Wear-resistant repair additive of lubricating oil and preparation method thereof
Technical field:
The present invention relates to a kind of lubricating oil additive and preparation method thereof.Wear-resistant repair additive of a kind of lubricating oil and preparation method thereof particularly.
Background technology:
The lubricating oil long term operation is in the severe environment of friction and extruding, because the surface of friction pair speed of relative movement is higher, load is big, the influence of factors such as difference variation often makes deterioration of lubricant, loses lubrication, and cause working face wearing and tearing to occur, influence the works better of parts, even accident occurs.
In order to prolong the surface of friction pair life-span, adopt at present in lubricating oil, to add the additive that is grouped into by various one-tenth.For example, produce sedimental problem, can in lubricating oil, add calcium mahogany sulfonate in order to solve lubricating oil; In order to increase oil film thickness, can in lubricating oil, add polyisobutene, second is rare, propylene copolymer or the like viscosity additive; Foamy forms in the lubricating oil in order to reduce, and can add sulfonate in lubricating oil, dimethyl silicone oil, polyacrylic ester or the like foam killer; In order to reduce the frictional force of surface of friction pair, can in lubricating oil, add friction improver, as curing ammonium formic acid molybdenum (MODTC), olefine sulfide or the like.But, though more than the use of various additives have certain effect, since temperature, pressure, the influence of friction, in use for some time, the additive that uses just can consume voluntarily or be rotten at present, thereby friction pair continuation wearing and tearing, makes the mechanical dimension of bearing shell or piston change, cooperate inaccurately, produce loose spacious phenomenon.
Summary of the invention:
The present invention aims to provide wear-resistant repair additive of a kind of lubricating oil and preparation method thereof.This product is added in the lubricating oil, and this lubricating oil can increase the hardness of surface of friction pair at work, reduces frictional coefficient, improves the surface of friction pair wear resistance, and can repair the wear-out defect that has produced, to prolong the working life of friction pair.
The present invention is made up of according to weight ratio following component;
Silica flour Si 1-10%
Magnesium oxide MgO 0.5-5%
Aluminium powder Al 20-70%
Titanium valve Ti 0.5-5%
Nickel powder Ni 0.1-1%
Chromic oxide Cr2O
30.1-1%
Lithium nitride Li
3N 1-5%
Bronze Au 0.1-1%
Boron powder B 5-20%
Making method of the present invention is:
After above each component all is crushed to the particle that diameter is 50 μ m-3nm, uniform mixing.
According to different workplaces, can be according to volume ratio, at product of the present invention: lubricating oil=(1-30): in 100 the scope, product of the present invention is joined in the lubricating oil, in bearing or cylinder, use according to the conventional method.
When the lubricating oil that adds product of the present invention contacts and is lubricated grinding with surface of friction pair, the iron in product of the present invention and the lubricating oil, carbon, calcium, silicon, oxygen reacts; Because the surface friction heat release of friction pair and the exothermic heat of reaction of aluminium powder and oxide compound make the surface of friction pair be in the pyritous state; Carbon and silicon at high temperature generate silicon carbide, and its Mohs' hardness can reach 9; Aluminium and oxygen at high temperature react the generation aluminium oxide Al
2O
3Boron and carbon at high temperature generate norbide, its Mohs' hardness>9; Nitrogen and silicon, aluminium generates nitride during reaction such as boron, and its hardness is all greater than 9; Above reaction process, not only on the surface of friction pair by silicon carbide, aluminum oxide, norbide, compounds such as nitride generate sintering metal, and, because metallic element is to the infiltration of metallic surface and the chemical reaction that carries out in the metallic surface, therefore, the sintering metal of generation is penetrated into the lattice neutralization of metal attached on the metallic surface.Because this sintering metal generates under grinding state, therefore, not only has high hardness, and has slick surface, extremely low frictional coefficient and the temperature expansion coefficient close with friction pair.
Therefore, use product of the present invention can reach following effect:
One, in traditional greasing, use product of the present invention to secondary, just can be under cold condition, surface at friction pair generates sintering metal automatically, this sintering metal not only has high wear resistance, and can repair the original wear-out defect of surface of friction pair, and its thickness can be between 1 μ m-2mm.
Two, because the sintering metal that generates on the surface of friction pair has high hardness, and have extremely low frictional coefficient and a temperature expansion coefficient close with friction pair, therefore, reduced the friction resistance of friction pair, overcome traditional metal and ceramic rimose disadvantage of causing different with the ceramic junction temperature coefficient of expansion.
Three, since the iron in product of the present invention and the lubricating oil, carbon, calcium, compositions such as silicon react, and are used, and therefore, have reduced the detrimental impurity in the lubricating oil.
Four, in case generate sintering metal on the surface of friction pair, will long-term existence, even oil change more, sintering metal still can not come off, and reaches long-acting wear-resistant effect, as be used in the cylinder of automobile, can in 100,000 kilometers the process of travelling, keep wear-resistant function.
In sum, the present invention is a kind of lubrication oil antiwear repair additive and preparation method thereof, this product is added in the lubricating oil, this lubricating oil at work, can increase the hardness of surface of friction pair, reduce frictional coefficient, improve the surface of friction pair wear resistance, and can repair the wear-out defect that has produced, to prolong the working life of friction pair.
Embodiment:
Embodiment 1:
According to weight ratio, adopt following component:
Silica flour Si 7%
Magnesium oxide MgO 4%
Aluminium powder Al 64%
Titanium valve Ti 3%
Nickel powder Ni 0.8%
Chromic oxide Cr
2O
30.8%
Lithium nitride Li
3N 3%
Bronze Au 0.4%
Boron powder B 17%
And above component is crushed to uniform mixing behind the particle that diameter is 50 μ m-3nm, become product of the present invention.
According to volume ratio, product of the present invention: the ratio of lubricating oil=2: 100 adds this product in 180,000 kilometers the car cylinder of having travelled with this product and lubricating oil.This cylinder causes former cylinder pressure to descend owing to mechanical wear, wherein, and 1 cylinder: 0.9Mpa; 2 cylinders: 0.9Mpa; 3 cylinders: 1.0Mpa; 4 cylinders: 0.9Mpa.Crankcase gas leakage is 14 liters/minute.
Add to add the lubricating oil of product of the present invention in cylinder, when continuing to travel after 2000 kilometers, test result is 1 cylinder: 1.2Mpa; 2 cylinders: 1.2Mpa; 3 cylinders: 1.2Mpa; 4 cylinders: 1.2Mpa, crankcase gas leakage are 8 liters/minute, reach the level of new car substantially.
Embodiment 2:
According to weight ratio, adopt following component:
Silica flour Si 6%
Magnesium oxide MgO 3%
Aluminium powder Al 66%
Titanium valve Ti 2%
Nickel powder Ni 0.9%
Chromic oxide Cr
2O
30.9%
Lithium nitride Li
3N 3%
Bronze Au 0.2%
Boron powder B 18%
And above component is crushed to uniform mixing behind the particle that diameter is 50 μ m-3nm, become product of the present invention.
This product 600ml is added in 210,000 kilometers certain the lorry cylinder of having travelled.The former deviation from cylindrical form of this cylinder is bigger, wherein 1 cylinder: 0.15mm; 2 cylinders: 0.14mm; 3 cylinders: 0.15mm; 4 cylinders: 0.13mm, 5 cylinders: 0.00mm, 6 cylinders: 0.01mm.
At rering more only, cylinder barrel is not done under the situation of any repair of machine, in cylinder, add the lubricating oil that adds product of the present invention after, when continuing to travel after 2000 kilometers, test result is 1 cylinder: 0.00mm; 2 cylinders: 0.01mm; 3 cylinders: 0.00mm; 4 cylinders: 0.01mm, 5 cylinders: 0.00mm, 6 cylinders: 0.01mm, the size of reparation is between 0.15mm-0.12mm, and is very obvious to the repairing effect of wearing and tearing.
Embodiment 3:
According to weight ratio, adopt following component:
Silica flour Si 9%
Magnesium oxide MgO 4.7%
Aluminium powder Al 61%
Titanium valve Ti 3.5%
Nickel powder Ni 0.5%
Chromic oxide Cr
2O
30.5%
Lithium nitride Li
3N 5%
Bronze Au 0.8%
Boron powder B 15%
And above component is crushed to uniform mixing behind the particle that diameter is 50 μ m-3nm, become product of the present invention.
Product 400ml of the present invention is added a 1M of experience wear
3In the air compressor.This air compressor is original, and additional oil level is 2 kilograms/two days, and the on time is long owing to wear and tear, and stop time is short, starts shooting 15 minutes, pauses 5 minutes.
Use product operation of the present invention after 8 days, additional oil level is 0.1 kilogram/two days, and the on time shortens, and starts shooting 10 minutes, pauses 5 minutes, has improved working efficiency, and oil consumption is reduced to 0.0125 kg/day by 0.25 kg/day.But this as seen, and the surface of compressor abrasion has obtained repairing.
Embodiment 4:
According to weight ratio, adopt following component:
Silica flour Si 8%
Magnesium oxide MgO 3%
Aluminium powder Al 68%
Titanium valve Ti 1%
Nickel powder Ni 0.9%
Chromic oxide Cr
2O
30.9%
Lithium nitride Li
3N 3%
Bronze Au 0.2%
Boron powder B 15%
And above component is crushed to uniform mixing behind the particle that diameter is 50 μ m-3nm, become product of the present invention.
With the minicar that newly dispatches from the factory is example; Travel after 2000 kilometers at new car, the lubricating oil of more changing planes adds product 100ml of the present invention, continues to travel 100,000 kilometers, move under the normal state at engine, detect the anti-wear effect of product of the present invention, detected result shows that wearing and tearing are approximately zero, cylinder bore is still within the new car standard, this shows, when product of the present invention is used for lubricating oil, good especially to the wear resistance of new car.