CN1615386A - Liner panels - Google Patents
Liner panels Download PDFInfo
- Publication number
- CN1615386A CN1615386A CNA028272366A CN02827236A CN1615386A CN 1615386 A CN1615386 A CN 1615386A CN A028272366 A CNA028272366 A CN A028272366A CN 02827236 A CN02827236 A CN 02827236A CN 1615386 A CN1615386 A CN 1615386A
- Authority
- CN
- China
- Prior art keywords
- panel
- layer
- kraft
- polystyrene
- layered product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
A building panel (1) is made from a laminate of polystyrene (EPS) (A) as a core material to provide rigidity and flexible sheet materials (B) preferably including kraft paper. Multiple layers of the core material (A) and kraft paper (B) can be used to provide a panel which is lightweight, waterproof, has good impact resistance and insulation properties and is easily worked with conventional tools. The panels are formed using a sheet laminating process and fire retardant adhesives improve the fire rating.
Description
Technical field
The present invention relates to liner panel and in particular for panel, and also relate to the panel that is used for furred ceiling this type of the ceiling lining in inwall or the house.
Background technology
The material that is used for the liner panel structure has not had big variation for many years.
The inwall in house is to be lined with the ROC as GIB forever
TMGypsum plank.
Gypsum plank is relatively cheap, repair easily and processing, paster, whitewash and paint.
Yet, gypsum plank also truly have it self shortcoming, it is easy to be damaged by moisture and is heavy relatively, and also is not suitable for furred ceiling.
Be used to form the material of the panel that furred ceiling uses, wherein wt is a Consideration, comprises gypsum, cork, fiberboard and similar item.
Though these materials are satisfactory, they are easy to break and often become after using a period of time and are difficult to see.
Done trial, the material that provides selectable material to be used to replace above-mentioned frequent use comprises the foamed material that uses light weight.
In United States Patent (USP) 4121958, announced building board structure based on the polyurethane core of rigidity closed cell.
This patent has also been described the relevant problem of material lamination therewith in more detail.
In recent years, the foamed polystyrene of expansion (EPS) is used for cool room and similar item with regard to their insulation qualities in filled board.
The advantage of EPS material is a light weight, has good relatively insulating properties, is waterproof, and is not easy wearing and tearing relatively.
By the conductibility of the air transmitted in the loose structure, solid polystyrene and the radiation of passing the thin loose structure of each press strip that forms thin plate, formed the low thermal conductivity of EPS.
The part that the EPS thermal conductivity is played minimum contribution is the polystyrene itself, and this contribution only is 10% degree of sum.
Static air is fabulous insulation materials.
For this reason, the air of forever carrying secretly within the EPS unit has guaranteed its low-down thermal conductivity.
These factors make EPS have significant insulating characteristics just.
Summary of the invention
An object of the present invention is, a kind of wall with one or more EPS layers or liner panel of ceiling lining of being used as is provided.
Other purposes of the present invention and advantage are by becoming clear in the description that only provides by example subsequently.
According to the present invention, a kind of liner panel that comprises the flexible thin layered product is provided, this layered product comprises paper and semirigid foamed material, it is characterized in that, flexible material is inserted between rigid material two-layer.
Rigid material can be EPS.
Wallboard can comprise the first floor of kraft, the second layer of polystyrene, the 3rd layer and the 4th layer of foamed polystyrene of paper.
Approximately 20mm is thick for panel.
Can use heat resistanceheat resistant bonding agent or adhesive to paste each thin plate of layered product.
A kind of suitable fire retardant adhesive can be from C.W.Hartley Pty Limited, 116Kitchener Road, and Ascot, Queensland obtains in 4007.
Each thin plate of polystyrene can have the thickness that equates basically.
The paper thin plate can have equal or variable thickness.
Layered product can form in an independent stage.
Layered product can form in two stages.
Layered product can be extruded to strengthen rigidity, to reduce thickness and improve impact resistance.
The thin plate of the preferred flexible of Shi Yonging comprises paper or particularly preferably has the cardboard of paper in the present invention.As known in the prior art, paper can by (i) sulphite, (ii) sulfate process or (iii) " soda " process for making pulp form, and can be by paper that bleach or unbleached.Especially preferred is to utilize the kraft that obtains from above-mentioned sulfate process.Though optional, the thickness of the kraft that uses is preferably 33-215gsm (restraining every square metre).
The outer thin plate that in layered product of the present invention, uses can be arbitrary suitable type and comprise sheet plastic, by the metal forming for example thin plate that constitutes of aluminium foil or the thin plate that constitutes by fabric.
Lumber layer pressing plate or the thin plate of selling with the LAMINEX trade mark also can be used as topping.
Description of drawings
Be described to various aspects of the present invention referring now to accompanying drawing, in the accompanying drawing:
Fig. 1 is the sectional drawing of a kind of possibility form of the panel according to the present invention,
Fig. 2 is the plan view of a kind of panel form according to a further aspect of the invention, and,
Fig. 2 a is the end-view of the sheet material of Fig. 2,
Fig. 3 is the sectional view of panel according to another aspect of the invention, and
Fig. 4 and 4a are the side-looking and the schematic top plan view of lamination treatment according to a further aspect of the invention.
The specific embodiment
Fig. 1 and 2 with reference to the accompanying drawings and 2a can be the laminated plate materials that a kind of thin plate constitutes according to panel of the present invention, and it comprises:
(i) central core A,
(ii) outer B, or
The skin that (iii) comprises material C and D or B
Central core A can be a kind of thin plate of polystyrene (EPS) form of expansion.
Outer B can be a for example kraft of fiberboard.
Outer C and D can be a kind of prefabricated layered products that is made of kraft and another kind of material such as aluminium foil, sheet plastic or similar item.
In a kind of optional structure, Yi Bian central core A can be lined with for example kraft and be lined with materials such as plastics or the paper tinsel film that a kind of and inner most kraft combines at another side of a kind of material B.
Fig. 2 in the accompanying drawing and 2a show a kind of light sheet, and wherein, opposed edge 1 mechanically pushes by roller or similar item, to produce the edge that thickness reduces.
The edge can be used for butt joint, becomes easily so that whitewash the work of joint, and avoids expanding and too much finishing process.
3 also according to a further aspect in the invention with reference to the accompanying drawings, panel comprises the central core A1 of the lamination of semi-rigid material such as EPS, the intermediate layer of a kraft E, it is lined with kraft F at least one external surface, or a prefabricated layered product, it is made up of inner most kraft and another kind of material such as aluminium foil, sheet plastic or similar item.
The right part of Fig. 3 shows sheet material, and it has mechanically been pushed reducing lamella thickness, and the thickness S near 20mm behind the lamination is reduced to the thickness S1 near 12mm.The reduction of thickness is nonvolatil and has greatly reduced impact resistance.Sheet material can be extruded so that be fit to the needs of all thickness.
With reference to the accompanying drawings 4 and 4a, lamination treatment of the present invention comprises, thin plate 2 is loaded on the charge chute 3, then thin plate 2 is moved on the moving conveyer 4 one at a time.
When the roller 5 of each thin plate 2 in laminating area advanced, next thin plate can be raised and shift onto on the conveyer 4.
One deck kraft passes adhesive bath 7 and is rolled on the central sheet from material volume 6.
Can be at the excessive paper of edge by the roll-in attenuation, and below this centerbody roll-forming.
In this stage, the kraft of bottom is from material volume 8 and also be rolled onto on the thin plate on the edge with top lip with adhesive with applying.
Layered product passes several pressure roller 4a so that combine with the surface.
Thin plate is cut to desired length by the cutter at 9 places, and advances to the blowpit of zone in 10, it with the opposite direction work of charge chute 3.
In order to reduce downtime, can increase loader and blowpit.
Groove 3 and 10 is all carried the passage of crossing conveyer 4 with thin plate.This allow second groove be fill full or empty time with a groove turned letter or filling.
For the tip cleaning adhesive bath that can move, adhesive bath and kraft liner board reel can be in orbit, so that recharge liner board reel, and make new liner board by the adhesive bath by fork truck, and need not be below laminating machine or above advance lentamente.
The vermicelli coiled sheet plate road can be set, so that can be coupled to below the laminating bench.
Above-mentioned method can be used for the liner panel of shop drawings 1 to 3.In order to realize the liner panel structure of Fig. 3, having the central core of one deck EPS and outer field two panels of kraft can form respectively and combine then.In this case, predetermined will can the selection from light other paper of level on inner most ox-hide trimming is because the two-layer of paper is back-to-back immediate in Fig. 3 structure.
Described processing procedure can completely or partially be operated automatically.
For the lamination combination of the imagination, the present invention has many advantages, comprising:
(a) provide a kind of light weight firm and moistureproof charging lining material,
(b) make edge thinning, so that it is easy to whitewash banjo fixing butt jointing,
(c) the wide variety of materials combination can be used to be suitable for comprising the various application of lining, furred ceiling or the like, and these can both provide stronger insulation and relatively easy installation,
(d) lining is easy to be suitable for and framework and the fixing common form of wall, for example securing member, nail and screw, glue and similar item,
(e) center material of EPS is nontoxic,
(f) use of fire-retardant adhesive provides the refractoriness that strengthens,
(g) lining is not easy to crack or splinter,
(h) lining provides fabulous insulation, and it can strengthen its insulating properties by paper tinsel and the similar item that uses reflection, and
(i) lining coating easily is used to strengthen the effect of endurance and decoration.
Various aspects of the present invention only obtain describing by example, and it should be noted that and can make amendment or add it, as described in the appended claims, and can not leave its scope.
Claims (13)
1. a liner panel comprises a flexible material lamination body, and this layered product comprises a kind of paper and a kind of semirigid foamed material, it is characterized in that described flexible material is inserted between the two-layer rigid material.
2. panel as claimed in claim 1 is characterized in that described rigid material is a polystyrene.
3. panel as claimed in claim 1 comprises the first floor of a kraft, the second layer of polystyrene, the 3rd layer and the 4th layer of foamed polystyrene of kraft.
4. panel as claimed in claim 3 comprises the layer 5 of a kraft, and it is laminated on the 4th layer of above-mentioned foamed polystyrene.
5. panel according to any one of claims 1 to 4 is characterized in that, the about 20mm of described laminate thickness.
6. as each described panel in the claim 1 to 5, it is characterized in that the thin plate of layered product uses a kind of fire retardant adhesive or glue fixedly connected.
7. as each described panel in the claim 1 to 6, it is characterized in that the thin plate of polystyrene has the thickness that equates basically.
8. as each described panel in the claim 1 to 7, it is characterized in that described kraft has equal or variable thickness.
9. be used to form the method as each described panel in the claim 1 to 8, it is characterized in that, layered product forms in the processing procedure of a single phase.
10. method as claimed in claim 9 is characterized in that, layered product forms in the processing procedure in two stages.
11. method as claimed in claim 9 is characterized in that layered product is extruded, to strengthen rigidity, to reduce thickness and improve impact resistance.
12. one kind basically as at this described with reference to the accompanying drawings panel.
13. one kind as the method at this described with reference to the accompanying drawings formation panel.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPR9574 | 2001-12-18 | ||
| AUPR9574A AUPR957401A0 (en) | 2001-12-18 | 2001-12-18 | Panels |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1615386A true CN1615386A (en) | 2005-05-11 |
| CN100350115C CN100350115C (en) | 2007-11-21 |
Family
ID=3833189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB028272366A Expired - Fee Related CN100350115C (en) | 2001-12-18 | 2002-12-17 | Liner panels |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20050000179A1 (en) |
| EP (1) | EP1497505A4 (en) |
| CN (1) | CN100350115C (en) |
| AU (1) | AUPR957401A0 (en) |
| HK (1) | HK1077859A1 (en) |
| WO (1) | WO2003052214A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2203347B1 (en) * | 2003-11-14 | 2005-02-01 | Intier Automotive Interiors Zippex, S.A.U. | PROCEDURE FOR THE MANUFACTURE OF A REINFORCEMENT ELEMENT FOR VEHICLE CEILINGS, REINFORCEMENT ELEMENT OBTAINED FROM SUCH PROCEDURE AND USE OF A TWO COMPONENT POLYURETHANE COMPOUND FOR THE MANUFACTURE OF SUCH REINFORCEMENT ELEMENT. |
| CA2618363C (en) * | 2005-08-10 | 2015-01-27 | Jb & Dr O'donnell Plasterers Pty Ltd | A non-structural multi-part panel |
| AU2007100101A4 (en) * | 2006-02-14 | 2007-03-08 | Kingham Pty Ltd | Thermal Wallboard and its Manufacture |
| US20110064901A1 (en) * | 2009-09-15 | 2011-03-17 | Farron Blackburn | Super insulating fan-fold radiant barrier |
| US9828778B2 (en) * | 2010-07-02 | 2017-11-28 | Firestone Building Products Company, Llc | Walkway pad with expansion joints |
| US20140007533A1 (en) * | 2012-07-09 | 2014-01-09 | Innovative Energy Inc. | System and method of insulation |
Family Cites Families (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2274765A (en) * | 1935-05-14 | 1942-03-03 | Zalkind Philip | Laminated sheet |
| US3307306A (en) * | 1961-07-28 | 1967-03-07 | Adsure Inc | Insulation blanket structure |
| US3459274A (en) * | 1967-07-31 | 1969-08-05 | Monsanto Co | Sound barrier structure and method of making same |
| US3522140A (en) * | 1968-03-29 | 1970-07-28 | Ppg Industries Inc | Asbestos-foam laminates |
| DE1946236A1 (en) * | 1969-09-12 | 1971-03-18 | Metallgesellschaft Ag | Composite cardboard from plastics and - paper |
| DE2258200A1 (en) * | 1971-11-30 | 1973-06-07 | Lars Koehler Rasmussen | Stiff panelling material - with expanded polystyrene core and cardboard covers bent into fixed, stable curves |
| US4091135A (en) * | 1972-02-19 | 1978-05-23 | Tajima Roofing Co., Ltd. | Laminated bituminous roofing membrane |
| US3937640A (en) * | 1972-02-19 | 1976-02-10 | Tajima Roofing Co., Ltd. | Process for manufacturing a waterproofing assembly of laminated bituminous roofing membranes |
| US4039706A (en) * | 1972-02-19 | 1977-08-02 | Tajima Roofing Co., Ltd. | Laminated bituminous roofing membrane |
| DE2330711A1 (en) * | 1973-06-16 | 1975-01-09 | Ver Verpackungs Gmbh | Sandwich plate with cardboard cover and foam plastics core - has corrugated cardboard reinforcement and thermal and noise insulation |
| US4159302A (en) * | 1975-10-14 | 1979-06-26 | Georgia-Pacific Corporation | Fire door core |
| US4157638A (en) * | 1977-10-03 | 1979-06-12 | Thermo-Core Building Systems, Inc. | Building panel and utilization thereof |
| DE3228462A1 (en) * | 1982-07-30 | 1984-02-09 | Anton Grimm GmbH, 6951 Limbach | Dry construction element |
| US4578909A (en) * | 1982-12-30 | 1986-04-01 | Enercept, Inc. | Insulated building construction |
| US4736566A (en) * | 1984-01-17 | 1988-04-12 | Krotsch Harold V | Modular fabrication panel system |
| GB8401373D0 (en) * | 1984-01-19 | 1984-02-22 | Mac Millan Bloedel Ltd | Multi-layered container |
| AU4385485A (en) * | 1984-06-18 | 1986-01-02 | Ronald Bowles | Building panel |
| US4564554A (en) * | 1984-08-21 | 1986-01-14 | Anthony Industries, Inc. | Composite sheathing |
| FR2578784B1 (en) * | 1985-03-15 | 1987-11-13 | Swarte Gregory De | LOW DENSITY COMPOSITE PANEL AND METHOD FOR MANUFACTURING SUCH A PANEL |
| DE3545742A1 (en) * | 1985-12-21 | 1987-06-25 | Grimm Willibald | Multi-layer insulating panel |
| DE3705937C2 (en) * | 1987-02-25 | 2002-01-10 | Kapa Gmbh | Lightweight board |
| US5373674A (en) * | 1987-04-27 | 1994-12-20 | Winter, Iv; Amos G. | Prefabricated building panel |
| CN2122718U (en) * | 1992-01-09 | 1992-11-25 | 张步方 | Composition forming internal finishing board |
| AU5636894A (en) * | 1993-07-14 | 1995-02-02 | Eric Rowles Hornsby | Laminate structure and process |
| US5352510A (en) * | 1993-09-27 | 1994-10-04 | The Celotex Corporation | Method for continuous manufacture of foam boards with isocyanate-impregnated facers |
| CN1114379A (en) * | 1994-07-01 | 1996-01-03 | 扬·赫尔曼·卢西恩·特伯 | A method for building homely family dwellings, and building material for said method |
| AUPN516795A0 (en) * | 1995-09-01 | 1995-09-28 | Armacel Pty Limited | Layered structural article |
| US6139945A (en) * | 1997-11-25 | 2000-10-31 | Premark Rwp Holdings, Inc. | Polymeric foam substrate and its use as in combination with decorative surfaces |
| US6006481A (en) * | 1998-02-12 | 1999-12-28 | Jacobs; Vance G. | Insulation sheet having an integral tape strip and method of using same |
| US6240704B1 (en) * | 1998-10-20 | 2001-06-05 | William H. Porter | Building panels with plastic impregnated paper |
-
2001
- 2001-12-18 AU AUPR9574A patent/AUPR957401A0/en not_active Abandoned
-
2002
- 2002-12-17 US US10/499,928 patent/US20050000179A1/en not_active Abandoned
- 2002-12-17 EP EP02782529A patent/EP1497505A4/en not_active Withdrawn
- 2002-12-17 CN CNB028272366A patent/CN100350115C/en not_active Expired - Fee Related
- 2002-12-17 WO PCT/AU2002/001709 patent/WO2003052214A1/en not_active Application Discontinuation
-
2005
- 2005-11-01 HK HK05109716A patent/HK1077859A1/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| EP1497505A4 (en) | 2008-04-23 |
| EP1497505A1 (en) | 2005-01-19 |
| CN100350115C (en) | 2007-11-21 |
| AUPR957401A0 (en) | 2002-01-24 |
| WO2003052214A1 (en) | 2003-06-26 |
| US20050000179A1 (en) | 2005-01-06 |
| HK1077859A1 (en) | 2006-02-24 |
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