CN1591740A - Mfg. device for plate with functional film, its mfg. method and plate - Google Patents

Mfg. device for plate with functional film, its mfg. method and plate Download PDF

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Publication number
CN1591740A
CN1591740A CNA021420580A CN02142058A CN1591740A CN 1591740 A CN1591740 A CN 1591740A CN A021420580 A CNA021420580 A CN A021420580A CN 02142058 A CN02142058 A CN 02142058A CN 1591740 A CN1591740 A CN 1591740A
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CN
China
Prior art keywords
mentioned
pushing
plate
elasticity
functional film
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CNA021420580A
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Chinese (zh)
Inventor
小泉浩
宫本浩
村田瑞树
奥田博志
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to CNA021420580A priority Critical patent/CN1591740A/en
Publication of CN1591740A publication Critical patent/CN1591740A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B65H37/002Web delivery apparatus, the web serving as support for articles, material or another web

Abstract

The present invention relates to a production equipment of plate with functional film. Said equipment includes a main press-rolling portion and a bonding source portion. Said main press-rolling portion is equipped with elastic roller with through central hole, axle portion inserted into the central hole, elastic roller holding portion for supporting two end portions of the axle portion projected from said central hole and pressing roller combined with elastic roller holding portion. Said invention also provides the connection mode of the above-mentioned all the components and working principle of said equipment. Said invented plate is applicable to CRT display device.

Description

Manufacturing installation, manufacture method and the plate of the plate of band functional film
Technical field
The present invention relates to cathode ray tube and so on, its surface has on the plate surface of curvature on the directions in 3 dimensions, the technology of paste functionality film equably.The present invention includes plate, the manufacture method of plate and the manufacturing installation of plate etc. made with this technology.Certainly, the technology of the present invention also is applicable in the occasion that has paste functionality film on the plate surface of curvature on the two-dimensional directional.
Background technology
For example, in the process of making cathode ray tube or other display unit, often on the plate surface of display image, paste one deck functional film.This is to prevent charged, as to improve penetrance auxiliaring effect and the cause that prevents effects such as reflecting because functional film has.
The method of paste functionality film has two kinds substantially on the plate surface of cathode ray tube.
At first, first method as shown in figure 33, the method that is to use ultraviolet hardening resin 2D that functional film 2 is pasted on the surface of the plate 1A of cathode ray tube 1.This method at first is that ultraviolet hardening resin 2D is coated on the surface of plate 1A of cathode ray tube 1, and then lays functional film 2 thereon, again with rolling the 3P pushing, makes functional film 2 temporary transient stickups onboard.After temporary transient the stickup, again cathode ray tube 1 is moved on in the not shown UV irradiation stove, carry out ultraviolet irradiation, make ultraviolet hardening resin 2D sclerosis, thereby functional film 2 is sticked on the surface of plate 1A.
In addition, the 2nd kind of method has following method as shown in figure 34,, uses the functional film 2 that scribbles binding agent 2A in advance in one side that is, makes function film 2 stick on the lip-deep method of plate 1A of cathode ray tube by rolling the 3P pushing.In this method, be to cover after the lip-deep peeling paper 2B of binding agent 2A (with reference to Figure 35) on the one side of functional film 2 takes off, again functional film 2 is laid on the surface of plate 1A of cathode ray tube, and then with rolling 3P pushing functional film 2, and make and roll 3P and move to the roller direction of advance, like this, functional film 2 just Pasting live.In this example, functional film 2 is to use the film that is formed with hard conating 2E on a side surface of PETG (PET) film etc. shown in the sectional drawing of Figure 35.
Above-mentioned two kinds of methods all are provided with mechanism and make pushing force curvature along plate 1A surface on the roller direction of advance of roller 3P keep certain substantially.For example, on roller above-below direction and roller direction of advance, install with plate 1A surface, on the roller direction of advance 2 approximate interpolation mechanisms of curvature, along with the plate surface on above-below direction change and make the pushing force of roller keep certain.In addition, under the situation that the pushing force of roller realizes with hydraulic cylinder, the precision regulator of control pushing usefulness is installed on the roller, the pushing force that makes roller along with the plate surface on above-below direction change and keep certain.Again, accurately pushing force is controlled under the situation of certain level, uses 2 interpolation mechanisms of above-mentioned roller above-below direction and roller direction of advance simultaneously and control the precision regulator that pushes usefulness at needs.
Above-mentioned two kinds of existing common issue with of method are, as being representative with cathode ray tube etc., the plate surface all has curvature on 3 dimension directions situation can occur.
For example, the plate surface of shape shown in Fig. 3 b, be the plate surface has regulation in the XZ plane curvature, in the YZ plane, have under the situation of rectangle section and (it is called the surface that has curvature on 2 dimension directions), utilize the above-mentioned pushing effect that is provided with the roller of 2 interpolation mechanisms, functional film can be sticked on the plate surface substantially fully equably.
But, under the situation of (it being called the plate surface that has curvature on the 3 dimension directions) of the plate surface of the spherical shape shown in the (a) and (b) of Figure 37, be that the plate surface all has under the situation of curvature in the XZ plane, in the YZ plane, with the total length shown in Figure 37 (b) is that 1 pushing is rolled 3P with functional film during toward the pushing of this plate surface, on the Z direction.In the pressure maximum of the highest point roller at top, plate surface, so the varied in thickness of roller 3P is big.On the contrary, along with close to plate surface both ends EP1, EP2, the varied in thickness of rolling 3P is little, in the pushing force minimum of both ends roller.
In this case, want to change the method for attaching of the functional film of both ends EP1, EP2 side, will strengthen the roller pushing force of both ends EP1, EP2, so it is just very big to be applied to the pressure of top highest point, can make plate surface damaged, therefore, only adding the large roller pushing force can not address this problem.
Like this, will produce following problems, that is to say, when using the method that cylindric pushing in the past rolls, make the curvature of rolling direction of advance that the roller pushing force is controlled at certain level even be provided with mechanism along pushing, in the both ends side on the inner panel surface, plane of rolling direction of advance perpendicular to pushing, pushing force also can produce difference, equably the paste functionality film.
For example, use the functional film mounting method (calling the ultraviolet hardening resin mounting method in the following text) of ultraviolet hardening resin, because the plate of cathode ray tube has complicated curvature on 3 dimension directions, the both ends on the plate surface in the plane of rolling direction of advance perpendicular to pushing, descend onboard on the direction (Figure 37 is the Z direction), between the extreme higher position at its top and bottom position, several millimeters difference in height is arranged, so roller pushing force difference between both ends is very big.Therefore as a result, the variable thickness sample of the ultraviolet hardening resin layer of both sides, and easy residual bubble are difficult to guarantee equably, paste functionality film in high quality.
Secondly, be that this method also exists and the same problem of above-mentioned ultraviolet hardening resin mounting method significantly about the functional film mounting method (calling the binding agent mounting method in the following text) of use binding agent.That is, the plate surface of cathode ray tube has under the situation of curvature on the directions in 3 dimensions, compares with the extreme higher position with the both ends on plate surface in the vertical plane of direction of advance is rolled in pushing, and the pushing force of roller differs bigger.Its result can not paste functional film on the little face of pushing force fully.Be inner alveolate state, accomplish that the paste functionality film is extremely difficult equably.
About this point, as prior art at plate surface paste functionality film, though at the open communique of Japan is that the spy opens flat 7-326289 number and the spy opens on the flat 7-45186 communique and published, but owing to do not understand fully the problems referred to above fully, so propose the means that settle the matter once and for all in these technology, these technology can not adopt eventually.
The problems referred to above not only are created on the plate of cathode ray tube and so on, and this problem is the problem that must produce when 3 dimensions have paste functionality film on the plate surface of curvature on the directions.For example, during the paste functionality film, also same problem can appear on the plate surface of glass pane of automobile and so on.Therefore, people urgently expect to solve this outstanding question, and the new solution of plate that can make the band functional film of high-quality occurs.
The present invention develops in order to address the above problem, its main purpose is for a kind of plate being provided and making the manufacturing installation of this plate and make the method for plate with this manufacturing installation, and this plate is to tie up the plate that is pasted with functional film equably on the plate surface that has curvature on the directions and can gives full play to the original function of functional film 3.
Summary of the invention
In order to reach this purpose, the present invention adopts following 3 kinds of solutions substantially.
(i) starting point of first kind of way is, the roller pushing force on plate surface is kept necessarily constantly, and the plate surface here is meant that hypothesis is by perpendicular to the plate surface in the in-plane that rolls direction of advance, the section that produced when its face side is cut off plate.
(ii) second kind of way is based on following technological thought, roller is moved along the roller direction of advance, in the part that is pasted on the lip-deep functional film of plate, after above-mentioned roller just moves, roll with other following again, to with a both ends side or a side perpendicular to the plate surface of the crossing on the same level of roller direction of advance, further carry out the locality pushing.
(iii) the third way is based on adding first kind of technological thought on the basis of above-mentioned second kind of technological thought.
In addition, above-mentioned second, third kind technological thought is realized according to 15 technology of the 1st technology to the of the present invention.These technology and effect thereof and effect are as follows.
(1) the 1st technology of the present invention, be to utilize the bonding source to be pasted with the manufacturing installation of the plate of functional film from the teeth outwards, it is characterized in that it comprises that main press-rolling portion and the 1st follows displacement and roll portion with pushing, wherein the length direction of main press-rolling portion is with promptly the 2nd direction in the plane of the 1st direction is consistent perpendicular to the roller direction of advance, the 1st end from the above-mentioned plate surface that intersects with above-mentioned the 2nd direction, in the scope of the 2nd end on the above-mentioned plate surface relative with the 1st end, main press-rolling portion can press against the above-mentioned functions film on the surface of plate by the bonding source, and can move along the above-mentioned direction of advance of rolling; The 1st follows displacement rolls with pushing, its length direction is parallel with above-mentioned the 2nd direction, on above-mentioned direction of advance of rolling, it is positioned at above-mentioned the 1st end side of promoting mainly the nip drum rear, begin until towards the 2nd end from above-mentioned the 1st end, in the scope till the 1st distance on above-mentioned the 2nd direction, can functional film be pressed against on the surface of above-mentioned plate by above-mentioned bonding source, and can move along above-mentioned roller direction of advance, above-mentioned the 1st distance is parallel with the 2nd direction, it is shorter than the side of the above-mentioned plate that connects above-mentioned the 1st end and the 2nd end, above-mentioned main press-rolling portion and the above-mentioned the 1st is followed displacement and is rolled portion's interlock with pushing, main press-rolling portion can move along above-mentioned roller direction of advance in front.
The 1st technology according to the present invention, main press-rolling portion can press against functional film on the plate surface in the scope of 2 ends, the 1st end to the on slave plate surface.In this case, when the plate surface has curvature on 3 dimension directions, as above-mentioned, roller pushing force in the 1st and the 2nd end on plate surface or the square end portion among them (for example the 1st end) produces difference, the bond variable thickness sample in source of result, the adhesion strength that functional film can occur weakens or the local unstuck state of this film locally.
But, be subjected to the 1st end side of the functional film of main press-rolling portion pushing, be subjected to following what promote mainly that nip drum moves later and the 1st follow portion is rolled in displacement with pushing part pushing effect thereafter, so the problem of the functional film sticking strength reduction that produces along the 1st end is improved, the thickness in bonding source is become evenly.And, also obtained the effect that is difficult to residual bubble in the 1st end side.Like this, just, can be evenly and in high quality functional film is sticked on the plate surface.
For example, the curved shape on plate surface only under the problematic situation in the 1st end, adopts the manufacturing installation of present technique can obtain the plate that is pasted with functional film more even, that quality is higher.
Again, side has under the situation of curvature problem at both ends, plate surface, at first use the device paste functionality film of present technique, with direction that at this moment the roller direction of advance is opposite direction of advance as the back roller, device with present technique further applies pushing force to functional film again, also can obtain the plate that is pasted with functional film more even, that quality is higher.
(2) the 2nd technology of the present invention, it is characterized in that, on the manufacturing installation of the described plate that has a functional film of claim 1, also being provided with the 2nd follows and moves with pushing the portion of rolling, it is parallel with above-mentioned the 2nd direction that the length direction of portion is rolled in this pushing, it is positioned at above-mentioned the second end one side at above-mentioned main press-rolling portion rear on above-mentioned roller direction of advance, from this second end side towards the 1st end side, in the scope till the 2nd distance on above-mentioned the 2nd direction, all available above-mentioned bonding source presses against the above-mentioned functions film on the surface of above-mentioned plate, and can move along above-mentioned roller direction of advance, above-mentioned second distance is shorter than the side dimension of above-mentioned plate, the above-mentioned the 1st follows to move and rolls portion and the above-mentioned the 2nd with pushing and follow to move with pushing and roll portion and above-mentioned main press-rolling portion interlock, above-mentioned main press-rolling portion can move along above-mentioned roller direction of advance in front.
According to the 2nd technology, at first be subjected to the functional film of the 2nd end, plate surface of the pushing force effect of main press-rolling portion, also be subjected to following the 2nd of displacement subsequently and follow displacement with first pushing that pushes the portion of rolling.Therefore, the plate surface has under the situation of curvature on 3 dimension directions, in the 1st end and the 2nd end situation that produce locally, that the functional film stickup is bad and even sticking strength reduces, all can be improved in the both ends side, it is more even that the thickness in the bonding source of both ends side also can become, and the bubble residual phenomena obviously reduces, and the result can make the functional film of plate the 1st end, surface and the 2nd end paste more evenly, the function that functional film was had originally is not fully exerted, and quality is higher.
(3) the 3rd technology of the present invention, it is characterized in that, on the manufacturing installation of the plate of the described band functional film of claim 2, the above-mentioned the 1st follows displacement draws together the 1st elasticity with the pushing agglomeration and rolls and the 1st voltage balancer, and wherein the 1st elasticity is rolled and the above-mentioned functions film directly can be pressed against on the surface of above-mentioned plate; The 1st voltage balancer is adjusted as following, when promptly cutting off above-mentioned plate by the section direction that forms on above-mentioned the 2nd direction and the 3rd direction perpendicular to the above-mentioned the 1st and the 2nd direction, the curvature of above-mentioned the 1st end on this plate surface changes along above-mentioned roller direction of advance, the 1st voltage balancer changes the gradient that above-mentioned the 1st elasticity is rolled central shaft according to this variation, so the central shaft that above-mentioned the 1st elasticity is rolled just is adjusted into and the parallel state of above-mentioned plate surface the 1st tangential direction the 1st end, that comprise above-mentioned section.
According to the 3rd technology of the present invention, when cutting off the plate surface by the section direction of the 2nd direction and the 3rd direction defined, the curvature of the 1st end on this plate surface changes along the 1st direction.At this moment, the 1st voltage balancer is just according to the variation of above-mentioned curvature and displacement, change the 1st elasticity and roll the gradient of central shaft, like this, this central shaft just often is in the state parallel with the 1st tangential direction, and the 1st voltage balancer comes to this and continuously sets the gradient that the 1st elasticity is rolled central shaft along the roller direction of advance.Like this, the gradient that the 1st elasticity is rolled just often is set to optimum value according to the curvature of the 1st end, meanwhile, the 1st follows displacement just moves, pushes on one side to the roller direction of advance in the 1st end side on one side with the portion of rolling of pushing portion, therefore, with the lip-deep functional film of plate of the 1st end side that does not paste as yet after the main press-rolling portion pushing, can be along the not residual bubble of roller direction of advance ground, stick on the surface of plate almost completely equably.
(4) the 4th technology of the present invention, it is characterized in that, on the manufacturing installation of the plate of the described band functional film of claim 3, the above-mentioned the 2nd follows displacement has the 2nd elasticity and rolls and the 2nd voltage balancer with the pushing portion of rolling, and wherein the 2nd elasticity is rolled and the above-mentioned functions film directly can be pressed against on the surface of above-mentioned plate; The 2nd voltage balancer is adjusted as following, when promptly above-mentioned plate being cut off by above-mentioned section direction, the curvature of above-mentioned the 2nd end on this plate surface changes along the roller direction of advance, the 2nd voltage balancer changes the gradient that above-mentioned the 2nd elasticity is rolled central shaft according to this variation, so that the central shaft that the 2nd elasticity is rolled just is adjusted to is parallel with the 2nd tangential direction the 2nd end, that comprise above-mentioned section on above-mentioned plate surface.
The 4th technology according to the present invention, the 2nd voltage balancer is according to the variation of above-mentioned curvature and displacement, change the 2nd elasticity and roll the gradient of central shaft, therefore, the just constant state parallel, the gradient that the 2nd voltage balancer comes to this and rolls central shaft along the continuous setting of roller direction of advance the 2nd elasticity of being in of this central shaft with the 2nd tangential direction.Therefore, the just constant curvature according to the 2nd end of the gradient that the 2nd elasticity is rolled is set to optimum value, meanwhile, the 2nd follows displacement with pushing the portion of rolling just while making the 2nd end side move, push to the roller direction of advance, therefore, with the lip-deep functional film of plate of the 2nd end side that does not paste as yet after the main press-rolling portion pushing, can be along the not residual bubble of roller direction of advance ground, stick on the surface of plate almost completely equably.
(5) the 5th technology of the present invention, it is characterized in that, on the manufacturing installation of the plate of the described band functional film of claim 4, above-mentioned main press-rolling portion has main elasticity and rolls and promote mainly the pressure adjusting mechanism, wherein main elasticity is rolled and the above-mentioned functions film directly can be pressed against on the surface of above-mentioned plate, promotes mainly to press adjusting mechanism to adjust it independently to promote mainly pressure; The above-mentioned the 1st follows displacement also has the 1st pushing adjusting mechanism with the pushing portion of rolling, and it can be adjusted the 1st independently and follow the displacement pushing force; The above-mentioned the 2nd follows displacement also has the 2nd pushing adjusting mechanism with the pushing portion of rolling, and it can be adjusted the 2nd independently and follow the displacement pushing force.
The 5th technology according to the present invention, owing to be that respectively the portion of rolling is provided with the pushing adjusting mechanism that can independently adjust pushing force, so can on the whole surface of plate, push functional film substantially equably, but also owing to can bring into play the effect of the 1st and the 2nd voltage balancer best, the result can obtain to be pasted with the plate of functional film under the utmost point uniform state, under the high quality status that can give full play to the original function of film.
(6) the 6th technology of the present invention, it is characterized in that, on the manufacturing installation of the plate of the described band functional film of claim 5, above-mentioned main elasticity is rolled and is provided with perforation centre bore wherein, above-mentioned main press-rolling portion also has axial region, main elasticity is rolled maintaining part and promoted mainly splenium, and its middle shaft part is inserted in the above-mentioned centre bore; Main elasticity is rolled maintaining part and is being supported from the two ends of the outstanding axial region of above-mentioned centre bore; Promote mainly splenium and be combined in that above-mentioned main elasticity is rolled maintaining part and above-mentioned promoting mainly pressed on the adjusting mechanism, press the adjusted above-mentioned pressure of promoting mainly of adjusting mechanism to pass to above-mentioned main elasticity and roll maintaining part promoting mainly, leave the gap between a part of outer surface of the insertion portion of the axial region in inserting above-mentioned centre bore and the wall of above-mentioned centre bore through this.
Suppose according to vertical with the roller direction of advance, when plate being cut off by the section direction of the 2nd direction and the 3rd direction dictates, top and the 1st, the 2nd end on the plate surface that produced produce difference in height between (bottom).Therefore, conventional art exists following problems, promptly produces difference between the pushing force of above-mentioned top pushing force and bottom, in any case can weaken in the pushing force of bottom side roller.
But in the 6th technology of the present invention, because main elasticity is provided with the gap in rolling, so main elasticity is rolled when functional film is pushed toward the plate surface, the pushing part that main elasticity is rolled is just to hollow space one side shifting that is provided with the gap.Its amount of movement is in above-mentioned top maximum, in the bottom side minimum.As a result, the thickness that main elasticity is rolled the pushing part is uniform substantially in the plane by the 2nd direction and the 3rd direction dictates, and main elasticity is rolled and can evenly be pushed in this plane, functional film can be sticked on the surface of plate more equably.At this moment, residual hardly bubble can obtain to have the plate of high-quality functional film.
(7) the 7th technology of the present invention, it is characterized in that, on the manufacturing installation of the plate of the described band functional film of claim 6, above-mentioned the 1st elasticity is rolled also has perforation the 1st centre bore wherein, the above-mentioned the 1st follows displacement, and the portion of rolling has the 1st axial region, the 1st elasticity is rolled maintaining part and the 1st pushing portion with pushing, and wherein the 1st axial region is inserted in above-mentioned the 1st centre bore; The 1st elasticity is rolled maintaining part and is being supported from the two ends of the 1st outstanding axial region of above-mentioned the 1st centre bore, and is provided with the 1st voltage balancer; The 1st pushing portion combines with the 1st voltage balancer and the 1st pushing adjusting mechanism that above-mentioned the 1st elasticity is rolled maintaining part, pass to the 1st elasticity with pushing force and roll maintaining part following displacement through above-mentioned the 1st adjusting mechanism the adjusted the 1st, between the outer surface of a part of insertion portion of the 1st axial region in inserting above-mentioned the 1st centre bore and the wall of above-mentioned the 1st centre bore, be provided with the gap, above-mentioned the 2nd elasticity is rolled and is provided with perforation the 2nd centre bore wherein, the above-mentioned the 2nd follows displacement also has the 2nd axial region with the pushing portion of rolling, the 2nd elasticity is rolled maintaining part and the 2nd pushing portion, wherein, the 2nd axial region is inserted in above-mentioned the 2nd centre bore; The 2nd elasticity is rolled maintaining part and is being supported from the both ends of the 2nd outstanding axial region of above-mentioned the 2nd centre bore, but also has the 2nd voltage balancer; The 2nd pushing portion combines with the 2nd voltage balancer and the 2nd pushing adjusting mechanism that above-mentioned the 2nd elasticity is rolled maintaining part, pass to the 2nd elasticity with pushing force and roll maintaining part following displacement, be provided with the 2nd gap between the outer surface of a part of insertion portion of the 2nd axial region in inserting above-mentioned second centre bore and the wall of the 2nd centre bore through above-mentioned the 2nd pushing adjusting mechanism the adjusted the 2nd.
The 7th technology according to the present invention, the 1st elasticity is rolled when pressing against functional film on the plate surface, and the pushing part that the 1st elasticity is rolled moves to the hollow space that is provided with above-mentioned gap.Its amount of movement is in above-mentioned top maximum, in the bottom side minimum.The result, the thickness of the pushing part that the 1st elasticity is rolled is uniform in the plane by the 2nd direction and the 3rd direction defined substantially, the 1st elasticity is rolled and can evenly be pushed in this plane, functional film can be sticked on the plate surface of the 1st end side more equably.
And, in the 7th technology of the present invention, to roll when functional film pushed on the plate surface when the 2nd elasticity, the pushing part that the 2nd elasticity is rolled also moves to the hollow space that is provided with above-mentioned gap.Its amount of movement is in above-mentioned top maximum, in the bottom side minimum.As a result, the thickness that the 2nd elasticity is rolled the pushing part also can be uniformly substantially in by the plane of the 2nd direction and the 3rd direction dictates, functional film can be sticked on the plate surface of the 2nd end side more equably.
Like this, just can be on whole plate surface sticking film almost completely equably, and can obtain a kind of plate that has the functional film that can give full play to the original function of film.
(8) the 8th technology of the present invention, be with claim 1 described manufacturing installation, and make the method for the plate of being with functional film by above-mentioned bonding source, it is characterized in that this manufacture method comprises the 1st operation and the 2nd preface, wherein the 1st operation is plate, functional film, above-mentioned main press-rolling portion and the 1st to be followed displacement be configured in respectively on the position of regulation with the pushing portion of rolling, the stickup face of this functional film is relative with the above-mentioned surface of plate, and the above-mentioned the 1st follows displacement rolls portion is positioned at above-mentioned main press-rolling portion rear on the roller direction of advance the 1st end side with pushing; The 2nd operation is in order to make above-mentioned main press-rolling portion preceding, make the above-mentioned the 1st to follow displacement and follow mobile with the pushing portion of rolling in this main press-rolling portion back and together utilize above-mentioned bonding source, functional film pressed against on the surface of above-mentioned plate with pushing the portion of rolling in order to make above-mentioned main press-rolling portion and the 1st follow displacement, control above-mentioned main press-rolling portion and the 1st and follow displacement with pushing the portion of rolling moving to above-mentioned roller direction of advance, follow displacement by main press-rolling portion and the 1st respectively and roll the pushing of portion with pushing, with the above-mentioned functions film applying on the above-mentioned surface of plate.
Adopt the 8th technology of the present invention, can obtain with the 1st the same effect of technology.
(9) the 9th technology of the present invention, it is characterized in that, in the manufacture method of the plate of the described band functional film of claim 8, above-mentioned the 1st operation comprises that also following displacement with the 2nd is configured in operation on the assigned position with the pushing portion of rolling, the 2nd follows displacement, and to roll the length direction of portion with pushing parallel with above-mentioned the 2nd direction, on the roller direction of advance, be positioned at the 2nd end one side at main press-rolling portion rear, from above-mentioned the 2nd end to towards the 1st end, in the scope till the 2nd distance on above-mentioned the 2nd direction, functional film is pressed against on the surface of above-mentioned plate by above-mentioned bonding source, meanwhile, can move along above-mentioned roller direction of advance; Above-mentioned the 2nd operation is in order to make above-mentioned main press-rolling portion preceding, make the above-mentioned the 1st to follow displacement and roll portion and the 2nd with pushing and follow displacement and also follow mobile in the main press-rolling portion back that coexists with pushing the portion of rolling, and in order to make above-mentioned main press-rolling portion, the 1st follows displacement rolls portion and the 2nd with pushing and follows displacement with pushing the portion of rolling, all the above-mentioned functions film is pressed against on the surface of plate by the bonding source, control above-mentioned main press-rolling portion, the 1st follows displacement rolls portion and the 2nd with pushing and follows displacement and roll portion mobile to above-mentioned roller direction of advance with pushing, and by above-mentioned main press-rolling portion, the 1st follows displacement rolls portion and the 2nd with pushing and follows displacement with pushing the portion's of rolling pushing separately, with the above-mentioned functions film applying on the surface of above-mentioned plate.
The 9th technology according to the present invention can obtain and the 2nd the same effect of technology.
(10) the 10th technology of the present invention, it is characterized in that, in the manufacture method of the described band thin web of claim 9, the above-mentioned the 1st follows displacement has the 1st elasticity and rolls and the 1st voltage balancer with the pushing portion of rolling, wherein the 1st elasticity is rolled and the above-mentioned functions film directly can be pressed against on the surface of above-mentioned plate, the 1st voltage balancer is adjusted as following, when promptly basis is cut off above-mentioned plate by the 2nd direction with perpendicular to the formed section direction of the 3rd direction of the 1st and the 2nd direction, the curvature of the 1st end on this plate surface is along the variation of above-mentioned roller direction of advance, the 1st voltage balancer changes the gradient that the 1st elasticity is rolled central shaft, so just can make the 1st end on above-mentioned central shaft that the 1st elasticity rolls and above-mentioned plate surface, the 1st tangent line that is included in the above-mentioned section is parallel; The above-mentioned the 2nd follows displacement has the 2nd elasticity and rolls and the 2nd voltage balancer with the pushing portion of rolling, wherein the 2nd elasticity is rolled and the above-mentioned functions film directly can be pressed against on the surface of above-mentioned plate, the 2nd voltage balancer is adjusted as following, when promptly above-mentioned plate being cut off according to above-mentioned section direction, the curvature of the 2nd end on this plate surface is along the variation of above-mentioned roller direction of advance, the 2nd voltage balancer changes the gradient that the 2nd elasticity is rolled central shaft, like this, the central shaft that rolls of the 2nd elasticity is just with the 2nd end on above-mentioned plate surface, the 2nd tangential direction that is included in the above-mentioned section is parallel.
According to the 10th technology, can obtain with the 4th the same effect of technology.
(11) the 11st technology of the present invention, it is characterized in that, in the board fabrication method of the described band functional film of claim 10, above-mentioned main press-rolling portion, the 1st is followed displacement and is rolled portion and the 2nd with pushing and follow the pushing force that displacement rolls portion with pushing and can adjust independently respectively, and meanwhile the above-mentioned main press-rolling portion of may command, the above-mentioned the 1st is followed displacement and rolled portion and the 2nd with pushing and follow displacement with pushing the portion of rolling mobile to above-mentioned roller direction of advance.
According to the 11st technology, can obtain with the 5th the same effect of technology.
(12) the 12nd technology of the present invention, it is characterized in that, in the manufacture method of the plate of the described band functional film of claim 11, above-mentioned main press-rolling portion has main elasticity and rolls, axial region, main elasticity is rolled maintaining part and main press-rolling portion, wherein main elasticity is rolled the centre bore with perforation, axial region inserts in this centre bore, main elasticity is rolled maintaining part and is being supported from the both ends of the outstanding axial region of above-mentioned centre bore, main press-rolling portion rolls maintaining part with above-mentioned main elasticity and combines, to pass to above-mentioned main elasticity through the pushing force of the main press-rolling portion adjusted and roll maintaining part, be provided with the gap between the outer surface of a part of insertion portion of the axial region in inserting above-mentioned centre bore and the wall of above-mentioned centre bore; The above-mentioned the 1st follows displacement has the 1st elasticity and rolls with the pushing portion of rolling, the 1st axial region, the 1st elasticity is rolled maintaining part and the 1st pushing portion, wherein the 1st elasticity is rolled the 1st centre bore that is provided with perforation, the 1st axial region inserts in above-mentioned the 1st centre bore, the 1st elasticity is rolled maintaining part and is being supported from the both ends of outstanding above-mentioned the 1st axial region of the 1st centre bore, and be provided with the 1st voltage balancer, the 1st pushing portion is connected with the 1st voltage balancer that above-mentioned the 1st elasticity is rolled maintaining part, to the above-mentioned the 1st follow above-mentioned pushing force that displacement uses and pass to the 1st elasticity and roll maintaining part through what adjust, between the wall of the outer surface of a part of insertion portion of the 1st axial region that inserts the 1st centre bore and above-mentioned the 1st centre bore, be provided with the 1st gap; The above-mentioned the 2nd follows displacement has above-mentioned the 2nd elasticity and rolls with the pushing portion of rolling, the 2nd axial region, the 2nd elasticity is rolled maintaining part and the 2nd pushing portion, wherein the 2nd elasticity is rolled and is provided with the 2nd centre bore that runs through, the 2nd axial region inserts in the 2nd centre bore, the 2nd elasticity is rolled maintaining part and is being supported from the both ends of the 2nd outstanding axial region of above-mentioned the 2nd centre bore, and be provided with the 2nd voltage balancer, the 2nd pushing portion is connected with the 2nd voltage balancer that above-mentioned the 2nd elasticity is rolled maintaining part, to the above-mentioned the 2nd follow pushing force that displacement uses and pass to the 2nd elasticity and roll maintaining part through what adjust, between the wall of the outer surface of a part of insertion portion of the 2nd axial region that inserts above-mentioned the 2nd centre bore and above-mentioned the 2nd centre bore, be provided with the 2nd space.
The 12nd technology of the present invention can obtain with the 7th the same effect of technology.
(13) the 13rd technology of the present invention is characterized in that, the plate that the manufacture method of the plate of the described band functional film of usefulness claim 9 is produced has the above-mentioned surface that is pasted with the above-mentioned functions film.
Adopt the 13rd technology, can obtain the plate that the sticking state of functional film of the 1st, the 2nd end side on plate surface is improved.
(14) the 14th technology of the present invention, it is characterized in that, the described plate of claim 13, in its manufacturing installation the above-mentioned the 1st followed displacement and had the 1st elasticity and roll and the 1st voltage balancer with the pushing portion of rolling, wherein the 1st elasticity is rolled and the above-mentioned functions film directly can be pressed against on the surface of above-mentioned plate, the effect of the 1st voltage balancer is to adjust as following, promptly when cutting off above-mentioned plate by above-mentioned the 2nd direction with perpendicular to the section direction that the 3rd direction of the above-mentioned the 1st and the 2nd direction is constituted, the curvature of the 1st end, plate surface is along the variation of above-mentioned roller direction of advance, change the gradient that above-mentioned the 1st elasticity is rolled central shaft, so just can make central shaft that above-mentioned the 1st elasticity rolls and the 1st end, above-mentioned plate surface, the 1st tangential direction that is included in the above-mentioned section is parallel; The above-mentioned the 2nd follows displacement has the 2nd elasticity and rolls and the 2nd voltage balancer with the pushing portion of rolling, wherein the 2nd elasticity is rolled and the above-mentioned functions film directly can be pressed against on the surface of above-mentioned plate, the effect of the 2nd voltage balancer is to adjust as following, when promptly basis is cut off above-mentioned plate by above-mentioned section direction, the curvature of the 2nd end on this plate surface is along the variation of above-mentioned roller direction of advance, change second elasticity and roll the gradient of central shaft, so the central shaft that the 2nd elasticity is rolled is just with the second end on above-mentioned plate surface, the 2nd tangential direction that is included in the above-mentioned section is parallel, make and have the 1st of the 1st voltage balancer and follow displacement and roll portion with pushing and have the 2nd of the 2nd voltage balancer and follow displacement and roll portion with above-mentioned main press-rolling portion interlock with pushing, move to above-mentioned roller direction of advance, like this, just, can be on the surface of above-mentioned plate with the above-mentioned functions film applying.The 14th technology according to the present invention, the problem that the functional film sticking strength that the end on plate surface is in the past produced along the roller direction of advance reduces be improved significantly, than be easier to obtain the plate that mass ratio was significantly improved in the past.
(15) the 15th technology of the present invention, it is characterized in that, the described plate of claim 14, in its manufacturing installation, can be independently respectively above-mentioned main press-rolling portion, the 1st being followed displacement rolls portion and the 2nd with pushing and follows displacement and adjust with the pushing force that pushes the portion of rolling, meanwhile control above-mentioned main press-rolling portion, the 1st and follow displacement and roll portion and the 2nd with pushing and follow displacement and roll portion mobile to above-mentioned roller direction of advance with pushing, like this, functional film just is secured on the above-mentioned surface.
Adopt the 15th technology of the present invention, can obtain that the utmost point is pasted with plate functional film, high-quality equably on the surface of the whole plate that has curvature on the 3 dimension directions.
The above-mentioned the 1st method of dealing with problems of the present invention realizes by following the 16th the-the 20th technology.The formation of these technology, effect and effect are as follows.
(16) the 16th technology of the present invention, be to utilize the bonding source to make the device of paste functionality thin web from the teeth outwards, it is characterized in that, this device has main press-rolling portion, the length direction of this main press-rolling portion with perpendicular to the roller direction of advance, i.e. the 2nd direction unanimity in the plane of the 1st direction, the effect of promoting mainly nip drum is, from the 1st end on the plate surface that intersects with the 2nd direction in the 2nd end scope on the above-mentioned plate surface relative with the 1st end, can utilize the bonding source that the above-mentioned functions film is pressed against on the surface of above-mentioned plate, and can move along above-mentioned roller direction of advance.Above-mentioned main press-rolling portion has elasticity and rolls, axial region, elasticity is rolled maintaining part and pushing portion, wherein elasticity is rolled the centre bore that is provided with perforation, axial region inserts in this centre bore, elasticity is rolled maintaining part and is being supported from the both ends of the outstanding axial region of above-mentioned centre bore, pushing portion rolls maintaining part with above-mentioned elasticity and is connected, the pushing of above-mentioned main press-rolling portion is passed to above-mentioned elasticity roll maintaining part, the characteristics of this board manufacturing apparatus are, at least be provided with the gap between the outer surface of a part of insertion portion of the axial region in wall that the elasticity of this side on pushing above-mentioned plate surface is rolled centre bore and this centre bore of insertion, a part of outer surface of indication means the outer surface of pushing face one side that elasticity is rolled here.
The 16th technology according to the present invention, pushing face that elasticity is rolled according to perpendicular to the curvature on the plate surface in the plane of roller direction of advance to gap one side shifting.At this moment, the amount of movement maximum at top.Owing on the whole plate surface in this plane, be correspondingly to make pushing force uniform, so can improve the sticking state of functional film at the both ends of plate according to the thickness that elasticity is rolled.
(17) the 17th technology of the present invention, it is characterized in that, on the manufacturing installation of the plate of the described band functional film of claim 16, the insertion portion of above-mentioned axial region comprises part 1, part 2 and the 3rd part, and wherein part 1 has the 1st external diameter that the internal diameter that rolls with above-mentioned elasticity equates; Part 2 has the 2nd external diameter that the internal diameter that rolls with above-mentioned elasticity equates; The 3rd part is connected with above-mentioned part 1 and part 2, and it has such profile, be that the internal diameter that all roll than above-mentioned elasticity in the footpath outside the section of optional position is little.
According to the 17th technology, can obtain following effect, promptly, can establish the gap with comparalive ease by machining to the axial region profile.
(18) the 18th technology of the present invention, it is characterized in that, on the manufacturing installation of the described band functional film of claim 17 plate, above-mentioned the 3rd part has following shape, when promptly cutting off above-mentioned plate by above-mentioned the 2nd direction with perpendicular to the section direction that the 3rd direction of the 1st and the 2nd direction is constituted, the shape that forms according to the curvature on above-mentioned plate surface at this moment.
The 18th technology according to the present invention, can be according to curvature perpendicular to the plate surface in the plane of roller direction of advance, the pushing facial disfigurement that elasticity is rolled, because the thickness that elasticity is rolled when carrying out this pushing is equal substantially in whole interval, therefore, can functional film be sticked on the surface of plate more equably.
(19) the 19th technology of the present invention is characterized in that, uses the described manufacturing installation of claim 16, and by above-mentioned bonding source functional film sticked on the surface of above-mentioned plate.
The 19th technology according to the present invention on perpendicular to the whole plate surface in the plane of roller direction of advance, can push, the paste functionality film equably.
(20) the 20th technology of the present invention is characterized in that, with the described above-mentioned manufacturing installation of claim 16, and, can produce plate with the surface that is pasted with functional film.
The 20th technology according to the present invention can obtain to be pasted with equably, in high quality the plate of functional film on whole surface.
Above-mentioned purpose of the present invention and other purpose, feature, technology and advantage are carried out following detailed elaboration by the reference accompanying drawing to the present invention, will be clearer.
The simple declaration of figure
Fig. 1 is the figure of the basic design of explanation embodiment 1.
Fig. 2 is the structure chart that the board manufacturing apparatus of expression embodiment 1 carries out the part of functional film stickup.
Fig. 3 is the front view of the part of display plate manufacturing installation.
Fig. 4 is that the in-built sectional drawing of portion is rolled in the expression pushing.
Fig. 5 is the block diagram of control system of the board manufacturing apparatus of expression embodiment 1.
Fig. 6 is the process chart of display plate manufacture method.
Fig. 7 is the process chart of display plate manufacture method.
Fig. 8 is the process chart of display plate manufacture method.
Fig. 9 is the process chart of display plate manufacture method.
Figure 10 is the process chart of display plate manufacture method.
Figure 11 is the sectional drawing that the pushing state of portion is rolled in the expression pushing.
Figure 12 is that the sectional drawing of the variation of portion is rolled in the expression pushing.
Figure 13 is the figure of the comparing data of expression present embodiment and conventional art.
The axonometric drawing of cathode-ray pipe fixing method when Figure 14 is the expression test.
Figure 15 is the figure of the basic design of expression embodiment 2.
Figure 16 is the figure of section construction of the board manufacturing apparatus of expression embodiment 2.
Figure 17 is that the main press-rolling portion and the 1st, the 2nd of expression embodiment 2 is followed displacement with pushing position relation of rolling between the portion and the schematic diagram of constructing thereof.
Figure 18 is the skiagraph of the main press-rolling portion of embodiment 2.
Figure 19 is that expression the 1st, the 2nd is followed displacement and rolled the figure of portion's simple structure with pushing.
Figure 20 is the front view of board manufacturing apparatus.
Figure 21 is the end view of board manufacturing apparatus.
Figure 22 is the axonometric drawing of expression voltage balancer.
Figure 23 is the block diagram of the control system of expression embodiment 2.
Figure 24 is the process chart of the board fabrication method of expression embodiment 2.
Figure 25 is the process chart of the board fabrication method of expression embodiment 2.
Figure 26 is the process chart of the board fabrication method of expression embodiment 2.
Figure 27 is the process chart of the board fabrication method of expression embodiment 2.
Figure 28 is the process chart of the board fabrication method of expression embodiment 2.
Figure 29 is that the uniform voltage function of portion is rolled in displacement with pushing schematic diagram is followed in expression.
Figure 30 is that the variation of portion is rolled in displacement with pushing sectional drawing is followed in expression.
Figure 31 is that the variation of portion is rolled in displacement with pushing sectional drawing is followed in expression.
Figure 32 is the figure of the common variation of expression embodiment 1,2.
The schematic diagram of the functional film method of attaching when Figure 33 is in the past a use ultraviolet hardening resin.
The schematic diagram of the functional film method of attaching when Figure 34 is in the past a use binding agent.
Figure 35 is the figure of presentation function membrane structure.
Figure 36 is illustrated in the figure that has the plate surface of curvature on the 2 dimension directions for example.
Figure 37 is the figure of explanation existing problem under the situation on the plate surface that has curvature on the 3 dimension directions.
Best example of the present invention
1. embodiment 1
In the present embodiment, tie up the plate surface that cathode ray tube is regarded on the plate surface that has curvature on the directions as 3.
If represent the technological thought of present embodiment with pattern, then as shown in Figure 1.Promptly, as shown in Figure 1, when rolling plate surface 1S that portion 3 sticks on cathode ray tube with functional film 2 and go up with pushing here, substantially keeping certain in order to make pushing roll portion 3 perpendicular to the roller pushing force in the YZ plane of roller direction of advance RD (X), the invention provides a kind of novel pushing and roll the structure of portion 3, the elasticity that portion is rolled in this novel pushing is rolled easily along the curvature distortion on the plate surface on above-mentioned YZ plane.
The roller part of portion 3 is rolled in pushing, is made of roller and central shaft (axial region), and wherein, roller is to be made of the cylindrical shape elastic caoutchouc with centre bore, and central shaft inserts in the centre bore.In addition, also between a part of insertion portion of this axial region and centre bore, be provided with clearance C LR and become hollow type.The setting of this clearance C LR realizes that by following structure the profile that is about to above-mentioned axial region is made following shape: (1) has the shape of the concave curvature of the curvature that is similar to plate surface IS in the YZ plane perpendicular to roller direction of advance RD; Or (2) have the shape of at least one section band concave step that is similar to this curvature.In this case, the curvature of the axial region of band curvature, number of steps, shoulder height and the step spacing of axial region with the level are different and different according to the curvature of plate surface IS in the YZ plane of cathode ray tube.
This pushing roller structure shown in Figure 1, certainly ultraviolet hardening resin mounting method and binding agent mounting method all can use, but for convenience of explanation, below just the latter describe.
In addition, in theory, as long as elasticity is rolled and is not turned round, at least establish clearance C LR between the profile (outer surface) of a part of insertion portion of internal diameter (being the wall of centre bore) that the elasticity of push plate surface IS side is rolled and above-mentioned axial region and get final product, so-called here profile (outer surface) means the outer surface of pushing face one side that elasticity is rolled.
Below, according to accompanying drawing the pushing that the paste functionality film uses of having of present embodiment is rolled the manufacturing installation of the plate of portion and is elaborated.
Fig. 2 is the end view of overview of the functional film adhesive portion of display plate manufacturing installation, and Fig. 3 is the front view of the board manufacturing apparatus seen from arrow A 1 direction of Fig. 2.Again, Fig. 4 rolls the sectional drawing of the overview of portion 3 by the pushing of pushing being rolled after portion 3 cuts off perpendicular to the ZY face direction of Fig. 2 paper.
In addition, the essential structure of portion 3 and peripheral mechanism formation thereof is rolled in Fig. 2-pushing shown in Figure 4, not only can be used for the binding agent mounting method, equally applicable to the ultraviolet hardening resin mounting method.
Fig. 2-X, Y, Z direction shown in Figure 4 is called the 1st direction or roller direction of advance, the 2nd direction and the 3rd direction.
As shown in Figure 2, towards upside (+Z direction), and target ray tube 1 is fixed with the surperficial IS (functional film stickup face) that makes the plate 1A of dome shape.In addition, pushing is rolled portion 3 and is installed on support cantilever (arm) plate 7 that fuses with horizontal mobile mechanism 4, and the effect that portion 3 is rolled in above-mentioned pushing pushes, it is sticked on above the plate 1A functional film 2.
As shown in figure 35, binding agent 2A is arranged on the functional film 2, but in above-mentioned Fig. 2, do not represent binding agent 2A, the diagram abridged with binding agent is also arranged in figure shown below.
As Fig. 2, shown in Figure 3, spill horizontal mobile mechanism 4 is fixed on the two ends of supporting cantilever slab 7, and the bottom of this mechanism 4 is embedded on guide rail or the guide rod 6 with state slidably, and this guide rail or guide rod are parallel to directions X and lay.The two ends of two guide rails 6 are fixed, and are not shown.In addition, after this mechanism 4 is activated the actuating force effect of portion 8, just on guide rail 6, move along roller direction of advance directions X, so, roller pushing portion also moves horizontally on roller direction of advance directions X, above-mentioned drive division 8 is made of motor etc., the control signal CNT8 that this motor sends according to control panel described later and entry into service.
In addition, also can this LM guide rail structure, lay 2 linear axes but be parallel to directions X, each horizontal mobile mechanism 4 is combined on each linear axes, roller pushing portion 3 can be that directions X moves to the roller direction of advance also like this.
Again, the type of drive that moves horizontally, except utilizing ball stud, also available toothed belt drives.
In addition, elevating mechanism 5 is installed in supports on the cantilever slab 7 that its inside is provided with pushing force source (being hydraulic cylinder) takes place here.The high accuracy adjuster 9 that pressure regulation is used is connected on the hydraulic cylinder by pipe arrangement 9A, through this high accuracy adjuster adjusted pressure that pressurizes, hydraulic cylinder is driven, this elevating mechanism 5 passes to pushing by the leading section 5A that is connected this elevating mechanism 5 on the hydraulic cylinder with above-mentioned actuating force and rolls the maintaining part 3P of portion 3, so just making pushing roll the 3A of portion (is ± the Z direction) lifting among the figure on above-below direction.
Pushing is rolled portion 3 as shown in Figure 4, is that to roll 3A be that main body constitutes for the cylindrical shape elasticity of R with conductivity silicon rubber system, external diameter for example.This elasticity is rolled 3A, and being provided with internal diameter around its central shaft (axis) 3CA is centre bore 3E R1, that connect the above-mentioned 3A of rolling both ends of the surface.Central shaft (axial region) 3B inserts this elasticity and rolls in the centre bore 3E of 3A, is being supported by maintaining part 3D from centre bore 3E outstanding both ends 3BE1,3BE2 in axial region 3B, can turn round, and this maintaining part is connected with the leading section 5A that the elevating mechanism 5 of portion 3 is rolled in pushing.Owing to be this structure,, the power that this elevating mechanism 5 pushes away rolls 3A downwards so just passing to elasticity as pushing force.
Again, roll in elasticity between the external diameter r or outer surface 3BS of a part of insertion portion of the wall of the internal diameter R1 of 3A or centre bore 3E and axial region 3B, be provided with gap d.Here, the shape of axial region 3BS such as following.That is, the outer surface 3BS of the 3rd part P3 of axial region 3B forms spill by following curvature, that is to say that its curvature and the surperficial 1S of plate 1A are being similar to perpendicular to the curvature in the YZ plane of roller direction of advance X.Clip other parts of the insertion section branch of the 3rd part P3, be the 1st, part 2 P1, P2, the 1st, part 2 has basic and internal diameter R1 equal outer diameters.Therefore, the equal diameters that the maximum gauge of axial region 3B is basic and elasticity is rolled the centre bore 3E of 3A.The curvature on surface outside the 3rd part P3 of this axial region 3B is changing perpendicular to the curvature in the face of roller direction of advance is different according to the plate surface.
For example, curvature be about 1000, diagonal is of a size of 17 inches braun tube (cathode-ray picture tube), gap d is set at about 1mm.
Fig. 5 is the block diagram with the control system of modal representation board manufacturing apparatus of the present invention.Aftermentioned each several part 10-13,8,9,20 is each control signal CNT11-CNT13, CNT8 of sending according to control panel 15, CNT9, CNT20 and driven.Control panel 15 itself is to control with program according to the control that is stored in its CD or the memory section 14.
Below, with each reference symbol among Fig. 2-Fig. 5, just describe toward the method for attaching that the surperficial 1S of the plate 1A of cathode ray tube 1 goes up paste functionality film 2 with board manufacturing apparatus of the present invention.
Fig. 6 is the vertical view during from Z direction billboard surface 1S.At first, the plate of cathode ray tube 1 surface 1S is towards upside, temporarily fixing with cathode ray tube 1 with fixed mechanism 10, then, adjust the height of plate 1A again with Z direction adjusting mechanism 11, so that the horizontal plane of plate surface 1S is with to push the horizontal plane that rolls portion 3 consistent.After the adjustment, only that the short transverse of cathode ray tube 1 is formally fixing with fixed mechanism 10 again.
Then, be ready to scribble the functional film 2 of the binding agent 2A of Figure 35 in its one side (the 1st pellicular front 2S) side, the 1st pellicular front 2S that scribbles binding agent 2A is placed on the placed side 16S that pastes platform 16 towards upside, with functional film 2, after these film 2 location, with adsorbent equipment 13 functional film 2 is adsorbed, fixes again.The absorption affinity size here is: when carrying out pushing described later and paste, absorption affinity reaches and can go up the degree that functional film 2 is extracted out from placed side 16S.After holding, as shown in Figure 7, the peeling paper 2B that covers above the binding agent 2A is taken off.Here, Fig. 7 and Fig. 8 described later are the end views of seeing from arrow A 2 one sides of Fig. 6.
As shown in Figure 6, the central portion from an end of pasting platform 16 is provided with grooving portion 17 to the other end.By this grooving portion 17, pushing is rolled portion 3 and is pushed functional film, when one side is mobile, is to carry out in certain moving range to roller direction of advance X on one side, like this, can avoid the portion of rolling 3 to take place with the situation that stickup platform 16 contacts.
Again, as Figure 6 and Figure 7, the other end of pasting platform 16 is connected on the slew gear 18, and this slew gear 18 is accepted after the actuating force of platform drive division (motor etc.) 20, is clockwise direction, counter-clockwise direction revolution just make stickup platform 16 along direction 19.
Then, as shown in Figure 8, to take the face of binding agent 2A of the functional film 2 after the peeling paper 2B off towards downside, and be not configured with the downside state of contact of functional film 2 with the surperficial 1S of the plate 1A of cathode ray tube 1, starting under this state, the above-mentioned drive division 20 of control make and paste about 180 degree of platform 16 counter-rotatings.After the counter-rotating, for the plate 1A and the functional film 2 of target ray tube 1 carries out contraposition, with cathode ray tube X, Y direction positioning and fixing mechanism 12, on the X of Fig. 8, Y direction with cathode ray tube 1 or plate 1A location and fixing.At this moment, the surperficial 1S of plate 1A does not contact with functional film 2.
Below, as shown in Figure 9, driving by elevating mechanism 5, making pushing roll portion 3 descends, making this elasticity of rolling portion 3 roll 3A contacts with an end face of functional film 2, here an end face is the end face outside the active area 2C institute restricted portion in the 1S of fingerboard surface, and an end face of functional film 2 is pressed against on the surperficial 1S of corresponding plate 1A, and functional film 2 is temporarily fixing.After temporary transient fixing, as shown in Figure 9, platform drive division 20 is driven, make and paste platform 16 and only just changeing a predetermined angular along clockwise direction, like this, paste platform 16 and just keep out of the way not with pushing and roll on the position that the actuating range of the pushing travel direction of portion 3 disturbs mutually.
After stickup platform 16 was kept out of the way, as shown in figure 10, portion's 3 limits pushing functional film 2 was rolled in pushing, paste functionality film 2 is advanced on the limit on roller direction of advance X.At this moment, with pushing roll portion 3 mobile interlocking, make and paste platform 16 clockwise direction revolution off and on.
At this moment, because pushing is rolled portion 3 and is had aforesaid gap d, so as shown in figure 11, the pushing face that elasticity is rolled 3A along plate surface 1S, be out of shape perpendicular to the curvature in the YZ plane of roller direction of advance X, the result, the thickness D2 that the elasticity at top is rolled 3A equates with thickness D1, the D3 of both ends side substantially, and it is uniformly substantially in the YZ face that elasticity is rolled the pushing force that 3A applies functional film 2, so paste functionality film in high quality.
So elasticity is rolled the curvature distortion of its easy plate surface 1S in the YZ face of 3A, this is because roll in axial region 3B and elasticity between the centre bore 3E of 3A and be provided with gap d, and this gap value equals the end (bottom) of stickup face of functional film 2 of plate surface 1S and the cause of the difference of height between other each stickup faces substantially.
In addition, as shown in figure 12, the also axial region 3B of pie graph 4 not, but constitute axial region 3C.That is, the 3rd part P3 of axial region 3C has at least the shape (having external diameter here is 2 stage portion of r1, r2) with 1 step, and the shape of this step is with similar perpendicular to the curvature of the surface of the plate in the YZ plane of roller direction of advance 1S.Number of steps, shoulder height and step spacing are set suitable value according to the curvature of plate surface 1S.
Under situation about with this axial region 3C functional film 2 being pressed against on the 1S of plate surface, though elasticity is rolled the thickness of 3A each several part and is not reached as shown in figure 11 elasticity and roll the state that the thickness D1-D3 of 3A equates substantially, but, compare with technology in the past, can make the pushing force of the whole plate surface 1S in the YZ plane more even.And, also have the processing easier advantage of the processing of axial region 3C than the axial region 3B of Fig. 4, therefore, use the pushing portion of rolling of structure also can obtain very big actual effect with Figure 12.
If comprise the axial region 3B of Fig. 4 and Figure 12, the shape facility of 3C, then can be defined as " its outer surface is to set according to the curvature perpendicular to the plate surface in the plane of roller direction of advance ".
The inventor of this patent when adopting conventional art (the solid type pushing roller portion 30 of Figure 33, Figure 34) and when adopting this pushing of hollow type to roll portion 3 faultlessly (equably) pushing force that functional film sticks on the surperficial 1S of plate is had much difference actually, confirm by experiment.Its comparative result is shown in Figure 13.
Here, experimental condition is as follows.That is:
(1) the rubber material of hollow type, solid type roller is all made identical with hardness.
(2) functional film 2 uses film shown in Figure 35.
(3) allowed band of pushing force is set at less than the cathode ray tube in this test structure and conducts oneself with dignity.
The structure of this experimental rig as shown in figure 14.That is, the explosion-proof band of circumvolution 1B on the plate outer wall of cathode ray tube 1 with the protuberance 1C supporting cathode ray tube 1 on each bight that is installed in this explosion-proof band 1B, measures the bonding pushing force then.In this case, when surpassing the cathode ray tube deadweight owing to the stickup pushing force, protuberance 1C just produces distortion, so result in this case is judged as NG, and judges both qualities.
Result by Figure 13 clearly illustrates that, 1/3 or 1/2 of the pushing force the when pushing force when using the pushing of this hollow type to roll portion was rolled for use pushed in the past, and also pushing is in the past rolled and all is judged as NG.This means when using this pushing to roll portion 3, in the YZ plane, can push equably.
As mentioned above, according to board manufacturing apparatus of the present invention, when functional film being sticked on the plate surface of cathode ray tube, use elasticity cylindraceous to roll, to have the axial region of concavity curvature or the axial region that has one section concavity step shape at least of similar this curvature will be inserted in the centre bore that elasticity rolls, above-mentioned concavity curvature and plate surface approximate perpendicular to the curvature in the plane of roller direction of advance, and between the wall of the outer surface of axial region and centre bore, be provided with the gap.Like this, when pasting the pushing functional film, elasticity is rolled easily and is out of shape along producing perpendicular to the curvature in the plane of roller direction of advance of plate surface.At this moment it is basic identical that elasticity is rolled the variable quantity of the deflection of each several part of 3A self or thickness.Therefore, perpendicular to the whole plate surf zone in the plane of roller direction of advance, the roller pushing force keeps certain value basically.
Its result, use the ultraviolet hardening resin mounting method, the thickness of ultraviolet hardening resin layer is certain substantially in perpendicular to the plane of roller direction of advance, and is difficult for residual bubble, therefore can provide the plate that evenly and in high quality is pasted with functional film from the teeth outwards.
In addition, the binding agent mounting method because certain substantially perpendicular to the lip-deep roller pushing force of the plate in the plane of roller direction of advance, so can not produce the not face of bonding, and is difficult for generation bubble, paste functionality film equably too.
At this, ultraviolet hardening resin 2D (Figure 33) in the ultraviolet hardening resin mounting method and the binding agent 2A (Figure 34) in the binding agent mounting method are generically and collectively referred to as " bonding source ".This point is also general in embodiment 2 described later.
In addition, if the principle of being based on revising the profile of axial region 3B, 3C as Fig. 4, as shown in Figure 12 and being provided with gap this scheme of α can consider that also the gapless solid type elasticity that the curvature according to above-mentioned plate surface changes in the past in advance rolls this method of thickness.But, when adopting this method, must be with the precision processing elastic caoutchouc of for example 1/100mm, big this new problem of difficulty has become significantly in the processing.This point for axial region, can easily realize the precision in this processing, therefore, we can say that Fig. 4, method shown in Figure 12 are the technology of practicality.
2. embodiment 2
In the present embodiment, plate has such surface, promptly ties up the surface that all has curvature on the directions 3, with the plate of this plate as cathode ray tube.In addition, the technical overview that is adopted is here represented with ideograph, as shown in figure 15.Below, utilize Figure 15 to set forth the core of present technique.
Promptly, when the plate surface 1S (surface is sphere shape) that functional film is sticked on cathode ray tube with main press-rolling portion 3 goes up, in order to make and the 1st and the 2nd end E1 perpendicular to the plate surface of the YZ Plane intersects of roller direction of advance RD (X) fork, roller pushing force on the E2 keeps certain value substantially, from roller direction of advance RD, rear position at main press-rolling portion 3, and respectively at the 1st and the 2nd end E1, on the top position of E2 side, dispose the 1st, the 2nd follows displacement rolls portion 41 with pushing, 42, with main press-rolling portion 3 interlocks of going ahead of the rest, make the 1st and the 2nd to follow displacement with pushing the portion 41 of rolling, 42 along each end E1, the curvature of the roller direction of advance RD of E2 side is followed displacement.Therefore, in each end E1, E2 side, functional film 2 at first is subjected to the pushing (promoting mainly pressure) of main press-rolling portion 3, further be subjected to corresponding portion 41,42 is rolled in displacement with pushing the pushing of following then, like this, apply best pushing force, substantially equably the paste functionality film.
1st, the 2nd follow the structure that displacement rolls portion 41,42 with pushing and also can further do following improvement.Promptly, can the plate surface be pushed with only angle for the curvature changing along the roller direction of advance of each end E1 of the face that rolls that makes the portion of respectively rolling 41,42 and plate surface 1S, E2 side is corresponding, can have the roller maintaining part of even mechanism respectively rolling to be provided with in the portion 41,42.
In addition, respectively roll the roller centre hole that constitutes by the cylindrical shape elastic caoutchouc of portion 3,41,42 and insert between the central shaft (axle) in this centre bore, also can be provided with the gap.
The hardness and the 1st, the 2nd that all pressures amount+elastic caoutchouc of balancer structure rolls is followed displacement and is rolled the installation site (setting angle and installing space) of portion 41,42 with pushing, according to the plate surface 1S of cathode ray tube perpendicular to the curvature of the 1st and the 2nd end E1, E2 in the plane YZ of roller direction of advance RD and variation thereof and different.
In addition, even the curvature of plate surface 1S is under the situation of 3 dimension directions, the curvature of each end E1, E2 side is along the variation of roller direction of advance hour, on the basis of fixing above-mentioned balancer structure, by the above-mentioned interlock that rolls portion 3,41,42, also functional film 2 can be sticked on the 1S of plate surface.
In order to regulate the pushing force of the portion of respectively rolling 3,41,42 respectively independently, can also to be provided with each pushing portion of rolling is carried out the adjuster that pressure controlled high accuracy pressure regulation is used independently again.
Again, even the plate surface configuration is a spherical form shown in Figure 37, as long as utilize the 1st to follow displacement pushing and roll portion 41 and main press-rolling portion 3, at first move while pushing along roller direction of advance RD, the stickup of the functional film 2 that the curvature of the 1st end E1 side in the modifying factor YZ plane causes is bad, then, as following, change two and roll portion 3,41 configuration, promptly from the opposite direction (directions X) of roller direction of advance RD, roll portion 41 and be positioned at the rear of main press-rolling portion 3, and be positioned at E2 side top, the 2nd end specifically, again (X) along the opposite direction of roller direction of advance RD, main press-rolling portion 3 in front and make two to roll portion 3,41 interlocks, paste functionality film 2 on the 1S of plate surface also can obtain the effect the same with the situation of Figure 15.In this case, though flow chart, activity duration increase, as long as with one follow displacement with push roll just passable.
Again, the shape of plate in the YZ plane only a side end side, for example only the 1st end E1 side has curvature partly; In this case, do not need the 2nd of Figure 15 to follow displacement certainly and roll portion 42 with pushing.
Below, to board manufacturing apparatus shown in Figure 15 and use the board fabrication method of this device to carry out more specifically, detailed explanation.
This pushing roller structure is the same with embodiment 1, and these two kinds of mounting methods of ultraviolet hardening resin mounting method and binding agent mounting method can use.In the example of following art, use the latter's mounting method.
Figure 16 is the summary side elevation that carries out the functional film adhesive portion of this board manufacturing apparatus of expression, Figure 17 represents that following displacement from the main press-rolling portion 3 and the 1st, the 2nd that arrow A shown in Figure 16 3 directions are seen rolls the position relation of portion 41,42 and the general view of structure thereof with pushing, and the part is represented with section.At this, general name the 1st and the 2nd is followed displacement and was rolled portion at 41,42 o'clock with pushing, is defined as to follow displacement with pushing the portion of rolling.Figure 18 is the skiagraph of the main press-rolling portion 3 seen from arrow A 4 directions of Figure 17, and Figure 19 rolls the skiagraph of portion from the displacement of following that arrow A 5 directions of Figure 17 are seen with pushing.Figure 20 is a front view of seeing horizontal mobile mechanism 5 and track 6 etc. from arrow A 6 directions of Figure 16, and Figure 21 is perpendicular to the paper direction of Figure 16, promptly a Y direction is seen the end view of these mechanisms 5,6.
Figure 16-Figure 21 is the sticker that comes the paste functionality film with the binding agent mounting method, but the main press-rolling portion 3 shown in these figure and follow displacement with push roll portion 4 (41,42) basic structure too applicable to the occasion of ultraviolet hardening resin mounting method.
As shown in figure 16, with the surperficial IS of plate 1A towards upside (+Z direction), and fixed negative pole ray tube 1.In addition, above plate 1A, main press-rolling portion 3 and the 1st, the 2nd follows displacement rolls portion 14 with pushing, 42 are installed in the part 1 of supporting cantilever slab 7 respectively, part 2, above the 3rd part, the effect of this main press-rolling portion 3 is pushed (it is called promotes mainly pressure) to functional film 2, stick on the IS of plate surface by binding agent functional film 2, the 1st, the 2nd follows displacement rolls portion 41 with pushing, 42, from promoting mainly the roller direction of advance X of the portion of rolling 3, be positioned at the rearward position of main press-rolling portion 3, be configured in the 1st end E1 of plate surface IS respectively, the 2nd end E2 side.And, horizontal mobile mechanism 5 is embedded on the track or guide rod 6 that is parallel to the directions X laying with the state that can slide, roll portion 4 with pushing and follow and promote mainly nip drum and move horizontally along roller direction of advance (among the figure+directions X) limit pushing functional film 2, limit so that make main press-rolling portion 3 be in advance, follow displacement, above-mentioned horizontal mobile mechanism 5 is connected with these both ends of rolling the support cantilever slab 7 of portion 3,4 of support.Except main press-rolling portion 3 adds that following displacement for 2 rolls portion 4 with pushing and can be installed in linkedly and support on the suspended wall plate 7 this point, the structure of horizontal mobile mechanism of rolling portion 3,4 equally also can use linear axes to replace the LM guide rod basically as described in the embodiment 1.
As Figure 17, shown in Figure 180, main press-rolling portion 3 is made of following part: external diameter is that the columnar main elasticity of R is rolled 3A, and it has the centre bore 3E that for example is made of conductivity silicon rubber; Central shaft, be axial region 3B, this a part is inserted the centre bore 3E that main elasticity is rolled 3A; Main elasticity is rolled maintaining part 3C, and it is supporting pivotally from both ends 3BE1, the 3BE2 of the outstanding axial region 3B of centre bore 3E; Promote mainly splenium 3D, its leading section 3DE rolls maintaining part 3C with main elasticity and is connected, and has to produce to promote mainly the main hydraulic cylinder that pressure is used.And, promote mainly splenium 3D and be installed on the part 1 of supporting cantilever slab 7.
As Figure 16, Figure 17, Figure 20, shown in Figure 21, from the roller direction of advance (+when X) seeing main press-rolling portion 3, the the 1st and the 2nd follows displacement rolls portion 4 (41 with pushing, 42) be in the rear position of main press-rolling portion 3, and be configured in plate surface IS and the 1st and the 2nd end E1, E2 side top position respectively independently perpendicular to the YZ crossing on the same level of roller direction of advance X.
Promptly, the 1st follows displacement rolls the length of the length direction that portion 41 is parallel to the Y direction and is (L1+L11) with pushing, it is installed on the part 2 of supporting cantilever slab 7, the central shaft of its 1st 4D1 of pushing portion be positioned at leave main press-rolling portion 3 rearward (directions X side), the central shaft spacing is on the 1st end E1 side of the 3rd distance L 3.Here, from the 1st end E1 distance L 11 〉=0 of ledge laterally.Be positioned at the 1st on the IS of plate surface from the 1st end E1 and follow displacement with the 1st distance L 1>0 that pushes till the end that rolls portion 41.
In addition, the 2nd follows displacement rolls portion 42 with pushing and is installed on the 3rd part of supporting cantilever slab 7, make it leave main press-rolling portion 3 to-directions X, the central shaft spacing is on the position of the 4th distance L 4, and the central shaft of its 2nd 4D2 of pushing portion is positioned at the 2nd end E2 top.This pushing is rolled portion 42 and is (L2+L22) along the length of the length direction of Y direction, and the 2nd distance L 2>0 is from the length L 22 〉=0 of the 2nd end E2 ledge.
Here, L3=L4 follows displacement for two and is positioned at same YZ plane with pushing the central shaft 4CA1, the 4CA2 that roll portion 41,42.Usually L3=L4, but L3 ≠ L4 also can, at this moment, the 1st, the 2nd distance L 1, L2 are not limited in 0<L1<L/2,0<L2<L/2 scope yet.
Follow structure that displacement rolls portion 4 with pushing as shown in figure 19, it is made of following part: elasticity is rolled maintaining part 4A, and it has balancer structure (hereinafter referred to as voltage balancer); Columnar elasticity is rolled 4B, and it is the same with main press-rolling portion 3 to have centre bore 4F, and this elasticity is rolled by for example conductivity silicon rubber and made; Central shaft (axial region) 4C, its part is inserted elasticity and is rolled in the centre bore 4F of 4B, and its both ends 4CE1,4CE2 are supporting pivotally with maintaining part 4A; The 4D of pushing portion (its leading section is 4DE), its effect is to produce to follow the pushing force that displacement is used with the pushing portion of rolling.Symbol 4CA is the central shaft that elasticity is rolled 4B.
In addition, the 1st, the 2nd follows displacement with pushing when rolling the each several part symbolically of portion 4, adds 1,2 at the right-hand member of each symbol of Figure 19, and additional " the 1st ", " the 2nd " such title are called.
As following displacement, to roll the axonometric drawing of portion 4 with pushing promptly shown in Figure 22, and voltage balancer 4E comprises following part: axle 33; Notch plate 31, it is fixedly installed on the front end 4DE of the 4D of pushing portion; Handle part 32, it is fixedly installed on the central portion of the top 4AUS of maintaining part 4A, is used to control axle 33, and this handle part 32 can turn round integratedly with axle 33.That is, the two ends of axle 33 are bearing on the bearing 30 with state insertion pivotally, and this bearing 30 is located at respectively on the notch plate 31.Therefore, handle part 32,33 curvature changing according to plate surface IS by the revolution of direction shown in the arrow A 7, change the gradient that elasticity is rolled the central shaft 4CA of 4B.
In addition, 1st, the 2nd voltage balancer 4E1,4E2 are random composed components, for example the curvature of the 1st, the 2nd end E1, E2 is not having on the roller direction of advance X under the situation about changing, need not establish voltage balancer yet, in this case, even establish even device, also can fix with 29 couples of voltage balancer 4E of fixed mechanism shown in Figure 22.
As shown in figure 20, the splenium 3D, the 1st that promotes mainly at main press-rolling portion 3 follows the 1st 4D1 of pushing portion and the 2nd that displacement rolls portion 41 with pushing and follows on each hydraulic cylinder of displacement rolls portion 42 with pushing the 2nd 4D2 of pushing portion, by pipe arrangement 9A, 39A, 40A the pressure regulation high accuracy adjuster that carries out its pressure adjustment is set independently respectively.By adjuster control part 38 these adjusters of control.It also is random that these adjusters 9,39,40 are set, particularly roll when being provided with voltage balancer 4E in the portion 4 with pushing following displacement, 1st, the pushing force on the 2nd end E1, the E2 is along with the height change along roller direction of advance each end E1, E2 changes, in order to make its pushing force keep certain by voltage balancer 4E, must suitably adjust to be applied to and follow displacement and roll pressure on the hydraulic cylinder of portion 4 with pushing, therefore, setting is followed displacement and is rolled the adjuster 39,40 of portion's 4 usefulness with pushing in this case, and very big advantage is arranged in practicality.That is,, therefore establish adjuster and make pressure keep certain because along with the variation of voltage balancer 4E, the pressure in the hydraulic cylinder also changes.
Figure 23 represents the block diagram of the control system of this device.Basically with shown in Figure 5 identical, here, increased and followed portion 4 is rolled in displacement with pushing lifting control.
Regard to down with the method for attaching of this panel assembly and describe toward the last paste functionality film 2 of surperficial IS of plate 1A.
At first, as the vertical view of seeing from arrow A 8 directions of Figure 16 is shown in Figure 24 model utility ground, with the surperficial IS of the plate 1A of cathode ray tube 1 towards upside (+Z direction), fix with fixed mechanism 10 temporary transient target ray tubes 1, adjust the height of plate 1A again with mechanism 11, so that the horizontal plane of the surperficial IS of plate 1A is consistent with the horizontal plane of main press-rolling portion 3.After the adjustment, only the short transverse of target ray tube 1 is carried out formally fixing.
Then, shown in the end view of Figure 25, the functional film 2 that scribbles binding agent 2A on the one side is placed on the placed side 16S that pastes platform 16, makes the top of binding agent 2A, after positioning, hold fixed function film 2 with device 13 towards last example.After holding, take the peeling paper 2B (Figure 25) above the binding agent 2A off.All the situation with embodiment 1 is identical for the absorption affinity of shape, function and the functional film 2 of stickup platform 16.
Then, as shown in figure 25, with taken off peeling paper 2B functional film 2 binding agent 2A on the side (Z direction) that faces down, and, for the plate surface 1S that makes cathode ray tube 1 comes the downside of functional film 2, utilize platform drive division 20 to make and paste platform 16 counter-rotatings.After the counter-rotating, in order to make cathode ray tube 1 and functional film 2 aligned positions, the position of the directions X of target ray tube 1 and Y direction positions, and fixed negative pole ray tube 1.At this moment, the surperficial IS of plate 1A does not contact with functional film 2.
Subsequent, as shown in figure 26, main press-rolling portion 3 is descended, making main elasticity roll 3A contacts with an end face that is equivalent to the functional film 2 beyond the scope of the active area 2C defined of plate surface IS, this end face of functional film 2 is pressed against on the IS of plate surface temporary transient fixed function film 2.
After temporary transient the fixing, as shown in figure 27, make the 1st, the 2nd to follow displacement and roll portion 41,42 with pushing and descend, such as shown in figure 27 then, stickup is closed 16 keep out of the way with main press-rolling portion 3 and two and follow displacement with pushing on the position that the pushing direction of advance actuating range that rolls portion 4 do not disturb.
After pasting platform 16 and keeping out of the way, as shown in figure 28, make main press-rolling portion 3 in front, and make main press-rolling portion 3 and two follow displacement to roll portion 4 and under the pushing state, advance paste functionality film 2 along the roller direction with pushing.At this moment, according to the situation of advancing of the portion of rolling 3,4, platform 16 is retreated by phased manner.
In this case, owing to follow displacement and roll portion 4 and have voltage balancer 4E for two with pushing, therefore as shown in figure 29, according to the both ends E1 in the YZ face of surperficial IS, the variation that the curvature of E2 is produced along the roller direction of advance, voltage balancer 4E is displacement like that as mentioned above, the 1st, the 2nd elasticity is rolled 4B1, the central shaft 4CA of 4B2 is parallel to the tangential direction TD (TD1 on this plate surface that is urged, TD2) under the state, the 1st, the 2nd elasticity is rolled 4B1,4B2 pushes this plate surface, therefore, even the both ends E1 in the YZ plane of plate surface IS, the curvature roller direction of advance of E2 change (its end one side curvature minimum on directions X), follow displacement and also keep certain with pushing the pushing force of rolling portion 4, even the face of the functional film 2 that still can not paste by the pushing of main press-rolling portion 3, roll the pushing of portion 4 with pushing by following displacement, also can promptly evenly and in high quality paste well.
In addition, as mentioned above, because main press-rolling portion the 3, the 1st and the 2nd is followed displacement and rolled portion 41,42 with pushing and be respectively equipped with the high accuracy adjuster 9,30,40 of adjusting pushing usefulness, therefore can make pushing force basic maintenance necessarily in the Zone Full of the surperficial IS of the plate 1A of cathode ray tube 1.
Insert main elasticity and roll Fig. 4 of the profile of insertion portion of the axial region 3B in the centre bore 3E of 3A such as embodiment 1 or shown in Figure 12, also can form according to the curvature of the surface of the plate in YZ plane IS.When this variation is used for the little situation of above-mentioned curvature, work effectively, add the effect of embodiment 1 on the effect of present embodiment again.
In addition, about following displacement with pushing the structure of rolling portion 4, also the main press-rolling portion 3 with embodiment 1 is the same, in order to have gap d, can revise the shape of axial region 4C.In this case, the profile of axial region 4C can decide according to the curvature of the plate in YZ plane surface IS, under the little situation of this curvature, follows displacement with pushing this variation of rolling portion 4 as described in the embodiment 1, plays a part useful.That is, elasticity is rolled and is provided with gap d between the contoured surface of the centre bore 4F of 4B and axial region 4C (d1, when d2) becoming hollow type, even above-mentioned curvature is little, elasticity is rolled 4B and also is easy to generate distortion, can make pushing force keep certain.
This variation is shown in Figure 30, Figure 31.
As mentioned above, according to embodiment, on the plate surface of cathode ray tube during the paste functionality film, because on the basis of promoting mainly nip drum 3 in the past, at the 1st of main press-rolling portion 3 rear sides of seeing from the roller direction of advance, the 2nd end side, set and have the 1st of balancer structure 4E, the 2nd follows displacement rolls portion 41 with pushing, 42, portion 41 is rolled in this pushing, 42 can be along the both ends E1 of roller direction of advance in the IS of plate surface, the curvature of E2 is followed displacement, and be provided with pressure regulator 9 in each pushing portion of rolling, 39,40, be used to make the roller pushing force to keep certain, therefore, in roller pushing force, keep certain substantially in the Zone Full of roller direction of advance perpendicular to the both ends of the plate in the YZ plane of roller direction of advance surface IS.
Its result, adopt the ultraviolet hardening resin mounting method, because the thickness of ultraviolet hardening resin layer, keeping certain with the both ends E1 that pitches perpendicular to the YZ Plane intersects of roller direction of advance, E2 place are also basic, and be difficult for residual bubble, therefore can provide the plate that evenly and in high quality is pasted with functional film.
In addition, with the binding agent mounting method too, only be difficult to paste with main press-rolling portion in the past, near plate end perpendicular to the YZ crossing on the same level of roller direction of advance, can not produce stickup not face, and be difficult for to produce bubble, can be evenly and stick in high quality on the IS of plate surface with functional film.
Again, in the above description, end E1, the E2 of Figure 17 are defined as the 1st end, the 2nd end respectively, corresponding, to follow displacement and roll portion 41,42 with pushing and be called the 1st and follow displacement and roll portion, the 2nd with pushing and follow displacement and roll portion, but also these can be defined conversely with pushing.
(to the example of embodiment 1,2 co-variations)
In the above description, make plate surface IS towards upside (+Z) fixed negative pole ray tube 1 like that, but also can be shown in Figure 32 (example of Application Example 1), make plate surface IS towards downside (Z) fixed negative pole ray tube 1 like that, make main press-rolling portion 3 (situation of embodiment 1) then or replace and make main press-rolling portion 3 and 2 follow displacement to roll portion 4 (situation of embodiment 2) with pushing and under the pushing state, move paste functionality film 2 along roller direction of advance X with gap.Also can obtain same effect in this case.
More than, elaborated feature of the present invention with accompanying drawing, but these setting forth an aspect that just illustrates invention form of the present invention eventually, the present invention is not limited to these set forth.That is, except this is illustrational, the example of various correction or variation only otherwise break away from technical scope of the present invention (visual field), can be realized.

Claims (5)

1. manufacturing installation with the plate of functional film, it is by bonding source (2A or 2D) functional film 2 to be sticked on plate surface (IS) to go up the manufacturing installation that obtains plate (IA), it is characterized in that, it is provided with main press-rolling portion (3), promptly the 2nd direction (Y) in the plane of the 1st direction (X) is consistent with the length direction of this main press-rolling portion perpendicular to the roller direction of advance, the effect of this main press-rolling portion is can be from the 1st end (E1) on the above-mentioned plate surface that intersects with above-mentioned the 2nd direction (Y) to the 2nd end (E2) on the above-mentioned plate surface relative with the 1st end, can the above-mentioned functions film be pressed against on the surface of above-mentioned plate by above-mentioned bonding source, and can move along the roller direction of advance;
Above-mentioned main press-rolling portion (3) is equipped with following part;
Elasticity is rolled (3A), and it has the centre bore of perforation,
Axial region (3B or 3C), it inserts in the above-mentioned centre bore,
Elasticity is rolled maintaining part (3D), and it is supporting from the both ends of the outstanding above-mentioned axial region of above-mentioned centre bore,
(5) are rolled in pushing, and it rolls maintaining part with above-mentioned elasticity and combines, and the pushing force of above-mentioned main press-rolling portion is passed to above-mentioned elasticity roll maintaining part,
At least the above-mentioned elasticity of the side on pushing above-mentioned plate surface roll centre bore wall, roll between the outer surface of pushing face one side with the elasticity of a part of insertion portion of axial region in the above-mentioned centre bore of insertion, be provided with gap (d).
2. in the manufacturing installation of the plate of band functional film as claimed in claim 1, it is characterized in that the insertion portion of above-mentioned axial region is equipped with following part:
Part 1 (P1), it has the 1st suitable external diameter of internal diameter that rolls with above-mentioned elasticity;
Part 2 (P2), it has the 2nd suitable external diameter of internal diameter that rolls with above-mentioned elasticity;
The 3rd part (P3), it is connected with part 2 with above-mentioned part 1, and the 3rd part has such profile, and promptly the external diameter of the section of its any position is all little than the internal diameter that above-mentioned elasticity is rolled.
3. the manufacturing installation of the plate of band functional film as claimed in claim 2 is characterized in that,
The above-mentioned profile of above-mentioned the 3rd part has the corresponding shape of curvature with above-mentioned plate surface, the curvature on the above-mentioned plate surface the when curvature on the plate surface here means and cuts off plate by above-mentioned the 2nd direction and perpendicular to the formed section of the 3rd direction (YZ) direction of the above-mentioned the 1st and the 2nd direction.
4. the manufacture method with the plate of functional film is characterized in that, with the described manufacturing installation of claim 1, the above-mentioned functions film is sticked on the above-mentioned plate surface with the bonding source.
5. plate, it has the above-mentioned surface of having pasted functional film with the described manufacturing installation of claim 1.
CNA021420580A 1997-10-01 1997-10-01 Mfg. device for plate with functional film, its mfg. method and plate Pending CN1591740A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA021420580A CN1591740A (en) 1997-10-01 1997-10-01 Mfg. device for plate with functional film, its mfg. method and plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA021420580A CN1591740A (en) 1997-10-01 1997-10-01 Mfg. device for plate with functional film, its mfg. method and plate

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN 97180245 Division CN1239585A (en) 1997-10-01 1997-10-01 Device for mfg. panel with functional film, method of its mfg. and panel

Publications (1)

Publication Number Publication Date
CN1591740A true CN1591740A (en) 2005-03-09

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CNA021420580A Pending CN1591740A (en) 1997-10-01 1997-10-01 Mfg. device for plate with functional film, its mfg. method and plate

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103600312A (en) * 2013-10-14 2014-02-26 万向硅峰电子股份有限公司 Method for pasting silicon polished wafer template
CN105242430A (en) * 2015-10-19 2016-01-13 武汉华星光电技术有限公司 Curved surface to plane full-laminating device and method
WO2018220498A1 (en) * 2017-05-31 2018-12-06 3M Innovative Properties Company Adhering jig and adhering method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103600312A (en) * 2013-10-14 2014-02-26 万向硅峰电子股份有限公司 Method for pasting silicon polished wafer template
CN105242430A (en) * 2015-10-19 2016-01-13 武汉华星光电技术有限公司 Curved surface to plane full-laminating device and method
CN105242430B (en) * 2015-10-19 2018-11-23 武汉华星光电技术有限公司 Curved surface is to the full laminating apparatus of plane and method
WO2018220498A1 (en) * 2017-05-31 2018-12-06 3M Innovative Properties Company Adhering jig and adhering method
CN110662709A (en) * 2017-05-31 2020-01-07 3M创新有限公司 Adhesion jig and adhesion method
CN110662709B (en) * 2017-05-31 2021-11-05 3M创新有限公司 Adhesion jig and adhesion method

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