CN1583230A - Flue desulfuriznig and dust collecting induction and crystallization process for reuse by concentrated slurry double alkali method - Google Patents

Flue desulfuriznig and dust collecting induction and crystallization process for reuse by concentrated slurry double alkali method Download PDF

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Publication number
CN1583230A
CN1583230A CN 200410024719 CN200410024719A CN1583230A CN 1583230 A CN1583230 A CN 1583230A CN 200410024719 CN200410024719 CN 200410024719 CN 200410024719 A CN200410024719 A CN 200410024719A CN 1583230 A CN1583230 A CN 1583230A
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Prior art keywords
desulfurization
flue gas
tank
caso
slurry
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CN 200410024719
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CN1245245C (en
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吴忠标
程常杰
李福才
王毅
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Zhejiang Tianlan Environmental Protection Technology Co Ltd
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Zhejiang Tianlan Desulfurization And Dust-Removal Co Ltd
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Abstract

A concentrated slurry and dual-alkali process for desulfurizing, dusting and reclaming fume includes such steps as removing SO2 and dust from fume by the desulfurizing liquid, exhausting clean fume, returning part of resultant liquid base to desulfurizing liquid, pumping its rest in crystallizer, crystallizing, flowing the most of slurry in regenerator while flowing the rest in deposition pool, taking the supernatant from deposition pool and delivering it to regenerator, discharging deposit, and adding lime/lime stone and sodium alkali to said slurry in regenerator for regeneration.

Description

Flue gas desulfurization, dedusting, induced crystallization and cyclic utilization process by dense slurry dual-alkali method
Technical Field
The invention belongs to the technical field of environment, relates to a flue gas treatment process, and particularly relates to a dense slurry dual-alkali flue gas desulfurization, dedusting and induced crystallization recycling process which is particularly used for eliminating flue gas pollution generated by burning fossil fuel.
Background
With the increasing awareness of sulfur dioxide and dust pollution, strict emission standards are implemented in some places, and the original emission concentration of sulfur dioxide in flue gas is required to be lower than 650mg/Nm3And the sulfur dioxide content in the treated flue gas is required to be lower than 150mg/Nm3Dust must be less than 50mg/Nm3. In this case, dry desulfurization and dust removal devices are often impractical or impractical to operate and have extremely high capital costs.
At present, the double-alkali desulfurization process in the wet desulfurization and dust removal technology is usually adopted by small and medium-sized systems. The dual-alkali desulfurizing process includes absorbing SO in main tower with soluble alkaline clear liquid as absorbent2And then regenerating the absorption liquid by lime milk or lime outside the tower. However, under some working conditions (such as when low-sulfur coal is combusted), CaSO is very likely to occur in actual operation due to high oxygen content in flue gas, impurity dissolution in dust, sufficient gas-liquid contact and the like4The supersaturation of (2) may cause the crystal blockage of desulfurizer and pipeline or the large loss of sodium salt, and seriously affects the energy consumption of system and the period of stable and reliable operation.
Disclosure of Invention
The invention provides a dense slurry dual-alkali flue gas desulfurization and dedusting induced crystallization recycling process which is stable in operation, simple and convenient to operate, low in investment and low in operation cost.
The flue gas desulfurization, dust removal, induced crystallization and cyclic utilization process of the dense slurry double-alkali method comprises the following steps:
the desulfurization solution is input into a desulfurization absorber and a waiting placeManaging the flue gas to convectively absorb and adsorb sulfur dioxide and dust in the flue gas, discharging the flue gas after purification, reflowing a part of bottom discharge liquid into desulfurization liquid again, and sending the other part into a crystallizing tank; adding seed crystals in a crystallization tank under the condition of stirring for induced crystallization, transferring most of the slurry after induced crystallization into a regeneration tank, and transferring a small part of the slurry into a sedimentation tank; transferring the clear liquid after precipitation in the precipitation tank into a regeneration tank, and discharging the precipitate; adding into slurry in a regeneration tankAdding lime/limestone for regeneration, and supplementing sodium base as required to raise pH value of regenerated desulfurizing liquid to 5.0-13.0, Na+Concentration less than 1.0 mol/l, Ca+The concentration is less than 2000ppm, and the product is output to a desulfurization absorber through a circulating pump for recycling.
The bottom liquid discharged from the desulfurization absorber can be mostly refluxed, and the reflux ratio of the liquid refluxed to the desulfurization absorber accounts for more than or equal to 60 percent of the total discharged amount.
The seed crystal added into the crystallizing tank is as follows: one or more substances capable of inducing CaSO4Formation of CaSO4·2H2Oxides or salts of O crystals, e.g. selected from SiO2、CaCl2、CaSO3、CaSO4、BaSO4One or a mixture of several of them.
In the desulfurization absorber, the desulfurization solution is contacted with the flue gas to be treated and mixed, and then SO in the flue gas is obtained2And residual dust is absorbed or adsorbed by the desulfurizing liquid, and the active component Na in the desulfurizing liquid2SO3And CaSO3With SO in flue gas2Reaction partial or complete conversion to NaHSO3And Ca (HSO)3)2At the same time, the flue gas contains SO3And O2And oxidation reaction exists simultaneously in the desulfurization process, so that the desulfurization solution discharged from the tower contains partially supersaturated calcium sulfate (gypsum). The main chemical reaction formula isas follows:
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
one part of the discharged liquid from the desulfurization absorber enters a reflux, the other part enters a crystallizing tank, and the induced crystallization of gypsum is carried out under the stirring action at normal temperature, so that CaSO dissolved in the desulfurization liquid4With CaSO4·2H2And crystallizing in the form of O, feeding most of the crystal slurry into a regeneration tank, discharging a small part of the crystal slurry into a sedimentation tank, separating out precipitate, discharging slag, and returning clear liquid to a system for use.
When the crystal seeds are selected during the induced crystallization of gypsum, according to the conventional crystallization theory and the characteristics of the crystallization in the invention, generally speaking, the substances capable of inducing and accelerating the crystallization mainly comprise the following types: (1) with CaSO4·2H2O oxides or salts with similar crystal structures; (2) with CaSO4·2H2O oxides or salts with similar surface charge states; (3) with CaSO4·2H2O oxides or salts whose crystallization mechanism is similar. In the present invention, the oxide or salt according to the above 3 similar crystallization principles is SiO2、CaCl2、CaSO3、CaSO4、BaSO4Etc., particularly according to the content of sulfur dioxide in the flue gas to be treatedThe amount and other harmful gases are selected from one or more mixtures.
The slurry from the crystallizing tank and clear liquid returned from the settling tank are neutralized in the regenerating tank with the added soda lime/limestone while replenishing partial sodium alkali as required to raise pH value and restore high desulfurizing activity, and the sodium alkali and the clear liquid are absorbed in the desulfurizing apparatus. The main chemical reactions in the regeneration tank are:
2NaHSO3+Ca(OH)2←→Na2SO3+CaSO3+2H2O (9)
Ca(HSO3)2+Ca(OH)2←→2CaSO3+2H2O (10)
NaHSO3+NaOH←→Na2SO3+2H2O (11)
Ca(HSO3)2+2NaOH←→CaSO3+Na2SO3+2H2O (12)
CaO+H2O←→Ca(OH)2(13)
the flue gas desulfurization and dust removal induced crystallization recycling process of the dense slurry dual-alkali method inherits the advantages of the dual-alkali method, simultaneously avoids the interference of high oxidation rate to the dual-alkali method, does not block a pipeline and an absorber in the processes of desulfurization and dust removal as the last stage, has high utilization rate of sodium alkali, directly reflows most of discharged liquid, has large backflow amount, less water loss, small volume of a sedimentation tank, low operation cost of desulfurization and dust removal and good desulfurization and dust removal effects.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The process of the invention comprises a desulfurization dust removal part, an induced crystallization part and a pH recovery part, and specifically comprises the following steps:
1. desulfurizing and dedusting part
The flue gas after dry or wet dust removal is mixed with Na in a desulfurization absorber2SO3And CaSO3The mixed liquid of the active ingredients is fully contacted and mixed, so that sulfur dioxide and dust in the flue gas are absorbed or adsorbed by the desulfurization liquid, and the flue gas after desulfurization and dust removal is discharged after water vapor is removed by the demister. The liquid, which has absorbed and adsorbed sulphur dioxide and dust, is discharged from the bottom. Most of the discharged liquid flows back to the desulfurization absorber, and a small part of the discharged liquid is sent to the crystallization tank.
2. Crystalline fraction
And (3) sending part of the discharged liquid absorbing and adsorbing sulfur dioxide and dust into a crystallizing tank, adding seed crystalsunder stirring to induce crystallization, discharging a small part of high-concentration slurry after crystallization into a settling tank, transferring most of the slurry in the crystallizing tank and clear liquid in the settling tank into a regeneration tank, and periodically discharging slag from precipitates.
pH recovery moiety
The clear liquid transferred into the regeneration tank has lower pH value, lime/limestone is added for regeneration to raise the pH value and restore high desulfurization capacity, and the clear liquid is reused in the desulfurization absorber, the pH value of the desulfurization liquid entering the desulfurization absorber is controlled to be 5.0-13.0, and Na is added+Concentration less than 1.0 mol/l, Ca+The concentration is less than 2000 ppm.
The specific process is shown in figure 1, the dense slurry dual-alkali flue gas desulfurization induced crystallization recycling process consists of three parts, namely desulfurization and dust removal, induced crystallization and pH recovery; the desulfurization absorber 1 can adopt plate towers such as a cyclone plate tower, a sieve plate tower, a bubble cap tower and the like, a packing tower, a Venturi tower, a spray tower and the like, desulfurization, dust removal and demisting are carried out in the same tower, the desulfurization liquid is atomized by utilizing the kinetic energy of gas, the gas and the liquid are fully contacted and mixed, sulfur dioxide and residual dust in the flue gas are absorbed or adsorbed by the desulfurization liquid, and the active ingredient Na in the desulfurization liquid2SO3And CaSO3With SO in flue gas2Reaction partial or complete conversion to NaHSO3And Ca (HSO)3)2At the same time, the flue gas contains SO3And O2The oxidation reaction is simultaneously existed in the desulfurization process, so that the catalyst is taken out of the tower for removalThe sulfur solution contains partially supersaturated calcium sulfate (gypsum).
All the discharged liquid from the desulfurizer enters a crystallizing tank 2, and crystal seeds are added under the stirring action to perform induced crystallization of gypsum so as to ensure that CaSO dissolved in the desulfurization liquid4With CaSO4·2H2Crystallizing out the O form at normal temperature, wherein the pH value is 3.0-10, discharging a small part of the crystal into a sedimentation tank 3 after the crystallization is carried out for a certain time, separating out a precipitate, and feeding a large part of the slurry into a regeneration tank 4.
The slurry from the crystallizing tank 2 and the clear liquid returned from the sedimentation tank in the regeneration tank 4 are subjected to neutralization reaction with the added soda lime/limestone to increase the pH value, and the supplementary alkali is added, wherein the supplementary alkali is soda ash, caustic soda or waste alkali, SO that the desulfurization liquid recovers the high desulfurization activity, and the desulfurization liquid circularly enters the desulfurization absorber 1 through the circulating pump 5 to absorb and adsorb SO2And dust.
Example 1
The temperature of the flue gas is 150 ℃, and the inlet flue gas SO2The concentration is 2000mg/m3The pH value of the desulfurization solution (namely the regeneration tank) entering the desulfurizer is 9.0, and Na is+Concentration of 0.02 mol/l, Ca+The concentration is 20ppm, and the liquid-gas ratio L/G of the flue gas to the flue gas is 3.0L/m3
The amount of the bottom effluent refluxed to the desulfurization absorber was 95% based on the total amount of the effluent, i.e., the reflux ratio.
The pH value in the crystallizing tank is controlled to be 8.0, and the inducing seed crystal is proper SiO2、CaSO3、CaSO4A mixture of (a).
After the whole system is operated, the flue gas desulfurization efficiency reaches 90 percent.
Example 2
The temperature of the flue gas is 150 ℃, and the inlet flue gas SO2The concentration is 2000mg/m3The pH value of the desulfurization solution (namely the regeneration tank) entering the desulfurizer is 8.0, and Na is+Concentration of 0.01 mol/l, Ca+The concentration is 20ppm, and the liquid-gas ratio L/G of the flue gas to the flue gas is 3.0L/m3The reflux ratio was 85%.
The pH value in the crystallizing tank is controlledPrepared at 7.0, the induction seed crystal is SiO with proper amount2
After the whole system is operated, the flue gas desulfurization efficiency reaches 85 percent.
Example 3
The temperature of the flue gas is 150 ℃, and the inlet flue gas SO2The concentration is 500mg/m3At a flue gas temperature of 120 ℃, the inlet flue gas SO2The concentration is 500mg/m3The pH value of the desulfurization solution entering the desulfurizer is 12.0, and Na is+Concentration of 0.4 mol/l, Ca+The concentration is 1000ppm, and the liquid-gas ratio L/G of the flue gas to the flue gas is 15.0L/m3The reflux ratio was 90%.
The pH value in the crystallizing tank is controlled to be 10.0, and the inducing seed crystal is proper SiO2、CaCl2、CaSO3、CaSO4、BaSO4A mixture of (a).
After the whole system is operated, the flue gas desulfurization efficiency reaches 99 percent.
Example 4
The temperature of the flue gas is 150 ℃, and the inlet flue gas SO2The concentration is 500mg/m3At a flue gas temperature of 130 ℃, the inlet flue gas SO2The concentration is 500mg/m3The pH value of the desulfurization solution entering the desulfurizer is 9.0, and Na is+Concentration of 0.6 mol/l, Ca+The concentration is 100ppm, and the liquid-gas ratio L/G of the flue gas to the flue gas is 15.0L/m3The reflux ratio was 70%.
The pH value in the crystallizing tank is controlled to be 6.0, and the inducing seed crystal is proper amount of CaCl2、CaSO3、CaSO4A mixture of (a).
After the whole system is operated, the flue gas desulfurization efficiency reaches 80 percent.
Example 5
The temperature of the flue gas is 150 ℃, and the inlet flue gas SO2The concentration is 4000mg/m3At the flue gas temperature of 140 ℃, the inlet flue gas SO2The concentration is 500mg/m3The pH value of the desulfurization solution entering the desulfurizer is 7.0, and Na is+Concentration of 0.06 mol/l, Ca+The concentration is 400ppm, and the liquid-gas ratio L/G of the flue gas to the flue gas is 1.0L/m3Reflux ratio of 80%。
The pH value in the crystallizing tank is controlled to be 5.0, and the inducing seed crystal is proper SiO2、CaCl2、CaSO3、CaSO4A mixture of (a).
After the whole system is operated, the flue gas desulfurization efficiency reaches 70 percent.

Claims (4)

1. A dense slurry dual-alkali flue gas desulfurization, dedusting, induced crystallization and cyclic utilization process comprises the following steps:
inputting the desulfurization solution into a desulfurization absorber to absorb and adsorb sulfur dioxide and dust in the flue gas in a convection way with the flue gas to be treated, discharging the flue gas after purification, reflowing one part of bottom discharge liquid into the desulfurization solution again, and sending the other part of the bottom discharge liquid into a crystallizing tank; adding seed crystals in a crystallization tank under the condition of stirring for induced crystallization, transferring most of the slurry after induced crystallization into a regeneration tank, and transferring a small part of the slurry into a sedimentation tank; transferring the clear liquid after precipitation in the precipitation tank into a regeneration tank, and discharging the precipitate; adding lime/limestone into the slurry in the regeneration tank for regeneration, and supplementing sodium alkali according to the requirement to increase the pH value of the regenerated desulfurization solution to 5.0-13.0, Na+Concentration less than 1.0 mol/l, Ca+The concentration is less than 2000ppm, and the product is output to a desulfurization absorber through a circulating pump for recycling.
2. The dense slurry dual-alkali flue gas desulfurization and dust removal induced crystallization recycling process as claimed in claim 1, characterized in that: the reflux ratio of the bottom discharge liquid of the desulfurization absorber to the desulfurization absorber accounts for more than or equal to 60 percent of the total discharge amount.
3. The dense slurry dual-alkali flue gas desulfurization and dust removal induced crystallization recycling process as claimed in claim 1, characterized in that: the seed crystal added into the crystallizing tank is as follows: one or more substances capable of inducing CaSO4Formation of CaSO4·2H2O crystalline oxides or salts.
4. The dense slurry dual alkali flue gas desulfurization and removal method according to claim 3The dust-induced crystallization recycling process is characterized by comprising the following steps: the seed crystal added into the crystallizing tank is as follows: selected from SiO2、CaCl2、CaSO3、CaSO4、BaSO4One or a mixture of several of them.
CN 200410024719 2004-05-25 2004-05-25 Flue desulfuriznig and dust collecting induction and crystallization process for reuse by concentrated slurry double alkali method Expired - Fee Related CN1245245C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100435910C (en) * 2006-04-10 2008-11-26 广州市天赐三和环保工程有限公司 Fume desulfurizing process employing multiple circulation and stable double alkali method and apparatus
CN101816887A (en) * 2010-05-07 2010-09-01 吉林安洁环保有限公司 High-alkaline double-alkali simplified desulfuration control method by adding agent at front end of canal
CN102085450A (en) * 2010-12-17 2011-06-08 秦皇岛双轮环保科技有限公司 Integrated desulfuration and dust removal method for medium and small boiler flue gas
CN102166470A (en) * 2011-03-09 2011-08-31 西安西矿环保科技有限公司 Dual-alkali smoke desulfurization device and desulfurization method thereof
CN102485323A (en) * 2011-04-15 2012-06-06 安徽理工大学 Rapid calcium desulphurization method for flue gas
CN103920396A (en) * 2014-03-31 2014-07-16 煤科集团杭州环保研究院有限公司 Automatic open-type double-alkali-method desulphurized gypsum oxidation system and control method thereof
CN105585177A (en) * 2016-02-05 2016-05-18 大唐环境产业集团股份有限公司 Desulfurization wastewater softening device and method
CN106904711A (en) * 2017-04-20 2017-06-30 盐城工学院 A kind of calcium carbonate waste water circulation recovery system and calcium carbonate circulating purification system
CN110302641A (en) * 2019-04-25 2019-10-08 太仓北新建材有限公司 A kind of desulfurizer and sulfur removal technology of flue gas
CN112755784A (en) * 2020-12-21 2021-05-07 通化金山银山环保设备制造有限公司 Method for removing sodium sulfate in boiler dual-alkali desulfurization process
CN115159555A (en) * 2022-08-01 2022-10-11 华中科技大学 Method and system for treating solid waste incineration flue gas

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100435910C (en) * 2006-04-10 2008-11-26 广州市天赐三和环保工程有限公司 Fume desulfurizing process employing multiple circulation and stable double alkali method and apparatus
CN101816887A (en) * 2010-05-07 2010-09-01 吉林安洁环保有限公司 High-alkaline double-alkali simplified desulfuration control method by adding agent at front end of canal
CN102085450A (en) * 2010-12-17 2011-06-08 秦皇岛双轮环保科技有限公司 Integrated desulfuration and dust removal method for medium and small boiler flue gas
CN102085450B (en) * 2010-12-17 2013-05-29 秦皇岛双轮环保科技有限公司 Integrated desulfuration and dust removal method for medium and small boiler flue gas
CN102166470A (en) * 2011-03-09 2011-08-31 西安西矿环保科技有限公司 Dual-alkali smoke desulfurization device and desulfurization method thereof
CN102485323A (en) * 2011-04-15 2012-06-06 安徽理工大学 Rapid calcium desulphurization method for flue gas
CN103920396A (en) * 2014-03-31 2014-07-16 煤科集团杭州环保研究院有限公司 Automatic open-type double-alkali-method desulphurized gypsum oxidation system and control method thereof
CN103920396B (en) * 2014-03-31 2015-11-25 煤科集团杭州环保研究院有限公司 A kind of open type double alkali method desulfurizing gypsum autoxidation system and control method thereof
CN105585177A (en) * 2016-02-05 2016-05-18 大唐环境产业集团股份有限公司 Desulfurization wastewater softening device and method
CN106904711A (en) * 2017-04-20 2017-06-30 盐城工学院 A kind of calcium carbonate waste water circulation recovery system and calcium carbonate circulating purification system
CN110302641A (en) * 2019-04-25 2019-10-08 太仓北新建材有限公司 A kind of desulfurizer and sulfur removal technology of flue gas
CN112755784A (en) * 2020-12-21 2021-05-07 通化金山银山环保设备制造有限公司 Method for removing sodium sulfate in boiler dual-alkali desulfurization process
CN115159555A (en) * 2022-08-01 2022-10-11 华中科技大学 Method and system for treating solid waste incineration flue gas
CN115159555B (en) * 2022-08-01 2023-12-22 华中科技大学 Method and system for treating solid waste incineration flue gas

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Address after: Hangzhou City, Zhejiang province Xiaoshan District 311202 North Street Xingyi Village

Patentee after: ZHEJIANG TIANLAN ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd.

Address before: Hangzhou City, Zhejiang province Xiaoshan District 311202 North Street Xingyi Village

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