CN1621160A - Automation system - Google Patents

Automation system Download PDF

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Publication number
CN1621160A
CN1621160A CN 200410091676 CN200410091676A CN1621160A CN 1621160 A CN1621160 A CN 1621160A CN 200410091676 CN200410091676 CN 200410091676 CN 200410091676 A CN200410091676 A CN 200410091676A CN 1621160 A CN1621160 A CN 1621160A
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CN
China
Prior art keywords
mentioned
bindiny mechanism
working
magnet
area side
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Pending
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CN 200410091676
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Chinese (zh)
Inventor
西川俊博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TANAKUBO ENGINEERING Co Ltd
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TANAKUBO ENGINEERING Co Ltd
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Publication of CN1621160A publication Critical patent/CN1621160A/en
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Abstract

The invention provides an automation system ensuring safety and permitting control of the cost in operation involving hazards of exploration, fire, etc. The system has a working space 2 comprising a working area 3 and a control area 4, divided with a nonmagnetic partition 5, working means 6 and 7 arranged in a working area 3 and a control means 32 disposed in a control area 4 and driving a working means 6. The working means 6 has a body 8 of the working means carrying out specified work and a connection means 10 supporting the body 8 and being capable of contacting with the partition 5. The connecting means 10 has a casing 11 and a magnet 12 and a sliding means which are arranged in the casing 11. The control means 32 has a connecting means 33 capable of contacting with the partition 5 and a driving means 34 connected with the connecting means 33. The connecting means 33 has a casing 35 and a magnet 36 and a sliding means which are arranged in the casing 35.

Description

Automated system
Technical field
The present invention relates to automated system, more particularly, the present invention relates to a kind of automated system, this automated system is divided into the control area of following dangerous operating area and safety with working space when the operation of the danger that is attended by blast, fire etc., can be in the control area, operation to the operating area is controlled, thus, can when guaranteeing security, suppress cost.
Background technology
In the past, in various operations, often there is the operation of the danger that is attended by blast, fire etc.Such as, in the coating operation of the coating of carrying out various goods etc., owing to adopt volatile coating, so be attended by the danger that monitors blast, fire etc., thus, in the past, in such coating operation, such as, the motor that is used to drive spray gun adopts explosion-proof motor.
That is, in application system, adopt the motor do not have explosion-proof performance etc., the occasion of carrying out spray gun driving etc. is the reason that produces blast, fire etc.
On the other hand, owing to the price of the goods with explosion-proof performance is higher, sound construction, weight is bigger, plant bulk is bigger, so when forming application system, the driving mechanism etc. with this explosion-proof performance is the main cause that the manufacturing cost of application system is risen, in addition, necessarily require too much power capacity.
But, in the past, in the operation of the danger that is attended by blast, fire etc., be not provided at when guaranteeing security, suppress the method for manufacturing cost, energy etc. effectively.
Summary of the invention
The problem that the present invention will solve
So problem of the present invention is a kind of automated system, this automated system can suppress cost when guaranteeing security when the operation of the danger that is attended by blast, fire etc.
Be used to solve the technical scheme of problem
Automated system of the present invention relates to the automated system of the operation of the danger that is used to be attended by blast, fire etc., it is characterized in that it comprises:
Working space, this working space are divided into operating area that is positioned at the below and the control area that is positioned at the top by nonmagnetic next door; One, or a plurality of Working mechanism, this, or a plurality of Working mechanism is arranged in the above-mentioned operating area operation that is used to stipulate; Controlling organization, this controlling organization is arranged in the above-mentioned control area, is used for driving any of above-mentioned Working mechanism, or whole mechanism;
At least a Working mechanism main body that comprises the operation of stipulating in the above-mentioned Working mechanism, with be supported with the Working mechanism main body, the operating area side bindiny mechanism that can contact with above-mentioned next door, above-mentioned operating area side bindiny mechanism comprises shell, be arranged at 1 in this shell, or a plurality of magnet, be arranged in the above-mentioned shell, being used for can be along above-mentioned next door, the slide mechanism that above-mentioned operating area side bindiny mechanism is slided;
Above-mentioned controlling organization comprises the control area side bindiny mechanism that can contact with above-mentioned next door, and the driving mechanism that is connected with above-mentioned control area side bindiny mechanism, above-mentioned control area side bindiny mechanism comprises shell, be arranged in this shell, or a plurality of magnet, be arranged in this shell, being used for can be along above-mentioned next door, the slide mechanism that above-mentioned control area side bindiny mechanism is slided.
The effect of invention
In automated system of the present invention, by nonmagnetic next door, with the working space that is attended by the danger of blast, fire etc. be divided into be positioned at the below the operating area and be positioned at the top the control area, and in this operating area, be provided with the Working mechanism of the operation that is used to stipulate, in the control area, be provided with and be used for driving any of Working mechanism, or whole controlling organizations of mechanisms.
In addition, Working mechanism is by the Working mechanism main body of the operation of stipulating, with be supported with this Working mechanism main body, the operating area side bindiny mechanism that can contact with above-mentioned next door constitutes, and in this operating area side bindiny mechanism, comprise magnet, and slide mechanism, this slide mechanism is used for and can operating area side bindiny mechanism is slided along the next door.
In addition, controlling organization comprises the control area side bindiny mechanism that can contact with the next door, and the driving mechanism that is connected with control area side bindiny mechanism, in this control area side bindiny mechanism, be provided with magnet, and slide mechanism, this slide mechanism is used for and can control area side bindiny mechanism is slided along the next door.
Also have, in such scheme, can be by the magnetic force of magnet, spaced apart by the next door, adsorption operation mechanism and controlling organization, and make the slide mechanism action, along the next door, operating area side bindiny mechanism and control area side syndeton are slided,, pass through driving mechanism at this state, drive controlling organization, thus, can be by the control of controlling organization, the action of the Working mechanism that is arranged at the operating area is controlled.
Like this, according to the present invention, can carry out the action of actuating mechanism, thus in non-operating area, need not operating area in the danger that is attended by blast, fire etc., the driving mechanism of motor etc. is set, like this, needn't adopts driving mechanism with explosion-proof performance, thus, can suppress cost and driving energy.
Description of drawings:
Fig. 1 is the figure of expression application system integral body;
Fig. 2 is the plane of paint sprayer structure;
Fig. 3 is the cutaway view along the A-A line among Fig. 2;
Fig. 4 is the end-view along the B-B line among Fig. 2;
Fig. 5 is the plane of control area side bindiny mechanism;
Fig. 6 is the cutaway view along the C-C line among Fig. 5;
Fig. 7 is the end-view along the D-D line among Fig. 5;
Fig. 8 is the schematic perspective view of expression controlling organization;
Fig. 9 is the exploded view that is used to illustrate Workpiece supplier;
Figure 10 is the block diagram of expression control system.
Label declaration:
Label 1 expression application system;
Label 2 expression coating chambers;
Label 3 expression operating areas;
Label 4 expression control areas;
Label 5 expression next doors;
Label 6 expression paint sprayer structures;
Label 7 expression Workpiece suppliers;
Label 8 expression spray guns;
Label 9 expression position adjusting mechanisms;
Label 10 expression operating area side bindiny mechanisms;
Label 11 expression operation side shells;
Label 12 expression magnet;
Label 12a represents driving magnet;
Label 12b represents Z axle magnet;
Label 12c represents A axle magnet;
Label 13 expressions are formed at the magnet of control side shell and admit the zone;
Label 14 expressions are formed at the air chamber of control side shell;
Label 1401 expression air supply ports;
Label 1402 expression air flues;
Label 15 expression snap parts;
Label 16 expression bolts;
Label 17 expression Z axle rotating shafts;
Label 18 expressions the 1st gear;
Label 19 expressions the 2nd gear;
Label 20 expression bearings;
Label 40 expression ball bolts;
Label 21 expressions drive with axle;
Label 22 expression Z axle side bearing parts;
Label 2201 expression breakthrough parts;
Label 23 expression A axle rotating shafts;
Label 24 expression splined shafts;
Label 25 expression Worm gear mechanisms;
Label 26 expression A axle side bearing parts;
Label 27 expression 2A axle side bearing parts;
Label 28 expression sliding guide pieces;
Label 29 expression bearings;
Label 30 expression communication means;
Label 31 expression bearings;
Label 32 expression controlling organizations;
Label 33 expression control area side bindiny mechanisms;
Label 34 expression driving mechanisms;
Label 35 expression control side shells;
Label 34 expression driving mechanisms;
Label 35 expression driving side shells;
Label 36 expression magnet;
Label 36a represents driving magnet;
Label 36a, 36c represent position adjustment magnet;
Label 37 expression magnet are admitted the zone;
Label 38 expression air chambers;
Label 3801 expression air supply ports;
Label 3802 expression air flues;
Label 39 expression motors;
Label 42 expression platform main bodys;
The planar portions of label 4201 expression platform main bodys;
Label 4202 expressions are formed near the blank part of pars intermedia of platform main body;
Label 4203 expressions are formed at the buckle teat of the planar portions of platform main body;
Label 43 expression support units;
Label 4301 expression clamping parts;
Label 4302 expression buckle recesses;
Label 4303 expression shanks;
Label 44 expression Workpiece supply platforms;
Label 45 expression main shafts;
Label 4501 expression spindle main body;
Label 4502 expression buckle slots;
Label 46 expression main shaft supporting mechanisms;
Label 4601 expression shells;
Label 4602 expression insertion sections.
The specific embodiment
In automated system of the present invention, comprise and separating by nonmagnetic next door, be positioned at the operating area and the control area that is positioned at the top of below, in this operating area, be provided with of the operation that is used to stipulate, or a plurality of Working mechanism, in this control area, be provided with any mechanism that is used to drive this Working mechanism, or the controlling organization of whole mechanisms.
In addition, a Working mechanism main body and an operating area side bindiny mechanism that comprises the operation of stipulating in the above-mentioned at least Working mechanism, above-mentioned Working mechanism main body supports in this operating area side bindiny mechanism, and can contact with above-mentioned next door.
In addition, side bindiny mechanism in operating area comprises shell, and this shell has one, or a plurality of magnet, and comprises slide mechanism, and this slide mechanism is used for and can operating area side bindiny mechanism is slided along the next door.
Also have, above-mentioned controlling organization comprises the control area side bindiny mechanism that can contact with above-mentioned next door, with driving mechanism, this driving mechanism is connected with above-mentioned control area side bindiny mechanism, control area side bindiny mechanism comprises the shell with one or more magnet, comprise slide mechanism in addition, this slide mechanism is used for and can control area side bindiny mechanism is slided along the next door.
,, adopt air flow circuit here as above-mentioned slide mechanism, this air flow circuit with the contact side in next door, floss hole with air, and, have the air supply port at position arbitrarily, the next door side, discharged air, thus, between operating area side bindiny mechanism and next door, form slightly little space, can be along the next door, operating area side bindiny mechanism is slided, and, the phase counter septum, control area side bindiny mechanism is floated slightly, can control area side bindiny mechanism be slided along the next door.
Perhaps, slide mechanism is made of bearing, thus, can operating area side bindiny mechanism and control area side bindiny mechanism be slided along the next door.
In addition, be used in the coating space in automated system of the present invention, carry out the occasion of the application system that uncoated coating handles, at first, by nonmagnetic next door, the coating space is divided into the operating area that is positioned at the below, and the control area that is positioned at the top, in the operating area, be provided for providing uncoated Workpiece supplier, and the workpiece of supplying with towards by this Workpiece supplier, the spray gun that spray paint is used are set, this spray gun is by spraygun body, with the operating area side bindiny mechanism formation of this spraygun body of supporting.
In addition, at this moment, above-mentioned Workpiece supplier also can rotatably be arranged in the above-mentioned coating space, thus, can be rotated coating.
Have again, at this moment, above-mentioned Workpiece supplier is made of main shaft and Workpiece supply platform, this main shaft rotatably is arranged in the coating space, this Workpiece supply platform is arranged on this main shaft, can install a plurality of coated, and above-mentioned Workpiece supply platform, be empty near the pars intermedia of end face at least.
Also have, in this occasion, above-mentioned Workpiece supply platform also can be made of platform main body and support unit, and this main body is used for fixing coated, and this support unit can support this main body, and is fixed on the above-mentioned main shaft.
First embodiment
With reference to the accompanying drawings, the embodiment of automated system of the present invention is described, Fig. 1 is for the schematic diagram of the automated system of expression present embodiment, in Fig. 1, and the automated system of label 1 expression present embodiment.In addition, in the embodiment shown in fig. 1, provide and be used to apply coated and (be called " workpiece " below.) application system.
Promptly, label 2 expressions among the figure are as the coating chamber that carries out the coating working space of workpiece, upper side in this coating inside of 2, be provided with the next door 5 that the nonmagnetics by glass, nonferrous metal etc. forms, thus, with above-mentioned coating chamber 2 inside, be divided into working space 3 and control space 4, this working space 3 is positioned at the below, is used in fact carrying out the coating processing of workpiece, and this control space 4 is used for the coating operations in this working space 3 are controlled.
In addition, in the inside of above-mentioned working space 3, be provided with the Working mechanism of the coating operation that is used for workpiece, the inside in above-mentioned control space 4 is provided with the controlling organization 32 of the action that is used to control above-mentioned Working mechanism.
Here, in the present embodiment, above-mentioned Working mechanism comprises the Workpiece supplier 7 that is used to supply with workpiece, and paint sprayer structure 6, this paint sprayer structure 6 is used for to this workpiece that Workpiece supplier 7 provides, spray paint are provided, thus, carry out the coating of workpiece and handle, above-mentioned controlling organization 32 is made of with the driving mechanism 34 that is connected this control area side bindiny mechanism 33 the control area side bindiny mechanism 33 that can contact with above-mentioned next door 5.
In addition, above-mentioned coating injection equipment 6 is by spray gun 8, position adjusting mechanism 9 constitutes with operating area side bindiny mechanism 10, this position adjusting mechanism 9 connects above-mentioned spray gun 8, be used to adjust the position of above-mentioned spray gun 8, this operating area side bindiny mechanism 10 connects above-mentioned position adjusting mechanism 9, and can contact with above-mentioned next door 5, on above-mentioned spray gun 8, be connected with coating feed mechanism and air feed mechanism (their diagram is all omitted), this coating feed mechanism is by the coating flexible pipe, coating is supplied with spray gun 8, this air feed mechanism to spray gun 8, is supplied with the air that coating sprays usefulness by air hose.
Here, above-mentioned coating injection equipment 6 is specifically described, Fig. 2 is the plane of this paint sprayer structure 6, Fig. 3 is the cutaway view along the A-A line among Fig. 2, Fig. 4 is the end-view along the B-B line among Fig. 2, in the present embodiment, the operating area side bindiny mechanism 10 that constitutes above-mentioned coating injection equipment 6 comprises the operation side shell 11 that is box-shaped substantially, the top surface side in the operation side shell 11 can be adsorbed on the above-mentioned next door 5.
That is, in the inside of above-mentioned operation side shell 11, as shown in Figure 3, in top surface side, constitute 4 magnet that form fenestrate 1101 and admit zone 13, top surface side is provided with according to the mode of exposing from this window portion 110, inside in magnet admittance zone 13 is provided with magnet 12 substantially in the form of a ring.In addition, this magnet 12 is by a pair of driving magnet 12a, with position adjustment magnet 12b, 12c constitutes, this is to driving the inside of being fixed in above-mentioned operation side shell 11 with magnet 12a, this position adjustment magnet 12b, and 12c rotatably is arranged at the inside of above-mentioned operation side shell 11.In addition, in the present embodiment, when admitting above-mentioned driving with magnet 12a, as shown in Figure 3, the outer peripheral edges buckle of the circumference of window portion 1101 and magnet, thus, operation side shell 11 and driving magnet 12a buckle.
In addition, inside at above-mentioned operation side shell 11, near four bight parts, form air chamber 14, end face at this air chamber 14, formation is as a plurality of aperture (not shown)s of air discharge ports, and, these a plurality of apertures are by air flue 1402, be communicated with the air supply port 1401 in the bottom surface sections that is formed at above-mentioned operation side shell 11, thus, omitted illustrated air feed mechanism if adopt, by air supply port 1401, air supply, then this air of having supplied with can pass through air flue 1402, is sent to the inside of air chamber 14, and can be with the air that is sent to air chamber 14 inside from air discharge ports, towards the discharging of the top of above-mentioned operation side shell 11.
In addition, above-mentioned position adjustment magnet 12b, 12c is made of with magnet 12c with magnet 12b and A axle the Z axle, this Z axle is used for along the vertical direction with magnet 12b, and spray gun is moved, and this A axle is used for towards above-below direction with magnet 12c, make the spray gun rotation, corresponding magnet 12b, 12c rotatably are received in the inside that magnet is admitted zone 13 all as aforementioned.In addition, in the present embodiment,, be connected with position adjusting mechanism 9 on the 12c, in addition, on this position adjusting mechanism 9, spray gun 8 be installed, thus, constitute paint sprayer structure 6 at this position adjustment magnet 12b.
That is, as shown in Figure 4, the snap part 15 that the cross section is concavity substantially according to magnet 12b, the mode of interior all sides top engaging of 12c is arranged at the blank part of the centre of corresponding magnet.
Also have, at first,,, connect end face and be flange shape Z axle rotating shaft 17 by the bolt 16 of fixed part being installed on the bottom surface side of Z axle with the snap part 15 on the magnet 12b.
Have again,, be connected with first gear 18 in the bottom of above-mentioned Z axle with rotating shaft 17, and on this first gear 18, mode according to the tooth with first gear meshes is connected with second gear 19, thus, with rotating shaft 17, can pass through first gear 18 by rotation Z axle, rotate second gear 19.
Also have, in the present embodiment, on above-mentioned operation side shell 11, installation has the Z axle side bearing parts 22 of the breakthrough part cylindraceous 2201 at two positions, above-mentioned Z axle is passed corresponding breakthrough part 2201 with the rotating shaft 17 and second gear 19, by bearing 20, rotatably support above-mentioned Z the axle rotating shaft 17 and second gear 19.
Then, snap bolt 40 is connected with above-mentioned second gear 19, and the bottom of this snap bolt 40 screws togather with driving with axle 21, and thus, rotational circle hook bolt 40 thus, can move along the vertical direction to drive and use spools 21.
In addition,, make above-mentioned Z axle, thus, with rotating shaft 17, first gear 18, second gear 19, snap bolt 40, can move along the vertical direction to drive and use axle 21 by the Z axle with magnet 12b rotation by these schemes.
Then, be installed on the bottom surface side of A axle with the snap part 15 on the magnet 12c, by bolt 16 as fixed part, connect the top and be flange shape A axle rotating shaft 23, the upper section of splined shaft 24 is according to can be along moving up and down, and non-rotatable mode is inserted this A axle with in rotating shaft 23.
In addition, bottom part at this splined shaft 24, be connected with the worm screw 2501 in the Worm gear mechanism 25 that constitutes by worm screw 2501 and worm gear 2502, thus, by rotating above-mentioned A axle rotating shaft 23, by splined shaft 24 and worm screw 2501, can be towards the above-below direction of above-mentioned A axle with rotating shaft 23, rotation worm gear 2502.
Also have, in the present embodiment, in above-mentioned operation side shell 11, A axle side bearing parts 26 with breakthrough part cylindraceous are installed, and be upper section in the 2A axle side bearing parts 27 cylindraceous substantially according to passing through spline guide 28, relative A axle side bearing parts 26, the mode that moves up and down is inserted the below part of these A axle side bearing parts 26.In addition, above-mentioned A axle is provided with according to the mode of passing above-mentioned A axle side bearing parts 26 and 2A axle side bearing parts 27 with rotating shaft 23 and splined shaft 24, in addition, bearing 29 is between the above-mentioned A axle interior all sides with the outer circumferential side of rotating shaft 23 and above-mentioned A axle side bearing parts 26.
Have again, above-mentioned driving is communicated with by communication means 30 with axle 21 and 2A axle side bearing parts 27, inside in this communication means 30, by bearing 31, above-mentioned Worm gear mechanism 25 rotatably is installed, and the rotating shaft 2503 of worm gear 2501 prolongs in the outside of above-mentioned communication means 30, in the part of the rotating shaft 2503 of this prolongation, spray gun 8 is installed.
In addition, in such scheme, at first, if rotation Z axle magnet 12b, then by aforesaid scheme, drive with axle 21 and move up and down, and in order to be communicated with the inside that drives with the communication means 30 of axle 21 and 2A axle side bearing parts 27, installation Worm gear mechanism 25, follow moving up and down of communication means 30, Worm gear mechanism 25 moves up and down, and thus, the spray gun 8 that supports by Worm gear mechanism 25 can move along the vertical direction.
Then, if rotation A axle magnet 12b, then the A axle rotates with rotating shaft 23 and splined shaft 24, and worm screw 2501 rotations.If such formation, then worm gear 2502 is towards above-below direction rotation, thus, can change the spray gun 8 on the rotating shaft 2503 that is installed on worm gear 2502 above-below direction towards.
Below the controlling organization 32 that is arranged at 4 inside, above-mentioned control space is described, Fig. 8 is the perspective schematic view of the controlling organization 32 of expression present embodiment, in the present embodiment, above-mentioned controlling organization 32 is by the control area side bindiny mechanism 33 that can contact with above-mentioned next door 5, and driving mechanism 34 formations that are connected with this control area lateral connector bar 33.
In addition, driving mechanism 34 in the present embodiment adopts the XY coordinate driven machine people who sells on the market, inside in control space 4, with the X coordinate side arm 3401 among this XY index driven machine people 34, an or side buckle of Y coordinate sidewall 3402, and on drive division 3403, the mode that is provided with according to contacting with above-mentioned next door 5 is connected with above-mentioned control area side bindiny mechanism 33.In addition, thus, but on the next door 5,, move freely control area side bindiny mechanism 33 towards directions X and Y direction.But, needn't necessarily XY coordinate driven machine people be used as driving mechanism, if but be on the next door 5, the mechanism of mobile control area side bindiny mechanism 33 both can adopt any mechanism, and moving direction also is not limited to the XY direction, in addition, control area side bindiny mechanism 33 is rotatablely moved.
Below control area side bindiny mechanism 33 is described, Fig. 5 is the plane of control area side bindiny mechanism 33, Fig. 6 is the cutaway view along the C-C line among Fig. 5, Fig. 7 is the end-view along the D-D line among Fig. 5, in the present embodiment, above-mentioned control area side bindiny mechanism 33 comprises the control side shell 35 that is box-shaped substantially, the bottom surface sides in this control side shell 35 can be adsorbed on the above-mentioned next door 5.
That is, in the inside of above-mentioned control side shell 35, constitute four magnet admittance zones 37 that form window portion 3501 at bottom surface side, bottom surface side is provided with according to the mode of exposing from window portion 3501, and the inside in magnet admittance zone 37 is provided with magnet 36 substantially in the form of a ring.In addition, this magnet 36 is by a pair of driving magnet 36a that is fixed in above-mentioned control side shell 35 inside, and the position adjustment magnet 36b that rotatably is arranged at above-mentioned control side shell 35 inside, 36c constitutes, at this position adjustment magnet 36b, on the 36c, be connected with the motor 39 that is used for its rotation respectively.
In addition, in the present embodiment, when admitting above-mentioned driving with magnet 36a, as shown in Figure 6, the outer peripheral edges portion buckle of the circumference of window portion 3701 and magnet, thus, control side shell 35 and driving magnet 36a buckle.
In addition, when admitting magnet 36, the occasion that the mode of facing according to clamping next door 5 at operation side shell 11 and control side shell 35 is provided with, a pair of driving in the operation side shell 11 with a pair of driving of exposing face and control side shell 35 of magnet 12a with magnet 36a to expose face involutory mutually, in addition, the Z axle of operation side shell 11 is with the position adjustment magnet 36a in face and the control side shell 35 of exposing of magnet 12b, it is involutory mutually that any one among the 36b exposes face, in addition, the A axle of operation side shell 11 is with the position adjustment magnet 36a that exposes face and control side shell 35 of magnet 12c, and it is involutory mutually that any one among the 36b exposes face.
Also have, inside at above-mentioned control side shell 35, near four angle parts, form air chamber 38, bottom surface at this air chamber 38, formation is as a plurality of aperture (not shown)s of air drain hole, by air flue 3802, be communicated with the air supply port 3801 of the end face any part that is formed at above-mentioned control shell 35, thus, if by air supply port 3801, air supply, then this air of having supplied with is sent into the inside of air chamber 38 by air flue 3802, the air of sending into the inside of air chamber 38 can be from air discharge ports, towards the down discharge of above-mentioned control side shell 35.
Have again, in such scheme, control side bindiny mechanism 33 is positioned on the end face in next door 5, with a pair of driving of operation side shell 11 with a pair of driving of exposing face and control side shell 35 of magnet 12a with magnet 36a to expose face involutory mutually, and the Z axle of operation side shell 11 is with the position adjustment magnet 36a that exposes face and control side shell 35 of magnet 12b, it is involutory mutually that among the 36b any one exposed face, in addition, the A axle of operation side shell 11 is with the position adjustment magnet 36a that exposes face and control side shell 35 of magnet 12c, it is involutory mutually that any one among the 36b exposes face, operation side bindiny mechanism 10 contacts with the bottom surface in next door 5, in this occasion, drive with magnet 12a and 36a Z axle magnet 12b and position adjustment magnet 36a, any one among the 36b, A axle magnet 12c and position adjustment magnet 36a, among the 36b any one adsorbed mutually and aimed at, and thus, can will be snapped in the inside of operating area 3 as the paint sprayer structure 6 of Working mechanism.
In addition, at this state, inside at the air chamber 14 of operation side shell 11, air supply, and with this air of having supplied with from air discharge ports, towards the row side, top of operation side shell 11, between above-mentioned next door 5 and operation side shell 11, form small space, in addition, in the inside of the air chamber 38 of controlling side shell 35, air supply, this air of having supplied with from air discharge ports, towards the down discharge of above-mentioned control side shell 35, will be controlled the above-mentioned relatively next door 5 of side shell 35, float slightly, at this state, adopt above-mentioned XY coordinate driven machine people 34, on the next door 5, move control side bindiny mechanism 33, thus, can spray gun 8 be moved to required position in the inside of working space 3.
In addition, can be by adopting motor 39, rotation is according to the position adjustment magnet that is provided with the relative mode of magnet 12b with the Z axle, by above-mentioned mechanism, adjust the position of the above-below direction of spray gun 8, in addition, by adopting motor 39, rotation is according to the position adjustment magnet that is provided with the relative mode of magnet 12c with the A axle, by above-mentioned mechanism, spray gun 8 is rotated along the vertical direction, thus, can adjust spray gun 8 above-below direction towards.
Then, Fig. 9 is the exploded view that is used to illustrate one the Workpiece supplier 7 that constitutes above-mentioned Working mechanism, in the present embodiment, employing applies the Workpiece supplier 7 of the occasion of processing at the button that is used for that various machine is adopted, specifically, adopt the Workpiece supplier 7 of the above-mentioned button of rotatable coating.
Also have, the Workpiece supplier 7 of present embodiment comprises Workpiece supply platform 44, and this Workpiece supply platform 44 is used to install workpiece; Main shaft 45, this main shaft 45 is used to rotate this Workpiece supply platform 44; Bindiny mechanism 46, this bindiny mechanism 46 is used to rotate this main shaft 45, and above-mentioned Workpiece supply platform 44 comprises platform main body 42, and support unit 43, and this support unit 43 is used to support this main body 42.
That is, the label 42 expression platform main bodys among the figure, in the present embodiment, platform main body 42 is plane, and is rounded substantially from flat field of view, on this planar portions 4201, is provided with a plurality of snap projection 4203 that workpiece is installed.
In addition, near the basic pars intermedia of above-mentioned main body 42, form blank part 4202, thus, prevent when the coating workpiece, near the pars intermedia of Workpiece supply platform, paint spray is graininess and adheres to, and this granular coating disperses, and is attached to the situation on the workpiece.In addition, at the inner face of above-mentioned main body 42, form a plurality of buckle ribs, though this point is not shown in the drawings.
In addition, above-mentioned support unit 43 comprises the clamping part 4301 of ring-type, on this clamping part 4301, form buckle recess 4302, buckle has the buckle rib of the inner face that is formed at above-mentioned main body 42 in this buckle recess 4302, and above-mentioned buckle is snapped in the inside of buckle recess 4302 with rib, thus, on support unit 43, can be according to can loading and unloading, and the mode buckle platform main body 42 that can not rotate.
Also have, on the clamping part 4301 of above-mentioned support unit 43, towards the below, connect specific length, be a plurality of shanks 4303 of L font substantially, the leading section of corresponding shank 4303 connects the point that the central shaft with clamping part 4301 intersects.
Have again, label 45 expression main shafts among the figure, in the present embodiment, main shaft 45 comprises cylindrical substantially spindle main body 4501, in the top ends of this spindle main body 4501, be formed with buckle slot 4502, this buckle slot 4502 is cross substantially, above-mentioned corresponding shank 4303 inserts in this buckle slot 4502, connects near the position of this shank.In addition, thus, by being snapped in the inside of above-mentioned buckle slot 4502 near the connecting portion with above-mentioned shank 4303, but can be according to these loading and unloading, and the above-mentioned support unit 43 of the mode buckle that can not rotate.
In addition, the main shaft supporting mechanism that label 46 expressions among the figure are used to rotate above-mentioned main shaft 45, this main shaft supporting mechanism 46 comprises inner elongated shell 4601 for the cavity, in this shell 4601, forms the insertion section 4602 of rotatably inserting the below part that is fixed with main shaft 45.
In addition, portion within it, the transmission mechanism (not shown) of belt etc. is set, this transmission mechanism is used to connect the driving mechanism (not shown) of the below part of main shaft 45 of the inside that is inserted in insertion section 4602 and motor etc., by this transmission mechanism, give main shaft 45 with the transmission of torque of motor etc., thus, can make main shaft 45 rotations.
So, in the Workpiece supplier 7 of present embodiment,,, rotatable workpiece is installed on platform main body 42 on the planar portions 4201 by main shaft 45 and support unit 43 by CD-ROM drive motor, thus, can carry out the spin coated of workpiece and handle.
In addition, in the present invention, the structure of this Workpiece supplier 7 etc. do not limit especially, if be to supply with the mechanism of workpiece in the coating space, then can be mechanism arbitrarily yet
Figure 10 is the block diagram of the control system of the application system 1 of expression present embodiment, in the application system 1 of present embodiment, the control part that comprises the CPU etc. of the usefulness such as control of carrying out apparatus main body, in this control part, following part is connected with power supply by operating portion, operation according to this operating portion, control by control part, can make each part action, this part comprises XY coordinate robot, and this XY coordinate robot is with acting on the driving robot that drives control area side bindiny mechanism 33; Air feed mechanism such as the come-up of air pump etc., this come-up be with air feed mechanism air supply, and this air is used to make control area side bindiny mechanism 33 and operating area side bindiny mechanism 10 counter septum 5 come-ups mutually; The coating feed mechanism of pump, driving cylinder etc., this coating feed mechanism is used for to spray gun 8, supplies with coating; Coating injection air feed mechanism, this coating injection air feed mechanism is used for to spray gun 8, supplies with the air that coating sprays usefulness; Z axle magnet motor, this Z axle magnet is arranged at control area side bindiny mechanism 33 with motor, so that rotation Z axle magnet 12b; A axle magnet motor, this A axle magnet is arranged in the control area side bindiny mechanism 33 with motor, so that rotation A axle magnet 12c; The platform motor, this is used for rotational workpieces with motor and supplies with platform 7.
The effect of the application system of the present embodiment that following object constitutes like this is described, at the application system that adopts present embodiment, carry out the occasion of the coating of workpiece, at first, by aforesaid method, with operating area side bindiny mechanism 10 and control area side bindiny mechanism 33 absorption and aiming at mutually, it is contacted with end face with the bottom surface in next door 5, workpiece is installed on the Workpiece supplier 7.
In addition, after this, to the inside of the air chamber 14,38 of operating area side bindiny mechanism 10 and control area side bindiny mechanism 33, air supply, and this air row to next door 5 sides, between above-mentioned next door 5 and operation side shell 11, is formed small space, and make the above-mentioned relatively next door 5 of control side shell, come-up thus, can make operation side bindiny mechanism 10 and control area side bindiny mechanism 33 counter septum 5 slips mutually slightly.
In addition,, adopt above-mentioned XY index robot 34, adjust the position of the XY direction of spray gun 8, perhaps, drive set drive motor 39 in the side bindiny mechanism 33 of control area at this state, adjust spray gun 8 above-below direction the position and towards.
Also have, after the desired position is adjusted in the position of spray gun 8, by above-mentioned method, make 44 rotations of Workpiece supply platform, at this state, in fixing position, perhaps, in the position of the XY direction that changes spray gun 8, the XY direction towards the time, from spray gun 8, towards workpiece, spray paint thus, is carried out the coating of workpiece and is handled.
If like this, adopt the application system of present embodiment, then can outside the working space of the danger that is attended by blast, fire etc., carry out the position adjustment of spray gun, thus, the motor etc. that need not to be used to drive spray gun is arranged in the working space.Thus, needn't adopt motor with explosion-proof performance etc., can when guaranteeing security, suppress manufacturing cost.
Have again, in the aforementioned embodiment, following form is described, wherein, in the inside of shell 11,35, form air chamber 14,38, the air that will supply to the inside of this air chamber 14,38 is arranged to next door 5 sides, thus, operating area side bindiny mechanism 10 and control area side bindiny mechanism 33 are slided, still, needn't necessarily adopt air, realize sliding, but if be phase counter septum 5, the method that operating area side bindiny mechanism 10 and control area side bindiny mechanism 33 are slided then also can adopt any method.So, such as, in addition, also can bearing be set in the inside of shell 11,35, by this bearing, operating area side bindiny mechanism 10 and control area side bindiny mechanism 33 are slided, also can adopt other method.
In addition, in the foregoing embodiments, to can be along Z-direction, mobile spray gun, and the structure that can realize the axial rotation of A is described, but, needn't necessarily adopt such structure, also can only realize moving of Z-direction, or only along the axial rotation of A, perhaps, also can not adopt position adjusting mechanism, and spray gun directly is connected with operating area side bindiny mechanism.
The possibility of utilizing on the industry
In the present invention, because automated system will be attended by the danger of blast, fire etc. The working space of operation is divided into the control area of following dangerous operating area and safety, And can the operation of operating area be controlled in the control area, thus be not limited to application system, Can be used for following whole automated systems of dangerous operation.

Claims (7)

1. automated system, this automated system are used to be attended by the operation of the danger of blast, fire etc., it is characterized in that it comprises:
Working space (2), this working space (2) be by nonmagnetic next door (5), be divided into the operating area (3) that is positioned at the below and be positioned at above controlling organization (4);
One or more Working mechanisms (6,7), these one or more Working mechanisms (6,7) are arranged in the above-mentioned operating area (3), the operation that is used to stipulate;
Controlling organization (32), this controlling organization (32) is arranged in the above-mentioned control area (4), is used to drive any in the above-mentioned Working mechanism (6,7), or whole mechanisms;
At least (6) in the above-mentioned Working mechanism comprise the Working mechanism main body (8) of the operation of stipulating, and are supported with Working mechanism main body (8), the operating area side bindiny mechanism (10) that can contact with above-mentioned next door (5);
Above-mentioned operating area side bindiny mechanism (10) comprises shell (11), be arranged in this shell (11), or a plurality of magnet (12), be arranged in the above-mentioned shell (11), being used for can be along above-mentioned next door (5), the slide mechanism that above-mentioned operating area side bindiny mechanism (10) is slided;
Above-mentioned controlling organization (32) comprises the control area side bindiny mechanism (33) that can contact with above-mentioned next door (5), the driving mechanism (34) that is connected with above-mentioned control area side bindiny mechanism (33);
Above-mentioned control area side bindiny mechanism (33) comprises shell (35), be arranged in this shell (35), or a plurality of magnet (36), be arranged in this shell (35), being used for can be along above-mentioned next door (5), the slide mechanism that above-mentioned control area side bindiny mechanism (33) is slided.
2. automated system according to claim 1, the slide mechanism that it is characterized in that being arranged in the above-mentioned operating area side bindiny mechanism (10) is air flow circuit (1402), this air flow circuit (1402) is formed in the above-mentioned shell (11), have air and supply with (1401) and air discharge ports, and above-mentioned air discharge ports is formed at the contact side with above-mentioned next door (5).
3. automated system according to claim 1 and 2, the slide mechanism that it is characterized in that being arranged in the above-mentioned control area side bindiny mechanism (33) is air flow circuit (3802), this air flow circuit (3802) is formed in the above-mentioned shell (35), have air supply port (3801) and air discharge ports, and above-mentioned air discharge ports is formed at the contact side with above-mentioned next door (5).
4. according to the described automated system of claim 1~3, it is characterized in that above-mentioned working space (2) is for being used to apply the coating space of uncoated thing;
Above-mentioned Working mechanism is spray gun assembly (6), this spray gun assembly (6) is used for to supplying with Workpiece supply device (7) and the uncoated thing that uncoated thing is used, spray paint, this spray gun assembly (6) comprise spraygun body (8) and are supported with the operating area side bindiny mechanism (10) of this spraygun body (8).
5. automated system according to claim 4 is characterized in that above-mentioned Workpiece supply device (7) rotatably is arranged at the inside in above-mentioned coating space (2).
6. automated system according to claim 5, it is characterized in that above-mentioned Workpiece supply device (7) forms according to following shape, it comprises main shaft (45) and Workpiece supply platform (44), this main shaft (45) rotatably is arranged in the coating space, this Workpiece supply platform (44) is installed on this main shaft (45), can install a plurality of coated, and above-mentioned Workpiece supply platform (44), be blank part (4202) near the pars intermedia of end face at least.
7. automated system according to claim 6, it is characterized in that above-mentioned Workpiece supply platform (44) is made of platform main body (42) and support unit (43), this main body (42) is used for fixing coated, this support unit (43) can support this main body (42), and is fixed on the above-mentioned main shaft (45).
CN 200410091676 2003-11-26 2004-11-24 Automation system Pending CN1621160A (en)

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JP2003395856A JP2005152811A (en) 2003-11-26 2003-11-26 Automation system

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Publication number Priority date Publication date Assignee Title
JP2010119945A (en) * 2008-11-19 2010-06-03 Global Mach Kk Painting apparatus
CN103931005A (en) 2011-09-14 2014-07-16 玛太克司马特股份有限公司 Led manufacturing method, led manufacturing device, and led
JP5840959B2 (en) 2012-01-16 2016-01-06 エムテックスマート株式会社 Application method and apparatus
CN106111408B (en) * 2016-08-30 2018-05-22 浙江天阳钢管有限公司 A kind of engineering oil pipe surface paint spraying device
CN113001814B (en) * 2021-03-23 2022-09-06 山东道韵网业有限公司 Reclaimed plastic particle granulator

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