CN100351297C - Low free tolylene diisocynate polyurethane solidifying agent and its preparation method - Google Patents

Low free tolylene diisocynate polyurethane solidifying agent and its preparation method Download PDF

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Publication number
CN100351297C
CN100351297C CNB2004100151351A CN200410015135A CN100351297C CN 100351297 C CN100351297 C CN 100351297C CN B2004100151351 A CNB2004100151351 A CN B2004100151351A CN 200410015135 A CN200410015135 A CN 200410015135A CN 100351297 C CN100351297 C CN 100351297C
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toluene diisocyanate
curing agent
free toluene
solidifying agent
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CN1618849A (en
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石玉英
张永顺
周子鹄
李赉周
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Guangzhou Supe Chemical Coating Co ltd
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GUANGZHOU XIUBO CHEMICAL CO Ltd
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Abstract

The present invention relates to a solidifying agent with low-free toluene diisocyanate for polyurethane, and a preparation method of the solidifying agent. The solidifying agent is prepared from the following components: (A) 18 to 25 wt% of toluene diisocyanate or mixture of two kinds of toluene diisocyanate, (B) 35 to 65 wt% of mixture of an ester solvent and a benzene solvent, (C) 2 to 4 wt% of trihydroxymethyl propane, (D) 3 to 5 wt% of aliphatic compound comprising at least two hydroxy groups, (E) 10 to 15 wt% of low-molecular polyether, (F) 0.2 to 0.5 wt% of defoaming agent and 0.1 to 0.3 wt% of leveling agent, wherein the molecular weight of the aliphatic compound is from 60 to 150. In the present invention, a direct synthesis method is adopted, the solidifying agent for polyurethane is synthesized under the condition that subsequent treatment devices for distillation, extraction, etc. do not need to be added, and the content of the free toluene diisocyanate completely conforms to that of the high level required by GB18581-2001 to the monomer content of free toluene diisocyanate in a polyurethane coating; in addition, the performances, such as wearability, surface hardness, pliability, glossiness of a paint film, etc. of a bi-component polyurethane resin coating prepared by mixing the solidifying agent with a hydroxy group component, are not affected.

Description

Low free toluene diisocyanate polyurethane curing agent and preparation method thereof
Technical field:
A kind of low free toluene diisocyanate polyurethane curing agent relates to epoxy flooring coating with moisture cure urethanes solidifying agent and preparation method thereof, particularly made the polyurethane curing agent that free toluene diisocyanate content meets the regulation among the standard GB 18581-2001 with direct synthesis technique.
Prior art:
The polyethers of low molecular mass and tolylene diisocyanate reaction, making end group is polyurethane resin coating polyisocyanate curing agent component commonly used for the polyisocyanate curing agent of-NCO base.Adopt the hypergolic polyurethane resin coating of this polyethers-tolylene diisocyanate solidifying agent and hydroxy-containing component preparation, paint film has good wearability, surface hardness and snappiness, and the gloss of film height also has good elasticity.This polyethers-tolylene diisocyanate solidifying agent also can be made the polyurethane resin coating of moisture-curable separately and use.But the free toluene diisocyanate content of domestic this product is usually up to 3.0%~5.0% at present, coatings formulated is very big to the human injury in construction process, environmental pollution is serious, and does not meet state compulsory standard GB18581-2001 " limits of harmful substances in the indoor decorating material solvent type woodwork coating " polyurethane coating free toluene diisocyanate content and can not surpass 0.7% regulation.
Summary of the invention:
The object of the invention is what the shortcoming synthetic method prior art at existing polyurethane curing agent existed, a kind of low free toluene diisocyanate polyurethane curing agent and preparation method thereof is provided, it need not increase extra investment and post-processed equipment, direct synthesis of polyurethane solidifying agent, and can reduce the content (single component is less than 0.7%) of the free toluene diisocyanate in the solidifying agent, and institute's synthetic solidifying agent use properties is unaffected.
The object of the present invention is achieved like this: raw material of the present invention and content (weight percent) are that (A) tolylene diisocyanate 18~25%; (B) boiling point is less than 200 ℃ ester class and benzene class mixed solvent 35~65%; (C) TriMethylolPropane(TMP) 2~4%; (D) contain 1~2 hydroxyl, molecular weight at 60~150 fatty compounds 3~5%; (E) low molecular polyether 10~15%; (F) defoamer 0.2~0.5%, flow agent 0.1~0.3%.
Preparation process is: the component (D) after will dewater respectively earlier, component (E), component (F) and 1/3rd component (B) adding reactor, back adding (C) stirs, heat up, stir, dissolve the acidity that the back adds phosphoric acid conditioned reaction system fully Deng (C), add then (A), heat up, insulation each once more than, the weight percentage that detects the NCO group is to add raw material (F) and (B) of cooling raw material 2/3rds after dewatering at 3.7~4.5% o'clock immediately), cooling, filtration, discharging.
Making step of the present invention is: (D), (E) after will dewatering earlier, (B) with 1/3rd add reactor, back adding (C) stirs, be warming up to 50~70 ℃, stirred 10~20 minutes, dissolve the acidity that the back adds phosphoric acid conditioned reaction system fully Deng (C), press formula ratio then and add (A), be warming up to 70~90 ℃, reaction 2h; Be warmed up to 90~110 ℃ of insulations 2~6 hours, the percentage composition that detects the NCO group is 3.7~4.5% o'clock, add immediately raw material (F) and the cooling raw material (2/3rds through the dehydration after (B), cool to below 60 ℃, filter, discharging is promptly produced free toluene diisocyanate content less than 0.7% low free toluene diisocyanate polyurethane curing agent.
Raw material (A) is selected from one of following in the present invention prescription: 2,4 toluene diisocyanate, 2,6-tolylene diisocyanate, 2,4 toluene diisocyanate and 2, any proportioning mixture of 6-tolylene diisocyanate.Preferred following a kind of or two kinds: 2,4 toluene diisocyanate or 2,4 toluene diisocyanate and 2, the mixture of 6-tolylene diisocyanate, the weight percent of 2,4 toluene diisocyanate is about 80% in the mixture.
The optional boiling point of raw material among the present invention (B) esters solvent is less than 200 ℃ esters solvent, can be selected from one of following: the mixture of vinyl acetic monomer, n-propyl acetate, Iso Butyl Acetate, n-butyl acetate, isobutyl acetate, vinyl acetic monomer and any proportioning of N-BUTYL ACETATE.The mixture of preferred vinyl acetic monomer, N-BUTYL ACETATE, vinyl acetic monomer and any proportioning of N-BUTYL ACETATE; Benzene kind solvent mainly is toluene and dimethylbenzene and the mixture of the two, preferably the two mixture.
It is one of following that raw material among the present invention (D) selects for use 1~2 hydroxyl, the fatty compounds of molecular weight between 60~150 to be selected from: 1-propyl alcohol, 2-propyl alcohol, 1-butanols, 2-butanols, Pentyl alcohol, 1-methyl butanol, 1-ethyl-1-propanol, n-Octanol, sec-n-octyl alcohol, 2-ethyl-1-hexanol, neopentyl glycol, 1, the 2-propylene glycol, 1, ammediol, 1,3-butyleneglycol, 1,4-butyleneglycol, diethyl ethylene glycol, 2,3-butyleneglycol, dipropyl ethylene glycol one contract two different glycol, dipropylene glycol, tripropyl ethylene glycol, tetramethylolmethane etc.Preferred one of following: 1-propyl alcohol, 2-propyl alcohol, 1-butanols, 2-butanols, Pentyl alcohol, dipropyl ethylene glycol one contract two different glycol, dipropylene glycol, tetramethylolmethane etc.
It is one of following that raw material among the present invention (E) low molecular polyether can be selected from: dihydroxyl polyoxygenated propyl ether, N-204, N-201, N-215, N-210, N-220, N-235; Trihydroxy-oxidation propyl ether, N-303, N-330 etc.One of preferred following: N-201, N-215, N-210, N-303 etc.
Defoamer among the present invention and flow agent are optional one of following: do not contain organo-siloxane type defoamer EFKA-2020, EFKA2526, EFKA2720 and the modified polyorganosiloxane defoamer Taiwan modest company of moral moral product 5500,6600 etc.; Polyether-modified polydimethylsiloxane flow agent BYK-331, BYK-344 and AFKA company do not contain organo-siloxane type flow agent EFKA-3777, EFKA3277 etc.
Technique effect of the present invention is: on the one hand, free toluene diisocyanate content meets the highest standard of among the GB18581-2001 free tolylene diisocyanate monomer content in the polyurethane coating being done fully in the polyurethane curing agent of gained of the present invention, its NCO content is 3.7~4.5%, and contained free toluene diisocyanate monomer is 0.5~0.7% or lower; On the other hand, the different preparation process method that is used to reduce free toluene diisocyanate has: falling-film evaporator, wiped film evaporator, distil process, different solvent extraction, molecular sieve adsorption etc.These processes and method all need extra investment and complex operating steps.Now external bigger polyurethane production company such as Bayer, just adopt wiped film evaporator to reduce free tolylene diisocyanate monomer content in the polyurethane curing agent, this method is more effective, but increase the bigger investment of this equipment claimed, non-general enterprise can bear, and the present invention adopts synthesized solidified dose of single component free toluene diisocyanate content of direct one-step synthesis less than 0.7%, and this is the leap again on the polyurethane curing agent synthetic technology; The 3rd, the polyethers of gained of the present invention/tolylene diisocyanate affixture solidifying agent is of light color, viscosity is low, good stability, paint film property is constant even be better than traditional moisture solidification polyurethane solidifying agent joins the lacquer performance.
For technique effect of the present invention is described, below just the moisture cure urethanes solidifying agent of gained of the present invention and the testing data tabulation of the every performance of traditional moisture solidification polyurethane solidifying agent are made comparisons as follows, the polyethers of gained of the present invention/TMP/ tolylene diisocyanate affixture is called for short " SUPE-10 ", and traditional moisture solidification polyurethane solidifying agent is called for short " PT-50 ":
Figure C20041001513500061
Explanation 1, free toluene diisocyanate % adopts vapor-phase chromatography to detect.2, contain 120 ℃ of employings admittedly, the method for oven dry in 2 hours detects.3, viscosity adopts and is coated with-4 glasss of surveys, and the S/ of unit is coated with-4,25 ℃.Viscosity (1) is initial viscosity, and viscosity (2) is the detection viscosity of storage at normal temperature after 7 days.4, the dimethylbenzene tolerance is to add dimethylbenzene in per 1 part of solidifying agent to be checked to little turbid dimethylbenzene amount
Join the lacquer result:
Project SUPE-10( I) SUPE-10( II) SUPE-10( III) PT-50(I) PT-50(II)
Surface drying, h 2.5 2.6 2.5 4.5 4.0
Do solid work h 24 24 24 28 27
Gloss (60 °), % 96 96 95 96 96
Hardness (pencil) 2H 2H 2H 2H 2H
Sticking power One-level One-level One-level One-level One-level
The invention will be further described below in conjunction with embodiment.
Specific embodiment:
The abbreviation of using in the embodiment is described as follows:
TDI100-contains the 2,4 toluene diisocyanate of 100% weight percentage.
TDI80/20-contains the 2,4 toluene diisocyanate of 80% weight percentage, 20% 2, the 6-tolylene diisocyanate.
The TMP-TriMethylolPropane(TMP).
Embodiment one:
At one agitator is housed, in the 1000ml four-hole boiling flask of thermometer and temperature detection instrument, add 107.3 gram polyethers-1000,20.9 restrain a mixed solvent that contracts two different two pure and mild 125 gram dimethylbenzene and butyl esters, slowly add 14.6 gram TMP while stirring, heat temperature raising to 60 ± 2 ℃, stirred 15 minutes, add phosphoric acid regulation system acidity then, add 150 gram TDI80/20 and be warming up to 80 ± 2 ℃, be incubated follow-up continuous 100 ± 2 ℃ of insulations 3 hours that are warming up in 2 hours, the weight percentage that detects NCO is 4.0~4.5 o'clock, admittedly contain this moment is about 45%, about free TDI content 0.6%, add flow agent and defoamer, the mixed solvent that adds 350 gram dimethylbenzene and butyl ester at last is cooled to 40 ℃ and gets final product discharging.
Embodiment two:
At one agitator is housed, in the 1000ml four-hole boiling flask of thermometer and temperature detection instrument, add 109.1 gram polyethers-2000,20.9 the mixed solvent of gram isoamyl two pure and mild 130 gram dimethylbenzene and butyl ester, slowly add 15.2 gram TMP while stirring, heat temperature raising to 60 ± 2 ℃, stirred 15 minutes, add phosphoric acid regulation system acidity then, add 155 gram TDI80/20 and be warming up to 90 ± 2 ℃, be incubated after 4 hours, the weight percentage that detects NCO is 4.0~4.5 o'clock, and contain this moment admittedly is about 45%, free TDI content about 0.6%, add flow agent and defoamer, the mixed solvent that adds 340 gram dimethylbenzene and butyl ester at last is cooled to 40 ℃ and gets final product discharging.
Embodiment three:
At one agitator is housed, in the 1000ml four-hole boiling flask of thermometer and temperature detection instrument, add 137.3 gram polyethers-1000, mixed solvent with 135 gram dimethylbenzene and butyl ester, slowly add 23.1 gram TMP while stirring, heat temperature raising to 60 ± 2 ℃, stirred 15 minutes, add 154.5 gram TDI100 and be warming up to 80 ± 2 ℃, be incubated after 4~5 hours, the weight percentage that detects NCO is 4.0~4.5 o'clock, admittedly contain this moment is about 45%, about free TDI content 0.6%, add flow agent and defoamer, the mixed solvent that adds 300 gram dimethylbenzene and butyl ester at last is cooled to 40 ℃ and gets final product discharging.
Embodiment four:
Join lacquer by moisture cure urethanes solidifying agent and epoxypaint that embodiment two obtains by 1: 1~1.2, on the Portland cement floor, make build become 1~3 micron,, obtain coated products after 1 week of hardening in drying at room temperature with the wool Cylinder coating brush.It is as follows to detect paint film property by the chemical industry standard HG/T 2004-91 of the People's Republic of China (PRC) (concrete floor is with coating with lacquer):
Project Index
Standard Actual detected
Hardness is less than sticking power, level is greater than opacifying power, 8/m is greater than water tolerance (24h) wear resistance, g is greater than abrasion resistance, inferior less than Not 2B is 0 70 non-foaming, do not come off 0.040 10000 B 0 65 48h are non-foaming, do not come off 0.013 20000
By embodiment four as can be seen, the two-pack terrace paint performance of solidifying agent that the present invention developed and epoxypaint preparation meets concrete floor lacquer standard fully.
In above-mentioned embodiment, the percentage composition of NCO group is to detect with the dibutylamine volumetry, and the content of free tolylene diisocyanate is to use gas chromatographic detection in the affixture.

Claims (9)

1, a kind of low free toluene diisocyanate polyurethane curing agent is characterized in that:
Its raw material is formed and weight percent is:
(A) tolylene diisocyanate is 18~25% parts;
(B) ester class and benzene class mixed solvent are 35~65% parts;
(C) TriMethylolPropane(TMP) is 2~4% parts;
(D) contain 1~2 hydroxyl, molecular weight 3~5% parts of 60~150 fatty compoundss;
(E) low molecular polyether is 10~15% parts;
(F) 0.2~0.5% part of defoamer, 0.1~0.3% part of flow agent;
Contain 1~2 hydroxyl, molecular weight 1/3rd adding reactors after will dewater respectively earlier 35~65% parts of 60~150 10~15% parts of 3~5% parts of fatty compoundss, low molecular polyethers, ester class and benzene class mixed solvents, add 2~4% parts of TriMethylolPropane(TMP)s after stirring, be warming up to 50~70 ℃, stirred 10~20 minutes, dissolve the acidity that the back adds phosphoric acid conditioned reaction system fully Deng TriMethylolPropane(TMP), press formula ratio then and add 18~25% parts of tolylene diisocyanates, be warming up to 70~90 ℃, reaction 2h; Be warmed up to 90~110 ℃ of insulations 2~6 hours, the weight percentage that detects the NCO group is 3.7~4.5% o'clock, add 2/3rds of 35~65% parts of cooling starting ester class after 0.2~0.5% part of raw material defoamer, 0.1~0.3% part of flow agent and the dehydration and benzene class mixed solvents immediately, cool to below 60 ℃, filter discharging.
2, a kind of low free toluene diisocyanate polyurethane curing agent according to claim 1, it is characterized in that: described raw material (A) tolylene diisocyanate is 2,4-tolylene diisocyanate or 2,6-tolylene diisocyanate or 2,4-tolylene diisocyanate and 2, the 6-tolylene diisocyanate arbitrarily than mixture.
3, a kind of low free toluene diisocyanate polyurethane curing agent according to claim 1, it is characterized in that: raw material (B) ester class and benzene class mixed solvent are boiling point less than 200 ℃ ester class and benzene class mixed solvent, wherein benzene kind solvent is selected toluene, dimethylbenzene or the mixing of the two for use, and esters solvent is selected the mixture of vinyl acetic monomer, n-propyl acetate, Iso Butyl Acetate, n-butyl acetate, isobutyl acetate, vinyl acetic monomer and any proportioning of N-BUTYL ACETATE for use.
4, a kind of low free toluene diisocyanate polyurethane curing agent according to claim 3 is characterized in that: wherein to account for the percentage composition of solidifying agent be 10-25% to esters solvent, and the percentage composition that benzene kind solvent accounts for solidifying agent is 25-40%.
5, low free toluene diisocyanate polyurethane curing agent according to claim 1, it is characterized in that: describedly contain 1~2 hydroxyl, molecular weight is the 1-propyl alcohol at the fatty compounds of 60-150, the 2-propyl alcohol, the 1-butanols, the 2-butanols, Pentyl alcohol, the 1-methyl butanol, 1-ethyl-1-propanol, n-Octanol, sec-n-octyl alcohol, 2-ethyl-1-hexanol, neopentyl glycol, 1, the 2-propylene glycol, 1, ammediol, 1, the 3-butyleneglycol, 1, the 4-butyleneglycol, diethyl ethylene glycol, 2, the 3-butyleneglycol, the dipropyl ethylene glycol one two different glycol that contract, dipropylene glycol, or tripropyl ethylene glycol.
6, described a kind of low free toluene diisocyanate polyurethane curing agent according to claim 1, it is characterized in that: described low molecular polyether is a dihydroxyl polyoxygenated propyl ether: one of N-204, N-201, N-215, N-210, N-220, N-235, or trihydroxy-oxidation propyl ether: N-303 or N-330.
7, a kind of low free toluene diisocyanate polyurethane curing agent according to claim 1 is characterized in that: defoamer is selected for use and is not contained a kind of in organo-siloxane type defoamer EFKA-2020, EFKA2526, EFKA2720 or the modified polyorganosiloxane defoamer 5500,6600 or two kinds; Flow agent be polyether-modified polydimethylsiloxane flow agent BYK-331, BYK-344 or do not contain organo-siloxane type flow agent EFKA-3777, EFKA3277 one of them.
8, a kind of low free toluene diisocyanate polyurethane curing agent according to claim 1, contain 1~2 hydroxyl after it is characterized in that to dewater earlier, molecular weight is at 60~150 fatty compounds 3~5%, / 3rd adding reactors that 10~15% parts of low molecular polyethers and ester class and benzene class mixed solvent are 35~65% parts, add 2~4% parts of TriMethylolPropane(TMP)s after stirring, be warming up to 60 ± 2 ℃, stirred 15 minutes, dissolve the acidity that the back adds phosphoric acid conditioned reaction system fully Deng TriMethylolPropane(TMP), press formula ratio then and add 18~25% parts of tolylene diisocyanates, be warming up to 80 ± 2 ℃, reaction 2h; Be warmed up to 100 ℃ of insulations 3~5 hours, the percentage composition that detects the NCO group is 3.7~4.5% o'clock, add 2/3rds of 35~65% parts of cooling starting ester class after 0.2~0.5% part of raw material defoamer, 0.1~0.3% part of flow agent and the dehydration and benzene class mixed solvents immediately, after the dehydration, cool to below 60 ℃, filter discharging.
9, a kind of low free toluene diisocyanate polyurethane curing agent according to claim 1 is characterized in that: described reactor is the four-hole boiling flask that agitator, thermometer and temperature detection instrument are housed.
CNB2004100151351A 2004-01-10 2004-01-10 Low free tolylene diisocynate polyurethane solidifying agent and its preparation method Expired - Lifetime CN100351297C (en)

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Owner name: GUANGZHOU XIUPO CHEMICAL ENGINEERING CO., LTD.

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Address after: No. 72, Xie Shi Road, clock Town, Panyu District, Guangdong, Guangzhou

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Address after: Supe Industrial Park, No. 72 Panyu District Zhong villages of Guangzhou city in Guangdong province 511495 Xie Shi Lu

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Granted publication date: 20071128