Summary of the invention:
The objective of the invention is to solve when polypropylene is carried out toughening modifying, the obvious variation of the processing fluidity of its material, rigidity (modulus in flexure, tensile strength) also significantly reduced problem, a kind of polypropylene resin composition for hot channel injecting formation and preparation method thereof is provided, said composition normal temperature impelling strength, tensile strength, flexural strength is good, modulus in flexure is basic suitable with polypropylene basis resin, and the said composition processing rheological property obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, melt flow rate is stabilized between the 18-20 gram/10 minutes; The orientation tendency reduces in the melt flow process, vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stable, between 1.05-1.08, be significantly less than other approaching modified systems of homo-polypropylene and proportion of composing, can be suitable for hot channel injecting formation technology, as preparing higher large thin-wall goods of appearance requirement such as air-cooled Air duct of refrigerator baffle plate etc.; Its preparation method is easy, and environmental requirement is low, is widely used.
For achieving the above object, the technical solution adopted in the present invention is: a kind of polypropylene resin composition for hot channel injecting formation, and said composition is made up of the homopolymer polypropylene of ratio of quality and the number of copies 90-98, the terpolymer EP rubber (EPDM) of ratio of quality and the number of copies 1-5, the ultra-fine butylbenzene powdered rubber of ratio of quality and the number of copies 1-5, the nucleator of ratio of quality and the number of copies 0.1-1, the primary antioxidant of ratio of quality and the number of copies 0.2-0.25, the aid anti-oxidants of ratio of quality and the number of copies 0.2-0.5, the rheology conditioner of ratio of quality and the number of copies 0.1-0.2;
Homopolymer polypropylene is an isotactic polypropylene homopolymer, and degree of isotacticity is between 95-98%, and melting index MI preferably between 18-22.0 gram/10 minutes, adopts Z-N (Ziegler-Natta) Preparation of Catalyst between 1.0-25.0 gram/10 minutes;
The ethylene content of terpolymer EP rubber (EPDM) between ratio of quality and the number of copies 65-71, propylene content between ratio of quality and the number of copies 25-35, norbornylene (ENB) content between ratio of quality and the number of copies 0.5-2.5, mooney viscosity (ML
1+4, 125 ℃) and between 40-50;
Ultra-fine butylbenzene powdered rubber is that radiation crosslinking vulcanizes the butylbenzene powdered rubber entirely, and rubber size is between the 90-110 micron, and gel content is more than or equal to mass ratio 75%, and apparent density is between 0.3-0.5 gram/cubic centimetre;
Nucleator is the glucitols nucleator;
Primary antioxidant is a Hinered phenols antioxidant;
Aid anti-oxidants is a phosphite ester kind antioxidant;
Rheology conditioner is an organo-fluorine polymer.
The preparation method of this polypropylene resin composition for hot channel injecting formation, preparation process is:
(1) raw material is pressed the homopolymer polypropylene of ratio of quality and the number of copies 90-98, the terpolymer EP rubber (EPDM) of ratio of quality and the number of copies 1-5, the ultra-fine butylbenzene powdered rubber of ratio of quality and the number of copies 1-5, the nucleator of ratio of quality and the number of copies 0.1-1; The primary antioxidant of ratio of quality and the number of copies 0.2-0.25; The aid anti-oxidants of ratio of quality and the number of copies 0.2-0.5; The rheology conditioner proportioning of ratio of quality and the number of copies 0.1-0.2 weighs up, and adds in the high-speed mixer, and normal temperature mixes taking-up in 3-5 minute down;
(2) will take out to such an extent that mixture adds mixing granulator in the parallel parallel dual-screw extruding machine with feeding machine, fabrication process condition is:
(a) each of parallel parallel dual-screw extruding machine section temperature is between 170-200 ℃;
(b) screw speed is between 200-250 rev/min;
(c) the feeding machine rotating speed is between 30-80 rev/min.
The principle of work of polypropylene resin composition for hot channel injecting formation provided by the invention and preparation method thereof: polynary composite modified system has improved the consistency of polypropylene and rubber phase and the flowability of co-mixing system effectively, rubber polymer is evenly distributed in the polypropylene external phase, has formed " sea-island " structure with good phase interface effect.Do the time spent when being subjected to external force, the particle of rubber polymer serves as the center of stress concentration, absorbs lot of energy, turn to, stop the development of crackle, make it the unlikely destructive crackle that develops into, delayed the destruction of material, thereby reach the purpose that improves polypropylene material impelling strength.Meanwhile, owing to only added the relatively large elastomerics of a spot of molecular weight, less to the rheological property influence of material; The adding of rheology modifier has improved the rheology situation of melt polypropylene in injection moulding process, homogenizing the flow rate of each flow direction, help to weaken the melt anisotropy; The adding of nucleator has effectively improved the degree of crystallinity of crystalling propylene, has accelerated the crystallization process, and the crystalline size is homogeneous, trickle more, also helps to reduce the difference of vertical and horizontal shrinking percentage, and helps improving the intensity of material.
From above-mentioned principle of work as can be seen, other approaching modified systems of the present invention and existing homo-polypropylene and proportion of composing are compared, composition normal temperature impelling strength of the present invention, tensile strength, flexural strength is good, modulus in flexure is basic suitable with polypropylene basis resin, and the said composition processing rheological property obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, melt flow rate is stable, the orientation tendency reduces in the melt flow process, and vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is significantly less than homo-polypropylene and other approaching modified systems of proportion of composing; Polypropylene resin composite normal temperature impelling strength of the present invention can reach more than the 75.0J/m, tensile strength can remain on more than the 32.7MPa, flexural strength can remain on more than the 33.9MPa, and modulus in flexure can remain on more than the 1550MPa, and is basic suitable with polypropylene basis resin; The more important thing is that this polypropylene resin composite processing rheological property obviously is better than polypropylene basis resin and other approaching modified system melt flow rates of proportion of composing are stabilized between the 15-20g/10min; Melt flow orientation tendency reduces, vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stabilized between the 1.05-1.08, also be significantly less than approaching other modified systems (being generally 1.10-1.30) of homo-polypropylene and proportion of composing, can be suitable for hot channel injecting formation technology, as preparing higher large thin-wall goods of appearance requirement such as air-cooled Air duct of refrigerator baffle plate etc.
Embodiment 1:
Get composition 1000g, wherein: homo-polypropylene 900g, select the S820 of melting index at 18g/10min for use; Ethylene-propylene rubber(EPR) (EPDM) 46g selects the 3745P in the Nordel IP series of Dupont company for use, ethylene content mass ratio 65%, propylene content mass ratio 34.5%, ENB content mass ratio 0.5%, mooney viscosity (ML
1+4, 125 ℃) and 40; Ultra-fine butylbenzene powdered rubber is that radiation crosslinking vulcanizes butylbenzene powdered rubber 46g entirely, selects the VP101 in the Narpow VP series of Beijing Chemical Research Institute for use, rubber size 90nm, and gel content mass ratio 75%, apparent density is at 0.3g/cm
3Nucleator is the glucitols nucleator, and 2g selects the Millad3988 of Milliken Chemical company for use; Primary antioxidant is a Hinered phenols antioxidant, and 2g selects the Irganox1010 of Switzerland Ciba company for use; Aid anti-oxidants is a phosphite ester kind antioxidant, and 3g selects the Irgafos168 of Switzerland Ciba company for use; Rheology conditioner is an organo-fluorine polymer, and 1g selects the Viton FreeFlow Z200 of Dupont company for use.
To take by weighing to such an extent that the combination material adds in the high-speed mixer, mix 5 minutes, form uniform mixture; then; mixture added with feeding machine mixingly in the twin screw extruder extrude slivering,, promptly make polypropylene resin composition for hot channel injecting formation again through the dicing machine pelletizing.Complete processing is: 170 ℃ of district's temperature of twin screw extruder, 175 ℃ of two district's temperature, 185 ℃ of three district's temperature, 190 ℃ of four district's temperature, 195 ℃ of five district's temperature, 200 ℃ of six district's temperature, 200 ℃ of seven district's temperature, 200 ℃ of eight district's temperature; 200 rev/mins of screw speeds, 50 rev/mins of feeding machine rotating speeds.
The melting index MI:18.9g/10min of said composition; Tensile strength: 33.20MPa; Flexural strength: 35.4MPa; Modulus in flexure: 1550MPa; Normal temperature notched Izod impact strength: 86.3J/m; Vertical molding shrinkage: 1.03%, horizontal molding shrinkage, 0.98%, vertical molding shrinkage/horizontal molding shrinkage 1.05.
The reorganization compound is when carrying out toughening modifying to polypropylene, and the processing flowability of its material obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, and melt flow rate is stable; Rigidity (modulus in flexure, tensile strength) is suitable with polypropylene basis resin; The orientation tendency reduces in the melt flow process, and vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stable, between 1.05-1.08, is significantly less than other approaching modified systems of homo-polypropylene and proportion of composing.
Embodiment 2:
Most of with embodiment 1, difference is that proportioning raw materials is: homo-polypropylene S820 930g; Ethylene-propylene rubber(EPR) (EPDM) 31g, the 3745P in the Norde1 IP series, ultra-fine butylbenzene powdered rubber Narpow VP101 31g; Nucleator Millad3988 2g; Primary antioxidant Irganox1010 2g; Aid anti-oxidants Irgafos168 3g; Rheology modifier Viton FreeFlow Z200 1g; 250 rev/mins of screw speeds, 80 rev/mins of feeding machine rotating speeds.
Melting index MI:18.1g/10min; Tensile strength: 34.60MPa; Flexural strength: 33.9MPa; Modulus in flexure: 1589MPa; Normal temperature notched Izod impact strength: 80.05J/m; Vertical molding shrinkage: 1.03%, horizontal molding shrinkage, 0.93%, vertical molding shrinkage/horizontal molding shrinkage 1.06.
The reorganization compound is when carrying out toughening modifying to polypropylene, and the processing flowability of its material obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, and melt flow rate is stable; Rigidity (modulus in flexure, tensile strength) is suitable with polypropylene basis resin; The orientation tendency reduces in the melt flow process, and vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stable, between 1.05-1.08, is significantly less than other approaching modified systems of homo-polypropylene and proportion of composing.
Embodiment 3:
Most of with embodiment 1, difference is that proportioning raw materials is: homo-polypropylene S820 950g; Ethylene-propylene rubber(EPR) (EPDM) 21g, the 3745P in the Nordel IP series, ultra-fine butylbenzene powdered rubber Narpow VP101 21g; Nucleator Millad3988 2g; Primary antioxidant Irganox1010 2g; Aid anti-oxidants Irgafos168 3g; Rheology modifier Viton FreeFlow Z200 1g; 220 rev/mins of screw speeds, 30 rev/mins of feeding machine rotating speeds.
Melting index MI:19.3g/10min; Tensile strength: 35MPa; Flexural strength: 38.3MPa; Modulus in flexure: 1593MPa; Normal temperature notched Izod impact strength: 77.2J/m; Vertical molding shrinkage: 1.02%, horizontal molding shrinkage, 0.95%, vertical molding shrinkage/horizontal molding shrinkage 1.03.
The reorganization compound is when carrying out toughening modifying to polypropylene, and the processing flowability of its material obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, and melt flow rate is stable; Rigidity (modulus in flexure, tensile strength) is suitable with polypropylene basis resin; The orientation tendency reduces in the melt flow process, and vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stable, between 1.05-1.08, is significantly less than other approaching modified systems of homo-polypropylene and proportion of composing.
Embodiment 4:
Most of with embodiment 1, difference is that proportioning raw materials is: homo-polypropylene S820 930g; Ethylene-propylene rubber(EPR) (EPDM) 30g, the 3745P in the Nordel IP series, ultra-fine butylbenzene powdered rubber Narpow VP101 28.5g; Nucleator Millad3988 2g; Primary antioxidant Irganox1010 2.5g; Aid anti-oxidants Irgafos168 5g; Rheology modifier Viton FreeFlow Z200 2g.
Melting index MI:18.1g/10min; Tensile strength: 34.9MPa; Flexural strength: 36.7MPa; Modulus in flexure: 1571MPa; Normal temperature notched Izod impact strength: 83.61J/m; Vertical molding shrinkage: 1.03%, horizontal molding shrinkage, 0.98%, vertical molding shrinkage/horizontal molding shrinkage 1.04.
The reorganization compound is when carrying out toughening modifying to polypropylene, and the processing flowability of its material obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, and melt flow rate is stable; Rigidity (modulus in flexure, tensile strength) is suitable with polypropylene basis resin; The orientation tendency reduces in the melt flow process, and vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stable, between 1.05-1.08, is significantly less than other approaching modified systems of homo-polypropylene and proportion of composing.
Embodiment 5:
Most of with embodiment 1, difference is that proportioning raw materials is: homo-polypropylene S820 950g; Ethylene-propylene rubber(EPR) (EPDM) 15g, the 3745P in the Nordel IP series, ultra-fine butylbenzene powdered rubber Narpow VP101 18.5g; Nucleator Millad3988 10g; Primary antioxidant Irganox1010 2.5g; Aid anti-oxidants Irgafos168 3g; Rheology modifier Viton FreeFlow Z200 1g.
Melting index MI:18.0g/10min; Tensile strength: 35.20MPa; Flexural strength: 38.3MPa; Modulus in flexure: 1613MPa; Normal temperature notched Izod impact strength: 82.30J/m; Vertical molding shrinkage: 1.03%, horizontal molding shrinkage, 1%, vertical molding shrinkage/horizontal molding shrinkage 1.03.
The reorganization compound is when carrying out toughening modifying to polypropylene, and the processing flowability of its material obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, and melt flow rate is stable; Rigidity (modulus in flexure, tensile strength) is suitable with polypropylene basis resin; The orientation tendency reduces in the melt flow process, and vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stable, between 1.05-1.08, is significantly less than other approaching modified systems of homo-polypropylene and proportion of composing.
Embodiment 6:
Most of with embodiment 1, difference is that proportioning raw materials is: homo-polypropylene S820 974g; Ethylene-propylene rubber(EPR) (EPDM) 10g, the 3745P in the Nordel IP series, ultra-fine butylbenzene powdered rubber Narpow VP101 10g; Nucleator Millad3988 1g; Primary antioxidant Irganox1010 2g; Aid anti-oxidants Irgafos168 2g; Rheology modifier Viton FreeFlow Z200 1g.
Melting index MI:18.5g/10min; Tensile strength: 34.1MPa; Flexural strength: 36.3MPa; Modulus in flexure: 1536MPa; Normal temperature notched Izod impact strength: 85.3J/m; Vertical molding shrinkage: 1.01%, horizontal molding shrinkage, 0.93%, vertical molding shrinkage/horizontal molding shrinkage 1.07.
The reorganization compound is when carrying out toughening modifying to polypropylene, and the processing flowability of its material obviously is better than polypropylene basis resin and other approaching modified systems of proportion of composing, and melt flow rate is stable; Rigidity (modulus in flexure, tensile strength) is suitable with polypropylene basis resin; The orientation tendency reduces in the melt flow process, and vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stable, between 1.05-1.08, is significantly less than other approaching modified systems of homo-polypropylene and proportion of composing.
In sum, composition provided by the invention is evenly distributed in the polypropylene external phase rubber polymer, has formed " sea-island " structure with good phase interface effect.Do the time spent when being subjected to external force, the particle of rubber polymer serves as the center of stress concentration, absorbs lot of energy, turn to, stop the development of crackle, make it the unlikely destructive crackle that develops into, delayed the destruction of material, thereby reach the purpose that improves polypropylene material impelling strength.Meanwhile, owing to only added the relatively large elastomerics of a spot of molecular weight, less to the rheological property influence of material; The adding of rheology modifier has improved the rheology situation of melt polypropylene in injection moulding process, homogenizing the flow rate of each flow direction, help to weaken the melt anisotropy; The adding of nucleator has effectively improved the degree of crystallinity of crystalling propylene, has accelerated the crystallization process, and the crystalline size is homogeneous, trickle more, also helps to reduce the difference of vertical and horizontal shrinking percentage, and helps improving the intensity of material.
Polypropylene resin composite normal temperature impelling strength of the present invention can reach more than the 75.0J/m, tensile strength can remain on more than the 32.7MPa, flexural strength can remain on more than the 33.9MPa, and modulus in flexure can remain on more than the 1550MPa, and is basic suitable with polypropylene basis resin; The more important thing is that this polypropylene resin composite processing rheological property obviously is better than polypropylene basis resin and other approaching modified system melt flow rates of proportion of composing are stabilized between the 15-20g/10min; Melt flow orientation tendency reduces, vertical molding shrinkage of goods/laterally the ratio of molding shrinkage is stabilized between the 1.05-1.08, also be significantly less than approaching other modified systems (being generally 1.10-1.30) of homo-polypropylene and proportion of composing, can be suitable for hot channel injecting formation technology, as preparing higher large thin-wall goods of appearance requirement such as air-cooled Air duct of refrigerator baffle plate etc., and its preparation method is easy, and environmental requirement is low, is widely used.