CN1640575A - Band-steel laminar-flow cooling device and its cooling control method - Google Patents
Band-steel laminar-flow cooling device and its cooling control method Download PDFInfo
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- CN1640575A CN1640575A CN 200410021048 CN200410021048A CN1640575A CN 1640575 A CN1640575 A CN 1640575A CN 200410021048 CN200410021048 CN 200410021048 CN 200410021048 A CN200410021048 A CN 200410021048A CN 1640575 A CN1640575 A CN 1640575A
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Abstract
The present invention provides a strip steel laminar flow cooling device which has two cooling zones and has strong cooling function and its controlled cooling method. Said device is formed from cooling zone consisting of upper laminar flow manifold and lower jet manifold, and said cooling zone includes two portions of main cooling section and fine cooling section which are formed from several upper laminar flow manifold groups and correspondent number of lower jet manifold groups. Its controlled cooling method is implemented by using computer to make setting computation, feedback computation and feedforward computation.
Description
Technical field
The invention belongs to band steel cooling technology, relate in particular to a kind of cooling facility for laminar flow and control cooling means thereof of hot-strip.
Background technology
In the hot-strip production process, in order further to improve the quality of products and to increase economic benefit, obtain the mechanical performance of the hot-strip of high-quality, hot-strip is after leaving last frame finishing mill, enter before the coiling machine, need cool off hot-strip, cooldown rate and coiling temperature with control band steel obtain desirable tissue and performance.The whole cooling zone of hot-rolled strip production line laminar cooling system mainly is made up of upper layer flows collector and bottom spray header at present, also is provided with side-blown mechanism along cooling zone length, and whole cooling zone is divided into main cold section and fine cold-leg two parts.Main cold section bottom spray header group by a plurality of upper layer flows collector groups and respective numbers formed, and every group of upper header group is made of 6 bigger collectors of flow, and every collector all is provided with a by-pass valve control.Every group of lower header is made of 12 collectors, and per two collectors are provided with a by-pass valve control.Fine cold-leg is made up of the bottom spray header group of a plurality of upper layer flows collector groups and respective numbers equally, every group of upper header group is made of 12 less collectors of flow, every group of lower header group is made of 12 collectors, and the upper and lower part collector all is by-pass valve control of a collector.Because the cooling zone length of this kind cooling device is shorter, be generally 20～80m, the structure of collector is also unreasonable, this type of cooling can only form a kind of simple type of cooling of leading cold+fine setting, carry out simple coiling temperature control, realize difficulty of cooldown rate control ratio, be difficult to the product that requires cooling velocity control is cooled off.Because only being installed, a temperature instrumentation carries out the temperature feedback before coiling machine, temperature control in the middle of being difficult for realizing, and also temperature control precision is also relatively poor.
Summary of the invention
The purpose of this invention is to provide a kind of cooling device, also promptly have the band steel cooling facility for laminar flow and the control cooling means thereof of two cooling zones with cold section and two fine cold-leg of two masters.Another object of the present invention provides a kind of band steel cooling facility for laminar flow with strong cold function.Band steel cooling facility for laminar flow of the present invention mainly is made of the cooling zone that upper stream collector and following spray header are formed, also be provided with side-blown mechanism, described cooling zone comprises main cold section and fine cold-leg two parts, main cold section bottom spray header group by a plurality of upper layer flows collector groups and respective numbers formed, every collector of upper header group all is provided with a by-pass valve control, per two collectors of lower header group are provided with a by-pass valve control, fine cold-leg also is made up of the bottom spray header group of a plurality of upper layer flows collector groups and respective numbers, and on, lower header all is by-pass valve control of a collector, its characteristics be this cooling device by 2 have separately cold section of master and the cooling zone of fine cold-leg, be that preceding cooling zone and cooling zone, back serial connection form, its version is: cold section+fine cold-leg of main cold section+fine cold-leg+master.Another characteristics of band steel cooling facility for laminar flow of the present invention are that the master of described 2 cooling zones is made up of some groups strong cold collector groups and the some groups of cold collector groups of master for cold section, all set up a water inlet pipe that has by-pass valve control on the every collector that so-called strong cold collector group is a laminar flow collector at an upper portion thereof, with the flow of increase cooling water, but and regulated at will.Band steel cooling facility for laminar flow of the present invention all is installed on temperature measuring equipment between the middle part of described preceding cooling zone, cooling zone, front and back and before the coiling machine; The length of the described cooling zone of band steel cooling facility for laminar flow of the present invention is 100～150m, respectively is provided with 20～24 collector groups up and down, and maximum cooling flow is 15000～20000m
3/ h, every group of main cold section upper header is made of 6 bigger collectors of flow, and every group of lower header is made of 12 collectors, and every group of fine cold-leg upper header is made of 12 less collectors of flow, and every group of lower header is made of 12 collectors.The version of described preceding cooling zone is: 3 strong cold group+cold group+3 strong cold group+3 cold sperm groups of 3 masters, the version of back cooling zone is: 3 strong cold group+cold group+3 cold sperm groups of 2 masters.
The control cooling means of band steel cooling facility for laminar flow of the present invention is calculated by setting by computer and realization is calculated in feedback, feedforward, its step is as follows: at first carry out the finish rolling model calculate → according to the requirement of control mode, by the secondary laminar model calculate → through the one-level model calculate → move → make laminar flow equipment by program command control apparatus switch board → commander's magnetic valve action → control power jettron to water → end setup computational process; Finish to gauge temperature instrumentation 11 feeds back to the one-level model with the finishing temperature actual value of being surveyed at any time, and with setting value relatively, if any deviation, then repeat aforementioned calculation, revise the scheme of watering of laminar flow equipment, with realization that guarantees setting value and the raising of cooling off the control temperature accuracy; Chilling temperature detector 12 feedovers detected temperature actual value to the one-level model, repeats aforementioned calculation again, comes the key-course flow device to water; Chilling temperature detector 13 and 14 feeds back to the one-level model with detected temperature actual value, and with setting value relatively, if any deviation, then repeat aforementioned calculation, revise the laminar flow equipment scheme of watering, to guarantee the realization of setting value.
Cooling facility for laminar flow of the present invention is made of 2 cooling zones, front and back, cooled region is long, cooling capacity is strong, flow is big, and each cooling zone is provided with cold by force, main cold-peace cold sperm, can realize cold by force, main cold exchange by valve control, cooling control flexibly, cooling scheme combination is complicated, the utilization rate of equipment and installations height, and the feedback of a plurality of temperature detecting point, feed forward function can improve the cooling control accuracy and reach ± and 20 ℃.This equipment can have multiple type of cooling support, its changeable laminar flow refrigerating function can be realized coiling temperature and cooling velocity control, be specially adapted to specialities such as high strength, high-grade pipe line steel, ferritic steel, even the good trip steel of mouldability and the special cooling requirement of dual phase steel product.
Description of drawings
Accompanying drawing 1 is the structural representation of band steel cooling facility for laminar flow of the present invention.
Accompanying drawing 2 is the structural representation of the strong cold collector group of band steel cooling facility for laminar flow of the present invention.
Accompanying drawing 3 is the structural representation of the cold collector group of band steel cooling facility for laminar flow master of the present invention.
Accompanying drawing 4 is the structural representation of band steel cooling facility for laminar flow cold sperm collector group of the present invention.
Accompanying drawing 5 is the control cooling process figure of band steel cooling facility for laminar flow of the present invention.
The specific embodiment
By embodiment band steel cooling facility for laminar flow of the present invention and control cooling means thereof are further described with reference to the accompanying drawings.
Band steel cooling facility for laminar flow of the present invention mainly is made of the cooling zone of being made up of the bottom spray header group of several upper layer flows collector groups and respective numbers, and the same with existing cooling facility for laminar flow, be provided with side-blown mechanism in the side of cooling device along cooling zone length.Accompanying drawing 1 is a specific embodiment of the present invention.23 are the band steel among the figure.From accompanying drawing as can be seen, this cooling device by 2 have separately cold section Z of master and the cooling zone of fine cold-leg J, promptly preceding cooling zone A and back cooling zone B serial connection form, its version is: cold section Z+ fine cold-leg of main cold section Z+ fine cold-leg J+ master J.Cooling device of the present invention also is that the length of 2 cooling zone A and B is 100m～150m, respectively is provided with 20～24 collector groups up and down, and maximum cooling flow can reach 15000～20000m
3/ h.The cyclic process of used cooling water is as follows: high-pressure pump → filter → cooling tower → absorbing well, absorption well → supply-water pump → water tank → laminar cooling system → trench → eddy flow well → high-pressure pump.The cooling zone A that accompanying drawing 1 embodiment provides is made of 12 collector groups, its spread pattern is followed successively by: 3 strong cold collector groups 15, a 16+3 main cold collector group 17, a 18+3 strong cold collector group 15, a 16+3 cold sperm collector group 19,20, back cooling zone B is made up of 8 collectors up and down, and its version is: 3 strong cold collector groups 15,16+2 are led cold collector group 17, a 18+3 cold sperm collector group 19,20.The size of the quantity of the length of cooling zone, collector group and size, cooling flow and spread pattern should be determined according to multiple factors such as process for cooling requirement and on-site actual situations.12 collector groups as cooling zone A also can be arranged in 6 strong cold collector groups 15, a 16+3 main cold collector group 17, a 18+3 cold sperm collector group 19,20.
Every group of the upper header group of cold section Z of master of the present invention constitutes by 6 bigger collectors 4 of flow, and every group of lower header group constitutes by 12 collectors 5, shown in accompanying drawing 2 and 3.The every collector 4 of main cold collector group upper header group 17 all is provided with a by-pass valve control 1, sees also accompanying drawing 3.The every collector 4 of strong cold collector group upper header 15 all is provided with two by- pass valve controls 1 and 2, promptly on the basis of main cold collector group 17, set up a water inlet pipe 9 (seeing accompanying drawing 2) that has by-pass valve control 2 for every collector 4, to increase the flow of cooling water, open by-pass valve control 2 for cold by force, closing control valve 2 transfers to main cold.The lower header group 16 and 18 of strong cold still main cold collector group all is that per two collectors 5 are provided with a by-pass valve control 3.The difference of the strong cold collector group of cold section Z of master of the present invention and main cold collector group is exactly to have set up a water inlet pipe 9 on the collector 4 of upper header 15, and achieves cold by force, main cold exchange by by-pass valve control 2.Fine cold-leg J of the present invention forms (seeing accompanying drawing 4) by the bottom spray header group of a plurality of upper layer flows collector groups and respective numbers, and the last cold sperm collector group 19 of fine cold-leg J is made of 12 less collectors 7 of flow, and its underpart collector group 20 is made of 12 collectors 5.Upper and lower part collector 7 and 5 is all controlled by by-pass valve control 8 and 6 separately.For realizing feedback, FEEDFORWARD CONTROL, improve the cooling control accuracy, the present invention is provided with temperature measuring equipment 11 in milling train 21 outlets, is provided with temperature measuring equipment 12 at the middle part of preceding cooling zone A, between cooling zone, front and back A and B, be provided with temperature measuring equipment 13, before coiling machine 22, be provided with temperature measuring equipment 14.
The control cooling means of band steel cooling facility for laminar flow of the present invention is calculated by setting by computer and feedback, feedforward are calculated realization, its control flow following (seeing accompanying drawing 5): at first carry out the finish rolling model and calculate; According to the requirement of control mode, calculate by the complicated laminar model of secondary; Calculate through the one-level model again; By program command control apparatus switch board; By the action of electric control cabinet commander magnetic valve; Further control power jettron action; Laminar flow equipment is watered; End setup is calculated.Finish to gauge temperature measuring equipment 11 feeds back to the one-level model with the finishing temperature actual value of being surveyed at any time, and with setting value relatively, if any deviation, then repeat aforementioned calculation, revise the scheme of watering of laminar flow equipment, with realization that guarantees setting value and the raising of cooling off the control temperature accuracy; Temperature measuring equipment 12 feedovers detected temperature actual value to the one-level model at any time, repeats aforementioned calculation again, comes the key-course flow device to water; Temperature measuring equipment 13 and 14 feeds back to the one-level model with detected temperature actual value at any time, and with setting value relatively, if any deviation, then repeat aforementioned calculation, revise the laminar flow equipment scheme of watering, to guarantee the realization of setting value.
Band steel cooling facility for laminar flow of the present invention is used for every combination property that hot strip rolling mill is rolled back band steel cooling can raising steel band, and production specific use steel grade.Adopt band steel cooling facility for laminar flow of the present invention to realize the following multiple type of cooling by computer control at different levels:
1, the conventional type of cooling: to produce straight carbon steel SS400 is example, need realize the cooling control of outlet temperature, a kind of cooldown rate on request.This computer-chronograph can adopt district cooling, promptly enables cooling zone A, closes cooling zone B, closes the by-pass valve control 2 of strong cold collector group 15, and grow is cold to be main cold, realize main cold+the conventional cooling control of band steel of cold sperm.
2, Cooling Mode: with production flow line steel X70 is example, need realize the cooling control of outlet temperature, cooling fast on request.This computer-chronograph can adopt district cooling, promptly enables cooling zone A, closes cooling zone B, opens the by-pass valve control 2 of strong cold collector group 15, increases the cooling flow, and the main cooling class pipe group that also can enable cooling zone A realizes that the band steel of cold by force+cold sperm cools off control fast.
3, two sections control speed control temperature types of cooling: the HP295 steel grade with the production control yield tensile ratio is an example, need realize the cooling control of 2 temperature, two kinds of cooldown rates on request.This computer-chronograph can adopt the cooling of two districts, promptly enable cooling zone A and cooling zone B simultaneously, adopt the feedback signal of temperature measuring equipment 13 and 14, because cooling velocity is slow, need close the by-pass valve control 2 of the strong cold collector group 15 of two cooling zone A and B, grow is cold to be main cold, controls the discharge of each cooling manifold, control the cooldown rate of each collector, realize cooldown rate v1, temperature spot t1, cooldown rate v2 and temperature spot t2 control.
4, the types of cooling of two sections control speed, temperature control cooling, middle air cooling: with the good trip steel of production automobile industry mouldability, dual phase steel is example, need realize the cooling control of 2 temperature, two kinds of cooldown rates, middle air cooling on request.This computer-chronograph can adopt the cooling of two districts, promptly enable cooling zone A and cooling zone B simultaneously, adopt feedforward, the feedback signal of temperature measuring equipment 12,13 and 14, make the cold collector gauge tap of strong cold-peace master reasonably combined, realize two temperature, how fast, the temperature control of feedforward, feedback.
Claims (7)
1. be with the steel cooling facility for laminar flow for one kind, mainly the cooling zone of being made up of upper stream collector and following spray header is constituted, limit portion is provided with side-blown mechanism, described cooling zone comprises cold section Z of a master and a fine cold-leg J, main cold section Z and fine cold-leg J form by the bottom spray header group of a plurality of upper layer flows collector groups and respective numbers, all be provided with a by-pass valve control 1 on the every collector 4 of main cold section Z upper header group, per two collectors 5 of lower header group are provided with a by-pass valve control 3, on the fine cold-leg J, the lower header group all is by-pass valve control of a collector, it is characterized in that this cooling device by 2 have separately cold section Z of master and the cooling zone of fine cold-leg J, be that preceding cooling zone A and back cooling zone B serial connection form, its version is: cold section Z+ fine cold-leg of main cold section Z+ fine cold-leg J+ master J.
2. band steel cooling facility for laminar flow according to claim 1, the cold section Z of master that it is characterized in that described 2 cooling zone A and B is made up of some groups strong cold collector groups 15,16 and some groups of 17,18 of the cold collector groups of master, all sets up a water inlet pipe 9 that has by-pass valve control 2 on the every collector 4 on the upper layer flows collector group 15 of strong cold collector group.
3. band steel cooling facility for laminar flow according to claim 1 and 2 is characterized in that between middle part, cooling zone, front and back A and the B of the front at described preceding cooling zone A, preceding cooling zone A and coiling machine 22 fronts are installed on temperature measuring equipment 11,12,13 and 14 respectively.
4. band steel cooling facility for laminar flow according to claim 1 and 2, the length that it is characterized in that described front and back cooling zone A and B is 100～150m, respectively is provided with 20～24 collector groups up and down, maximum cooling flow is 15000～20000m
3/ h.
5. band steel cooling facility for laminar flow according to claim 1 and 2, it is characterized in that every group of cold section Z upper header of described master is made of 6 bigger collectors 4 of flow, every group of lower header is made of 12 collectors 5, every group of fine cold-leg J upper header is made of 12 less collectors 7 of flow, and every group of lower header is made of 12 collectors 5.
6. band steel cooling facility for laminar flow according to claim 2, it is characterized in that described preceding cooling zone A is made up of 12 collectors up and down, its version is: 3 strong cold collector groups 15, a 16+3 main cold collector group 17, a 18+3 strong cold collector group 15, a 16+3 cold sperm collector group 19,20, back cooling zone B is made up of 8 collectors up and down, and its version is: 3 strong cold collector groups 15,16+2 are led cold collector group 17, a 18+3 cold sperm collector group 19,20.
7. the control cooling means of the described band steel of an above-mentioned arbitrary claim cooling facility for laminar flow, calculate and finish by setting calculating and feedback, feedforward by computer, this control cooling means is achieved in that carrying out the finish rolling model earlier calculate → according to the requirement of control mode, calculate → waters → end setup computational process by program command control apparatus switch board → commander's magnetic valve action → control power jettron action → realization laminar flow equipment by secondary laminar model calculating → process one-level model; Finish to gauge temperature instrumentation 11 feeds back to the one-level model with the finishing temperature actual value of being surveyed at any time, and with setting value relatively, if any deviation, then repeat aforementioned calculation, and the scheme of watering of modification laminar flow equipment, with realization that guarantees setting value and the raising of cooling off the control temperature accuracy; Chilling temperature detector 12 feedovers detected temperature actual value to the one-level model, repeats aforementioned calculation again, comes the key-course flow device to water; Chilling temperature detector 13 and 14 feeds back to the one-level model with detected temperature actual value, and with setting value relatively, if any deviation, then repeat aforementioned calculation, revise the laminar flow equipment scheme of watering, to guarantee the realization of setting value.
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2004100210487A CN1322942C (en) | 2004-01-12 | 2004-01-12 | Strip steel laminar flow cooling device and cooling control method thereof |
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| CNB2004100210487A CN1322942C (en) | 2004-01-12 | 2004-01-12 | Strip steel laminar flow cooling device and cooling control method thereof |
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| CN1640575A true CN1640575A (en) | 2005-07-20 |
| CN1322942C CN1322942C (en) | 2007-06-27 |
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