CN1635133A - Gellan gum post-extraction method - Google Patents

Gellan gum post-extraction method Download PDF

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Publication number
CN1635133A
CN1635133A CN 200410064547 CN200410064547A CN1635133A CN 1635133 A CN1635133 A CN 1635133A CN 200410064547 CN200410064547 CN 200410064547 CN 200410064547 A CN200410064547 A CN 200410064547A CN 1635133 A CN1635133 A CN 1635133A
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gelling gum
gelling
post extraction
liquid
add
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CN1259426C (en
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张禹
张国佩
张茶
刘学珍
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Hebei Henbo Bio Technology Co ltd
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张禹
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Abstract

The invention relates to a posterior extraction method of Gellan gum belonging to the microbe fermentation production field. The method comprises steps of pretreatment of the fermentation liquor, deacylation, filtration, extraction of the flocculate, solid-liquid separation, drying and pulverization. The invention overcomes the shortcomings of high manufacturing cost, single variety existing in known technology. By the deacylation treatment with different added hypochlorite, Gellan gum with different acyl content can be obtained without destruction of the Gellan gum molecular structure to meet different need. The flocculant employs alkali metal or alkaline earth chloride to substitute for partial organic solvent to improve the production safe reliability.

Description

The method for post extraction of bright book gelling gum
Technical field
The present invention relates to the microbial fermentation production field, be meant a kind of method for post extraction of gelling gum especially.
Background technology
Gelling gum is to utilize modern biotechnology to carry out aerobic fermentation by the bacterial classification that monospore bacillus waterweed belongs in (pseudomonas elodea), and a kind of transparent gelifying agent through special refinement technique is produced has good thermostability.Consumption is few, and it is good, acidproof, alkaline-resisting to hold flavor property, anti-biological enzyme, and gel-strength can adjust as required, is widely used in industries such as food, medicine, fine chemistry industry.Have only U.S. CP keclo company to realize industrial production at present in the world, production and sales are in monopoly position, and production technology difficulty own is big, so cost an arm and a leg.More domestic universities and colleges also once attempted to produce gelling gum with comparatively easy production technology, but effect is not ideal always.The patent No. is the production technique that discloses a kind of new microbiological polysaccharide Gellan gum in 00125858.3 the patent, but above-mentioned prior art exists with membrane technique in the leaching process of back and extracts gelling gum, price height because of film, and can not regenerate, so manufacturing cost is high, prepared product is a single variety, and shortcoming such as can not meet the different needs.
Summary of the invention
The method for post extraction that the object of the present invention is to provide a kind of low-cost gelling gum that can produce high, medium and low acyl group content as required is to overcome the deficiency that prior art exists.
Overall technology design of the present invention is:
The method for post extraction of gelling gum comprises fermentation liquor pretreatment, the processing of deacylated tRNA base, Gel Treatment, solid-liquid separation; It is characterized in that the processing condition in each step are:
A, fermentation liquor pretreatment: transfer pH value to the 4-5 scope fermented liquid, add the aspartic protease of 10-15ppm and account for fermentating liquid volume 10%-12% (V/V), concentration is 10% (NH 4) 2SO 4(W/V) solution is warming up to 55-60 ℃ with it, keeps 18-24h, adds 1% Mono Chloro Acetic Acid (W/V) and keeps 1-2h;
B, deacylated tRNA base handle: with pretreated fermented liquid and the volume mixture of water by 1: 1, stir, be warming up to 90-95 ℃, add the hypochlorite solutions oxidation acyl group that mixes back volume 0-0.5% (v/v), reacted 15-20 minute, get gelling gum liquid;
C, flocculation are extracted: the gelling gum solution of making in the B step is cooled to 40-45 ℃, adds flocculation agent, gelling gum forms gel;
Concrete technical conceive of the present invention and processing condition are:
Hypochlorite in the B step is selected clorox or Losantin for use.
The flocculating aids (W/V) that adds 1% sorbent material (W/V) and 1.5% in the reaction solution after the deacylated tRNA base is handled in the B step; filter and remove somatic cells fragment and pigment; obtain clarifying gelling gum liquid, sorbent material is selected gac for use, and flocculating aids is selected diatomite or expanded pearlite salt for use.
In the C step gelling gum solution is cooled to 40-45 ℃, adds the flocculation agent of 0.8-1%; Gelling gum forms gel, and then adds the organic solvent of 10-15%, and the gelling gum dehydration is separated out.
Flocculation agent is selected ionogen for use in the C step, and organic solvent is selected alcohol organic solvent for use.
Ionogen is AlCl 3, MgCl 2, CaCl 2, Virahol or the ethanol of alcohol organic solvent more than 90%.
Adopt Plate Filtration gelling gum coagulant liquid in the D step, get the gelling gum filter cake; Filter cake is in 80-85 ℃ of vacuum-drying, control vacuum tightness-0.08Mpa, time 2h, pulverize the gelling gum powder-product.
Substantive distinguishing features that the present invention is obtained and remarkable technical progress are:
Integrated artistic of the present invention is reasonable in design; working method is simple; easily go; adopt the hypochlorite of different dosages to carry out the processing of deacylated tRNA base as required; under the prerequisite of not destroying the gelling gum molecular structure; can obtain possessing the height of variant production characteristic respectively; in; the gelling gum of low acyl group content; different demands have been satisfied; realized the seriation industry production of gelling gum; and avoided simultaneously adopting membrane technique to extract the too high problem of manufacturing cost that gelling gum causes; flocculation agent in technology selects for use the muriate of basic metal or alkaline-earth metal to substitute the part organic floculant; also reduced production cost, improved industrial safe reliability from different degree.
Embodiment
Below embodiments of the invention are described further:
Embodiment 1
The method for post extraction of gelling gum comprises fermentation liquor pretreatment, the processing of deacylated tRNA base, Gel Treatment, solid-liquid separation; Processing condition in each processing step are:
A, fermentation liquor pretreatment: fermented liquid is transferred pH value to 4.5, add the aspartic protease of 11ppm and account for fermentating liquid volume 11%, concentration is 10% (NH 4) 2SO 4(W/V) solution is warming up to 58 ℃ with it, keeps 20h, adds 1% Mono Chloro Acetic Acid (W/V) again and keeps 1.5h;
B, deacylated tRNA base handle: with pretreated fermented liquid and the volume mixture of water by 1: 1, stir, be warming up to 93 ℃, add the chlorine bleach liquor's oxidation acyl group that mixes back volume 0-0.05% (v/v), reacted 15-20 minute, get gelling gum liquid;
Add the flocculating aids (W/V) of 1% sorbent material (W/V) and 1.5% with the mixed fermented liquid of water, filter and remove somatic cells fragment and pigment, obtain clarifying gelling gum liquid, sorbent material is selected gac for use, and flocculating aids is selected diatomite for use.
C, flocculation are extracted: gelling gum solution is cooled to 42 ℃, adds 0.8% flocculation agent; Gelling gum forms gel, and then adds 12% organic solvent, and the gelling gum dehydration is separated out.Flocculation agent is selected AlCl for use 3, organic solvent is selected the Virahol more than 92% for use.
D, solid-liquid separation, drying and crushing: adopt Plate Filtration gelling gum coagulant liquid, get the gelling gum filter cake; Filter cake is in 82 ℃ of vacuum-dryings, control vacuum tightness-0.08Mpa, time 2h, pulverize the gelling gum powder-product of high acyl group content.The gelling gum powder of high acyl group content has gels-soft, resilient characteristic.If do not add clorox in deacylated tRNA base treating processes, what then generate is natural gelling gum.
Embodiment 2
The method for post extraction of gelling gum comprises fermentation liquor pretreatment, the processing of deacylated tRNA base, Gel Treatment, solid-liquid separation; Processing condition in each processing step are:
A, fermentation liquor pretreatment: fermented liquid is transferred pH value to 4.8, add the aspartic protease of 13ppm and account for fermentating liquid volume 12%, concentration is 10% (NH 4) 2SO 4(W/V) solution is warming up to 60 ℃ with it, keeps 19h, adds 1% Mono Chloro Acetic Acid (W/V) again and keeps 2h;
B, deacylated tRNA base handle: the volume mixture of pretreated fermented liquid and water being pressed 1: 1; stir; be warming up to 92 ℃; add the chlorine bleach liquor's oxidation acyl group that mixes back volume 0.3% (v/v), reacted 20 minutes, add the flocculating aids (W/V) of 1% sorbent material (W/V) and 1.5% in the reaction solution after the deacylated tRNA base is handled; filter and remove somatic cells fragment and pigment; obtain clarifying gelling gum liquid, sorbent material is selected gac for use, and flocculating aids is selected expanded pearlite salt for use.
C, flocculation are extracted: gelling gum solution is cooled to 43 ℃, adds 0.9% flocculation agent; Gelling gum forms gel, and then adds 14% organic solvent, and the gelling gum dehydration is separated out.Flocculation agent is selected AlCl for use 3, organic solvent is selected the ethanol more than 92% for use.
D, solid-liquid separation, drying and crushing: adopt Plate Filtration gelling gum coagulant liquid, get the gelling gum filter cake; Filter cake is in 82 ℃ of vacuum-dryings, control vacuum tightness-0.08Mpa, time 2h, pulverize the gelling gum powder-product of low acyl group content.It is big that the gelling gum of low acyl group content possesses intensity, easily the characteristic of embrittlement.
Embodiment 3
The method for post extraction of gelling gum comprises fermentation liquor pretreatment, the processing of deacylated tRNA base, Gel Treatment, solid-liquid separation; Processing condition in each processing step are:
A, fermentation liquor pretreatment: fermented liquid is transferred pH value to 4.2, add the aspartic protease of 14ppm and account for fermentating liquid volume 10%, concentration is 10% (NH 4) 2SO 4(W/V) solution is warming up to 56 ℃ with it, keeps 23h, adds 1% Mono Chloro Acetic Acid (W/V) again and keeps 2h;
B, deacylated tRNA base handle: the volume mixture of pretreated fermented liquid and water being pressed 1: 1; stir; be warming up to 94 ℃; add the chlorine bleach liquor's oxidation acyl group that mixes back volume 0.5% (v/v), reacted 18 minutes, add the flocculating aids (W/V) of 1% sorbent material (W/V) and 1.5% in the reaction solution after the deacylated tRNA base is handled; filter and remove somatic cells fragment and pigment; obtain clarifying gelling gum liquid, sorbent material is selected gac for use, and flocculating aids is selected expanded pearlite salt for use.
C, flocculation are extracted: gelling gum solution is cooled to 44 ℃, adds 1% flocculation agent; Gelling gum forms gel, and then adds 15% organic solvent, and the gelling gum dehydration is separated out.Flocculation agent is selected CaCl for use 2, organic solvent is selected 92% ethanol for use.
D, solid-liquid separation, drying and crushing: adopt Plate Filtration gelling gum coagulant liquid, get the gelling gum filter cake; Filter cake is in 82 ℃ of vacuum-dryings, control vacuum tightness-0.08Mpa, time 2h, pulverize in the gelling gum powder-product of acyl group content.The characteristic of the gelling gum of middle acyl group content is between the gelling gum of high and low acyl group content.

Claims (10)

1, the method for post extraction of gelling gum comprises fermentation liquor pretreatment, the processing of deacylated tRNA base, Gel Treatment, solid-liquid separation; It is characterized in that the processing condition in each step are:
A, fermentation liquor pretreatment: transfer pH value to the 4-5 scope fermented liquid, add the aspartic protease of 10-15ppm and account for fermentating liquid volume 10%-12% (V/V), concentration is 10% (NH 4) 2SO 4(W/V) solution is warming up to 55-60 ℃ with it, keeps 18-24h, adds 1% Mono Chloro Acetic Acid (W/V) and keeps 1-2h;
B, deacylated tRNA base handle: with pretreated fermented liquid and the volume mixture of water by 1: 1, stir, be warming up to 90-95 ℃, add the hypochlorite solutions oxidation acyl group that mixes back volume 0-0.5% (v/v), reacted 15-20 minute, get gelling gum liquid;
C, flocculation are extracted: the gelling gum solution of making in the B step is cooled to 40-45 ℃, adds flocculation agent, gelling gum forms gel;
D, solid-liquid separation, drying and crushing.
2, the method for post extraction of gelling gum according to claim 1 is characterized in that the hypochlorite in the described B step is selected clorox or Losantin for use.
3, the method for post extraction of gelling gum according to claim 1; it is characterized in that adding in the reaction solution after the deacylated tRNA base is handled in the B step flocculating aids (W/V) of 1% sorbent material (W/V) and 1.5%; filter and remove somatic cells fragment and pigment; obtain clarifying gelling gum liquid; sorbent material is selected gac for use, and flocculating aids is selected diatomite or expanded pearlite salt for use.
4, the method for post extraction of gelling gum according to claim 1 and 2 is characterized in that the hypochlorite add-on in the described B step is 0-0.1% (v/v).
5, the method for post extraction of gelling gum according to claim 1 and 2 is characterized in that the hypochlorite add-on in the described B step is 0.1-0.4% (v/v).
6, the method for post extraction of gelling gum according to claim 1 and 2 is characterized in that the hypochlorite add-on in the described B step is 0.4-0.5% (v/v).
7, the method for post extraction of gelling gum according to claim 1 is characterized in that in the C step gelling gum solution being cooled to 40-45 ℃, adds the flocculation agent of 0.8-1%; Gelling gum forms gel, and then adds the organic solvent of 10-15%, and the gelling gum dehydration is separated out.
8, according to the method for post extraction of claim 1 or 7 described gelling gums, it is characterized in that flocculation agent in the C step selects the muriate of basic metal or alkaline-earth metal for use, organic solvent is selected alcohol organic solvent for use.
9, the method for post extraction of gelling gum according to claim 8 is characterized in that ionogen is AlCl 3, MgCl 2, CaCl 2, Virahol or the ethanol of alcohol organic solvent more than 90%.
10, the method for post extraction of gelling gum according to claim 1 is characterized in that adopting Plate Filtration gelling gum coagulant liquid in the D step, gets the gelling gum filter cake; Filter cake is in 80-85 ℃ of vacuum-drying, control vacuum tightness-0.08Mpa, time 2h, pulverize the gelling gum powder-product.
CN 200410064547 2004-11-19 2004-11-19 Gellan gum post-extraction method Expired - Fee Related CN1259426C (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101191138B (en) * 2006-11-28 2010-10-27 浙江帝斯曼中肯生物科技有限公司 Method for producing gellan gum finished product from gellan gum fermentation liquor
WO2011003269A1 (en) * 2009-07-09 2011-01-13 浙江帝斯曼中肯生物科技有限公司 Method for post-extracting low acyl gellan gum
CN101560261B (en) * 2009-05-11 2011-04-13 江南大学 Cleaner production method of gellan gum
EP2348054A1 (en) * 2009-07-09 2011-07-27 Zhejiang Dsm Zhongken Biotechnology Co., Ltd Method for post-extracting low acyl gellan gum with high solubility
CN101724090B (en) * 2009-12-01 2011-10-26 淄博中轩生化有限公司 Method for refining Gellan gum
CN1932026B (en) * 2006-09-12 2011-10-26 山东大学 Deproteinizing process of gullan gum fermenting liquid
CN101824095B (en) * 2009-05-31 2012-10-10 上海众伟生化有限公司 Transparent high acyl gellan gum and production method thereof
CN103113488A (en) * 2013-02-22 2013-05-22 天茁(上海)生物科技有限公司 Method for extracting low-acyl transparent gellan gum easy to disperse and dissolve
CN116135886A (en) * 2023-04-18 2023-05-19 广州市乾相生物科技有限公司 Extraction method of transparent low-acyl gellan gum

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1932026B (en) * 2006-09-12 2011-10-26 山东大学 Deproteinizing process of gullan gum fermenting liquid
CN101191138B (en) * 2006-11-28 2010-10-27 浙江帝斯曼中肯生物科技有限公司 Method for producing gellan gum finished product from gellan gum fermentation liquor
CN101560261B (en) * 2009-05-11 2011-04-13 江南大学 Cleaner production method of gellan gum
CN101824095B (en) * 2009-05-31 2012-10-10 上海众伟生化有限公司 Transparent high acyl gellan gum and production method thereof
EP2348054A1 (en) * 2009-07-09 2011-07-27 Zhejiang Dsm Zhongken Biotechnology Co., Ltd Method for post-extracting low acyl gellan gum with high solubility
CN101597341B (en) * 2009-07-09 2011-10-26 浙江帝斯曼中肯生物科技有限公司 Method for post extraction of low-acyl gellan gum with high solubility
WO2011003269A1 (en) * 2009-07-09 2011-01-13 浙江帝斯曼中肯生物科技有限公司 Method for post-extracting low acyl gellan gum
US8609377B2 (en) 2009-07-09 2013-12-17 Zhejiang Dsm Zhongken Biotechnology Co., Ltd. Method for post-extracting low acyl gellan gum
EP2348054A4 (en) * 2009-07-09 2014-06-25 Zhejiang Dsm Zhongken Biotechnology Co Ltd Method for post-extracting low acyl gellan gum with high solubility
CN101724090B (en) * 2009-12-01 2011-10-26 淄博中轩生化有限公司 Method for refining Gellan gum
CN103113488A (en) * 2013-02-22 2013-05-22 天茁(上海)生物科技有限公司 Method for extracting low-acyl transparent gellan gum easy to disperse and dissolve
CN103113488B (en) * 2013-02-22 2015-12-23 天茁(上海)生物科技有限公司 The extracting method of the low acyl transparent type gelling gum of a kind of easy dispersion and dissolving
CN116135886A (en) * 2023-04-18 2023-05-19 广州市乾相生物科技有限公司 Extraction method of transparent low-acyl gellan gum

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