CN1632194A - Regenerated eiderdown filament fiber and method of manufacture - Google Patents

Regenerated eiderdown filament fiber and method of manufacture Download PDF

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Publication number
CN1632194A
CN1632194A CN 200410061089 CN200410061089A CN1632194A CN 1632194 A CN1632194 A CN 1632194A CN 200410061089 CN200410061089 CN 200410061089 CN 200410061089 A CN200410061089 A CN 200410061089A CN 1632194 A CN1632194 A CN 1632194A
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eiderdown
fiber
regenerated
powder
polyacrylonitrile
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徐卫林
崔卫钢
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Wuhan University of Science and Engineering WUSE
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Wuhan University of Science and Engineering WUSE
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Abstract

The invention relates to a regenerated eiderdown filament fiber and a method of manufacturing the same. Supergranulation powder made of birds' feathers in the fiber is evenly distributed in polyacrylonitrile, and combined with polyacrylonitrile big molecules via a covalent bond, wherein content of eiderdown component is 20-40%, content of polyacrylonitrile is 60-80%. Steps of manufacturing the regenerated eiderdown filament fiber in the invention are: making supergranulation power using the birds' feathers as materials, producing a polyacrylonitrile spinning original liquid by ingrafting and copolymerizing with acraldehyde in a redox system, then machining the original liquid to the regenerated eiderdown filament fiber by a traditional wet or dry method spinning process line. The regenerated eiderdown filament fiber of the invention has characteristics of good performances of natural eiderdown, such as warming property, water-proof performance, good crease resistance and soft, smooth, light, etc. The machining mateirals have wide resource, low prince; the machining process line of the eiderdown powder is simple and non-pollution; the spinning would not changes the traditional machining process line of the polyacrylonitrile fiber.

Description

A kind of regenerated eiderdown filament fiber and manufacture method thereof
Technical field
The present invention relates to a kind of protein-modified chemical fibre and production method thereof of utilizing poultry feather to make.
Background technology
Yan Zhi azlon is that the protein lysate that extracts from natural animal cow's milk or plant (as peanut, corn, soybean etc.) forms through spinning traditionally, the research history of azlon early, abroad just begin one's study about the late nineteenth and early twentieth centuries greatly, as 1894, in gelatin solution, add formaldehyde and carry out spinning, make gelatin fiber; 1904, Todten Haupt used the casein that refines from cow's milk to carry out spinning, makes casein fibre; Nineteen thirty-five, Ferretti further studies casein fibre, and Italian SNIA company has developed casein fibre; 1938, Britain ICI company made ground nut fiber, and trade name is Atdil, and this fiber water absorption rate is about 14%, and fracture strength is 0.8g/d; 1938, it was the fiber of raw material that Nof Corp. has developed with the soybean; Nineteen thirty-nine, the protein that Corn product Refining company will refine from corn is with alcohol or alkali dissolution spinning and make Zein fibers, and commodity are called VicaraArdilin Fiber, and this fiber proportion is 1.25g/cm 3, water absorption rate is about 10%, fracture strength is 1.06~1.32N/dtex.Early 1940s, the U.S., Britain have developed casein fibre, and commodity are called Aralia (U.S.), and Fibralane (English), proportion are 1.9g/cm 3, water absorption rate is 14%, and fracture strength is 0.704~0.88N/dtex, and ductility is 15%, and resistance to water is bad; 1945, the U.S., Japanology soybean fiber, american goods is called Soylon, water absorption rate is 11%; 1948, U.S. Varginia Carol Chenical company developed Zein fibers Vic-ara; 1969, Tsuruga factory of Japanese Japan company began the development and production milk protein fiber, was named as Chinon (city name of the France of getting), and it is reacted by milk protein and acrylonitrile graft copolymer and makes.
Owing to be subjected to the restriction of early stage scientific and technological level, the azlon of above-mentioned development is low because of brute force, fiber thick, poor, the no taking of physical and mechanical property is worth, the difficulty of manufacturing is big etc., and various reasons fails to realize suitability for industrialized production.Afterwards owing to the reasons such as development of petrochemical industry, the researcher turns on the research direction of new fiber the development of synthetic fiber and regenerated celulose fibre, greatly about the forties in 20th century to successfully developing chemical fibres such as viscose glue, polyamide fibre, terylene, acrylic fibers, spandex between the fifties in succession, and realized suitability for industrialized production.In the age that became a large amount of development of chemical fibre in 50 years subsequently, many clothes, decorating cloth, industrial cloth have substituted the part natural fabric.Though synthetic fiber have many premium properties, also exist hygroscopicity and gas permeability poor, wear shortcomings such as uncomfortable.Because the modern trends towards naturalization to the pursuit of clothes, comfortableization, leisureization, variation, natural fabric has been subjected to people more and more to be favored.But natural fabric middle cotton, fiber crops, wool, silk etc. have been subjected to the restriction of plantation, cultured area, can't develop in a large number.Therefore, since the nineties in 20th century, the development work to azlon begins again to pay attention to both at home and abroad.
In recent years, it is the azlon " chinon " of raw material and acrylonitrile graft copolymer that Japanese Japan spins that company develops again with New Zealand's milk, and it is unique in the world at present suitability for industrialized production casein fiber of having realized.It has gloss and soft feel as the natural silk, and hygroscopicity and wet transmitting performance are preferably arranged, and fabulous heat insulating ability is comfortable and easy to wear, but fiber itself is faint yellow, and poor heat resistance in xeothermic easily yellowing more than 120 ℃, therefore still can't large-scale popularization be used so far.In addition, Japan approximately from during the World War II to postwar a period of time, the research of also once carrying out utilizing the protein of fish to make regenerated fiber.
China once carried out preliminary exploration to azlon respectively in the 1950's, the seventies, but did not succeed.The nineties, Sichuan Province once developed the silkworm chrysalis regenerated protein, though fiber has been realized small lot batch manufacture, low percentages of protein, and weave and print and dye processing in have a lot of problems, had a strong impact on such Products Development and technology popularization.Donghua University, Kingsoft petrochemical industry were once carried out research to the spinning of casein/propylene ester graft copolymer, but also stayed in theoretic discussion, did not see its product; Fudan University and Donghua University once carried out research to the spinning of regenerated silk solution, also failed to realize suitability for industrialized production.
Early 1990s, Henan Hua Kang Biochemical Engineering associating group company begins soybean protein fibre is goed deep into the systematic research exploitation, and through the research of more than ten years, examination is spun into merit in March, 2000, has carried out industrial test in the world first.Article one industrial test production line yearly productive capacity is 1500 tons at present, and the fiber single fiber fineness of being produced was 1.1 and 1.5 dawn, and cutting into staple length is 38mm, 51mm, 76mm.This fiber is compared with the azlon of domestic and international exploitation, has higher strength and other premium properties.
Down fiber (containing duck's down, goose down and chicken feather etc.) the same with natural protein fibres such as wool, silks main be the big molecular composition that forms by the several amino acids condensation.It is the main body that constitutes fiber, also is the base substance of decision fibre chemistry character.Thereby wool often is referred to as the angle protein, and silk is referred to as fibroin, and eider down is referred to as the plumage protein again.Because these protein macromolecule interchains exist disulfide bond, salt type bond, hydrogen bond etc., make big molecule have special network structure, their chemical property is generally comparatively stable.Down fiber and wool surface structure different significantly be that it does not have scale layer, and fiber is short, every plumage filament length degree is generally 1~3cm, existing with a suede form is to grow many tiny plumage silks in the every principal fiber, and the tiny plumage silk of each root becomes the principal fiber of another unit, so form elegant and unique down fiber repeatedly, in each suede piece, comprising tens essentially identical fibers of internal structure, therefore all can produce certain repulsion and make it apart from keeping maximum between every fiber, this just makes eider down produce bulkiness.
The awkward water-soluble sterol of the outermost layer of down fiber and the bilayer cell membrane of triguaiacyl phosphate formation, this layer bimolecular film accounts for about 10% of whole down fiber weight, and inner slit and cavity are more, cause the proportion of eider down light especially, its critical surface tension is minimum in all proteins fiber, so the water resistance spy of down fiber is good, clean eider down can not be soaked into by pure water under the normal temperature.In addition, do not cause the down fiber smooth surface owing to down fiber has the phosphorus sheet, its coefficient of friction is littler than wool, silk, and fiber is short, all spinning has brought certain degree of difficulty to down fiber for these, so there is not eider down directly to be used to the report that spins up to now.
Therefore contain a large amount of alkaline side group and acidic pendant groups in the eider down molecular structure, have the amphotericity that not only is acid but also is alkalescence.Aspect physicochemical property, down fiber is heated and can not be melted and decomposes.Eider down dewaters in the time of 115 ℃, begins in the time of 150 ℃ to decompose, and disulfide bonds in the time of 200~250 ℃, 310 ℃ of beginning charings, 720 ℃ take fire, and its combustibility is lower than cellulose fibre.In the plumage protein molecule-CONH one key is relatively more responsive to dayligth effect.It is very unstable to seem under the effect of daylight middle-ultraviolet lamp.Generally speaking, eider down is better to the stability of daylight, approaches wool.The acidproof ability of eider down is stronger.
Though down fiber is quite similar with the structure and the performance of fibers such as typical wool, silk, and its special warmth retention property, water proofing property, wrinkle resistance and characteristics such as gentle, sliding, light are arranged again, but owing to be subjected to placing restrictions on of aspects such as economy, technology, eider down often only is used as the filler of clothes and bedding, up to now, be not applied to textile industry as yet as textile material.
Along with the continuous development of China's animal husbandry, discarded poultry feather get more and more.According to the preliminary statistics, the poultry feather of China is annual to be produced more than 200,000 tons, and collect utilize less than 100,000 tons, and not by processing and utilization reasonably.Poultry feather is wasted as abundant protein resource, also causes environmental pollution simultaneously.Aspect the regeneration of down fiber, have only the U.S. and the Japanese work of having carried out this respect, particularly Japan owing to the shortage of natural resources, walk prostatitis in many aspects in the world at the regeneration aspect aspect the high-quality inartificial nature.
Summary of the invention
At above-mentioned existing problems, the purpose of this invention is to provide a kind of regenerated eiderdown filament fiber and manufacture method thereof of utilizing poultry feather to make, to make full use of this good native protein material of eider down.Its technical solution is:
A kind of regenerated eiderdown filament fiber, it is a kind of protein modified polyacrylonitrile fibre, be that the super-refinement down-powder of being made by poultry feather (protein) forms with the polyacrylonitrile graft copolymerization, down-powder is evenly distributed in the polyacrylonitrile in the fiber, and with the polyacrylonitrile graft crosslinking, down-powder content is 20%~40%, and the polyacrylonitrile component content is 60%~80%.
A kind of production method of regenerated eiderdown filament fiber is that the production technology of regenerated eiderdown filament fiber is:
A, the preparation of eider down superfine powder
With poultry feather materials such as selected chicken, ducks after removal of impurities, washing, bleaching, drying, cut into the particle of 3~5mm with disintegrating apparatus, adopting super-refinement powder process equipment then is the super-refinement powder that the particle of 3~5mm is processed into average grain diameter<2 μ m with particle diameter;
B, eider down superfine powder disperse
With the soda bath of 1: 5 proportional arrangement of bath raio 0.5%, with 20~40 parts of eider down superfine powders progressively, ultrasonic dispersing is promptly made the emulsion of good dispersion property under the normal temperature after 30 minutes then;
C, spinning solution preparation
The eider down superfine powder emulsion for preparing is added in the polymeric kettle, adjust pH is 1.9~2.2, add Oxidizing and Reducing Agents, oxidant: reductant=1: 3~1: 15 (consumption with oxidant be calculated as eider down superfine powder and polymerization single polymerization monomer material total amount 0.2%~0.68%), add 60~80 part of third rare nitrile polymer matter then while stirring, adjust pH is 1.9~2.2, temperature is 10~60 ℃, mixing speed 190rpm, polymerisation is a stopped reaction after 0.5~2 hour, steam demonomerization through vacuum then, washing, mix, pulp, filter, temperature adjustment is mixed and made into spinning solution;
D, the spinning solution for preparing adopt traditional wet spinning or dry-spinning process to make regenerated eiderdown filament fiber.
Owing to adopted above technical scheme, regenerated eiderdown filament fiber of the present invention, its physics, mechanical performance can satisfy the processing characteristics that routine is taken fiber, but premium properties with natural down, as warmth retention property, water proofing property, wrinkle resistance is good and characteristics such as gentle, sliding, light, the moisture pick-up properties of fiber increases significantly simultaneously, and antistatic property, dyeability are improved greatly.Regenerated eiderdown filament fiber of the present invention, its raw material are the feathers of bird, and as duck's down (hair), chicken feather, goose (suede) hair etc., its source is wide, and price is low; Super-refinement down-powder machining process route is simple, and is pollution-free; Spinning process does not change the machining process route of conventional polypropylene nitrile fiber, is easy to suitability for industrialized production, remarkable in economical benefits.
The specific embodiment
Regenerated eiderdown filament fiber of the present invention, the feather of birds such as duck's down, goose down and chicken feather etc. are produced the super-refinement down-powder, and the method for super-refinement down-powder and acrylonitrile graft copolymer, wet spinning is made.Down-powder content is 20%~40% in this fiber, and the polyacrylonitrile component content is 60%~80%.
Can being processed into of regenerated eiderdown filament fiber by following production stage:
1, producing of super-refinement down-powder: with poultry feather such as duck's down, goose down and chicken feather etc. is raw material.At first eider down is carried out hand picking, remove wherein sandstone, metal and bigger smoits; Use washing agent (soda ash etc.) solution again under 80 ℃~90 ℃ conditions, press eider down and mixed than 1: 20~1: 25, washed 1~2 hour with solution weight; Filter out eider down, washing back dries, must purify eider down.Getting eider down after the purification can utilize wool industry known that the redox bleaching principle is bleached processing; After the bleaching eider down cuts into the particle of 3~5mm with disintegrating apparatus, adopting super-refinement powder process equipment then is the super-refinement powder that the particle of 3~5mm is processed into average grain diameter<2 μ m with particle diameter.
2, down-powder disperses: with the soda bath of 1: 5 proportional arrangement of bath raio 0.5%, with 20~40 parts of eider down superfine powders progressively, ultrasonic dispersing is promptly made the emulsion of good dispersion property under the normal temperature after 30 minutes then.
3, polyacryl-nitrile spinning fluid is produced: the eider down superfine powder emulsion for preparing is added in the polymeric kettle, adjust pH is 1.9~2.2, add Oxidizing and Reducing Agents, oxidant: reductant=1: 3~1: 15 (consumption with oxidant be calculated as eider down superfine powder and polymerization single polymerization monomer material total amount 0.2%~0.68%), add 60~80 part of third rare nitrile polymer matter then while stirring, adjust pH is 1.9~2.2, temperature is 10~60 ℃, mixing speed 190rpm, polymerisation is a stopped reaction after 0.5~2 hour, steam demonomerization through vacuum then, washing, mix, pulp, filter, temperature adjustment is mixed and made into spinning solution.
The oxidant that uses in spinning solution is produced can be sodium chlorate or potassium peroxydisulfate, and reductant can be sodium hydrogensulfite or sodium sulfite.
The polymeric material monomer that uses in spinning solution is produced can be third single rare nitrile monomer; Also can be third rare nitrile as first monomer, methyl acrylate, methyl methacrylate or vinylacetate are as second monomer; If two kinds of monomers, then first monomer and second monomer mass and be 60~80 parts, the first monomer consumption: the second monomer consumption=85: 15~95: 5.
4, spinning: the spinning solution for preparing adopts traditional wet spinning or dry-spinning process to make regenerated eiderdown filament fiber.
Specific embodiment
Help further to understand the present invention by following embodiment.
Embodiment 1: the regeneration down fiber made from 3.0 kilograms of chicken feather superfine powders
Chicken feather is made 3~5 millimeters particle through removal of impurities, cleaning, bleaching, pulverizing, makes average grain diameter less than 2 microns super-refinement powder with super-refinement powder process equipment then.
3 kilograms of chicken feather super-refinement powders are progressively added in the soda bath with 1: 5 proportional arrangement of bath raio 0.5%, and ultrasonic dispersing is promptly made the emulsion of good dispersion property under the normal temperature after 30 minutes.
The chicken feather superfine powder emulsion for preparing is added in the polymeric kettle, add the clorox of 53 grams and the sodium sulfite of 180 grams, adjust pH is 2.0 ± 0.2, add 6.4 kilogram of third rare nitrile, 0.6 kilogram of methyl methacrylate then while stirring, in temperature is 50 ℃, and polymerisation stopped reaction after 1 hour under the mixing speed 190rpm condition is steamed demonomerization through vacuum then, washing, mixing, pulp, filtration, temperature adjustment is mixed and made into spinning solution.
Spinning solution again through maturation, deaeration, spinning, solidify, desalination, drawing-off, washing, drying, packing make regenerated eiderdown filament fiber, the chicken feather powder body burden about 25% in this fiber, polyacrylonitrile content is about 75%.
Embodiment 2: the regeneration down fiber made from 4.0 kilograms duck's downs and drake feather superfine powder
Duck's down (hair) is made 3~5 millimeters particle through removal of impurities, cleaning, bleaching, pulverizing, makes average grain diameter less than 2 microns super-refinement powder with super-refinement powder process equipment then.
In 4.0 kilograms of soda baths that progressively add with 1: 5 proportional arrangement of bath raio 0.5% of duck's down (hair) super-refinement powder, ultrasonic dispersing is promptly made the emulsion of good dispersion property under the normal temperature after 30 minutes.
Duck's down (hair) the superfine powder emulsion for preparing is added in the polymeric kettle, the sodium hydrogensulfite that adds 20 gram sodium chlorate and 300 grams, adjust pH is 2.0 ± 0.2, add 6.0 kilogram of third rare nitrile then while stirring, be 60 ℃ in temperature, polymerisation stopped reaction after 1.5 hours under the mixing speed 190rpm condition, steam demonomerization through vacuum then, washing, mixing, pulp, filtration, temperature adjustment is mixed and made into spinning solution.
Spinning solution again through maturation, deaeration, spinning, solidify, desalination, drawing-off, washing, drying, packing make regenerated eiderdown filament fiber, duck's down in the fiber (hair) powder content about 35%, polyacrylonitrile content is about 65%.

Claims (4)

1, a kind of regenerated eiderdown filament fiber, it is a kind of protein modified polyacrylonitrile fibre, it is characterized in that the super-refinement down-powder of being made by poultry feather (protein) forms with the polyacrylonitrile graft copolymerization, down-powder is evenly distributed in the polyacrylonitrile in the fiber, and with the polyacrylonitrile graft crosslinking, down-powder content is 20%~40%, and the polyacrylonitrile component content is 60%~80%.
2, a kind of production method of regenerated eiderdown filament fiber is characterized in that the production technology of regenerated eiderdown filament fiber is:
A, the preparation of eider down superfine powder
With poultry feather materials such as selected chicken, ducks after removal of impurities, washing, bleaching, drying, cut into the particle of 3~5mm with disintegrating apparatus, adopting super-refinement powder process equipment then is the super-refinement powder that the particle of 3~5mm is processed into average grain diameter<2 μ m with particle diameter;
B, eider down superfine powder disperse
With the soda bath of 1: 5 proportional arrangement of bath raio 0.5%, with 20~40 parts of eider down superfine powders progressively, ultrasonic dispersing is promptly made the emulsion of good dispersion property under the normal temperature after 30 minutes then;
C, spinning solution preparation
The eider down superfine powder emulsion for preparing is added in the polymeric kettle, adjust pH is 1.9~2.2, add Oxidizing and Reducing Agents, oxidant: reductant=1: 3~1: 15 (consumption with oxidant be calculated as eider down superfine powder and polymerization single polymerization monomer material total amount 0.2%~0.68%), add 60~80 part of third rare nitrile polymer matter then while stirring, adjust pH is 1.9~2.2, temperature is 10~60 ℃, mixing speed 190rpm, polymerisation is a stopped reaction after 0.5~2 hour, steam demonomerization through vacuum then, washing, mix, pulp, filter, temperature adjustment is mixed and made into spinning solution;
D, the spinning solution for preparing adopt traditional wet spinning or dry-spinning process to make regenerated eiderdown filament fiber.
3, oxidant as claimed in claim 2 can be sodium chlorate or potassium peroxydisulfate, and reductant can be sodium hydrogensulfite or sodium sulfite.
4, polymeric material monomer as claimed in claim 2 can be third single rare nitrile monomer, also can be that third rare nitrile is as first monomer, methyl acrylate, methyl methacrylate or vinylacetate are as second monomer, if two kinds of monomers, then first monomer and second monomer mass and be 60~80 parts, first monomer, the second monomer amount ratio are 85: 15~95: 5.
CN 200410061089 2004-11-11 2004-11-11 Regenerated eiderdown filament fiber and method of manufacture Pending CN1632194A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008071063A1 (en) * 2006-12-12 2008-06-19 Hiking Group Co., Ltd A modified polyacrylonitrile fiber and its preparation process and use
CN101886299A (en) * 2010-06-07 2010-11-17 扬州华美丙纶纺织有限公司 Method for producing down-like fiber
CN102230237A (en) * 2011-05-16 2011-11-02 张很文 Poultry feather protein viscose silk and manufacturing method thereof
CN102733001A (en) * 2012-07-11 2012-10-17 成都起点投资有限公司 Feather protein fiber and method for preparing same
CN104195665A (en) * 2014-08-30 2014-12-10 安徽一隆羽绒有限公司 Down feather composite fiber compounded by waste down feather fiber and acrylic staple fiber and preparation method of down feather composite fiber
CN104264275A (en) * 2014-09-09 2015-01-07 安徽省含山县富强羽绒制品有限公司 Waterproof down feather composite fiber and preparation method thereof
CN104358136A (en) * 2014-11-06 2015-02-18 天津工业大学 Modified down feather and preparation method thereof
CN105155028A (en) * 2015-07-02 2015-12-16 青阳县越阳家居用品有限公司 Novel moistureproof and comfortable outdoor textile material
CN105301040A (en) * 2015-11-13 2016-02-03 颜怀玉 Feather and down feather pH detection method
CN105887238A (en) * 2016-05-23 2016-08-24 太和县蓝翎养殖有限公司 Flame-retardant artificial wig fibers containing peacock feather

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008071063A1 (en) * 2006-12-12 2008-06-19 Hiking Group Co., Ltd A modified polyacrylonitrile fiber and its preparation process and use
CN101886299A (en) * 2010-06-07 2010-11-17 扬州华美丙纶纺织有限公司 Method for producing down-like fiber
CN101886299B (en) * 2010-06-07 2012-07-11 扬州华美丙纶纺织有限公司 Method for producing down-like fiber
CN102230237A (en) * 2011-05-16 2011-11-02 张很文 Poultry feather protein viscose silk and manufacturing method thereof
CN102733001A (en) * 2012-07-11 2012-10-17 成都起点投资有限公司 Feather protein fiber and method for preparing same
CN102733001B (en) * 2012-07-11 2015-02-11 成都起点投资有限公司 Feather protein fiber and method for preparing same
CN104195665B (en) * 2014-08-30 2016-05-25 安徽一隆羽绒有限公司 Eider down composite fibre that a kind of waste and old down fiber/acrylic staple fibre is compound and preparation method thereof
CN104195665A (en) * 2014-08-30 2014-12-10 安徽一隆羽绒有限公司 Down feather composite fiber compounded by waste down feather fiber and acrylic staple fiber and preparation method of down feather composite fiber
CN104264275A (en) * 2014-09-09 2015-01-07 安徽省含山县富强羽绒制品有限公司 Waterproof down feather composite fiber and preparation method thereof
CN104358136A (en) * 2014-11-06 2015-02-18 天津工业大学 Modified down feather and preparation method thereof
CN105155028A (en) * 2015-07-02 2015-12-16 青阳县越阳家居用品有限公司 Novel moistureproof and comfortable outdoor textile material
CN105301040A (en) * 2015-11-13 2016-02-03 颜怀玉 Feather and down feather pH detection method
CN105887238A (en) * 2016-05-23 2016-08-24 太和县蓝翎养殖有限公司 Flame-retardant artificial wig fibers containing peacock feather

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