Plastic circular weaving machine with rolling track and without shuttle wheel
Technical field:
The present invention relates to textile machine, is a kind of production equipment of plastic woven cloth, particularly plastic circular weaving machine with rolling track and without shuttle wheel.
Technical background
At present, countries in the world are used for the plastic circular loom that plastic woven cloth is produced, and by the classification of shuttle number 4 shuttle circular looms are arranged, 6 shuttle circular looms, and the small hexad shuttle circular loom, 8 shuttle circular looms, 12 shuttle circular looms are pressed the main machine structure classification, mainly contain following three classes:
A, shank formula plastic circular loom: structure comprises motor (101), chassis (102), slide block (103), slide block guide post (104), cam (105), shank (106), centre circle (107), brown frame (108), Xia Menquan (109), call circle (112), lifting device (113), expander (114), main shaft (115), pogo stick (116), driving belt (117), gear (118), frame (119), rotating disk (120), shuttle propeller (121), common shuttle (122) and electric apparatus control apparatus.Motor (101) drives main shaft (115) rotation by driving belt (117), main shaft (115) drives cam (105) with drum cam (105) immovable fitting and rotates, slide block (103) is slidingly matched with slide block guide post (104) and cam (105), do periodic motion up and down with cam (105) cross section curve, slide block (103) tightens shank (106) is installed, shank (106) tightens brown frame (108) is installed, palm fibre frame (108) forms organizine and opens to hand over for shuttle (122) with the periodic motion up and down of slide block (103) and shuttles back and forth, main shaft (115) drives its rotation with rotating disk (120) immovable fitting, rotating disk (120) tightens intrinsic shuttle propeller (121) and promotes shuttle (122) motion, shuttle (122) is left at organizine do shuttle in the friendship, plant tram, finish organizine, tram is woven into the work of cylinder weaving bag base.
B, brown belt formula plastic circular loom: structure comprises motor (101), chassis (102), slide block (203), slide block guide post (204), cam (205), and brown belt (206), centre circle (107), palm fibre (208), Xia Menquan (109), call circle (112), lifting device (113), expander (114), main shaft (115), pogo stick (116), driving belt (117), gear (118), frame (119), rotating disk (120), shuttle advance (121), common shuttle (122) and electric apparatus control apparatus.Motor (101) drives main shaft (115) rotation by driving belt (117), main shaft (115) drives its rotation with drum cam (205) immovable fitting, slide block (203) rolls along cam (205) and cooperates, move up and down with cam (205) cross section curve, slide block (203) tightens brown belt (206) is installed, brown belt (206) tightens monofilament (208) is installed, heald (208) forms organizine with moving up and down of slide block (203) and opens friendship, shuttle back and forth for shuttle (122), main shaft (115) drives its rotation with rotating disk (120) immovable fitting, rotating disk (120) tightens intrinsic shuttle propeller (121), promote shuttle (122) motion, shuttle (122) is left at organizine plant tram do shuttle in the friendship and finish organizine, tram is woven into the work of cylinder Polywoven Bag bag base.
C, little cam link formula plastic circular loom: structure comprises motor (101), chassis (102), slide block (303), crank arm (304), little cam (305), brown belt (306), centre circle (107), Xia Menquan (109), call circle (112), lifting device (113), expander (114), main shaft (115), pogo stick (116), driving belt (117), gear (118), frame (119), rotating disk (120), shuttle propeller (121), shuttle (122) and electric apparatus control apparatus.Motor (101) drives main shaft (115) rotation by driving belt (117), main shaft (115) drives its rotation with little cam (305) immovable fitting, slide block (303) rolls along little cam (305) and cooperates, with little cam (305) curvilinear motion, slide block is equipped with crank arm (304) on (303), the end of (306) of cranking arm moves with slide block (303), the other end is equipped with brown belt (306), brown belt (306) moves up and down with the swing of crank arm (306), monofilament (308) is installed on the brown belt (306), monofilament (308) moving up and down with brown belt (306), make organizine formation open to hand over and wear silk, finish the organizine tram and be woven into the work of cylinder weaving bag bag base for shuttle (122).
At present, the four-shuttle circular loom rotating speed is generally at 130-150 rev/min, the small hexad shuttle circular loom is generally at 120-140 rev/min, six shuttle circular looms are generally at 80-110 rev/min, eight shuttle circular looms are generally at 55-80 rev/min, the user of circular loom wishes that the rotating speed of circular loom is fast, output is higher, but can not infinitely improve, this be since at present the shuttle of circular loom enclose on the round track operation in last Xiamen and shuttle back and forth and weave cotton cloth, constantly open alternation and change among the opening by organizine, four shuttles that the centrifugal force that the shuttle operation produces all acts on shuttle are taken turns in the spreading to organizine, square being directly proportional of centrifugal force and speed, when speeding up, centrifugal force becomes square increase, and the spreading power of flat filament is also become a square increase, cause and split silk, split silk, fracture of wire can't ordinary production.
In order to overcome above-mentioned defective, at present multinomial patent disclosure has been arranged and overcome way, patent ZL99222128 discloses " a kind of microminiature plastic circular loom " technology; Patent ZL01221238.5 discloses " a kind of small hexad shuttle is knitted plastic circular loom soon " technology; Patent ZL01227633.2 discloses " novel six shuttle circular looms " technology; Patent ZL01260524.7 discloses " novel high speed small hexad shuttle circular loom " technology; Patent ZL01269081.3 discloses " a kind of six shuttle circular looms " technology.
Above-mentioned disclosed five patented technologies all are in order to improve the organizine force-bearing situation, improve braiding speed, proposed to overcome way, but owing to all there is the phenomenon of shuttle wheel spreading organizine to exist, the running speed of main frame still is difficult to improve, the contaminated defective of woven cloth that also exists shuttle base plate and reed door track sliding friction to need oil lubrication to bring simultaneously.
Patent ZL01234335.8 discloses " no shuttle wheel high-speed plastic circular loom " technology, and this patent has at first proposed " no shuttle wheel " notion, but owing to structural reason, does not put into practice in practice.
Patent ZL01277440.5 discloses " non-shuttle wheel rolling rail high-speed plastic circular loom " technology; Application for a patent for invention number 02118783.5 discloses " non-shuttle wheel rolling rail high-speed plastic circular loom " technology; Patent ZL02229963.7 discloses " no shuttle wheel small hexad shuttle plastic circular loom " technology; Application for a patent for invention number 03114905.7 discloses " no shuttle wheel small hexad shuttle high-speed plastic circular loom " technology; Above-mentioned four " no shuttle wheel " technology run into very big difficulty owing to structural reason in reality trial-production, still be in experimental stage, and still product-free appears on the market.
Patent ZL02208338.3 discloses " roller small hexad shuttle plastic circular loom " technology; Application for a patent for invention 0310193.4 discloses " roller small hexad shuttle plastic circular loom " technology; Its innovative point is shuttle base plate and upright roller rolling friction, this roller structure has been improved the spreading of shuttle centrifugal force to organizine, but the shuttle wheel construction still exists, because the outer cylinder of roller and shuttle base plate rolling friction campaign still rely on the location of shuttle wheel, the shuttle wheel still exists the spreading of organizine, therefore, the main frame running speed still is that difficulty reaches perfect condition.
Patent ZL02263793.1 discloses " the shuttle ship of circular loom and track circular structure " technology, because shuttle and shuttle track structure complexity, not only manufacture difficulty is big, shuttle weight increases simultaneously, centrifugal force during operation increases, and therefore, the raising of the speed of service is still limited.
Patent ZL03203783.X discloses " novel high speed circular loom " technology, its shuttle groove of side up and down cooperates with some Limit Bearings rollings, because being level, installs by bearing, the direction of motion of bearing and motion of shuttle deflection error are big, easily cause bump and increase noise, do not meet environmental requirement, service life is not long yet, has major defect aspect practicality.
Summary of the invention:
The objective of the invention is to improve, a kind of efficient plastic circular weaving machine with rolling track and without shuttle wheel that is suitable for is provided at the defective of above-mentioned various structural plastic circular looms.
Technical scheme of the present invention is on existing plastic circular loom architecture basics, and the roller track (111) that has or not shuttle wheel shuttle (122) operation is being installed between circle (112) and the Xia Menquan (108) to the doorstep, and shuttle is designed to not have the shuttle (122) of shuttle wheel construction.
Said roller track (111) is made up of 60-576 the roller (11) (20) that is installed in 30 288 barrels (22) between the Xia Menquan (112) (109) and be installed on the Xia Menquan (112) (109).
Barrel (22) is by fixed leg (1), lower seal centring ring (2), bearing (3) (6), cylinder (4), positioning sleeve (5), spring (7), go up sealing ring (8) and form, fixed leg (1) and last Xia Menquan (112) (109) be by screw (9) immovable fitting, the inner ring of bearing (3) (6) and fixed leg (1) immovable fitting, bearing (3) (6) outer ring and cylinder (4) immovable fitting, metal (upper cooperates by spring (7) compression fit with positioning sleeve (5).
Roller (11) (20) is tilted and is installed on the Xia Menquan (112) (109).Outer ring between the circle of last Xiamen is uniformly distributed along the circumference by 30-288 barrel (22), and the inner ring of last Xiamen circle is taken turns (11) (20) by 60-576 shuttle and pressed circumference uniform distribution inclination installation.Form roller track (111) for no shuttle wheel shuttle (122) operation.
Said no shuttle wheel shuttle (122), its shuttle ship is by shuttle body (15), shuttle base plate (16), shuttle ship guide rail (13) (17), seal wire muscle (14) (19) is formed, shuttle base plate (16) and shuttle body (15) immovable fitting, shuttle ship guide rail (13) (17) is installed between seal wire muscle (14) (19) and the shuttle body (15) fastening by screw.
No shuttle wheel shuttle (122) cooperated with cooperating for rolling of roller track (111), and promptly shuttle base plate (16) rolls with barrel (22) and cooperates, and shuttle ship guide rail (13) (17) rolls with roller (11) (20) and cooperates.
The another kind of version of plastic circular weaving machine with rolling track and without shuttle wheel: its roller track (111) encloses 30-288 the roller (41) that circumference uniform distribution is pressed in (112) downside outer ring to the doorstep by being installed in, to the doorstep circle (112) downside inner ring is by 30-288 the roller (42) of circumference uniform distribution be installed in 30-288 the roller (43) that circumference uniform distribution is pressed in Xia Menquan (109) upside outer ring, and inner ring is pressed 30-288 roller (44) composition of circumference uniform distribution.The inner ring roller (42) (44) of last Xiamen circle all is tilted installation.
Another version of plastic circular weaving machine with rolling track and without shuttle wheel: roller (11) (20) (41) (42) (43) (44) is by roller and bearing cone is fastening is installed on the bearing block (10) (21) (49) (50), (41) (43) are vertically installed, and (11) (20) (42) (44) are tilted installation; The shuttle ship of no shuttle wheel shuttle does not have the shuttle ship of shuttle wheel shuttle by shuttle body (15), shuttle ship guide rail (13) (17), and seal wire muscle (14) (19) is formed, and shuttle ship guide rail (13) (17) is installed between seal wire muscle (14) (19) and the shuttle body (15), and is fastening by screw.
Another version of plastic circular weaving machine with rolling track and without shuttle wheel:
Roller (11) (20) (51) (52) (53) (54) is a bearing, is fastened on the supporting base (10) (21) (59) (60) by spiral shell select (12) (53) (54) (55) (56).(51) (53) are vertically installed, and (11) (20) (52) (54) are tilted installation; No shuttle is taken turns the shuttle ship of shuttle by shuttle body (15), shuttle ship guide rail (13) (17), and seal wire muscle (14) (19) is formed, and shuttle ship guide rail (13) (17) is installed between seal wire muscle (14) (19) and the shuttle body (15), and is fastening by screw.
No shuttle wheel shuttle (122) cooperated with cooperating for rolling of roller track (111), i.e. shuttle ship guide rail (13) (17) and roller (41) (42) (43) (44) rolling contact movement.
Advantage of the present invention is that the centrifugal force of shuttle is all supported by cylinder (22), and the shuttle self gravitation and the vertical force of being used to power of moving are supported by roller (20) (11), and organizine is to pass through from barrel (22) gap by circumference uniform distribution, also be from roller (11) (20) gap, to pass through by circumference uniform distribution, therefore overcome the defective of shuttle wheel spreading organizine
The another kind of version of plastic circular weaving machine with rolling track and without shuttle wheel of the present invention is that the centrifugal force of shuttle is all supported by roller (41) (43), the vertical force that power is used in shuttle self gravitation and motion is supported by roller (42) (44), can overcome the defective of shuttle wheel spreading organizine equally, thereby for the speed-raising of circular loom provides desirable architecture basics, simultaneously, structural member manufacturing of the present invention, installation and maintenance are very convenient.
Further describe embodiments of the invention below in conjunction with accompanying drawing:
Fig. 1 is one embodiment of the present of invention structure diagrams.
Fig. 2 is an alternative embodiment of the invention structure diagram.
Fig. 3 is another example structure sketch of the present invention.
Fig. 4 is another example structure sketch of the present invention.
Fig. 5 is one embodiment of the present of invention sketches.
Fig. 6 is an alternative embodiment of the invention sketch.
Fig. 7 is another embodiment sketch of the present invention.
Fig. 8 is one embodiment of the present of invention structural plan position view.
The specific embodiment:
With reference to Fig. 1, Fig. 1 is one embodiment of the present of invention structure chart, the roller track of plastic circular weaving machine with rolling track and without shuttle wheel is made up of barrel and roller portion, the barrel structure comprises fixed leg (1), lower seal centring ring (2) lower bearing (3), cylinder (4), positioning sleeve (5), upper bearing (metal) (6), spring (7), last sealing ring (8).Roller portion comprises top chock (10), last roller (11), bearing (12), lower roller (20), step (21).30-288 fixed leg is fastened on the Xia Menquan (112) (109) by circumference uniform distribution by screw (9), be set with lower seal positioning sleeve (2) on the fixed leg, lower bearing (3), cylinder (4), positioning sleeve (5), upper bearing (metal) (6), spring (7), last sealing ring (8), the inner ring of metal (upper (6) (3) and fixed leg (1) tight fit, the outer ring of metal (upper (6) (3) and cylinder (4) closely cooperate; At the downside of circle (112) to the doorstep by being evenly distributed in 30 288 top chocks (10), bearing (12) is installed in every bearing block (10), bearing (12) tightens and is tiltedly installed with roller (11), at the upside of Xia Menquan (109) equally by being evenly distributed in 30-288 bearing block (21), bearing (12) is installed on every bearing block (21), and bearing (12) tightens and is tiltedly installed with roller (20); The shuttle ship of the no shuttle wheel shuttle of plastic circular weaving machine with rolling track and without shuttle wheel is by shuttle body (15), shuttle base plate (16), shuttle ship upper rail (13), seal wire muscle (14), shuttle ship lower guideway (17), following seal wire muscle (19) is formed, shuttle base plate (16) and shuttle body (15) immovable fitting, shuttle ship guide rail (13) (17) is installed between seal wire muscle (14) (19) and the shuttle body (15), fastening by screw (18), when shuttle moves, its centrifugal force is contacted and is all acted on the barrel (22) by shuttle base plate (16) and barrel (22) rolling, the vertical force that power is used in the gravity of shuttle and motion thereof then all acts on the roller (20) (11), roller (20) (11) is the rolling contact movement with shuttle ship guide rail (13) (17), and weave with organizine by passing through in the cylinder gap of 30-288 barrel (22) by circumference uniform distribution, promptly from the gap of 30-288 roller (11) (20), pass through by circumference uniform distribution, therefore, the motion of shuttle is provided with carries out spreading to organizine, be zero promptly, split silk because of the motion of shuttle makes the shuttle wheel spreading organizine cause silk thereby overcome the common plastics circular loom to the spreading power of organizine, split silk, the defective of fracture of wire.
With reference to Fig. 2, Fig. 2 is an alternative embodiment of the invention structure diagram, Fig. 2 is the same substantially with the structure of Fig. 1, difference be plastic circular weaving machine with rolling track and without shuttle wheel roller track by roller portion by upper branching holder (10), roller (11), bolt (23) lower support seat (21) bottom roller (20) is formed, roller (11) 20) directly use bearing.The shuttle ship and the barrel (22) of the no shuttle wheel shuttle of plastic circular weaving machine with rolling track and without shuttle wheel are same as in figure 1.
With reference to Fig. 3, Fig. 3 is another example structure sketch of the present invention: the roller track of plastic circular weaving machine with rolling track and without shuttle wheel is by roller (41) (42) (43) (44), bearing (45) (46) (47) (48), bearing block (49) (50) is formed, 30-288 top chock (49) is by the fastening downside of circle (112) to the doorstep that is installed in of circumference, the vertical fastening bearing (45) that is equipped with of every top chock (49), bearing (45) is gone up vertical fastening installation roller (41), simultaneously, top chock (49) tilts roller (42) and bearing (46) is installed, by circumference uniform distribution 30-288 step (50) is installed at Xia Menquan (109) upside, be vertically installed with bearing (47) and roller (43) on every bearing block (50), be tiltedly installed with bearing (48) and roller (44) simultaneously.The shuttle ship of the no shuttle wheel shuttle of plastic circular weaving machine with rolling track and without shuttle wheel is by shuttle body (15), shuttle ship upper rail (13), last seal wire muscle (14), shuttle ship lower guideway (17), following seal wire muscle (19) is formed, lower guideway on the shuttle ship (13) (17) is installed in up and down between the seal wire muscle (14) (19) and shuttle body (15), by the screw immovable fitting, when shuttle moves, lower guideway on the shuttle ship (13) (17) rolls with roller (41) (42) (43) (44) and cooperates, its centrifugal force is by roller (41) (43) supporting, and the gravity of shuttle and quality are used to the vertical force of power by roller (42) (44) supporting, has therefore overcome the defective of the plastic circular loom shuttle wheel spreading organizine operation of present use.
With reference to Fig. 4, Fig. 4 is another example structure sketch of the present invention, Fig. 4 is the same substantially with Fig. 3, difference is that the roller track of plastic circular weaving machine with rolling track and without shuttle wheel is by roller (51) (52) (53) (54), bolt (55) (56) (57) (58) and supporting base (59) (60) are formed, and wherein roller (51) (52) (53) (54) is a bearing.The shuttle ship of the no shuttle wheel shuttle of roller track and without shuttle wheel plastic circular loom is the same with Fig. 3.
With reference to Fig. 5, Fig. 5 is one embodiment of the present of invention sketches, the main frame of plastic circular weaving machine with rolling track and without shuttle wheel is by motor (101), chassis (102), slide block (103), slide block guide post (104), cam (105), shank (106), centre circle (107), palm fibre frame (108), Xia Menquan (109), roller track (111), enclose to the doorstep (112), lifting device (113), expander (114), main shaft (115), pogo stick (116), driving belt (117), gear (118), frame (119), rotating disk (120), shuttle propeller (121), no shuttle wheel shuttle (122) and electric apparatus control apparatus.
Motor (101) has driving belt (117) to be in transmission connection with main shaft (105), main shaft (115) is an immovable fitting with cam (105), slide block (103) is along the cross section curve sliding-contact of slide block guide post (104) and cam (105), slide block (103) tightens shank (106) and brown frame (108) is installed, palm fibre frame (108) is done periodic motion up and down with moving up and down of slide block (103), thereby make organizine formation open to hand over and do shuttle for no shuttle wheel shuttle (122), main shaft (115) tightens rotating disk (120) is installed, rotating disk (120) tightens shuttle propeller (121) is installed, no shuttle wheel shuttle (122) is to be rotated with main shaft by shuttle propeller (121) to promote, thereby make no shuttle wheel shuttle (122) plant weft yarn, finishing shuttles back and forth weaves cotton cloth and is made into the work of Polywoven Bag bag base.
With reference to Fig. 6, Fig. 6 is another embodiment sketch of the present invention, the plastic circular weaving machine with rolling track and without shuttle wheel main frame is by motor (101), chassis (102), slide block (203), slide block guide post (204), cam (205), brown belt (206), centre circle (107), monofilament (208), Xia Menquan (109), roller track (111), enclose to the doorstep (112), lifting device (113), expander (114), main shaft (115), pogo stick (116), driving belt (117), gear (118), frame (119), rotating disk (120), shuttle propeller (121), no shuttle wheel shuttle (122) and electric apparatus control apparatus are formed.The same substantially among each parts of the present invention and Fig. 5, difference is the slide block (103) among Fig. 5, slide block guide post (104) cam (105), shank (106), brown frame (108) are the slide block (203) of different structure in Fig. 6, slide block guide post (204) cam (205), brown belt (206), monofilament (208) is called shank formula plastic circular weaving machine with rolling track and without shuttle wheel to the embodiment of Fig. 5, and the embodiment of the invention can be called brown belt formula plastic circular weaving machine with rolling track and without shuttle wheel.
With reference to Fig. 7, Fig. 7 is another embodiment sketch of the present invention, the main frame of plastic circular weaving machine with rolling track and without shuttle wheel is by motor (101), chassis (102), slide block (303), crank arm (304), little cam (305), brown belt (306), centre circle (107), palm fibre (308), Xia Menquan (109), roller track (111), enclose to the doorstep (112), lifting device (113), expander (114), main shaft (115), pogo stick (116), driving belt (117), gear (118), frame (119), rotating disk (120), shuttle propeller (121), no shuttle wheel shuttle (122) and electric apparatus control apparatus are formed.The same substantially among each parts of the present invention and Fig. 5, difference is the slide block (103) among Fig. 5, slide block guide post (104), cam (105), shank (106), brown frame (108) is the slide block (303) of different structure in Fig. 6, crank arm (304), little cam (305), brown belt (306), monofilament (308), therefore, the embodiment of the invention is called little cam cantilevered plastic circular weaving machine with rolling track and without shuttle wheel again.
With reference to Fig. 8, Fig. 8 is a plan-position schematic diagram of structure of the present invention, last Xia Menquan (112) (109) is evenly equipped with some boss along the circumference outer, barrel (22) is installed on Xia Menquan (112) (109) the outer ring boss (61), palm fibre frame (105) is installed in by between the circumference uniform distribution boss (61), and no shuttle wheel shuttle (122) is distributed on Xia Menquan (109) and encloses between (112) on the roller track with calling.Thereby make no shuttle wheel shuttle (122) open the brown frame (108) of friendship apart from for recently, help reducing the braiding fault with driving organizine.