CN1615565A - Instrument panel center stack with integrated wiring - Google Patents

Instrument panel center stack with integrated wiring Download PDF

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Publication number
CN1615565A
CN1615565A CNA028271904A CN02827190A CN1615565A CN 1615565 A CN1615565 A CN 1615565A CN A028271904 A CNA028271904 A CN A028271904A CN 02827190 A CN02827190 A CN 02827190A CN 1615565 A CN1615565 A CN 1615565A
Authority
CN
China
Prior art keywords
center stack
conductor assembly
connector
housing
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA028271904A
Other languages
Chinese (zh)
Inventor
D·伍德曼
W·哈特西格
D·德拉格特
J·亨内加
R·海瓦德
J·克利福德
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of CN1615565A publication Critical patent/CN1615565A/en
Pending legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/30—End pieces held in contact by a magnet
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22—Bases, e.g. strip, block, panel
    • H01R9/24—Terminal blocks
    • H01R9/2416—Means for guiding or retaining wires or cables connected to terminal blocks
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/26—Connectors or connections adapted for particular applications for vehicles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Instrument Panels (AREA)
  • Connection Or Junction Boxes (AREA)
  • Cathode-Ray Tubes And Fluorescent Screens For Display (AREA)
  • Vehicle Step Arrangements And Article Storage (AREA)
  • Laminated Bodies (AREA)
  • Casings For Electric Apparatus (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

A center stack for an instrument panel assembly includes a thermoplastic housing having at least one wall. At least one conductor assembly is molded into at least one wall of the housing.

Description

Instrument panel center group cover with integrated distribution
Technical field
The present invention relates generally to a kind of meter panel of motor vehicle assembly, more specifically, relate to a kind of instrument panel center group grip assembly with whole conductor assembly.
Background technology
Known instrument panel assemblies comprises that girder construction and at least one are connected to the decoration panel board of girder construction, protection Vehicular occupant when some decorated disks bump with box lunch as kneepad.Instrument panel assemblies is arranged on the passenger carriage inside of automobile, and this automobile has the girder construction that is connected on the body of a motor car, typically is connected to the A-post.Known instrument panel beam structures is by steel, aluminium, magnesium or plastics manufacturing.
In addition, known instrument panel assemblies comprises center stack, and it typically is connected to girder construction.This center stack is provided with size and shaping, thereby keeps various Vehicular systems and control, for example heating and air-conditioning control, radio and capacitor discharge converter.These systems and control need electric power to operate, and need be connected to master instrument dish wiring harness.Typically, terminal box is connected to main wiring wire harness and be arranged on instrument panel assemblies inside.Each wire harness is connected to terminal box the electric component of center stack.This structure that center stack electrical component connects needs mass part and has prolonged the assembly working time.
Summary of the invention
On the one hand, provide a kind of center stack that is used for the automobile instrument panel assembly.This center stack comprises the thermoplasticity housing with at least one wall.Be molded with at least one conductor assembly at least one wall of housing.
On the other hand, provide a kind of center stack that is used for the automobile instrument panel assembly, it comprises the housing of being made up of at least one wall.Be molded with terminal block housings in the wall of housing.
On the other hand, provide a kind of manufacturing to be used for the method for the center stack of panel board.This center stack comprises the housing with at least one wall.This method comprises, a mould is provided, and at least one conductor assembly is at least partially disposed in the mould, and packs thermoplastic into mould to be molded into center stack.
On the other hand, provide a kind of automobile instrument panel center stack kit.This kit comprises the terminal block housings in the wall that has the thermoplasticity housing on wall at least and be molded into housing.This kit also comprises the connector plate, and the size of setting this connector plate is to be assemblied in it in terminal block housings.
Description of drawings
Fig. 1 is the exploded view according to the instrument panel center group cover of the embodiment of the invention.
Fig. 2 is the exploded view of the terminal box shown in Fig. 1.
Fig. 3 is the schematic sectional view of the terminal box shown in Fig. 1.
Fig. 4 is the back perspective view of center stack housing according to another embodiment of the present invention.
Fig. 5 is the schematic, exploded of center stack housing mould.
Fig. 6 is the sectional view of the mould shown in Fig. 5 at open position.
Fig. 7 is the sectional view of the mould shown in Fig. 5 in make position.
Embodiment
Instrument panel center group grip assembly will be described in detail belows, and it comprises the thermoplasticity housing of the conductor assembly with Unitarily molded (molded-in).This molded conductor assembly has reduced the quantity of the parts in distribution and the center stack assembly, and has reduced built-up time and weight.
This thermoplastic center group set of shells can be by in many thermoplastics a kind of molded.Suitable thermoplastic includes, but are not limited to, acrylonitrile-butadiene-polyester (ABS), Merlon, Merlon/ABS mixture, Copolycarbonate, acrylic acid-styrene-acrylonitrile (ASA), acrylonitrile-(ethene-polypropylene diamine improvement) styrene (AES), the phenylene ether resin, the mixture that is full of glass of polyphenylene oxide and polystyrene, polyphenylene ether/polyamide (the NORYL GTX  of General Electric Co. Limited), Merlon/PET/PBT, polybutylene terephthalate and impact modifier (the XENOY  resin of General Electric Co. Limited), polyamide, phenylene sulfuration fat, polyvinylchloride, high high impact polystyrene (HIPS), low/high density polyethylene (HDPE), polypropylene and thermoplasticity olefine (TPO).
With reference to the accompanying drawings, Fig. 1 is the exploded view according to the instrument panel center group grip assembly 10 of the embodiment of the invention.Center stack 10 comprises having sidewall 14 and 16 and the thermoplastic center group set of shells 12 of rear wall 18.Center stack bezel 20 is connected on the housing 12.Center stack housing 12 is set size and shaping, thereby receive various Vehicular systems and control, for example sound system 22, heating and air-conditioning control 24.Terminal box 26 is connected to housing 12.Terminal box 26 comprises the connector plate 28 with connector 30 and 32, and connector 30 and 32 is configured to by conductor assembly 36 and 38 terminal box 26 is connected to panel board main wiring 34.
Center stack housing 12 comprises the conductor assembly 40 that is molded in the rear wall 18.Conductor assembly 40 can be any known distribution, as insulation flat wire assembly, has the banded wire assembly of insulation of a plurality of independent leads and the single line assembly of insulation.Conductor assembly 40 comprises exit 42,44,46,48,50,52,54,56 and 58.Exit 42-58 extends to the position of rear wall 18 outsides from conductor assembly.Electrical connector is connected to each exit 42-58.Electrical connector 60 is configured to be connected to various Vehicular systems and control, for example sound system 22, heating and air-conditioning control 24.By terminal box connector plate 28 conductor assembly 40 is connected to main wiring wire harness 34.Especially, conductor assembly 40 is connected to integrated connector 62 (shown in Fig. 3) in the housing rear wall 18.Be positioned at terminal box connector plate 28 upper connectors 64 and be connected to integrated connector 62.
With reference to figure 2, terminal box 26 comprises the extension 66 of housing sidewall 14 equally, side wall dimensions is set to receive connector plate 28.Extension 66 defines the terminal block housings 67 that is integrally molded in the housing sidewall 14.Thereby connector cover 68 is attached to side wall extension divides 64 to close terminal box 26.In other embodiments, terminal box 26 is not to be integrally molded in the housing 12, but is connected to the element that separates of housing 12 by suitable method, for example by fixture or bonding.
With reference to figure 3, conductor assembly 40 is connected to integrated connector 62, itself and housing rear wall 18 are combined as a whole.Can be molded into integrated connector 62 in the rear wall 18 or the rear wall 18 of nipping in the position of appropriate size opening.Connector 64 is arranged on the connecting plate 28 to align with integrated connector 62.Conductor assembly 36 comprises connector 70, sets the size of this connector and is shaped to be connected with connector 30 on the connector plate 28.
Fig. 4 is the back perspective view of center stack housing according to another embodiment of the present invention.Housing 72 comprises rear wall 74 and sidewall 76 and 78.At first end 82 conductor assembly 80 is connected to integrated connector 84.Connector assembly 80 is molded in the housing 72, and extends through rear wall 74 and sidewall 76.Conductor assembly 80 comprises exit 86,88,90 and 92, and they pass the position that housing 72 extends to housing 72 outsides.Respectively connector 94,96,98 and 100 is connected to exit 86,88,90 and 92.The size of setting connector 94,96,98 and 100 is to be received in the housing rear wall 74.Particularly, set the size of connector 94,96,98 and 100 with in the connector opening 102,104,106 and 108 that is received in housing sidewall 74.Connector 94,96,98 and 100 comprises notch 110, thereby the size of setting this notch is fixed on appropriate location in connector opening 102,104,106 and 108 to receive housing rear wall 74 with connector 94,96,98 and 100.
With reference to figure 5-7, in one embodiment, above-mentioned thermoplastic center group set of shells 12 adopts suitable mould 112 to be formed by injection moulding, and this suitable mould is configured to produce the center stack housing 12 of desired shape.Fig. 5 and 6 shows the mould 112 of open mode, and Fig. 7 shows the mould 112 of closure state.Mould 112 comprises first module 114 and second module 116.Set the size of first module 114 and be configured to and cooperate with second module that forms die cavity 117, die cavity 117 receives the thermoplastic that is used for forming center stack housing 12.
Conductor assembly 40 is arranged in the mould 112, and the part of this conductor 40 extends to the outside of mould 112 die cavities when mould is in closure state.Mould 112 comprises location cylinder 118 and 120, and they lay respectively on the outer surface 122 and 124 of first module 114.First module 114 comprises the locator protrusions 126 and 128 that extends from inner surface 130, and second module 116 comprises from the keeper 132 and 134 of the cooperation of inner surface 136 extensions.During the molding process, locator protrusions 126,128,132 and 134 remains on appropriate location in the mould 112 with conductor 40.In the present embodiment, first module also comprises the locator protrusions 138 and 140 that extends from inner surface 130.Cooperating recesses 142 in second module 116 receives conductor 40. Locator protrusions 138 and 140 and cooperating recesses 142 action with conductor 40 along inner surface 136 location, and molded back conductor 40 will be given prominence to and pass housing 12.
After mould 112 closures, predetermined thermoplastic is injected mold cavity 117 to form center stack housing 12 by injection port 144.Open mould 112 then and take center stack housing 12 away.Suitable connector is connected to conductor 40, and terminal box connector plate 28 is attached to housing 12 and is connected to integrated connector 62.
Above-mentioned thermoplastic center group grip assembly 10 with thermoplasticity housing 12 has reduced the distribution quantity in the instrument panel assemblies, and this housing has at least one molded conductor 40 and integrated terminal box.In addition, because the minimizing of distribution and number of components, so reduced built-up time and reduced production cost.
Though the present invention is described with various special embodiment, it should be appreciated by those skilled in the art that the present invention can make distortion in the spirit and scope of claim.

Claims (33)

1, a kind of center stack (10) that is used for the automobile instrument panel assembly, this center stack comprises:
The thermoplasticity housing (12) that comprises at least one wall (14,16,18); And
At least one conductor assembly (40), it is molded at least one wall of housing.
2, center stack according to claim 1 (10), wherein, described at least one conductor assembly (40) longitudinal extension passes described at least one housing wall (14,16,18).
3, center stack according to claim 1 (10), wherein, each conductor assembly (40) comprises first end and the second end.
4, center stack according to claim 3 (10) also comprises the connector (60) that is attached to described conductor assembly (40) first end and the second end.
5, center stack according to claim 4 (10), wherein, the described connector (60) that is attached to described conductor assembly (40) first end is arranged at least one wall of described housing at least in part.
6, center stack according to claim 5 (10), wherein, the described connector (60) that is attached to described conductor assembly (40) first end is molded in described at least one housing wall (14,16,18).
7, center stack according to claim 3 (10), wherein, described conductor assembly (40) comprises a plurality of exits (42-58), and it is configured such that described conductor assembly comprises at least one first end and a plurality of the second end, and each the second end comprises an exit.
8, center stack according to claim 7 (10), wherein each described exit (42-58) is attached to connector (60).
9, center stack according to claim 8 (10), wherein, described housing (12) also comprises at least one connector opening (102-108), the size of setting each described connector opening is to receive connector (60).
10, center stack according to claim 1 (10) also comprises the terminal box (26) that is attached to described at least one connector assembly (40), and described terminal box is configured to be attached to master instrument dish distribution (34).
11, center stack according to claim 1 (10) also comprises terminal block housings (67), and it is molded among in described at least one wall (14,16,18) of described center stack housing (12) one.
12, center stack according to claim 11 (10) also comprises connector plate (28), sets its size to be assembled in the described terminal block housings (67).
13, center stack according to claim 11 (10) also comprises the connector cover (68) that is attached to described terminal block housings (67).
14, a kind of center stack (10) that is used for the automobile instrument panel assembly, this center stack comprises:
The housing (12) that comprises at least one wall (14,16,18); And
Terminal block housings (67), it is molded among in described at least one wall of described center stack housing one.
15, center stack according to claim 14 (10) also comprises connector plate (28), sets its size to be assembled in the described terminal block housings (67).
16, center stack according to claim 14 (10) also comprises the connector cover (68) that is attached in the described terminal block housings (67).
17, center stack according to claim 14 (10) also comprises at least one conductor assembly (40), and it is molded at least one wall (14,16,18), and described at least one conductor assembly longitudinal extension passes described at least one wall.
18, center stack according to claim 17 (10), wherein, each described conductor assembly (40) comprises first end and the second end.
19, center stack according to claim 18 (10) also comprises the connector (60) that is attached to described conductor assembly (40) first end and the second end.
20, center stack according to claim 17 (10), wherein, described conductor assembly (40) comprises a plurality of exits (42-58), it is configured such that described conductor assembly comprises at least one first end and a plurality of the second end, and each the second end comprises an exit, and each described exit is connected to connector (60).
21, center stack according to claim 17 (10) also comprises at least one connector opening (102-108), and the size of setting each described connector opening is attached to the connector (60) of described at least one conductor assembly (40) with reception.
22, a kind of manufacturing is used for the method for the center stack (10) of panel board, and this center stack comprises have at least one wall housing (12) of (14,16,18), and this method comprises:
One mould (112) is provided;
At least one conductor assembly (40) is at least partially disposed in the mould; And
Thermoplastic pack into mould to be molded into center stack.
23, method according to claim 22, wherein, this mould (112) comprises that a plurality of locator protrusionss (126,128) are to locate each conductor assembly (40) in mould.
24, method according to claim 23, wherein, at least one in a plurality of locator protrusionss (126,128) is arranged in the mould, thereby with the side surface location of conductor assembly (40), so that described side surface is visible in housing wall (14,16,18).
25, method according to claim 22, wherein, at least one conductor assembly (40) comprises a plurality of exits (42-58), it is configured such that described conductor assembly comprises at least one first end and a plurality of the second end, each the second end comprises an exit, and at least one conductor assembly is at least partially disposed in the mould (112) comprises, be arranged at least one conductor assembly in the mould so that the part of each exit is positioned at the mould outside.
26, method according to claim 22, wherein, a wall (14,16,18) of this center stack housing (12) comprises terminal block housings (67).
27, according to the method for claim 22, also comprise:
From mould (112), take center stack (10) away; And
Electrical connector (60) is attached to each conductor assembly (40) end.
28, a kind of automobile instrument panel center stack (10) kit comprises:
Comprise at least and go up molded thermoplasticity housing (12) at wall (14,16,18);
Be molded into the terminal block housings (67) among of described at least one wall of housing; And
Connector plate (28), and the size of setting this connector plate is to be assemblied in it in terminal block housings.
29, kit according to claim 28, wherein, described housing (12) also comprises at least one conductor assembly (40) that is molded at least one wall (14,16,18), and described at least one conductor assembly longitudinal extension passes described at least one wall.
30, kit according to claim 28, wherein, described housing (12) also comprises the connector (60) that is attached to described conductor assembly (40) first end and the second end.
31, kit according to claim 30, wherein, the described connector (60) that is attached to described conductor assembly (40) first end is arranged in described at least one wall (14,16,18) of described housing (12) at least in part.
32, kit according to claim 30, wherein, the described connector (60) that is attached to described conductor assembly (40) first end is molded in described at least one wall (14,16,18) of described housing (12).
33, kit according to claim 28 also comprises at least one automotive system control (24), thereby the size of setting this automotive system control is received at least in part by described housing (12).
CNA028271904A 2002-01-16 2002-01-16 Instrument panel center stack with integrated wiring Pending CN1615565A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2002/001159 WO2003063300A1 (en) 2002-01-16 2002-01-16 Instrument panel center stack with integrated wiring

Publications (1)

Publication Number Publication Date
CN1615565A true CN1615565A (en) 2005-05-11

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ID=27608960

Family Applications (1)

Application Number Title Priority Date Filing Date
CNA028271904A Pending CN1615565A (en) 2002-01-16 2002-01-16 Instrument panel center stack with integrated wiring

Country Status (9)

Country Link
EP (1) EP1474846B1 (en)
JP (1) JP2005515926A (en)
KR (1) KR100849288B1 (en)
CN (1) CN1615565A (en)
AT (1) ATE377855T1 (en)
AU (1) AU2002235382B2 (en)
DE (1) DE60223413T2 (en)
ES (1) ES2296890T3 (en)
WO (1) WO2003063300A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7102888B2 (en) * 2004-04-20 2006-09-05 Visteon Global Technologies, Inc. Electronically integrated vehicle structure
KR101446534B1 (en) * 2013-05-21 2014-10-06 주식회사 유라코퍼레이션 Powersupply of black box
FR3065588B1 (en) 2017-04-25 2019-06-21 Jtekt Europe WIRING METHOD INCLUDING A COATING STEP OF NON-SEALED CONNECTORS IN A RESIN

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5697277A (en) * 1980-01-07 1981-08-05 Takeda Chem Ind Ltd Thiazolidine derivative
US4820189A (en) * 1987-12-17 1989-04-11 Amp Incorporated Method and apparatus for electrical wiring of structural assemblies
US5805402A (en) * 1993-06-09 1998-09-08 Ut Automotive Dearborn, Inc. Integrated interior trim and electrical assembly for an automotive vehicle
US5382169A (en) * 1994-01-14 1995-01-17 Labinal Components And Systems, Inc. Electrical connectors
US6120327A (en) * 1997-07-22 2000-09-19 Lear Automotive Dearborn, Inc. Foam wire harness with shape memory
JPH1148880A (en) * 1997-07-31 1999-02-23 Yazaki Corp Wire harness device for instrument panel
US6176534B1 (en) * 1999-08-02 2001-01-23 Lear Corporation Integral center stack storage door for instrument panel assembly
US6250706B1 (en) * 1999-08-17 2001-06-26 Lear Corporation Integrated flat cable connector

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Publication number Publication date
AU2002235382B2 (en) 2008-01-31
KR100849288B1 (en) 2008-07-29
KR20040083084A (en) 2004-09-30
WO2003063300A1 (en) 2003-07-31
EP1474846A4 (en) 2005-08-17
EP1474846A1 (en) 2004-11-10
EP1474846B1 (en) 2007-11-07
DE60223413T2 (en) 2008-09-04
DE60223413D1 (en) 2007-12-20
JP2005515926A (en) 2005-06-02
ES2296890T3 (en) 2008-05-01
ATE377855T1 (en) 2007-11-15

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Owner name: SEPIK INNOVATIVE PLASTICS IP CO., LTD.

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Open date: 20050511