CN1612141A - Bending process making system and method - Google Patents
Bending process making system and method Download PDFInfo
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- CN1612141A CN1612141A CN 200310112039 CN200310112039A CN1612141A CN 1612141 A CN1612141 A CN 1612141A CN 200310112039 CN200310112039 CN 200310112039 CN 200310112039 A CN200310112039 A CN 200310112039A CN 1612141 A CN1612141 A CN 1612141A
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Abstract
The invention provides a bending process making system and method, and the system comprises many design end computers, an application server, an enterprise network, a local database and a production management system database, where the application server generates various guiding documents according to bending technological parameters that the user inputs in the design-end computer, and includes an interference simulating module, a parameter setting module, a process card generating module, a cutter-aided bill generating module, a standard operation document generating module, a mould supporting sketch map generating module and a forming sketch map generating module. It can generate various guiding documents used by bending machine tool, providing the basis for the concrete bending operation of the bending machine tool operator, and largely raising the bending efficiency and accuracy.
Description
[technical field]
The invention relates to a kind of technology manufacturing system and method, especially about a kind of bending technique directiveness document manufacturing system and method.
[background technology]
Bending is one important operation in the metal plate punching, and correct guidance bending operation is the key that guarantees product quality, so the making of bending technique seems particularly important.Complete bending technique can make the bending machine tool operator clear, grasp the information such as order, dimensional standard of bending operation fast, not only improve the bending efficiency of operation, also guaranteed the accuracy of bending.Bending operation depends on the working experience of bending machine tool operator mostly at present, instructs by rule of thumb and produces, and does not have guiding document complete, system.
For example Republic of China Patent Office is 537937 patent in the notification number of on June 21st, 2003 bulletin, and this patent name is " bending device for metal plates with revolution limitation function ".This patent system discloses a kind of bending device for metal plates, the sheet metal bending, also can become the U font to metal folding by the revolution of revolution restraint restriction metal.The weak point of this device is: this patent is disclosed only for how carrying out the metal folding operation, and when operating, does not have the standard operation document to coach, and can cause the disunity of operation standard and the reduction of bending accuracy like this.
Therefore, need provide a kind of bending technique manufacturing system, it can generate the various guiding document that bending machine tool uses, for the bending machine tool operator provides complete Operating Guideline.
[summary of the invention]
Fundamental purpose of the present invention is to provide a kind of bending technique manufacturing system, and it can generate the various guiding document that bending machine tool uses.
For achieving the above object, the invention provides a kind of bending technique manufacturing system, it comprise a plurality of design end computing machines, an application server, an enterprise web site, a local data base and all one's life the guard system database.Application server comprises a plurality of software function modules, is mainly used in according to the user and generates the various guiding document that bending machine tool uses in the bending technique parameter of design end computing machine input.
Application server of the present invention comprises the interference analog module, parameter setting module, and the operation card generation module is borrowed cutter inventory generation module, standard operation (Standard of OperatingProcedure; SOP) document creation module, shut die synoptic diagram generation module, shaping schematic view generation module.
Interfering analog module is to be used for interfering simulated operation according to the product engineering map file, also makes the cutter of selecting to hold water for technology foundation is provided.Parameter setting module is used to receive bending technique and makes required various parameter, comprises folding preface, workshop section, working properties, angle, board, L value, D value etc.The folding preface is the sequencing of product bending and molding on bending machine tool, and the folding preface belongs to operation.Workshop section is in the product processing, the step of handling on lathe.The L value is the parameter that bending machine tool is used to control bending length.The D value is the parameter that bending machine tool is used to control the bending angle.The operation card generation module is used for generating bending machine tool manufacture craft card according to predefined bending technique parameter.Borrowing cutter inventory generation module is to be used for generating employed all the cutter inventories of bending process bending machine tool, borrows the cutter inventory to comprise cutter name encoding, length and usage quantity.The SOP document creation module is used to generate the SOP document, and this SOP document is for the planning of standard bending machine tool Operating Guideline, is used for instructing the concrete bending operation of bending machine tool operator.Shut die synoptic diagram generation module is used to generate the shut die synoptic diagram, and for the bending machine tool operator provides the shut die concrete grammar, it comprises information such as die length and decorating position.The shaping schematic view generation module is used to generate the bending and molding synoptic diagram, and this bending and molding synoptic diagram records the direction and the length dimension information of product bending.
For achieving the above object, the present invention also provides a kind of bending technique method for making, and it comprises the steps: that (a) sets the folding preface; (b) set operation; (c) generate bending machine tool manufacture craft card according to folding preface that sets and operation, and print this bending machine tool manufacture craft card; (d) generate by means of the cutter inventory; (e) generate the standard operation file; (f) generate the shut die synoptic diagram; (g) generate the bending and molding synoptic diagram.
[description of drawings]
Fig. 1 is the hardware structure figure of bending technique manufacturing system of the present invention.
Fig. 2 is the application server main software functional block diagram of bending technique manufacturing system of the present invention.
Fig. 3 is this bending technique manufacturing system key operation process flow diagram.
[embodiment]
Seeing also shown in Figure 1ly, is the hardware structure figure of bending technique manufacturing system of the present invention.This bending technique manufacturing system include a plurality of design end computing machines 10, an application server 12, an enterprise web site 13, a local data base 16 and all one's life guard system database 17.Application server 12 comprises a plurality of software function modules, is mainly used in according to the user and generates the various guiding document that bending machine tool uses in the bending technique parameter of design end computing machine 10 inputs.Bending machine tool instruction document comprises bending machine tool manufacture craft card, borrows cutter inventory, bending and molding synoptic diagram, standard operation (Standard of Operating Procedure; SOP) document, shut die synoptic diagram etc.
Bending machine tool manufacture craft card is the document that the production director of product globality is provided to the bending machine tool operator, and it comprises the problem such as operation, cutter, workshop section's distribution of entire product.Borrowing the cutter inventory is all cutters tabulations that a product is used in bending manufacturing process, is gathering of cutter that each operation is used, and its essential information comprises cutter name encoding, length and usage quantity etc.The bending and molding synoptic diagram is the Workpiece shaping side view that only comprises a tangent plane of sheet metal component in the bending SOP drawing, can reflect the direction and the length dimension information of product bending clear and exactly.The SOP document is a kind of standard bending machine tool Operating Guideline planning, is used for instructing the concrete bending operation of bending machine tool operator.The shut die synoptic diagram is the guiding document that the shut die concrete grammar is provided to the bending machine tool operator, and it mainly comprises information such as the length of mould and decorating position.Mould specifically is meant the cutter that bending is used in bending technique.
Each design end computing machine 10 links to each other with enterprise web site 13 by network 11, and enterprise web site 13 links to each other with application server 12, and making for bending technique provides an operating platform.Design end computing machine 10 provides a friendly operation interface for the user, it can finish the corresponding operating that bending technique is made by the software function that enterprise web site 13 calls in the application server 12, and design end computing machine 10 can be desktop PC, laptop computer or notebook etc.Network 11 can be intranet (Intranet), also can be the communication network of internet (Internet) or other type.Local data base 16 is used for storing the various data that bending technique manufacturing process is used and produced, and comprises bending technique parameter, bending machine tool manufacture craft card, standard operation SOP document, shut die synoptic diagram, bending and molding synoptic diagram etc.Application server 12 links to each other with local data base 16 by connecting 14.Connecting 14 is that a database connects, as the open type data storehouse connect (Open Database Connectivity, ODBC), or the Java database connect (Java Database Connectivity, JDBC) etc.Give birth to guard system database 17 and be used for storing bending technique manufacturing process produced borrow cutter inventory data and store all cutter data, comprise cutter title, tool type, be suitable for lathe, dimensions etc.Application server 12 is connected with living guard system database 17 by external network 15, and this outside network 15 is the internet.
Seeing also shown in Figure 2ly, is the application server main software functional block diagram of bending technique manufacturing system of the present invention.Application server 12 of the present invention mainly comprises interferes analog module 120, parameter setting module 121, operation card generation module 122, borrow cutter inventory generation module 123, standard operation document creation module 124 (hereinafter to be referred as SOP document creation module 124), shut die synoptic diagram generation module 125, shaping schematic view generation module 126.
Interfering analog module 120 is to be used for interfering simulated operation according to product engineering figure shelves, gets rid of critical technological point, also makes the cutter of selecting to hold water for technology foundation is provided.Parameter setting module 121 is used to receive bending technique and makes required various parameter, comprises folding preface, workshop section, working properties, angle, board, L value, D value etc.The L value is the parameter that bending machine tool is used to control bending length.The D value is the parameter that bending machine tool is used to control the bending angle.Operation card generation module 122 is used for generating bending machine tool manufacture craft card according to predefined bending technique parameter, and the production director of product globality is provided for the bending machine tool operator.Borrowing cutter inventory generation module 123 is to be used for generating the employed cutter inventory of bending process bending machine tool, comprises cutter name encoding, length and usage quantity.One cutter tabulation at first is set preserves tool-information commonly used, after reading a process information with tabulation in the cutter contrast, if had this cutter in the tabulation, preserve this tool-information; If do not have this cutter in the tabulation, then in tabulation, add this tool-information.Delete for the cutter of not using in the tabulation, borrow the cutter inventory thereby generate.SOP document creation module 124 is used to generate the SOP document, and the SOP document is a kind of standard bending machine tool Operating Guideline planning, is used for instructing the concrete bending operation of bending machine tool operator.Shut die synoptic diagram generation module 125 is used to generate the shut die synoptic diagram, at first determines outer frame length of shut die synoptic diagram and height according to the mould physical length, draws schematic engineer's scale again, and definite mould starting point coordinate.The shut die synoptic diagram provides the shut die concrete grammar for the bending machine tool operator, and it comprises information such as die length and decorating position.Shaping schematic view generation module 126 is used to generate the bending and molding synoptic diagram, and it records the direction and the length dimension information of product bending.
Seeing also shown in Figure 3ly, is bending technique manufacturing system key operation process flow diagram of the present invention.At first, read document from local data base 16, this document mainly is product engineering figure shelves for the treatment of that bending is handled, and it comprises product vertical view, entire product bending and molding figure, designing requirement, size marking, points for attention explanation and a housing.The document that reads in also can be new document, i.e. the document of not handling through bending; Can also be to have handled document, promptly remain with the document (step S301) of bending formatted data.Simulated operation is interfered in the bending and molding position in the product engineering figure shelves that 120 pairs of analog modules of interference read in, and judges whether to produce to interfere, and will interfere the tool-information that uses in the simulation process to be stored in (step S302) in the local data base 16.Parameter setting module 121 receives above-mentioned product engineering figure shelves folding preface setup parameter of having interfered simulation, and its folding preface setup parameter is stored in (step S303) in the local data base 16.Must consider the shape of product when setting the folding preface and according to certain rule, its folding preface is set rule and is: (a) carry out bending from inside to outside; (b) ascendingly carry out bending; (c) first bending special shape, the general shape of bending again; (d) after the preceding operation moulding subsequent handling is not exerted an influence or interfere.After configuring the folding preface, parameter setting module 121 receives the operation setup parameter again, mainly comprises workshop section, working properties, angle, board, L value, D value etc., and its operation setup parameter is stored in (step S304) in the local data base 16.During set angle, if the circular arc bending needs to set arc radius.The inboard little arc radius of transition between two flangings of this arc radius.Above-mentioned folding preface setup parameter and operation setup parameter are referred to as the bending technique parameter.Parameter setting module 121 judges whether above-mentioned bending technique parameter is wrong, mainly be with designing requirement contrast (step S305) in bending technique parameter and the product engineering map file, if bending technique parameter and designing requirement are inconsistent, then return step S305, reset working procedure parameter.If the bending technique parameter is consistent with designing requirement, then operation card generation module 122 generates bending machine tool manufacture craft card according to above-mentioned bending technique parameter, simultaneously the bending machine tool manufacture craft card that is generated is stored in the local data base 16, and prints this bending machine tool manufacture craft card (step S306).The bending technique parameter of borrowing cutter inventory generation module 123 to be received according to the employed cutter of above-mentioned interference simulated operation and parameter setting module 121 generates borrows the cutter inventory, and borrow the cutter inventory to be stored in the living guard system database 17 this, accurately get cutter for same (step S307) when carrying out bending operation for the bending operator.After above-mentioned operation is finished, to carry out the SOP document and generate order, SOP document creation module 124 generates the SOP document (step S308) of each workshop section.Then carry out the shut die synoptic diagram and generate order, shut die synoptic diagram generation module 125 generates the shut die synoptic diagram, for the accurate mounting cutter of bending machine tool operator provides according to (step S309).Shaping schematic view generation module 126 is carried out and is generated the shaping schematic views operation, can be clear and reactor product wrap direction and length dimension information (step S310) accurately.
Claims (10)
1. a bending technique manufacturing system, it can be treated figure shelves that bending handles and carries out necessary bending technique and make, and generates the guiding document that bending machine tool uses, and it is characterized in that, comprising:
One application server is used to generate the various guiding document that bending machine tool uses, and it comprises:
One parameter setting module is used to set bending technique and makes required parameter, comprises folding preface, workshop section, working properties, angle, board;
One operation card generation module is used for generating bending machine tool manufacture craft card according to last several parameters, and the operation, cutter, the workshop section that comprise entire product distribute;
One borrows cutter inventory generation module to be used for generating the employed cutter inventory of bending process bending machine tool according to above-mentioned parameter;
One standard operation document creation module is used for generating the planning of standard bending machine tool Operating Guideline according to above-mentioned parameter;
One shut die synoptic diagram generation module is used for generating the shut die synoptic diagram according to above-mentioned parameter;
One shaping schematic view generation module is used for generating the bending and molding synoptic diagram according to above-mentioned parameter.
2. bending technique manufacturing system as claimed in claim 1, it is characterized in that, wherein also comprise a plurality of design end computing machines and an enterprise web site, enterprise web site is made for bending technique an operating platform is provided, each design end computing machine can call software function in the application server by enterprise web site, is convenient to the user and carries out the corresponding operating that bending technique is made.
3. bending technique manufacturing system as claimed in claim 1 is characterized in that, comprises also that wherein a local data base is used for storing the data that bending technique manufacturing process is used and produced.
4. bending technique manufacturing system as claimed in claim 1 is characterized in that, comprises also that wherein all one's life, the guard system database was used for storing that bending technique makes that engineering produced borrows cutter inventory data and all cutter data of stock.
5. bending technique manufacturing system as claimed in claim 1, it is characterized in that, wherein application server comprises that also one interferes analog module to be used for product engineering figure shelves shaping position is existed the place of query, use cutter simulator program is checked and is tested, get rid of critical technological point, also the cutter of selecting to hold water for the technology deploying provides foundation.
6. bending technique manufacturing system as claimed in claim 1 is characterized in that, wherein borrowing the cutter inventory is gathering of cutter that each operation is used, and its essential information comprises cutter name encoding, length and usage quantity.
7. the bending technique method for making that can generate bending machine tool instruction document is characterized in that it comprises the steps:
Set the folding preface;
Set operation, comprise and set workshop section, working properties, angle, board;
Generate bending machine tool manufacture craft card according to above-mentioned folding preface that sets and operation, and print this bending machine tool manufacture craft card;
Set result's generation by means of the cutter inventory according to above-mentioned folding preface and operation;
Generate the standard operation document according to above-mentioned folding preface and operation setting result;
Generate the shut die synoptic diagram according to above-mentioned folding preface and operation setting result;
Generate the bending and molding synoptic diagram according to above-mentioned folding preface and operation setting result.
8. bending technique method for making as claimed in claim 7 is characterized in that, wherein also comprises the steps:
Read the document for the treatment of that bending is handled;
Interfere simulated operation according to product engineering figure shelves, judge whether to produce and interfere;
Judge with the designing requirement contrast whether wrong operation is set.
9. bending technique method for making as claimed in claim 7 is characterized in that, sets wherein that folding preface step will be considered the shape of product and according to certain rule, its folding preface is set rule and is: (a) carry out bending from inside to outside; (b) have little of carrying out bending greatly; (c) first bending special shape, the general shape of bending again; (d) after the preceding operation moulding subsequent handling is not produced image or interference.
10. bending technique method for making as claimed in claim 7 is characterized in that, wherein generates to borrow in the cutter checklist steps, borrows cutter inventory content to comprise cutter title, tool type, is suitable for lathe, dimensions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310112039 CN1612141A (en) | 2003-11-01 | 2003-11-01 | Bending process making system and method |
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|---|---|---|---|
| CN 200310112039 CN1612141A (en) | 2003-11-01 | 2003-11-01 | Bending process making system and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100464106C (en) * | 2007-11-09 | 2009-02-25 | 国营武昌造船厂 | Inserting pipe digitalized design and manufacture method |
| CN101572029B (en) * | 2008-04-28 | 2012-01-25 | 鸿富锦精密工业（深圳）有限公司 | System and method for simulating robot plate bending |
| CN108787804A (en) * | 2018-05-23 | 2018-11-13 | 珠海格力电器股份有限公司 | Numerical control bending automatic matching method and system |
| CN109622681A (en) * | 2018-12-21 | 2019-04-16 | 益和电气集团股份有限公司 | A kind of working method of robot bends unit |
-
2003
- 2003-11-01 CN CN 200310112039 patent/CN1612141A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100464106C (en) * | 2007-11-09 | 2009-02-25 | 国营武昌造船厂 | Inserting pipe digitalized design and manufacture method |
| CN101572029B (en) * | 2008-04-28 | 2012-01-25 | 鸿富锦精密工业（深圳）有限公司 | System and method for simulating robot plate bending |
| CN108787804A (en) * | 2018-05-23 | 2018-11-13 | 珠海格力电器股份有限公司 | Numerical control bending automatic matching method and system |
| CN108787804B (en) * | 2018-05-23 | 2020-02-14 | 珠海格力电器股份有限公司 | Numerical control bending automatic matching method and system |
| CN109622681A (en) * | 2018-12-21 | 2019-04-16 | 益和电气集团股份有限公司 | A kind of working method of robot bends unit |
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