CN1597282A - External wall insulating board forming equipment - Google Patents

External wall insulating board forming equipment Download PDF

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Publication number
CN1597282A
CN1597282A CN 200410024003 CN200410024003A CN1597282A CN 1597282 A CN1597282 A CN 1597282A CN 200410024003 CN200410024003 CN 200410024003 CN 200410024003 A CN200410024003 A CN 200410024003A CN 1597282 A CN1597282 A CN 1597282A
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CN
China
Prior art keywords
distributing device
external wall
frid
device framework
wall insulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 200410024003
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Chinese (zh)
Other versions
CN100335255C (en
Inventor
王薇薇
李国忠
何学功
李明瑛
王东升
夏高翔
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Shandong Provincial Academy of Building Research
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Shandong Provincial Academy of Building Research
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Provincial Academy of Building Research filed Critical Shandong Provincial Academy of Building Research
Priority to CNB2004100240035A priority Critical patent/CN100335255C/en
Publication of CN1597282A publication Critical patent/CN1597282A/en
Application granted granted Critical
Publication of CN100335255C publication Critical patent/CN100335255C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

An apparatus for forming the insulating board of external wall is composed of a platform frame with guide tracks, a mould frame fixed onto the platform frame, the material distributor and leveling unit above said mould frame, a cylinder for driving the material distributor and spreading unit to reciprocate along said guide tracks, and a lifting mechanism connected to the bottom plate of mould.

Description

The external wall insulation former
Technical field
The present invention relates to a kind of building material machinery, relate in particular to a kind of external wall insulation former.
Background technology
Fixed mould is generally adopted in the moulding of building element in the prior art, and the dynamic pressure of hand-stuff defensive position is real, the troweling moulding, exists dimensional discrepancy big, and surface quality is poor, and efficient is low, is difficult to guarantee shortcomings such as product quality.
Summary of the invention
The present invention is directed to the deficiencies in the prior art and proposed a kind of technical scheme of external wall insulation former, this scheme has realized that automatic control lifting, mechanical cloth and machinery stranding are flat, not only simplified operation, and made the exterior-wall heat insulation panel moulding apparatus of constant product quality.
This programme is realized by following technical measures: comprise the shaped platform support body and fix mould frame on it, characteristics are to be fixed with guide rail on the shaped platform support body, guide rail is positioned at the both sides of mould frame, the stranding paperback that is provided with distribution device and is attached thereto above the mould frame on the shaped platform support body is put, be fixed with oil cylinder in shaped platform support body one side, the shaft front end of oil cylinder is connected with distribution device, distribution device and stranding paperback are put at hydraulic oil cylinder driving lower edge guide rail and move reciprocatingly on the mould frame, elevating mechanism is set below die bottom plate, and elevating mechanism is connected with die bottom plate.
The concrete characteristics of technical solution of the present invention also have, described distribution device comprises and is arranged at distributing device framework on the guide rail, on the distributing device framework with vertical two frames of guide rail on the vibrations compaction tube that is positioned at side-lower outside the hopper frid that the hopper frid is set and connects with it, at hopper frid two ends vibrating motor is set, vibration motor drives hopper frid and the vibrations of vibrations compaction tube, at least 4 damping springs are set between hopper frid and distributing device framework, are provided with the frid closer that makes two frid closures that is attached thereto on the scuncheon that is fixed in adjacent distributing device framework at the outer side-lower of hopper frid.Described frid closer comprises two pusher dogs that keep certain angle mutually that connect by the axle that is fixed on the distributing device framework, be provided with slide block in the inboard correspondence of guide rail, this slide block cooperates in the motion process of distributing device framework with a pusher dog, the realization pusher dog sways, and correspondingly the another pusher dog then makes and is attached thereto ground hopper frid rotation.Described stranding paperback is put and comprises that the stranding ordinary telegram machine that is arranged on the distributing device framework reaches the eccentric wheel that is positioned at distributing device framework both sides that is connected with reduction gearing by reduction gearing and is connected with two rocking arms; the other end of rocking arm connects with the stranding that can move reciprocatingly with the guide rail vertical direction on mould arch plane is dull and stereotyped, rubs flat board with the hands and is connected with the distributing device framework by being fixed in ground, distributing device framework both sides stage clip.Described stranding flat board is fixing manganese steel plate in the channel steel shape plate body outside.Described elevating mechanism comprise AC servo motor and with the reducing gear of motor shaft connection, with reducing gear and leading screw by belt wheel is connected, elevating bracket is provided with to be connected with leading screw screw, elevating bracket and die bottom plate are fixed together, elevating bracket by motor-driven leading screw and screw movingly in move up and down, adopted Numeric Control Technology control motor in addition, accurately control the lifting of base plate, guaranteed the thickness of bed of cloth.At least 4 guide posts are set below die bottom plate, correspondingly on the elevating bracket are provided with at least 4 linear bearings that cooperate with it, reduce trembling of base plate, keep the stable motion of base plate, guarantee the firm of warming plate in the production process, thereby improve the quality of products.Between described shaped platform support body and oil cylinder, be provided with the clout collecting mechanism, the clout behind the cloth is recycled, save production cost, keep the cleaning of production site.Between oil cylinder and distributing device framework, be provided with net arranging mechanism on the described shaped platform support body.Described net arranging mechanism comprises the pawl that drags that is arranged on the distributing device framework, be arranged at the support of arranging net on the shaped platform support body, be fixed on the grid cloth rewinder roll of the cantilever tip of arranging net, a pair of nip rolls, walk around pressure roller after cutting knife and pressure roller, the fiberglass gridding cloth on the grid cloth rewinder roll pass nip rolls from the centre and drag pawl and be connected.
The present invention has compared with prior art realized following beneficial effect: 1 because the application of material-feeding mechanism, stranding flat-bed machine structure and elevating mechanism realizes evenly cloth densely, and the machinery stranding is flat and the stranding plane surface is smooth and bright and clean, makes the formed product size accurate, steady quality; 2 owing to adopt the mechanization moulding and plaster production efficiency is obviously improved, and reduced labourer's labour intensity simultaneously; 3 have realized glass fibre is strengthened the automatic flattening of net and lays.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is a front view of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is a material-feeding mechanism schematic diagram of the present invention;
Fig. 5 rubs flat-bed machine structure schematic diagram with the hands for the present invention;
Fig. 6 is the A-A line cutaway view of Fig. 5;
Fig. 7 is the net arranging mechanism schematic diagram;
Fig. 8 is the vertical view of Fig. 7;
Among the figure, distribution device 1, die bottom plate 2, mould frame 3, vibration motor 5 is rubbed flat board 6 with the hands, and forming platform support body 8 is rubbed paperback with the hands and put 9, rub ordinary telegram machine 10 with the hands, leading screw 11, guide post 12, clout collecting mechanism 13, oil cylinder 14, vibrations compaction tube 15, hopper frid 16, distributing device framework 17, stage clip 18, AC servo motor 19, rocking arm 20 ejects oil cylinder 21, elevating bracket 22, belt wheel 23, frid closer 24, reduction gearing 25, eccentric wheel 26, shaped article 27, manganese steel plate 28, channel-section steel 29, pusher dog 30, grid cloth rewinder roll 31, nip rolls 32, the support 33 of arranging net, cutting knife 34 drags pawl 35, pressure roller 36.
The specific embodiment
Shown in Fig. 1-5, installation mold frame 3 and guide rail on shaped platform support body 8, guide rail is in order to supports cloth materials device 1, distribution device 1 comprises distributing device framework 17, vibrations compaction tube 15 and frid closer 24 and at least one vibrating motor 5 of hopper frid 16 being set on the distributing device framework 17 and connecting with it.Between distributing device framework 17 and hopper frid 16, be provided with at least 4 damping springs, distributing device framework 17 drives the lower edge guide rail movement by the hydraulic jack 14 that is positioned at shaped platform support body 8 one sides, distributing device framework 17 is provided with the stranding paperback and puts 9, rubbing paperback with the hands puts 9 and comprises and rub ordinary telegram machine 10 with the hands and rub flat boards 6 by eccentric wheel 26 and reduction gearing 25 with the hands with rubbing two rocking arms 20 that ordinary telegram machine 10 connects, connects with two rocking arms 20 two with the hands that each stranding flat board 6 passes through at least 2 stage clips 18 and connects with distributing device framework 17.AC servo motor 19 fixing below die bottom plate 2 reaches reduction gearing 25 and the belt wheel 23 that connects with it, belt wheel 23 drives leading screw 11 rotations by synchronous cog belt, move up and down with the moving elevating bracket 22 of leading screw 11 connecting wire master tapes, elevating bracket 22 is fixedlyed connected with die bottom plate 2.Described mould frame 3 can be regulated according to required size by bolted, is correspondingly provided with the locating hole of extension plate on the die bottom plate 2, can regulate according to product needed.
At least 4 guide posts 12 are set below elevating bracket 22, correspondence is provided with at least 4 linear bearings that cooperate with it on the elevating bracket 22, guarantee elevating bracket 22 along the assigned direction lifting, can effectively improve die bottom plate 2 and in process of production stable of shaped article 27, improve the quality of products.
During operation, adjust the mould frame by the product size requirement earlier, length direction 1215mm to 1515mm is adjustable arbitrarily; Width in 512mm to 812mm is that unit has level adjustable with 550mm.The base plate of mould is dropped to setting value in the drive of elevating mechanism, this setting value is determined according to styrofoam thickness and groundwork thickness, wherein styrofoam thickness is set arbitrarily in 20mm to 120mm scope, groundwork thickness is set arbitrarily in 2mm to 25mm scope, in mould frame 3, put into styrofoam, at this moment the conveyer of preparing burden will be accompanied and the homogeneous polymer mortar is poured hopper into, start cloth hydraulic jack 14 and vibration motor 5 simultaneously, distributing device framework 17 proceeds to the feed position and carries out basic unit's cloth, vibrations compaction tube 15 vibrations compacting basic unit materials, flat basic unit material is rubbed in the stranding of a side dull and stereotyped 6 with the hands then, distributing device framework 17 runs to the precalculated position, pull pusher dog 30 jack-up hopper frids 16 by slide block and make it lower end abutment on opposite side hopper frid inner surface, stop blanking, distributing device framework 17 stops then.At this moment descend die bottom plate 2 once more to predetermined value, arrange net, when startup oil cylinder 14 makes 17 counter motions of distributing device framework to slide block, pusher dog 30 piece that is struck is oppositely stirred, open hopper frid 16 feed, along with moving of distributing device framework 17, the compacting once more of vibrations compaction tube 15, the stranding flat board of opposite side is rubbed with the hands flat once more, and so far the exterior-wall heat insulation sheet metal forming finishes.Promote die bottom plate 2 by elevating mechanism and rise to mould frame 3 tops, eject oil cylinder 21 shaped article 27 is shifted onto on the preprepared nursing frame, can enter the maintenance operation.The present invention's hydraulic jack 14 1 sides on described shaped platform support body are provided with clout collecting mechanism 13.
As shown in Figure 6, stranding of the present invention is dull and stereotyped for being matrix with channel-section steel 29, by adhesive and the fixing 65# manganese steel plate 28 after Overheating Treatment of screw, improves smooth, the bright and clean and anti-wear performance of rubbing planar surface with the hands in its outside.
Shown in Fig. 7-8, if use is arranged net automatically then between oil cylinder 14 and distributing device framework 17 automatic net arranging mechanism is being set on the described shaped platform support body.This automatic net arranging mechanism comprises being arranged at and drags pawl 35 on the distributing device framework 17, be arranged at the support 33 of arranging net on the shaped platform support body 8, be fixed on the grid cloth rewinder roll 31 on the support 33 of arranging net, a pair of nip rolls 32, cutting knife 34 and pressure roller 36, fiberglass gridding cloth on the grid cloth rewinder roll 31 is walked around pressure roller 36 after passing nip rolls 32, front end hangs over and drags on the pawl 35, dragging pawl 35 in the time of the basic unit cloth drags fiberglass gridding cloth and lays on the surface of basic unit's material, after basic unit's cloth finishes, cutting knife 34 can be with the severing of grid cloth, the lapping end-of-job can carry out the cloth second time.

Claims (10)

1, a kind of external wall insulation external wall insulation former, comprise the shaped platform support body and fix mould frame on it, it is characterized in that, on the shaped platform support body, be fixed with guide rail, guide rail is positioned at the both sides of mould frame, the stranding paperback that is provided with distribution device and is attached thereto above the mould frame on the shaped platform support body is put, be fixed with oil cylinder in shaped platform support body one side, the shaft front end of oil cylinder is connected with distribution device, distribution device and stranding paperback are put at hydraulic oil cylinder driving lower edge guide rail and move reciprocatingly on the mould frame, elevating mechanism is set below die bottom plate, and elevating mechanism is connected with die bottom plate.
2, external wall insulation former according to claim 1, it is characterized in that, described distribution device comprises and is arranged at distributing device framework on the guide rail, on the distributing device framework with vertical two frames of guide rail on the vibrations compaction tube that is positioned at side-lower outside the hopper frid that the hopper frid is set and connects with it, at hopper frid two ends vibrating motor is set, vibration motor drives hopper frid and the vibrations of vibrations compaction tube, at least 4 damping springs are set between hopper frid and distributing device framework, are provided with the frid closer that makes two frid closures that is attached thereto that is fixed on the adjacent with it distributing device framework border inboard at the outer side-lower of hopper frid.
3, external wall insulation former according to claim 2, it is characterized in that, described frid closer comprises two pusher dogs that keep certain angle mutually that connect by the axle that is fixed on the distributing device framework, be provided with slide block in the inboard correspondence of guide rail, this slide block cooperates in the motion process of distributing device framework with a pusher dog, the realization pusher dog sways, and correspondingly the another pusher dog then makes and is attached thereto ground hopper frid rotation.
4, external wall insulation former according to claim 1 and 2, it is characterized in that, described stranding paperback is put and comprises that the stranding ordinary telegram machine that is arranged on the distributing device framework reaches the eccentric wheel that is positioned at distributing device framework both sides that is connected with reduction gearing by reduction gearing and is connected with two rocking arms; the other end of rocking arm connects with the stranding that can move reciprocatingly with the guide rail vertical direction on mould arch plane is dull and stereotyped, rubs flat board with the hands and is connected with the distributing device framework by the stage clip that is fixed in distributing device framework both sides.
5, external wall insulation former according to claim 4 is characterized in that, described stranding flat board is fixing manganese steel plate in the channel steel shape plate body outside.
6, external wall insulation former according to claim 1, it is characterized in that, described elevating mechanism comprise AC servo motor and with the reducing gear of motor shaft connection, with reducing gear and leading screw by the screw that belt wheel is connected, elevating bracket is provided with to be connected with leading screw, elevating bracket and die bottom plate are fixed together.
7, external wall insulation former according to claim 6 is characterized in that, at least 4 guide posts are set below die bottom plate, and correspondence is provided with at least 4 linear bearings that cooperate with it on the elevating bracket.
8, external wall insulation former according to claim 1 is characterized in that, is provided with the clout collecting mechanism between described shaped platform support body and oil cylinder.
9, external wall insulation former according to claim 1 is characterized in that, is being provided with net arranging mechanism on the described shaped platform support body between oil cylinder and distributing device framework.
10, external wall insulation former according to claim 9, it is characterized in that, described net arranging mechanism comprises the pawl that drags that is arranged on the distributing device framework, be arranged at the support of arranging net on the shaped platform support body, be fixed on grid cloth rewinder roll, a pair of nip rolls, cutting knife and the pressure roller of the cantilever tip of arranging net.
CNB2004100240035A 2004-04-12 2004-04-12 External wall insulating board forming equipment Expired - Fee Related CN100335255C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2004100240035A CN100335255C (en) 2004-04-12 2004-04-12 External wall insulating board forming equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2004100240035A CN100335255C (en) 2004-04-12 2004-04-12 External wall insulating board forming equipment

Publications (2)

Publication Number Publication Date
CN1597282A true CN1597282A (en) 2005-03-23
CN100335255C CN100335255C (en) 2007-09-05

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Country Status (1)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105365031A (en) * 2015-11-03 2016-03-02 韶关市源昊住工机械有限公司 PC component flattening machine capable of imitating human actions
CN106696057A (en) * 2016-12-01 2017-05-24 高州市宏俊水泥制品有限公司 Cement pipe production line with padding and pressing control device
CN106696058A (en) * 2016-12-01 2017-05-24 高州市宏俊水泥制品有限公司 Cement pipe forming device with position changing device
CN106738223A (en) * 2016-12-01 2017-05-31 高州市宏俊水泥制品有限公司 Cement pipe molding device with automatic feeding device
CN110331791A (en) * 2017-12-25 2019-10-15 温州市一都建设有限公司 A kind of heat insulation layer mechanism used for building exterior wall
CN112192738A (en) * 2020-10-10 2021-01-08 安徽黎搏装饰工程有限公司 Prefabricated wallboard machine-shaping device

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2227552Y (en) * 1995-09-13 1996-05-22 孙晓桥 Compound plate production line
CN2550149Y (en) * 2002-06-24 2003-05-14 朴哲 One step forming machine for composite thermal insulation hollow plate
CN1148503C (en) * 2002-08-07 2004-05-05 于德海 Composite wall plate producing process and system
CN2695199Y (en) * 2004-04-12 2005-04-27 山东省建筑科学研究院 Exposed wall insulating board shaping equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105365031A (en) * 2015-11-03 2016-03-02 韶关市源昊住工机械有限公司 PC component flattening machine capable of imitating human actions
CN106696057A (en) * 2016-12-01 2017-05-24 高州市宏俊水泥制品有限公司 Cement pipe production line with padding and pressing control device
CN106696058A (en) * 2016-12-01 2017-05-24 高州市宏俊水泥制品有限公司 Cement pipe forming device with position changing device
CN106738223A (en) * 2016-12-01 2017-05-31 高州市宏俊水泥制品有限公司 Cement pipe molding device with automatic feeding device
CN110331791A (en) * 2017-12-25 2019-10-15 温州市一都建设有限公司 A kind of heat insulation layer mechanism used for building exterior wall
CN112192738A (en) * 2020-10-10 2021-01-08 安徽黎搏装饰工程有限公司 Prefabricated wallboard machine-shaping device
CN112192738B (en) * 2020-10-10 2022-05-06 河北顺安远大环保科技股份有限公司 Prefabricated wallboard machine-shaping device

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Granted publication date: 20070905

Termination date: 20130412