section of passage (107,319) is by a filter (117,201; 301) occupy; This filter comprises a porous metals piece, and this porous metals piece has at least one surface, and wherein this porous metals piece contains a plurality of ducts (203); Each duct has 0.5 micron to 50 microns diameter, and at least one surface of said filter comprises not wettable fluorocarbon film;
The inner surface of passage (107,319) limits a chamber (325);
A movable flow control element (323) that is arranged in the chamber (325), the case hardness of wherein movable flow control element (323) are basically similar in appearance to the case hardness of the inner surface of passage (107,319); And
At least one surface of wherein movable flow control element (323) forms the ventilative continuously contact with passage (107,319) inner surface.
3. according to claim 1 or claim 2 valve (103,300), it is characterized in that: said valve is connected to a fuel container (101,302) and is connected to a combustion chamber (115) through neck.
4. according to claim 1 or claim 2 valve, it is characterized in that: said valve is connected to a combustion chamber through neck.
5. a filter (117,201,301); It comprises: a porous metals piece, and this porous metals piece has at least one surface, and wherein the porous metals piece contains a plurality of ducts (203); Each duct has 0.5 micron to 50 microns diameter, and at least one surface of said filter comprises not wettable fluorocarbon film, and the size and dimension of said porous metals piece is adapted to fit in valve (103; 300) in the passage (107,319).
6. method of making valve as claimed in claim 1 (103,300) may further comprise the steps:
Form a valve (103,300), this valve has an inlet (105,309) and an outlet (109,311), and one will enter the mouth (105,309) are connected in the passage (107,319) of outlet (109,311);
A volume control device is assembled on the valve (103,300);
For filter (117,201,301) provides a space in said passage; And
With a filter (117; 201,301) be placed in the said space, this filter comprises a porous metals piece; This porous metals piece has at least one surface; Wherein said porous metals piece contains a plurality of ducts (203), and each duct has 0.5 micron to 50 microns diameter, and at least one surface of said filter comprises not wettable fluorocarbon film.
7. the method for manufacturing such as the said valve of claim 2, it comprises:
Form a valve, this valve has an inlet, an outlet and said inlet is connected in a passage of said outlet;
The inner surface of said passage is formed a chamber, and the size and dimension of this chamber is suitable for holding a movable flow control element;
One volume control device is assembled on the valve;
One movable flow control element is assembled on the chamber; Basically similar in appearance to the case hardness of the inner surface of said passage, at least one surface of wherein said movable flow control element forms continuous ventilative the contact with the inner surface of said passage to the case hardness of this activity flow control element;
In said passage, one space is provided for filter; And
In said space, place a filter; This filter comprises a porous metals piece; This porous metals piece has at least one surface; Wherein the porous metals piece contains a plurality of ducts, and each duct has 0.5 micron to 50 microns diameter, and at least one surface of said filter comprises not wettable fluorocarbon film.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW93101397A TWI247865B (en) | 2004-01-23 | 2004-01-19 | Efficient vaporization torch valve |
| CN 200410002528 CN1648528B (en) | 2004-01-30 | 2004-01-30 | High eficiency evaporation flame valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410002528 CN1648528B (en) | 2004-01-30 | 2004-01-30 | High eficiency evaporation flame valve |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008102133638A Division CN101368729B (en) | 2004-01-30 | 2004-01-30 | High-efficiency evaporation torch valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1648528A CN1648528A (en) | 2005-08-03 |
| CN1648528B true CN1648528B (en) | 2012-04-18 |
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ID=34867390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410002528 Expired - Fee Related CN1648528B (en) | 2004-01-23 | 2004-01-30 | High eficiency evaporation flame valve |
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| Country | Link |
|---|---|
| CN (1) | CN1648528B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI801317B (en) * | 2017-10-02 | 2023-05-01 | 美商沃辛頓工業股份有限公司 | High pressure reducing tilt nozzle |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4519908A (en) * | 1984-03-12 | 1985-05-28 | Woodruff Seth D | Valve for control of fluid flow |
| US5381965A (en) * | 1993-02-16 | 1995-01-17 | Siemens Automotive L.P. | Fuel injector |
| US5937887A (en) * | 1995-06-06 | 1999-08-17 | Sagem Inc. | Method of assembling electromagnetically actuated disc-type valve |
-
2004
- 2004-01-30 CN CN 200410002528 patent/CN1648528B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4519908A (en) * | 1984-03-12 | 1985-05-28 | Woodruff Seth D | Valve for control of fluid flow |
| US5381965A (en) * | 1993-02-16 | 1995-01-17 | Siemens Automotive L.P. | Fuel injector |
| US5937887A (en) * | 1995-06-06 | 1999-08-17 | Sagem Inc. | Method of assembling electromagnetically actuated disc-type valve |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI801317B (en) * | 2017-10-02 | 2023-05-01 | 美商沃辛頓工業股份有限公司 | High pressure reducing tilt nozzle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1648528A (en) | 2005-08-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: WORTHINGTON TORCH CO. Free format text: FORMER OWNER: OWEN INDUSTRIAL TOOL CORP. Effective date: 20120207 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20120207 Address after: Ohio, USA Applicant after: Worthington torch Co. Address before: Illinois, USA Applicant before: IRWIN INDUSTRIAL TOOL CO. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120418 Termination date: 20220130 |