CN1446963A - High-speed plastic circular weaving machine with small six shuttles and without shuttle wheel - Google Patents

High-speed plastic circular weaving machine with small six shuttles and without shuttle wheel Download PDF

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Publication number
CN1446963A
CN1446963A CN 03114905 CN03114905A CN1446963A CN 1446963 A CN1446963 A CN 1446963A CN 03114905 CN03114905 CN 03114905 CN 03114905 A CN03114905 A CN 03114905A CN 1446963 A CN1446963 A CN 1446963A
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shuttle
roller
track
screw
bearing
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黄美昌
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Abstract

A high-speed plastic circular loom with 6 small shuttles without shuttle wheel is based no the structure of existing 4-shuttle one, and features that the rolling track, instead of original track, installed on upper and lower gate rings is composed of 30-144 rollers divided into two rings to form a concave rolling track, and 6 ridded shuttles and 6 drivers are unformly arranged between said upper and lower gate rings. Its advantages are high speed, low friction and noise, and long service life.

Description

No shuttle wheel small hexad shuttle high-speed plastic circular loom
Technical field
The present invention relates to the Polywoven Bag production equipment, particularly do not have shuttle wheel small hexad shuttle high-speed plastic circular loom.
Background technology
The present invention enlarges protection domain and further applies for the international monopoly requirement and propose at me on the 02229963.7 utility model patent basis of applying on March 28th, 2002.
The circular loom that is used for Polywoven Bag production at present has four shuttles, six shuttles and eight shuttles.The structure of general circular loom is by motor (1), chassis (2), slide block (3), slide block guide post (4), cam (5), slide bar (6), centre circle (7), button door (8), Xia Menquan (9), enclose to the doorstep (10), palm fibre frame (11), lifting device (12), expander (13), main shaft (14), pogo stick (16), driving belt (17), gear (18), underframe (19), rotating disk (20), shuttle propeller (21), shuttle (22), shuttle body (23), track (24) is formed with electric apparatus control apparatus.Motor (1) has driving belt (17) to be in transmission connection with main shaft (14), main shaft (14) cooperates with drum cam (5) key, slide block (3) is slidingly matched with guide pillar (4) and does periodic motion up and down with the rotation of cam (5), guide pillar (4) is slidingly matched with cam (5), slide block (3) tightens the brown frame of slide bar (6) (11) is installed, organizine is formed open to hand over the periodic motion up and down of slide block (3) and shuttle back and forth for shuttle (22), main shaft (14) cooperates with rotating disk (20) key, rotating disk (20) tightens shuttle propeller (21) promotion shuttle (22) motion is installed, shuttle (22) relies on the shuttle wheel to cooperate with track (24) rolling of last Xia Menquan (10) (9), shuttle (22) leaves in the friendship at organizine and plants tram do shuttle, finishes the organizine tram and is woven into the work of cylinder plastic volume bag base.Because the last Xia Menquan (10) (9) of original circular loom goes up design the stationary orbit of moving for shuttle (22) is arranged, and shuttle (22) motion generally has 2 kinds: a kind of is along fixing grid shape orbital motion by shuttle (22) base plate.Because the movement velocity of shuttle (22) is fast, and is big with the frictional force of stationary orbit, thereby temperature rise, noise are big, wearing and tearing are big, the shuttle that shuttle wheel arranged then since shuttle wheel load in service organizine spreading power big, occur often rolling over to split rolling over the cracked ends silk, thus the production efficiency of having a strong impact on.
Summary of the invention
The objective of the invention is former four shuttle plastic circular looms to be improved at above-mentioned defective, a kind of no shuttle wheel small hexad shuttle high-speed plastic circular loom is provided, reduce temperature rise, reduce noise, improve service life, improve the speed of mainshaft, increase the tram number of revolution, thereby improve work efficiency.
Technical scheme of the present invention is on the basis of original four shuttle plastic circular loom structures, said track (24) is made roller track, be installed in respectively and enclose to the doorstep on (10) and the Xia Menquan (9), roller track is made up of 30-144 roller (15), is spill roller track (24) in the middle of two groups of rollers (15) rearrange; Shuttle body (23) on the shuttle (22) is made the ship shape shape structure that there is a convex tendon both sides up and down, and spill roller track (24) rolling that shuttle body both sides respectively have a convex tendon and last Xia Menquan (10) (9) to go up the band gradient of being made up of 30-144 roller cooperates.Evenly distributing between last Xia Menquan (10) (9) simultaneously is equipped with 6 no shuttle wheel shuttles (22) and 6 shuttle propeller (21), and the running rail diameter of its no shuttle wheel shuttle is 900-1250mm.
The another kind of structure of said roller track (24) is that the single track convex roller track (24) that a circle is made up of 30-72 roller (15) is installed respectively on last Xia Menquan (10) (9), said shuttle body (23) both sides are the ship shape shape of band spill, and the shuttle body groove of both sides up and down cooperates with roller (15) rolling.
Said spill roller track (24): first kind of structure is bearing (31) to be installed in its interstitial hole of cone pulley shape roller (15) be enclosed within on the bolt (35) with packing ring (32) with axle, being installed in roller (15) on the circle (10) to the doorstep and being screw (35) and being fastenedly connected with hole screw thread (36) on the circle (10) to the doorstep, be contained in roller (15) on the Xia Menquan (9) and be screw (35) be threaded with hole on the Xia Menquan (9) form; Second kind of structure is that mushroom roller (15) shank has bearing (31), axle collar (32) is arranged outside the bearing (31), be installed in the hole one by one on the Xia Menquan (10) (9), bearing (31) outer ring and this hole immovable fitting, bearing (31) is equipped with packing ring (33) outside the outer ring, packing ring (33) is outer have screw (34) be fastenedly connected form; The third structure is porosely in the middle of the cone pulley shape roller (15) to be fastenedly connected with last Xia Menquan (10) (9) respectively with screw (35), and roller (15) is slidingly matched with the axle of (35) one on screw; The 4th kind of structure is that roller (15) is exactly a bearing, brearing bore and packing ring (33) are enclosed within on the pedestal (37) that is fixed on the band inclined-plane on the screw (35), another inclined-plane of pedestal (37) also is mounted with another group bearing, packing ring, form the roller track of V-arrangement, pedestal (37) has 30-72 only to be fixed on the upper and lower door circle by bolt (38) is uniform, becomes upper and lower twice roller track and cooperates with the rolling of shuttle both sides convex tendon.
(24) first kinds of structures of said single track convex roller track are bearing (31) to be installed in its interstitial hole of cone pulley shape roller (15) be enclosed within on the bolt (35) with collar (32) with axle, the hole of bolt (35) and last Xia Menquan (10) (9) have nut (36) be fastenedly connected form, second kind of structure is mushroom roller (15), its shank has bearing (31), and be with axle collar (32), be installed in the hole one by one on the Xia Menquan (10) (9), bearing (31) outer ring and this hole close-fitting, packing ring (33) is arranged outside it, screw (34) withstand packing ring (33) be threaded with this hole form, the third structure be in the middle of the cone pulley shape roller (15) porose with screw (35) respectively with last Xia Menquan (10) (9) be fastenedly connected formed.
The length of said shuttle (22) is 340-420mm.
Advantage of the present invention is to utilize existing four-shuttle circular loom, overall diameter be 900-1250mm on evenly distribute on the Xiamen circle install 6 no shuttle wheel shuttle and 6 the shuttle propeller, shuttle moves on the circular scrolling track between the circle of last Xiamen, and the shuttle body structure that is complementary with it is set, and has not only improved braiding speed, reduce fricative temperature simultaneously, reduce abrasion, reduce power consumption, reduce noise, improve the service life and the speed of mainshaft of complete machine, especially improve work efficiency more than one times.
Description of drawings
Further describe embodiment below in conjunction with accompanying drawing.
Fig. 1 is a host structure chart of the present invention.
Fig. 2 is another kind of host structure chart.
Fig. 3 is the third host structure chart.
Fig. 4 is six no shuttle wheel shuttle distribution maps.
Fig. 5 is first kind of spill roller track and both sides up and down have the structure chart of convex tendon shuttle body.
Fig. 6 is second kind of spill roller track and both sides up and down have the structure chart of convex tendon shuttle body.
Fig. 7 is the third spill roller track and both sides up and down have the structure chart of convex tendon shuttle body.
Fig. 8 is the structure chart that the 4th kind of grid shape roller track and upper and lower both sides have convex tendon shuttle body.
Fig. 9 is first kind of single track convex roller track and both sides up and down have the structure chart of projection shuttle body.
Figure 10 is second kind of single track convex roller track and both sides up and down have the structure chart of projection shuttle body.
Figure 11 is the third single track convex roller track and both sides up and down have the structure chart of projection shuttle body.
The specific embodiment
With reference to Fig. 1, Fig. 2, Fig. 3, the present invention is by motor (1), chassis (2), slide block or slide block connecting rod (3), slide block guide post (4), cam (5), slide bar or brown belt (6), centre circle (7), button door (8), Xia Menquan (9) is circle (10) to the doorstep, palm fibre frame or monofilament (11), lifting device (12), expander (13), main shaft (14), bearing (15), pogo stick (16), travelling gear (17), driving belt (18), underframe (19), rotating disk (20), shuttle propeller (21), shuttle (22), shuttle body (23), track (24) and electric apparatus control apparatus are formed.Each parts is the same substantially among Fig. 1, Fig. 2, Fig. 3, difference is that the slide bar (6) among Fig. 1 is brown belt (6) and monofilament (11) in Fig. 2 with brown frame (11), and Fig. 1 and Fig. 3 are relatively, slide block guide post 4 among Fig. 1 is connecting rod (4) and little cam (5) in Fig. 3 with cam (5), and its excess-three figure is the same.Changing four shuttle plastic circular looms is six shuttle plastic circular looms, being meant between last Xia Menquan (10) (9) evenly distributes be equipped with 6 no shuttles wheel shuttles (22) with 6 shuttle propeller (21) with for 6 roller tracks (24) that no shuttle wheel shuttle (22) is moved.Above-mentioned three kinds of main frames all can be used 6 no shuttle wheel shuttles (22) and roller track (24).
With reference to Fig. 4,21--shuttle propeller, 22--shuttle, 23--shuttle body, 24--track, 25--roller, changing four shuttles is six shuttles, promptly average the layout is equipped with 6 shuttles (22) and 6 shuttle propeller (21) in the diameter 900-1250mm scope of former four shuttle plastic circular loom motion of shuttle tracks, change six shuttles into by four shuttles, the length of shuttle is reduced into 340-420mm.
With reference to Fig. 5,9--Xia Menquan, 10--be circle, 15--roller, 23--shuttle body, 31--bearing, 32--packing ring, 33--packing ring, 35--screw, 36--screw to the doorstep.Changing stationary orbit is roller track, is meant to be installed in respectively to the doorstep to enclose on (10) and the Xia Menquan (9), is made up of 30-144 roller (15), is spill roller track (24) in the middle of two circle rollers (15) rearrange.And the shuttle body (23) on the shuttle (22), its cross sectional shape is the half I-shaped shape that a side has arcs of recesses, and upper and lower side respectively has a convex tendon, and middle rolling of spill roller track (24) that this convex tendon is embedded in Xia Menquan (10) (9) cooperates.This figure is first kind of structure of spill roller track (24), bearing (31) and packing ring (32) are installed in the roller interstitial hole to be enclosed within on the screw (35), be fixed on to the doorstep and enclose on (10) and the Xia Menquan (9), the roller track that forms upper and lower two-track tape spill rolls with the convex tendon of no shuttle wheel shuttle both sides and cooperates.
With reference to Fig. 6,9--Xia Menquan, 10--be circle, 15--roller, 23--shuttle body, 31--bearing, 32--axle collar, 33--packing ring, 34--screw to the doorstep.Be second kind of structure of spill roller track (24), by mushroom roller (15) shank bearing (31) is arranged, axle collar (32) is arranged outside it, be installed in the hole one by one on the Xia Menquan (10) (9), bearing (31) outer ring and this hole immovable fitting, bearing (31) is equipped with packing ring (33) outside the outer ring, and packing ring (33) is outer to be had screw (34) to be fastenedly connected institute to form, promptly two enclose the central concave roller track (24) that rollers (15) are formed.
With reference to Fig. 7,9--Xia Menquan, 10--be circle, 15--roller, 23--shuttle body, 35--screw to the doorstep.Be the third structure of spill roller track (24), by in the middle of the cone pulley shape roller (15) porose with screw (35) respectively with last Xia Menquan (10) (9) be fastenedly connected formed, the shape of shuttle body (23) is the same with Fig. 5 Fig. 6's.
With reference to Fig. 8 is the 4th kind of structure of spill roller track, and 9--Xia Menquan, 10--be circle, 15--roller, 23--shuttle body, 33--packing ring, 35--screw, 37--pedestal, 38--screw to the doorstep.The shape of shuttle body (23) is similar to Fig. 5's, difference is that roller (15) is exactly a bearing, brearing bore and packing ring (33) are enclosed within on the pedestal (37) that is fixed on the band inclined-plane on the screw (35), another inclined-plane of pedestal (37) also is mounted with another group bearing and packing ring, in the middle of forming is the roller track of V-arrangement, pedestal (37) has 30-72 only to be fixed on upper and lower door circle (10) (9) by screw (38) is uniform, becomes upper and lower twice roller track and contacts with the rolling of shuttle both sides convex tendon.
With reference to Fig. 9,9--Xia Menquan, 10--be circle, 15--roller, 23--shuttle body, 31--bearing, 32--axle collar, 35--screw, 36--nut to the doorstep.Be first kind of structure of single track convex roller track (24), roller (15) is the cone pulley shape, bearing (31) is installed in its interstitial hole to be enclosed within on the bolt (35) with collar (32) with axle, screw (35) has nut (36) to be fastenedly connected with the hole of last Xia Menquan (10) (9), forms single track convex roller track (24) and cooperates with the no shuttle wheel shuttle body rolling that has grooves on two sides.
With reference to Figure 10,9--Xia Menquan, 10--be circle, 15--roller, 23--shuttle body, 31--bearing, 32--axle collar, 33--packing ring, 34--screw to the doorstep.Be second kind of structure of single track convex roller track (24), by mushroom shaped roller (15), its shank is equipped with bearing (31) and is with axle collar (32), be installed in the hole one by one of Xia Menquan (10) (9), bearing (31) outer ring and this hole close-fitting, it is outer have packing ring (33), screw (34) withstand packing ring (33) be threaded with this hole form, be that a 30-72 roller of circle (15) formed, and each fluted rolling with roller (15) of shuttle body (23) half I-shaped upper and lower side cooperate.
With reference to Figure 11,9--Xia Menquan, 10--be circle, 15--roller, 23--shuttle body, 35--screw to the doorstep.It is the third structure of single track convex roller track (24).The cross sectional shape of shuttle body (23) also with Fig. 9 and Figure 10 on identical.And middle porose being fastenedly connected with last Xia Menquan (10) (9) respectively with screw (35) of cone pulley shape roller (15) formed single track convex roller track one by one.With Fig. 9 difference is not have bearing in roller (15) interstitial hole.

Claims (5)

1, no shuttle wheel small hexad shuttle plastic circular loom, by motor (1), chassis (2), slide block (3), slide block guide post (4), cam (5), slide bar (6), centre circle (7), button door (8), Xia Menquan (9), enclose to the doorstep (10), palm fibre frame (11), lifting device (12), expander (13), main shaft (14), pogo stick (16), driving belt (17), gear (18), underframe (19), rotating disk (20), shuttle propeller (21), shuttle (22), shuttle body (23), track (24) is formed with electric apparatus control apparatus, motor (1) has driving belt (17) to be in transmission connection with main shaft (14), main shaft (14) cooperates with drum cam (5) key, slide block (3) is slidingly matched with guide pillar (4), guide pillar (4) is slidingly matched with cam (5), slide block (3) tightens the brown frame of slide bar (6) (11) is installed, main shaft (14) cooperates with rotating disk (20) key, rotating disk (20) tightens shuttle propeller (21) is installed, shuttle (22) relies on the shuttle wheel to cooperate with track (24) rolling of last Xia Menquan (10) (9), it is characterized in that:
A, said track (24) are roller tracks, are installed in respectively to the doorstep to enclose on (10) and the Xia Menquan (9), and roller track is made up of 30-144 roller (15), are the roller track of spill (24) in the middle of two groups of rollers (15) rearrange;
Shuttle body (23) on B, the said shuttle (22), it is shaped as, and both sides are respectively with the ship shape structure of a convex tendon up and down, and the spill roller track (24) that shuttle body both sides respectively have a convex tendon and 30-144 the roller (15) on the last Xia Menquan (10) (9) to form rolls and cooperates;
C, in the motion of shuttle track is the 900-1250mm scope on evenly distribute between Xia Menquan (10) (9) be equipped with 6 no shuttles wheel shuttles (22) with 6 shuttle propeller (21).
2, according to the said no shuttle wheel small hexad shuttle high-speed plastic circular loom of claim 1, the another kind of structure that it is characterized in that said roller track (24) is that the single track convex roller track (24) that a circle is made up of 30-72 roller (15) is installed respectively on last Xia Menquan (10) (9), said shuttle body (23) both sides are the ship shape shape of band spill, and the shuttle body groove of both sides up and down cooperates with roller (15) rolling.
3, according to claim 1 or 2 said no shuttle wheel small hexad shuttle high-speed plastic circular looms, it is characterized in that said spill roller track (24): first kind of structure is bearing (31) to be installed in its interstitial hole of cone pulley shape roller (15) be enclosed within on the screw (35) with packing ring (32) with axle, being contained in roller (15) on the circle (10) to the doorstep and being screw (35) and being fastenedly connected with hole screw thread (36) on the circle (10) to the doorstep, be contained in roller (15) on the Xia Menquan (9) and be screw (35) be threaded with hole on the Xia Menquan (9) constitute; Second kind of structure is that mushroom roller (15) shank has bearing (31), axle collar (32) is arranged outside the bearing (31), be installed in the hole one by one on the Xia Menquan (10) (9), bearing (31) outer ring and this hole immovable fitting, bearing (31) is equipped with packing ring (33) outside the outer ring, packing ring (33) is outer have screw (34) be fastenedly connected form; The third structure is porosely in the middle of the cone pulley shape roller (15) to be fastenedly connected with last Xia Menquan (10) (9) respectively with screw (35); The 4th kind of structure is that roller (15) is exactly a bearing, brearing bore and packing ring (33) are enclosed within on the pedestal (37) that is fixed on the band inclined-plane on the screw (35), another inclined-plane of pedestal (37) also is mounted with another group bearing, packing ring, form the roller track of V-arrangement, pedestal (37) has 30-72 only to be fixed on the upper and lower door circle by screw (38) is uniform, becomes upper and lower twice roller track and cooperates with the rolling of shuttle both sides convex tendon.
4, according to the said no shuttle wheel small hexad shuttle high-speed plastic circular loom of claim 2, it is characterized in that (24) first kinds of structures of said single track convex roller track are bearing (31) to be installed in its interstitial hole of cone pulley shape roller (15) be enclosed within on the screw (35) with collar (32) with axle, the hole of screw (35) and last Xia Menquan (10) (9) have nut (36) be fastenedly connected form; Second kind of structure, by mushroom roller (15), its shank is equipped with bearing (31) and is with axle collar (32), be installed in the hole one by one of Xia Menquan (10) (9), bearing (31) outer ring and this hole close-fitting, it is outer have packing ring (33), screw (34) withstand packing ring (33) be threaded with this hole form, the third structure be cone pulley shape roller (15) centre porose with screw (35) respectively with last Xia Menquan (10) (9) be fastenedly connected formed.
5, according to claim 1 or 2 said no shuttle wheel small hexad shuttle high-speed plastic circular looms, it is characterized in that the length of shuttle (22) is 340-420mm.
CN 03114905 2003-01-15 2003-01-15 High-speed plastic circular weaving machine with small six shuttles and without shuttle wheel Pending CN1446963A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 03114905 CN1446963A (en) 2003-01-15 2003-01-15 High-speed plastic circular weaving machine with small six shuttles and without shuttle wheel

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Application Number Priority Date Filing Date Title
CN 03114905 CN1446963A (en) 2003-01-15 2003-01-15 High-speed plastic circular weaving machine with small six shuttles and without shuttle wheel

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100385055C (en) * 2004-10-19 2008-04-30 黄美昌 Plastic circular weaving machine with rolling track and without shuttle wheel
WO2009036654A1 (en) * 2007-09-13 2009-03-26 Meichang Huang Rolling plastic circular loom with dual-small six shuttles and without shuttle wheel
CN102041599A (en) * 2011-01-11 2011-05-04 黄美昌 Gunny bag circular weaving machine
CN108796777A (en) * 2018-07-24 2018-11-13 雁峰集团有限公司 A kind of circular weaving machine
CN109371539A (en) * 2018-12-21 2019-02-22 浙江三龙通用机械有限公司 A kind of six shuttle circular looms
CN110067069A (en) * 2018-01-22 2019-07-30 黄美昌 A kind of the shuttle ship and its running track of plastic circular loom
CN110284244A (en) * 2018-03-19 2019-09-27 吴劲松 Shuttle track pair

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100385055C (en) * 2004-10-19 2008-04-30 黄美昌 Plastic circular weaving machine with rolling track and without shuttle wheel
WO2009036654A1 (en) * 2007-09-13 2009-03-26 Meichang Huang Rolling plastic circular loom with dual-small six shuttles and without shuttle wheel
CN102041599A (en) * 2011-01-11 2011-05-04 黄美昌 Gunny bag circular weaving machine
CN110067069A (en) * 2018-01-22 2019-07-30 黄美昌 A kind of the shuttle ship and its running track of plastic circular loom
CN110284244A (en) * 2018-03-19 2019-09-27 吴劲松 Shuttle track pair
CN108796777A (en) * 2018-07-24 2018-11-13 雁峰集团有限公司 A kind of circular weaving machine
CN108796777B (en) * 2018-07-24 2024-01-26 雁峰集团有限公司 Circular loom
CN109371539A (en) * 2018-12-21 2019-02-22 浙江三龙通用机械有限公司 A kind of six shuttle circular looms
CN109371539B (en) * 2018-12-21 2023-09-12 浙江三龙通用机械有限公司 Six-shuttle circular loom

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