CN1632457A - Dynamic detection method for axial fit clearance of pump body inner shaft - Google Patents
Dynamic detection method for axial fit clearance of pump body inner shaft Download PDFInfo
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- CN1632457A CN1632457A CN 200410089265 CN200410089265A CN1632457A CN 1632457 A CN1632457 A CN 1632457A CN 200410089265 CN200410089265 CN 200410089265 CN 200410089265 A CN200410089265 A CN 200410089265A CN 1632457 A CN1632457 A CN 1632457A
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Abstract
It is a pump inner axis fit clearance dynamic measurement method in machine part measurement field, which uses the running displacement of oil-spray pump inner axis to measure the axis clearance of the inner axis of the spray pump. This method comprises the following steps: first to exert large press force on the head of the pump; the down axis top-lifting device to lift the inner axis of the pump inner axis; and the top axletree outer ring press measurement haulm remains stuck to the inner axis top by spring force; to determine the axis clearance of the inner axis of the pump through the measurement data of the sensor. When the axis clearance value achieves the work art requirements, another sensor measures the height between the outer ring surface of inner axletree and the pump surface.
Description
Technical field
The present invention relates to a kind of axial fit clearance dynamic testing method, specifically is a kind of dynamic testing method of axial fit clearance of pump body inner shaft.Be used for the mechanical part detection range.
Background technology
Injection pump is assembled by several mechanical parts such as fuel injection pump housing, pump oil mechanism, fuel control mechanism, driving mechanism or part.Camshaft is the critical piece of injection pump driving mechanism, and is very tight to the end play requirement of camshaft.This excesssive gap, the roller drive disk assembly strengthens the impact on cam work surface, causes the premature wear of cam face and changes the fuel supply advance angle degree; Simultaneously easily cause camshaft galloping, the variation of fuel delivery generating period makes engine running not steady, and the engine operation performance is had a significant impact.Therefore this gap must be controlled in manufacturing flow process, must 100% detection.
By prior art documents, do not find identical with the technology of the present invention or similar bibliographical information as yet.Concrete operation method commonly used at present is a kind of to be manual inspection, this manual method is earlier two outer races to be pressed into respectively in the dead eye at pump housing two ends, the interior axle that has been pressed into bearing inner ring is packed in the pump housing, measures height (be the degree of depth of the locating flange) h1 of inner shaft bearing outer shroud end face to the height h2 of pump housing end face and inner shaft bearing outer shroud end face to bearing locating flange face respectively with distance-measuring device; The difference of h1 and h2 is the measured value in internal axle axial gap, according to the requirement of interior axle assembly technology, chooses different adjustment pads then, guarantees to reach the assembling end play of regulation with this.This manual inspection method equipment is simple, is static measurement but its shortcoming is measuring process, and interior axle be a stationary state, the rotation status that measurement result fails to be reflected in real work down in spool the axial deviation and the cooperation worker of bearing itself poor, influence measuring accuracy.Another kind is a method for semi-automatically detecting, a specialized equipment is adopted in this semi-automatic detection, at first the end pump assembly that fixed locating flange place on the pre-equipment frock (this moment this end the interior ring of inner shaft bearing, outer shroud has all assembled), the top compresses the outer race (amount of being pressed into of the outer race of this end has been reserved certain clearance) of the other end, axle rotated in rotating mechanism drove, the interior axle of axial push rod jack-up moving displacement vertically is exactly the axial movement space of interior axle, this displacement is measured demonstration by the equipment upper sensor, by the amount of being pressed into of manual setting outer race to technological requirement; After upper part pressing device is decontroled, measure the height h2 of inner shaft bearing outer shroud end face to pump housing end face with distance-measuring device.Though this method internal axle under interior axle rotation status carries out axial pretightening, but the amount of being pressed into because of the manual setting outer shroud, repeatability and reliability are difficult to guarantee, be under no axial pretightening state power to the height h2 of pump housing end face simultaneously because of inner shaft bearing outer shroud end face, because bearing is in the axial micro-recovery of elasticity displacement and the swing of little amplitude, measuring accuracy also can change to some extent.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art and defective, a kind of dynamic testing method of axial fit clearance of pump body inner shaft is provided, make it carry out direct kinetic measurement to the injection pump internal axle axial fitting gap, axle is dynamic rotary work state in remaining during measurement, and axle in when measuring, bearing all is in the actual conditions of pretension, avoided static state and twice operation influence to measuring accuracy and efficient, need not complex mechanism or equipment, the measurement required time is short, the repeatable accuracy height, measurement result is independent of operator's subjectivity operation, reaches objective, accurately, effect fast.
The present invention is achieved by the following technical solutions, the present invention utilizes the axial float displacement of axle in the injection pump to measure the end play of axle in the injection pump, earlier injection pump is compressed from the top with big snap-in force, the axial lifting body of bottom along axle in the injection pump axially with interior axle jack-up, the upper bearing outer shroud is pressed into the measurement gauge rod and relies on spring force to keep being close to and interior axle top, the sensor measurement data of passing through to be disposed are determined the end play of axle in the injection pump, when the end play value reaches technological requirement, by the height of another sensor measurement inner shaft bearing outer shroud end face to pump housing end face.
Below the present invention is further illustrated, the specific implementation process is as follows:
Employing is pressed into motor and is pressed into piezometric and goes into the shaft-cup spare that matches with pump body inner shaft to greater than design height 0.5～2mm by presetting, after rotating some circles by rotary electric machine drive pump body inner shaft again, axially jacking apparatus upwards holds out against pump body inner shaft, be pressed into position transducer by bearing and measure bit value this moment, make axial jacking apparatus decontrol upwards pressure again, top hold-down mechanism inner spring holds out against pump body inner shaft downwards, measure down bit value by being pressed into position transducer this moment, and these two numerical difference between are the pump internal axle axial gap under the state at that time.
The top hold-down mechanism is connected with an auxiliary height survey sensor, directly reads the height value of shaft-cup spare to pump housing outer face when definite end play in scope of design, is convenient to directly satisfy the production run needs.
Be pressed into motor finish once be pressed into shaft-cup spare after, its pressure that is applied on the shaft-cup spare is not removed, and greater than the axial upwards top lift of jacking apparatus.
Be pressed into position transducer and assist the height survey sensor after the mechanical motion of measuring process finishes 1～2 second, just to carry out the numerical value reading.
The whole link of measuring process and reading repeats 3～5 times and detects cycle index, and represents gap width with the mean square deviation of this group numerical value, to eliminate the error that pump housing systematic part precision causes.
The gap value then is pressed into motor and presses downward to shaft-cup spare automatically by design displacement value greater than design displacement value, and this design displacement value is 1/3～1/5 of a current gap value.
In whole measuring process, the top snap-in force of injection pump must be greater than lower shaft to pressure and the be pressed into power of outer race pressing mechanism when being pressed into outer race that lifting pin makes progress, and the measuring accuracy that the reacting force motion drive entire pump axon of avoiding axial lifting pin and outer race to be pressed into generation produces to displacement is inaccurate.
The present invention has significant advantage, and (1) physical construction is simple, can require to select equipment frock, instrument and instrument grade according to measuring accuracy, guarantees good cost performance.(2) measuring process is reliable, and easy and simple to handle rapid, measurement result is objective and accurate.(3) fully reflected the current intelligence of measurand under actual working state, the repeatable accuracy height has been eliminated the influence to measurement result of each component tolerances and systematic error.Use when being suitable for production line and measuring in enormous quantities.
Embodiment
Provide embodiment below in conjunction with detection method of the present invention:
Embodiment 1, uses the detection of dynamic that the inventive method is finished the injection pump internal axle axial fitting gap:
1) interior ring, the outer shroud of the inner shaft bearing of earlier an end of injection pump being packed into, interior axle is put into, and is fixed with parts by locating flange or other bearing fixing, and the gap that the inner shaft bearing outer shroud of end to be detected is reserved 0.8mm is not pressed onto the position fully.This moment, the injection pump internal axle axial was for loosening, used the inventive method and be exactly that will to measure this loosening allowance of system be tested end play value, and was controlled to automatically and meets technological requirement.
When 2) measuring, locating flange (or other bearing fixing parts) end that has installed and fixed is placed on downwards on the positioning tool, the end to be detected of injection pump to be measured interior axially on, spool be in the positioning tool of equipment in it.
3) the axial jacking apparatus of positioning tool below has an axial lifting pin that can move up and down, and axially lifting pin is close to the technology centre hole inwall of interior axle lower end from the frock below, and is guaranteed not move axially with interior axle by spring.
When 4) measuring, the top hold-down mechanism of equipment top compresses from the top with the pump housing of injection pump, and injection pump influences measuring accuracy because of axial float when preventing to measure.The snap-in force of top hold-down mechanism is designed to pressure and outer race that the axial jacking push rod greater than the below makes progress and is pressed into power.
5) outer race that links to each other with the top hold-down mechanism is pressed into and measures gauge rod and be close to the technology centre hole inwall of interior axle upper end, and is guaranteed not move axially with interior axle by spring.The upper bearing outer shroud is pressed into the elastic force of the elastic force of measurement gauge rod spring greater than axial push rod spring.Measure gauge rod and the axial right alignment the during measurement of lifting pin for guaranteeing that the upper bearing outer shroud is pressed into, with the processing technology centre hole at interior axle two ends as the top sounding rod and the axial positioning reference of lifting pin.The upper bearing outer shroud is pressed into the hardness that measures gauge rod and lower shaft axle in lifting pin end material hardness is selected to be higher than.
6) the rotation shift fork of axle rotating mechanism is complementary with keyway on the interior axle in, and interior axle rotating mechanism rotates, and this shift fork enters in the keyway automatically by spring force, together rotation of axle in driving, when realizing detecting in spool kinetic measurement.
7) in when rotation axle in, axially lifting pin moves upward, and will interiorly axially go up jack-up, and the bearing inner ring of axle upper end holds out against with the interior axle outer shroud of pump housing upper end in making, and is pressed into the measurement gauge rod with the interior outer race of being close to and also moves upward thereupon; Interior axle stops the rotation.Process is to holding out against and interior axle rotation stopped process has a mechanical instability time owing to move upward, therefore, interior axle stops the rotation the back 1.5 second time of delay, after the assurance state of holding out against is in and stablizes, bearing by equipment is pressed into position transducer S1 reading again, is upper measured value.The used sensor in Equipment Inspection internal axle axial gap can be a touch sensor, also can be non-contacting sensor.
8) after axial lifting pin moves downward and resets, interior axle is because gravity and upper bearing outer shroud are pressed into the resilient force whereabouts that measures the gauge rod spring, and the upper bearing outer shroud is pressed into and measures gauge rod and rely on spring to be close to outer race all the time, and after stablizing 2 seconds, it is the next measured value that the bearing of equipment is pressed into position transducer S1 reading.
9) difference of upper measured value and the next measured value is interior axle end play δ at this moment.Upper measured value and the next measured value can be concrete numerical value, calculate the end play value that its difference is determined interior axle again; Also upper measured value can be changed to automatically " 0 " value, the next measured value that then records is an absolute value, promptly is the end play value in a certain position of interior axle.
10) this moment, the end play δ that obtains was that bearing inner ring and outer race are at a certain random site gap width constantly, this end play value and fail comprehensively reflection since the tolerance of bearing self and systematic error to the influence of end play value, therefore, repeating step 7)～measuring process of step 9) 4 times, obtain 4 groups of different end play δ data, the mean square deviation of getting these 4 groups different end play δ data as outer race at a certain end play value Δ h when being pressed into the position.
11) when gap width that the end play value Δ h of interior axle requires greater than assembly technology, bearing press-in device starts, outer race is pressed into vertically, in the axle outer shroud be pressed into the accurate control that is pressed into motor of displacement by press-in device, excessive for preventing that outer race is pressed into, each displacement that is pressed into is 1/3～1/5 Δ h.The power that is pressed into of press-in device is designed to the power that is pressed into that 2.5 times outer race is pressed into the pump housing.Be pressed into motor and can adopt stepper motor, also can adopt AC servo motor.
12) repeating step 7)～measuring process of step 10), meet the assembly technology requirement until the end play value that records.
13) the top hold-down mechanism of maintenance equipment top compresses the pump housing all the time, and keep the press-in device of outer race to compress outer race, be pressed into the outer race height survey sensor S2 that measures the equipment that gauge rod links to each other with the upper bearing outer shroud and measure height and the reading of outer race end face at this moment, be the height value h2 of the inner shaft bearing outer shroud end face under axial pretightening and the kinetic measurement state to pump housing end face to pump housing end face.
Use the inventive method measurement and control injection pump internal axle axial fitting gap, measuring process is reliable, measurement result repeatable accuracy height, the measuring accuracy≤0.006mm of injection pump internal axle axial fitting gap value; A clamping is by the side workpiece, can measure automatically have axial pretightening and with the actual working state same case under the end play value and inner shaft bearing outer shroud end face to the height value h2 of pump housing end face, and eliminate the influence of each component tolerances and systematic error to measurement result; Easy and simple to handle rapid, whole operation process only 185 seconds is suitable for production line and uses in enormous quantities.
Claims (10)
1, a kind of dynamic testing method of axial fit clearance of pump body inner shaft, it is characterized in that, utilize the axial float displacement of axle in the injection pump to measure the end play of axle in the injection pump, earlier injection pump is compressed from the top with big snap-in force, the axial lifting body of bottom along axle in the injection pump axially with interior axle jack-up, the upper bearing outer shroud is pressed into the measurement gauge rod and relies on spring force to keep being close to and interior axle top, determine the end play of axle in the injection pump by the sensor measurement data, when the end play value reaches technological requirement, by the height of another sensor measurement inner shaft bearing outer shroud end face to pump housing end face.
2, the dynamic testing method of axial fit clearance of pump body inner shaft as claimed in claim 1, it is characterized in that, the end play of axle in the injection pump is measured in the described axial float displacement that utilizes axle in the injection pump, be meant to adopt and be pressed into motor and be pressed into piezometric and go into the shaft-cup spare that matches with pump body inner shaft to greater than design height 0.5～2mm by presetting, after rotating some circles by rotary electric machine drive pump body inner shaft again, axially jacking apparatus upwards holds out against pump body inner shaft, be pressed into position transducer by bearing and measure bit value this moment, make axial jacking apparatus decontrol upwards pressure again, top hold-down mechanism inner spring holds out against pump body inner shaft downwards, measure down bit value by being pressed into position transducer this moment, and these two numerical difference between are the pump internal axle axial gap under the state at that time.
3, the dynamic testing method of axial fit clearance of pump body inner shaft as claimed in claim 2, it is characterized in that, the top hold-down mechanism is connected with an auxiliary height survey sensor, in scope of design, directly read the height value of shaft-cup spare when definite end play, be pressed into position transducer and assist the height survey sensor after the mechanical motion of measuring process finishes 1～2 second, just to carry out the numerical value reading to pump housing outer face.
4, the dynamic testing method of axial fit clearance of pump body inner shaft as claimed in claim 2 is characterized in that, be pressed into motor finish once be pressed into shaft-cup spare after, its pressure that is applied on the shaft-cup spare is not removed, and greater than the axial upwards top lift of jacking apparatus.
5, as the dynamic testing method of claim 1 or 2 described axial fit clearance of pump body inner shaft, it is characterized in that, described upper bearing outer shroud is pressed into the measurement gauge rod, for guaranteeing it and right alignment when axially axially lifting pin is measured in the jacking apparatus, as the top sounding rod and the axial positioning reference of jacking apparatus, the upper bearing outer shroud is pressed into and measures gauge rod and the lower shaft hardness in lifting pin end material hardness is selected to be higher than spool with the processing technology centre hole at interior axle two ends.
6, as the dynamic testing method of claim 1 or 2 described axial fit clearance of pump body inner shaft, it is characterized in that, the whole link of measuring process and reading repeats 3～5 times and detects cycle index, and represent gap width with the mean square deviation of this group numerical value, to eliminate the error that pump housing systematic part precision causes.
7, as the dynamic testing method of claim 1 or 2 described axial fit clearance of pump body inner shaft, it is characterized in that, the gap value then is pressed into motor and presses downward to shaft-cup spare automatically by design displacement value greater than design displacement value, and this design displacement value is 1/3～1/5 of a current gap value.
8, the dynamic testing method of axial fit clearance of pump body inner shaft as claimed in claim 2 is characterized in that, the power that is pressed into of press-in device is designed to the power that is pressed into that 2～3 times outer race is pressed into the pump housing.
9, the dynamic testing method of axial fit clearance of pump body inner shaft as claimed in claim 2 is characterized in that, is pressed into motor and adopts stepper motor, perhaps adopts AC servo motor.
10, the dynamic testing method of axial fit clearance of pump body inner shaft as claimed in claim 2 is characterized in that, is pressed into position transducer and the auxiliary employing of height survey sensor touch sensor, perhaps non-contacting sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410089265 CN1285886C (en) | 2004-12-09 | 2004-12-09 | Dynamic detection method for axial fit clearance of pump body inner shaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410089265 CN1285886C (en) | 2004-12-09 | 2004-12-09 | Dynamic detection method for axial fit clearance of pump body inner shaft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1632457A true CN1632457A (en) | 2005-06-29 |
| CN1285886C CN1285886C (en) | 2006-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410089265 Expired - Fee Related CN1285886C (en) | 2004-12-09 | 2004-12-09 | Dynamic detection method for axial fit clearance of pump body inner shaft |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689171A (en) * | 2012-06-08 | 2012-09-26 | 上海康比利仪表有限公司 | Automatic accurate adjustment system for instrument movement clearance |
| CN103018037A (en) * | 2012-11-30 | 2013-04-03 | 昆山三多乐电子有限公司 | Detection jig applicable to action confirmation of dimming motor shell |
| CN106441196A (en) * | 2016-08-30 | 2017-02-22 | 北京理工大学 | Shaft-hole fit clearance measuring device and method based on friction |
| CN106767281A (en) * | 2016-12-28 | 2017-05-31 | 郑州飞龙汽车部件有限公司 | Water seal assembly height measurement method and realize the measurement apparatus of the method |
| CN111076692A (en) * | 2019-12-19 | 2020-04-28 | 北京卫星制造厂有限公司 | High-precision shafting axial clearance calculation method for multistage planetary reduction mechanism |
-
2004
- 2004-12-09 CN CN 200410089265 patent/CN1285886C/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689171A (en) * | 2012-06-08 | 2012-09-26 | 上海康比利仪表有限公司 | Automatic accurate adjustment system for instrument movement clearance |
| CN103018037A (en) * | 2012-11-30 | 2013-04-03 | 昆山三多乐电子有限公司 | Detection jig applicable to action confirmation of dimming motor shell |
| CN106441196A (en) * | 2016-08-30 | 2017-02-22 | 北京理工大学 | Shaft-hole fit clearance measuring device and method based on friction |
| CN106441196B (en) * | 2016-08-30 | 2018-11-09 | 北京理工大学 | A kind of shaft hole matching gap measuring apparatus and method based on frictional force |
| CN106767281A (en) * | 2016-12-28 | 2017-05-31 | 郑州飞龙汽车部件有限公司 | Water seal assembly height measurement method and realize the measurement apparatus of the method |
| CN106767281B (en) * | 2016-12-28 | 2023-10-13 | 郑州飞龙汽车部件有限公司 | Water seal assembly height measurement method and measurement device for realizing same |
| CN111076692A (en) * | 2019-12-19 | 2020-04-28 | 北京卫星制造厂有限公司 | High-precision shafting axial clearance calculation method for multistage planetary reduction mechanism |
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| Publication number | Publication date |
|---|---|
| CN1285886C (en) | 2006-11-22 |
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Granted publication date: 20061122 Termination date: 20100111 |