CN1585046A - Composite protective cover insulator lightning arrester and producing method thereof - Google Patents
Composite protective cover insulator lightning arrester and producing method thereof Download PDFInfo
- Publication number
- CN1585046A CN1585046A CN 200410024642 CN200410024642A CN1585046A CN 1585046 A CN1585046 A CN 1585046A CN 200410024642 CN200410024642 CN 200410024642 CN 200410024642 A CN200410024642 A CN 200410024642A CN 1585046 A CN1585046 A CN 1585046A
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- lightning arrester
- zinc oxide
- gold utensil
- insulator lightning
- composite sheath
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Abstract
A lightning arrestor with composite isolative casings consists of connecting parts at its both ends, zinc oxide valve sheets and multi-fold umbrella-shape isolative casing. The annular zinc oxide sleeved outside of a glass fiber bar as a core, a drying agent layer installed at its bottom and a sealed isolating chamber installed at its top, an isolative cylinder sleeved outside of them said above, a multi-fold silicon gel cover attached on outer of the isolative cylinder. It makes effect point shift from zinc oxide sheets to the glass fiber bar and isolative casing, so as to increase load ability and tension resistance strength. The drying agent makes performance stable, anti-fouling and has good hydrophobicity.
Description
Technical field
The present invention relates to a kind of manufacturing technology of composite sheath insulator lightning arrester, insulator function is integrated into the manufacture method of lightning arrester.
Background technology
Zinc oxide arrester is installed on electric power line pole tower, is utilized its good overvoltage Limiting ability to improve the lightning protection level of transmission line, domestic existing successful experience.But this two is manufactured in that method in the one is domestic still not to be had with lightning arrester and composite insulator.This method was abroad arranged, and for example Japan inserts zinc oxide valve plate in porcelain insulator or glass insulator and discharging gap realizes that both unify (integrated the function of lightning arrester in insulator, main body is an insulator), and the two is unified in insulator on the structure.Disclose the lightening arrestor insulator manufacture method of a Japanese company in the patent of invention of CN1037472C, its shortcoming is: 1, implementation method is relatively more difficult, and is very complicated, and can only accomplish in porcelain or glass insulator.Can not be generalized on the composite insulator that present application is very wide and consumption further enlarges.2, have discharging gap in the structure, be difficult to the discharge voltage of control gap, voltage-time curve is very unsmooth, is difficult to cooperate with the volt-second characteristic of protected equipment.
Summary of the invention
The present invention aims to provide the sub-lightning arrester of a kind of High Performance Insulation; it is except having zinc oxide arrester reliable protection performance; also have the function of insulator concurrently, have the mechanical strength height, humidity resistance is good, be fit to the composite sheath insulator lightning arrester that multi-thunder areas such as coastal or mountain area are installed and used.
Another object of the present invention provides the manufacture method of composite sheath insulator lightning arrester, and the present invention realizes above-mentioned target by the following technical solutions:
Composite sheath insulator lightning arrester, it comprises connection gold utensil, zinc oxide ring plate and insulating coating, it is characterized in that intussusception zinc oxide ring plate layer and airtight separator outside insulation mandrel, at Zinc oxide laminate and airtight separator peripheral hardware insulating sleeve, the upper and lower side gold utensil respectively with the insulation mandrel and the insulating sleeve Joint at two ends, insulating sleeve is outward a umbrella more piece insulating coating.
The manufacture method of composite sheath insulator lightning arrester comprises following basic step:
A, be solidified into insulation mandrel and insulating sleeve with glass fibre and epoxide-resin glue connection, and insulation mandrel outside and insulating sleeve apply silica gel protected layer outward,
B, the lower end gold utensil is connected with the insulation mandrel termination, in airtight interlayer, places drier, stack the zinc oxide ring plate then, outside Zinc oxide laminate, put insulating sleeve again;
C, the indoor tightness that conductive strips and compression Zinc oxide laminate that spring is regulated are set of the seal isolation on Zinc oxide laminate connect the upper end gold utensil in the insulating sleeve upper end again;
D, above-mentioned insulator lightning arrester inner air is extracted out, and charged into air pressure in it and be slightly larger than atmospheric pure nitrogen gas;
E, place on the hydraulic press pressurization to connect above-mentioned insulator lightning arrester, make the contact-making surface of gold utensil and insulation mandrel merge firm;
F, the insulator lightning arrester of crimping is carried out injecting glue sulfuration, composite silicone rubber insulating coating on insulating sleeve.
Insulator lightning arrester among the present invention, main feature is that the zinc oxide ring plate is folded string at the mandrel outer of being made up of epoxy glass fiber on the structure, mandrel outer scribbles the silica gel protected layer of one deck and core body two terminations cover gold utensil forms.The zinc oxide ring plate can be selected the quantity and the size of valve block according to the requirement of protection as the superpotential protection component of restriction transmission line, and the sectional area of zinc oxide ring plate, ring Φ 20～30mm in the zinc oxide ring plate, outer shroud Φ 50～60mm.Plug must be selected acid and alkali-resistance, high temperature resistant and high-tensile modified epoxy glue connection cured fiberglass insulation plug for use; diameter is determined by zinc oxide ring plate internal diameter; for protecting under the situation of insulator Explosion of on Arrester; still can bear wire tension, must apply the silica gel protected layer of one deck at mandrel outer.
Insulator lightning arrester among the present invention also has the gold utensil of a pair of particular design, and the shape of gold utensil is referring to Fig. 2 and Fig. 3.The mechanical connection of gold utensil conduct and transmission line and electric connecting member will compress plug simultaneously, utilize the friction of gold utensil and plug, make lightning arrester have enough tensile loads.The big end of gold utensil is the tubular flange, and the tube inwall is provided with internal thread so that be connected with epoxy glass fiber tube two ends, and the epoxy glass fiber tube is as the protective layer of ring-type zinc oxide valve plate.
Insulator lightning arrester among the present invention will guarantee safe and reliable operation, and very crucial is that the inner drying of assurance is not made moist, and promptly excellent sealing performance will be arranged.Accomplish this point, select all extremely important at the seal at structural design and each sealing position.At the big end design of gold utensil tubular sealing isolation layer up and down, charge into high-purity nitrogen for insulator lightning arrester inside, make air pressure inside a little more than external pressure, Wai Bu humid air can not invade insulator lightning arrester inside by respiration like this.Establish seal groove in the gold utensil flange tube to place seal and fluid sealant.In the selection of seal, select hardness about Shao Shi 70 degree, constant deformation compression permanent deformation rate is less than 15% ethylene-propylene diene copolymer seal, and will can keep elasticity in the intended performance of product, guarantees the good seal performance of product.
The insulating material of epoxy glass fiber tube outside is selected silicon rubber for use among the present invention, and silastic material also has very strong durability against pollution and hydrophobicity except the good insulation performance, and can overcome porcelain insulator and glass insulator needs the often shortcoming of cleaning.To guarantee that silicon rubber and glass fiber packages are in conjunction with tight at epoxy glass fiber tube outside coating one deck coupling agent during manufacturing.
Description of drawings
Fig. 1 is an internal structure profile of the present invention.
Fig. 2 is a upper end gold utensil profile.
Fig. 3 is lower end metal section figure.
1 is the upper end gold utensil among the above-mentioned figure, and 2 is insulation mandrel, and 3 is seal; 4 is sealing isolation layer, and 5 is conductive strips, and 6 are the compression spring; 7 is the silica gel protected layer of plug, and 8 is the zinc oxide ring plate, and 9 is insulating sleeve; 10 is the silicon rubber insulation overcoat, and 11,14 is seal, and 12 is drier; 13 is seal groove, and 15 is the lower end gold utensil, and 16,17 is sealing plug and sealing ring; 18 is flange tube internal thread, and 19 is the plug chamber, and 20 is aspirating hole.
Embodiment
In order better to understand the present invention, introduce 35 kilovolts and 110 kilovolts of two embodiment below to further specify process of the present invention.
The first step: be solidified into insulation mandrel 2 and insulating sleeve 9 with glass fibre and epoxide-resin glue connection, and outside insulation mandrel and sleeve, apply silica gel protected layer 7.
For guaranteeing the drying of insulator lightning arrester inside, avoid moisture to bring into, the spare and accessory parts that all are used comprise zinc oxide ring plate, desiccant box, conductive strips, compression spring, gold utensil up and down, plug and sleeve etc. in advance, behind the wipes of alcohol wash clean, it is standby to put into 90 ℃ of baking ovens.
Second step: the plug that strictness is selected is placed on injecting glue in the particular manufacturing craft, forming the protective layer that a bed thickness is 5-10mm, buffering just in case during Explosion of on Arrester to the influence of plug.The length of protective layer is adjusted according to the overall height of ring-type zinc oxide valve plate; the insulator protection of arrester layer height of 35KV is 567-587mm; 110KV insulator protection of arrester layer height is 855-885mm, and the naked rod of about 90-100mm is respectively reserved at the plug two ends, the crimping of convenience and gold utensil.
The 3rd step: in the seal groove 13 of the lower end gold utensil 15 that prior cleaning, drying is crossed, put into seal 14, smeared fluid sealant, so that plug is exposed part is inserted in the plug chamber 19 of lower end gold utensil, in the flange tube 18 of gold utensil, put into drier such as DA-3U molecular sieve, to absorb the moisture of bringing in the assembling process.Then ring-type zinc oxide ring plate is through on the plug 2, outside valve block, puts epoxy glass fiber sleeve 9 again, the lower end of lower end gold utensil 15 and epoxy glass fiber tube 9 is screwed.
The 4th step: put into conductive strips 5 and the compression spring 6 (decrement of the good spring of calculated in advance) that designs in the upper end of Zinc oxide laminate, guarantee that zinc oxide ring plate and the tight of gold utensil contact.Revolve upper end gold utensil 1 in the upper end of epoxy glass fiber tube again, put seal 3 in the seal groove of upper end gold utensil equally well, coated fluid sealant.
To this step, the assembling of the main body of insulator lightning arrester is finished.Whole assembling process will guarantee to carry out in the special-purpose assembly environment of constant temperature dehumidifying (keep humidity less than 60%, temperature is 20 ± 1 ℃).
The 5th step: by the aspirating hole on the lower end gold utensil 15 20, extract the air of insulator lightning arrester inside out, hunt leak with helium mass spectrometer leak detector then, guarantee qualified after, giving the insulator lightning arrester by aspirating hole again, inner to inject purity be 99.999% nitrogen, and to make internal pressure be the 1.02-1.03 atmospheric pressure.With sealing plug 16 aspirating hole is sealed after finishing.
The 6th step: on hydraulic press, the gold utensil that is overlapping plug is carried out crimping, observe the combination degree of plug and gold utensil by the fiber sensor that connects hydraulic press.The control crimp force makes gold utensil and plug in conjunction with firm.Here to note observing the fiber sensor crimp force, can not be too high, can not be low excessively, the insulator lightning arrester crimp force of 35KV is controlled at 19-20KN, the insulator lightning arrester crimp force of 110KV is controlled at 25KN-30KN, could guarantee that like this combination of gold utensil and epoxy glass fiber rod meets design requirement.
The 7th step: be coated with the coupling agent of one deck according to the preparation of silicon rubber performance for epoxy glass fiber tube outside, coating is wanted evenly, can not holiday.Coating the back placed 30-40 minute in dustless environment.Then insulator lightning arrester main body is put into special-purpose mould, carried out the injecting glue sulfuration, form silastic material.To control the speed and the parameters such as curing temperature, time of injecting glue during sulfuration.After generally having annotated glue, after 40-60 minute, can die sinking take out the insulator lightning arrester in sulfuration under 90-100 ℃ the temperature.Then ready-made insulator lightning arrester is put into baking oven and carry out post vulcanization,, select corresponding post vulcanization temperature and time, make the sizing material full cure according to the requirement of Different Silicon elastomeric material.
The 8th step: ready-made insulator lightning arrester is carried out electric property and mechanical performance detection.
So far, the insulator lightning arrester has just been carried out.In the said process, the 6th step and the 7th step exchange according to circumstances order.
Advantage of the present invention is to make simple, easy to use, superior performance.Technology at the insulator lightning arrester of making 35KV, 110KV, 220KV is basic identical, all can be undertaken by described processing step.Utilize the energy absorption capability of zinc oxide resistance sheet excellence to absorb the overvoltage energy, improve the lightning withstand level of circuit.Utilize unique gold utensil plug combination, realize the mechanical strength identical with insulator.Simultaneously the in light weight and resistance to soiling of silicon rubber, characteristics that hydrophobicity is strong make that entire product is easy to install, be easy to be accepted by the user.
Insulator lightning arrester example made in accordance with the present invention, test in national related check center (Xi'an and Wuhan), every electric property and mechanical performance all adhere to specification, wherein tensile load, it is 7 tons that this example design requires, and actual test is 12 tons.After the insulator lightning arrester was carried out explosive test, its tensile load still was 12 tons.The leakage test designing requirement is that leak rate is not more than 6.65 * 10
-3PaL/s, actual test leak rate is less than 4.43 * 10
-5PaL/s.
Claims (10)
1, composite sheath insulator lightning arrester, it comprises connection gold utensil, zinc oxide valve plate and insulating coating, its feature is intussusception zinc oxide ring plate layer and airtight separator outside insulation mandrel, at Zinc oxide laminate and airtight separator peripheral hardware insulating sleeve, the upper and lower side gold utensil respectively with the insulation mandrel and the insulating sleeve Joint at two ends, insulating sleeve is outward a more piece umbrella insulating coating.
2, the manufacture method of composite sheath insulator lightning arrester, its feature may further comprise the steps:
A, be solidified into insulation mandrel and insulating sleeve with glass fibre and epoxide-resin glue connection, and silica gel protected layer of coating mandrel outer and sleeve outside;
B, the lower end gold utensil is connected with the insulation mandrel termination, in airtight interlayer, places drier, stack the zinc oxide ring plate then, outside Zinc oxide laminate, put insulating sleeve again;
C, at indoor conductive strips and the compression spring of being provided with of the seal isolation of Zinc oxide laminate upper end to regulate the tightness of Zinc oxide laminate, connect the upper end gold utensil in the insulating sleeve upper end again;
D, above-mentioned insulator lightning arrester inner air is extracted out, and charged into air pressure in it and be slightly larger than atmospheric pure nitrogen gas;
E, place on the hydraulic press pressurization to connect above-mentioned insulator lightning arrester, make the contact-making surface of gold utensil and insulation mandrel merge firm;
F, the insulator lightning arrester of crimping is carried out injecting glue sulfuration, composite silicone rubber insulating coating on insulating sleeve.
3, composite sheath insulator lightning arrester according to claim 1 is characterized in that ring diameter is 20～30mm in the zinc oxide ring plate, and external diameter is 50～60mm.
4, composite sheath insulator lightning arrester according to claim 1, the big end that it is characterized in that connecting gold utensil is the tubular sealing isolation layer, the tube inwall is provided with insulating sleeve and screws screw thread (18), and insulation mandrel (2) runs through tubular sealing isolation layer (18) to the plug chamber (19) of gold utensil and is connected and tightens up.
5,, it is characterized in that establishing desiccant box in the sealing isolation layer of lower end gold utensil according to claim 1 or 4 described composite sheath insulator lightning arresters.
6, composite sheath insulator lightning arrester according to claim 1 is characterized in that seal selects hardness Shao Shi 70 degree, and constant deformation compression permanent deformation rate is less than 15% ethylene-propylene diene copolymer seal.
7, composite sheath insulator lightning arrester according to claim 2, it is characterized in that charging into nitrogen gas concn is that 99.999% pressure is 1.02～1.03 atmospheric pressure.
8, composite sheath insulator lightning arrester according to claim 2 is characterized in that gold utensil and plug crimping, and the crimp force of 35KV is 19～21KN, and the crimp force of 110KV is 28～30KN.
9, composite sheath insulator lightning arrester according to claim 2 is characterized in that the whole assembling of insulator lightning arrester keeps the constant temperature dehumidifying environment, and less than 60%, temperature is to finish assembling in 20 ± 1 ℃ in humidity.
10, composite sheath insulator lightning arrester according to claim 2 is characterized in that the sealing leak rate is less than 6.65 * 10
-3PaL/s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100246421A CN1331163C (en) | 2004-05-26 | 2004-05-26 | Composite protective cover insulator lightning arrester and producing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100246421A CN1331163C (en) | 2004-05-26 | 2004-05-26 | Composite protective cover insulator lightning arrester and producing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN1585046A true CN1585046A (en) | 2005-02-23 |
| CN1331163C CN1331163C (en) | 2007-08-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100246421A Expired - Fee Related CN1331163C (en) | 2004-05-26 | 2004-05-26 | Composite protective cover insulator lightning arrester and producing method thereof |
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| CN100559516C (en) * | 2006-03-31 | 2009-11-11 | 丰茂忠 | Preparation method of composite insulator |
| CN101325106B (en) * | 2008-04-08 | 2011-06-15 | 合肥南南电力保护设备有限公司 | Constant voltage overvoltage protector |
| CN102436881A (en) * | 2011-09-28 | 2012-05-02 | 南阳金冠科技有限公司 | Suit-type zinc oxide lightning arrester and manufacturing method thereof |
| CN102496432A (en) * | 2011-12-28 | 2012-06-13 | 甘肃省电力公司天水超高压输变电公司 | Fiber grating implanted 110kV composite coat zinc oxide lightning arrester and its preparation method |
| CN101826383B (en) * | 2009-03-02 | 2013-03-20 | 三菱电机株式会社 | Lightning arrestor |
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| JPH0752608B2 (en) * | 1988-03-23 | 1995-06-05 | 日本碍子株式会社 | Lightning arrester and its manufacturing method |
| IN171826B (en) * | 1988-03-23 | 1993-01-23 | Ngk Insulators Ltd | |
| JPH03270638A (en) * | 1990-03-19 | 1991-12-02 | Fuji Electric Co Ltd | Lightning arrester device for transmission line |
| JPH0520947A (en) * | 1991-07-12 | 1993-01-29 | Meidensha Corp | Polymer insulator type lightning arrester |
| US6441310B1 (en) * | 2001-03-30 | 2002-08-27 | Hubbell Incorporated | Moisture activated barrier for electrical assemblies |
| JP2003092205A (en) * | 2001-09-18 | 2003-03-28 | Toshiba Corp | Arrester |
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| CN101325106B (en) * | 2008-04-08 | 2011-06-15 | 合肥南南电力保护设备有限公司 | Constant voltage overvoltage protector |
| CN101826383B (en) * | 2009-03-02 | 2013-03-20 | 三菱电机株式会社 | Lightning arrestor |
| CN102436881A (en) * | 2011-09-28 | 2012-05-02 | 南阳金冠科技有限公司 | Suit-type zinc oxide lightning arrester and manufacturing method thereof |
| CN102496432A (en) * | 2011-12-28 | 2012-06-13 | 甘肃省电力公司天水超高压输变电公司 | Fiber grating implanted 110kV composite coat zinc oxide lightning arrester and its preparation method |
| CN103000322B (en) * | 2012-12-05 | 2016-04-06 | 中国西电电气股份有限公司 | High pressure polymeric housed metal oxide arrester forming method |
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| CN103559962A (en) * | 2013-11-14 | 2014-02-05 | 都匀供电局 | Method and device for using arrester as supporting insulator |
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| CN106847429A (en) * | 2017-03-13 | 2017-06-13 | 咸阳直标机电设备有限公司 | A kind of broadcast, the insulator of TV and communication equipment |
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| US11430586B2 (en) * | 2018-03-27 | 2022-08-30 | Jiangsu Shemar Electric Co., Ltd. | Post insulator and insulated support post |
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| CN110473677A (en) * | 2019-08-21 | 2019-11-19 | 江苏神马电力股份有限公司 | A kind of Hollow Pillar insulator |
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| CN110814723A (en) * | 2019-11-22 | 2020-02-21 | 南阳金牛电气有限公司 | Automatic assembly device and packaging process for lightning arrester |
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| CN1331163C (en) | 2007-08-08 |
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