Summary of the invention:
The object of the invention is what the shortcoming synthetic method prior art at existing polyurethane curing agent existed, a kind of low free toluene diisocyanate polyurethane curing agent and preparation method thereof is provided, it need not increase extra investment and post-processed equipment, direct synthesis of polyurethane solidifying agent, and can reduce the content (single component is less than 0.7%) of the free toluene diisocyanate in the solidifying agent, and institute's synthetic solidifying agent use properties is unaffected.
The object of the present invention is achieved like this: raw material of the present invention and content (weight percent) are that (A) tolylene diisocyanate 18~25%; (B) ester class and benzene class mixed solvent 35~65%; (C) TriMethylolPropane(TMP) 2~4%; (D) contain 1 above hydroxyl, molecular weight at 60~150 fatty compounds 3~5%; (E) low molecular polyether 10~15%; (F) defoamer 0.2~0.5%, flow agent 0.1~0.3%.
Preparation process is: the component (D) after will dewater respectively earlier, component (E), component (F) and 1/3rd component (B) adding reactor, add after stirring (C), heat up, stir, dissolve the acidity that the back adds phosphoric acid conditioned reaction system fully Deng (C), add then (A), heat up, insulation each once more than, the percentage composition that detects the NCO group is 3.7~4.5% o'clock, add raw material (F) and cooling raw material 2/3rds dehydration (B) afterwards immediately, discharging is filtered in cooling.
Preparation process described in the utility model is: (D), (E) after will dewater respectively earlier, with 1/3rd (B) adding reactor, back adding (C) stirs, be warming up to 50~70 ℃, stirred 10~20 minutes, dissolve the acidity that the back adds phosphoric acid conditioned reaction system fully Deng (C), press formula ratio then and add (A), be warming up to 70~90 ℃, reaction 2h; Be warmed up to 90~110 ℃ of insulations 2~6 hours, the weight percentage that detects the NCO group is to add raw material (F) and cooling raw material (1/3rd through dewatering (B)) at 3.7~4.5% o'clock immediately, be cooled to below 60 ℃, filter, discharging is promptly produced free toluene diisocyanate content less than 0.7% low free toluene diisocyanate polyurethane curing agent.
Raw material (A) is selected from one of following in the present invention prescription: 2,4 toluene diisocyanate, 2,6-tolylene diisocyanate, 2,4 toluene diisocyanate and 2, any proportioning mixture of 6-tolylene diisocyanate.Preferred following a kind of or two kinds: 2,4 toluene diisocyanate or 2,4 toluene diisocyanate and 2, the mixture of 6-tolylene diisocyanate, the weight percent of 2,4 toluene diisocyanate is about 80% in the mixture.
The optional boiling point of raw material among the present invention (B) esters solvent is less than 200 ℃ esters solvent, can be selected from one of following: the mixture of vinyl acetic monomer, n-propyl acetate, Iso Butyl Acetate, n-butyl acetate, isobutyl acetate, vinyl acetic monomer and any proportioning of N-BUTYL ACETATE.The mixture of preferred vinyl acetic monomer, N-BUTYL ACETATE, vinyl acetic monomer and any proportioning of N-BUTYL ACETATE; Benzene kind solvent mainly is toluene and dimethylbenzene and the mixture of the two, preferably the two mixture.
It is one of following that raw material among the present invention (D) selects for use 1~2 hydroxyl, the fatty compounds of molecular weight between 60~200 to be selected from: 1-propyl alcohol, 2-propyl alcohol, 1-butanols, 2-butanols, Pentyl alcohol, 1-methyl butanol, 1-ethyl-1-propanol, n-Octanol, sec-n-octyl alcohol, 2-ethyl-1-hexanol, neopentyl glycol, 1, the 2-propylene glycol, 1, ammediol, 1,3-butyleneglycol, 1,4-butyleneglycol, diethyl ethylene glycol, 2,3-butyleneglycol, dipropyl ethylene glycol one contract two different glycol, dipropylene glycol, tripropyl ethylene glycol, tetramethylolmethane etc.Preferred one of following: 1-propyl alcohol, 2-propyl alcohol, 1-butanols, 2-butanols, Pentyl alcohol, dipropyl ethylene glycol one contract two different glycol, dipropylene glycol, tetramethylolmethane etc.
It is one of following that raw material among the present invention (E) low molecular polyether can be selected from: dihydroxyl polyoxygenated propyl ether, N-204, N-201, N-215, N-210, N-220, N-235; Trihydroxy-oxidation propyl ether, N-303, N-330 etc.One of preferred following: N-201, N-215, N-210, N-303 etc.
Defoamer among the present invention and flow agent are optional one of following: do not contain organo-siloxane type defoamer EFKA-2020, EFKA2526, EFKA2720 and the modified polyorganosiloxane defoamer Taiwan modest company of moral moral product 5500,6600 etc.; Polyether-modified polydimethylsiloxane flow agent BYK-331, BYK-344 and AFKA company do not contain organo-siloxane type flow agent EFKA-3777, EFKA3277 etc.
Technique effect of the present invention is: on the one hand, free toluene diisocyanate content meets the highest standard of among the GB18581-2001 free tolylene diisocyanate monomer content in the polyurethane coating being done fully in the polyurethane curing agent of gained of the present invention, its NCO content is 3.7~4.5%, and contained free toluene diisocyanate monomer is 0.5~0.7% or lower; On the other hand, the different preparation process method that is used to reduce free toluene diisocyanate has: falling-film evaporator, wiped film evaporator, distil process, different solvent extraction, molecular sieve adsorption etc.These processes and method all need extra investment and complex operating steps.Now external bigger polyurethane production company such as Bayer, just adopt wiped film evaporator to reduce free tolylene diisocyanate monomer content in the polyurethane curing agent, this method is more effective, but increase the bigger investment of this equipment claimed, non-general enterprise can bear, and the present invention adopts synthesized solidified dose of single component free toluene diisocyanate content of direct one-step synthesis less than 0.7%, and this is the leap again on the polyurethane curing agent synthetic technology; The 3rd, the polyethers of gained of the present invention/tolylene diisocyanate affixture solidifying agent is of light color, viscosity is low, good stability, paint film property is constant even be better than traditional moisture solidification polyurethane solidifying agent joins the lacquer performance.
For technique effect of the present invention is described, below just the moisture cure urethanes solidifying agent of gained of the present invention and the testing data tabulation of the every performance of traditional moisture solidification polyurethane solidifying agent are made comparisons as follows, the polyethers of gained of the present invention/TMP/ tolylene diisocyanate affixture is called for short " SUPE-10 ", and traditional moisture solidification polyurethane solidifying agent is called for short " PT-50 ":
Explanation |
1, free toluene diisocyanate % adopts vapor-phase chromatography to detect.2, contain 120 ℃ of employings admittedly, the method for oven dry in 2 hours detects.3, viscosity adopts and is coated with-4 glasss of surveys, and the S/ of unit is coated with-4,25 ℃.Viscosity (1) is initial viscosity, and viscosity (2) is the detection viscosity of storage at normal temperature after 7 days.4, the dimethylbenzene tolerance is to add dimethylbenzene in per 1 part of solidifying agent to be checked to little turbid dimethylbenzene amount |
Join the lacquer result:
Project | ??SUPE-10( ????I) | ??SUPE-10( ????II) | ??SUPE-10( ????III) | ????PT-50(I) | PT-50(II) |
Surface drying, h | ????2.5 | ????2.6 | ????2.5 | ????4.5 | ????4.0 |
Do solid work h | ????24 | ????24 | ????24 | ????28 | ????27 |
Gloss (60 °), % | ????96 | ????96 | ????95 | ????96 | ????96 |
Hardness (pencil) | ????2H | ????2H | ????2H | ????2H | ????2H |
Sticking power | One-level | One-level | One-level | One-level | One-level |
The invention will be further described below in conjunction with embodiment.
Specific embodiment:
The abbreviation of using in the embodiment is described as follows:
TDI100-contains the 2,4 toluene diisocyanate of 100% weight percentage.
TDI80/20-contains the 2,4 toluene diisocyanate of 80% weight percentage, 20% 2, the 6-tolylene diisocyanate.
The TMP-TriMethylolPropane(TMP).
Embodiment one:
At one agitator is housed, in the 1000ml four-hole boiling flask of thermometer and temperature detection instrument, add 107.3 gram polyethers-1000,20.9 restrain a mixed solvent that contracts two different two pure and mild 125 gram dimethylbenzene and butyl esters, slowly add 14.6 gram TMP while stirring, heat temperature raising to 60 ± 2 ℃, stirred 15 minutes, add phosphoric acid regulation system acidity then, add 150 gram TDI80/20 and be warming up to 80 ± 2 ℃, be incubated follow-up continuous 100 ± 2 ℃ of insulations 3 hours that are warming up in 2 hours, the weight percentage that detects NCO is 4.0~4.5 o'clock, admittedly contain this moment is about 45%, about free TDI content 0.6%, add flow agent and defoamer, the mixed solvent that adds 350 gram dimethylbenzene and butyl ester at last is cooled to 40 ℃ and gets final product discharging.
Embodiment two:
At one agitator is housed, in the 1000ml four-hole boiling flask of thermometer and temperature detection instrument, add 109.1 gram polyethers-2000,20.9 the mixed solvent of gram isoamyl two pure and mild 130 gram dimethylbenzene and butyl ester, slowly add 15.2 gram TMP while stirring, heat temperature raising to 60 ± 2 ℃, stirred 15 minutes, add phosphoric acid regulation system acidity then, add 155 gram TDI80/20 and be warming up to 90 ± 2 ℃, be incubated after 4 hours, the weight percentage that detects NCO is 4.0~4.5 o'clock, and contain this moment admittedly is about 45%, free TDI content about 0.6%, add flow agent and defoamer, the mixed solvent that adds 340 gram dimethylbenzene and butyl ester at last is cooled to 40 ℃ and gets final product discharging.
Embodiment three:
At one agitator is housed, in the 1000ml four-hole boiling flask of thermometer and temperature detection instrument, add 137.3 gram polyethers-1000, mixed solvent with 135 gram dimethylbenzene and butyl ester, slowly add 23.1 gram TMP while stirring, heat temperature raising to 60 ± 2 ℃, stirred 15 minutes, add 154.5 gram TDI100 and be warming up to 80 ± 2 ℃, be incubated after 4~5 hours, the weight percentage that detects NCO is 4.0~4.5 o'clock, admittedly contain this moment is about 45%, about free TDI content 0.6%, add flow agent and defoamer, the mixed solvent that adds 300 gram dimethylbenzene and butyl ester at last is cooled to 40 ℃ and gets final product discharging.
Embodiment four:
Join lacquer by moisture cure urethanes solidifying agent and epoxypaint that embodiment two obtains by 1: 1~1.2, on the Portland cement floor, make build become 1~3 micron,, obtain coated products after 1 week of hardening in drying at room temperature with the wool Cylinder coating brush.It is as follows to detect paint film property by the chemical industry standard HG/T 2004-91 of the People's Republic of China (PRC) (concrete floor is with coating with lacquer):
Project | Index |
Standard | Actual detected |
Hardness is not less than sticking power, level is not more than opacifying power, g/m is not more than water tolerance (24h) wear resistance, g is not more than abrasion resistance, inferior being not less than | 2B is 0 70 non-foaming, do not come off 0.040 10000 | B 0 65 48h are non-foaming, do not come off 0.013 20000 |
By embodiment four as can be seen, the two-pack terrace paint performance of solidifying agent that the present invention developed and epoxypaint preparation meets concrete floor lacquer standard fully.
In above-mentioned embodiment, the percentage composition of NCO group is to detect with the dibutylamine volumetry, and the content of free tolylene diisocyanate is to use gas chromatographic detection in the affixture.