CN1570074A - Bamboo vinegar production processes and apparatus - Google Patents
Bamboo vinegar production processes and apparatus Download PDFInfo
- Publication number
- CN1570074A CN1570074A CN 03141584 CN03141584A CN1570074A CN 1570074 A CN1570074 A CN 1570074A CN 03141584 CN03141584 CN 03141584 CN 03141584 A CN03141584 A CN 03141584A CN 1570074 A CN1570074 A CN 1570074A
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- China
- Prior art keywords
- bamboo vinegar
- bamboo
- vinegar liquid
- production unit
- heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 91
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 91
- 241001330002 Bambuseae Species 0.000 title claims abstract description 91
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 91
- 239000011425 bamboo Substances 0.000 title claims abstract description 91
- 235000021419 vinegar Nutrition 0.000 title claims abstract description 59
- 239000000052 vinegar Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000007788 liquid Substances 0.000 claims description 39
- 238000002485 combustion reaction Methods 0.000 claims description 17
- 239000002023 wood Substances 0.000 claims description 15
- 238000009413 insulation Methods 0.000 claims description 11
- 238000005516 engineering process Methods 0.000 claims description 8
- 239000011449 brick Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000002203 pretreatment Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 3
- 239000010425 asbestos Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052895 riebeckite Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000011819 refractory material Substances 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 239000003610 charcoal Substances 0.000 description 10
- 238000007599 discharging Methods 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000003034 coal gas Substances 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000005619 thermoelectricity Effects 0.000 description 1
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Abstract
The invention discloses a bamboo vinegar production processes and apparatus, wherein the process includes bamboo preliminary treatment, dewatering at 50-102 deg. C, controlling bamboo vinegar at 102-195 deg. C, and bamboo vinegar production equipment comprises a hearth, a furnace housing, a furnace cover and a chimney stack.
Description
Technical field
The present invention relates to bamboo deep processing field, relate in particular to a kind of technology and equipment thereof of producing bamboo vinegar liquid.
Background technology
Bamboo vinegar liquid is the by product of bamboo wood in carbonization process, contain multiple organic composition, bamboo vinegar liquid is a kind of natural sterilization wormer, also has insurance, antioxygenation, include the quasi-SOD natural radioactivity factor, have bigger exploitation in fields such as agricultural, medical and health, protective foodss and be worth.At present, domestic bamboo vinegar liquid mainly extracts firing in the bamboo charcoal process with earth kiln, obtains as the by product of producing bamboo charcoal always, and the yield of product is low, quality is unstable.Chinese patent ZL01249467.4 discloses a kind of bamboo charcoal and has fired equipment, adopt electrically heated to produce bamboo charcoal, in the control of bamboo charcoal quality and aspect shortening the firing time bigger improvement has been arranged, also considered simultaneously the recovery problem of bamboo vinegar liquid, but bamboo vinegar liquid is still treated as a kind of appurtenant, in fact, physico-chemical property and Application Areas from product, bamboo vinegar liquid is a kind of material that is possessed of higher values than bamboo charcoal, application prospect is more wide, therefore, how at the production design technology and the equipment of bamboo vinegar liquid, the efficient that improves the quality of bamboo vinegar liquid and extraction is to be badly in need of the realistic problem that solves in the bamboo deep processing field.
Summary of the invention
The object of the present invention is to provide a kind of yield higher, the technology of the bamboo vinegar liquid of the suitable suitability for industrialized production of stay in grade.
Another object of the present invention is to provide the equipment of producing bamboo vinegar liquid.
The production craft step of bamboo vinegar liquid of the present invention is as follows:
(1), the pre-treatment of bamboo wood, comprise and carry out artificial removal of impurities, reject stone, broken mud etc.;
(2), heat up, temperature is controlled between 50 ℃～102 ℃, allows bamboo wood fully dewater;
(3), continue to heat up, at 102 ℃～195 ℃ temperature ranges collection gas phase bamboo vinegar;
(4), the gas phase bamboo vinegar is introduced the condenser cooling, obtain liquid bamboo vinegar.
Step (2) heats up, and opens valve (13), and temperature is controlled between 50 ℃～102 ℃, allows bamboo wood fully dewater, and moisture is fully got rid of in 12 hours 68 ℃～72 ℃ insulations; The temperature range that step (3) is collected the gas phase bamboo vinegar is 102 ℃～195 ℃, and is incubated 16 hours collection gas phase bamboo vinegars down at 158 ℃～162 ℃, allows bamboo vinegar fully separate out; Obtain liquid bamboo vinegar by the prolong cooling then.
The invention still further relates to a kind of equipment of producing bamboo vinegar liquid, form by burner hearth, body of heater, bell and chimney, burner hearth is made by refractory materials, and furnace body wall is provided with inner bag, and skin is surrounded by thermal insulation layer, burner hearth is provided with the combustion chamber, the front of combustion chamber is provided with fire door, is provided with several furnace stays in the body of heater, and an end of furnace stay links to each other with the combustion chamber, the other end links to each other with chimney, and the body of heater end face is provided with an effuser, a return line and an escape pipe; Be respectively equipped with valve on effuser, return line and the escape pipe, return line links to each other with the combustion chamber by bypass duct; Chimney is provided with air door; Bottom of furnace body is provided with the stove net, and the body of heater top is provided with thermopair; Burner hearth is made by refractory brick, and inner bag and furnace stay on the furnace body wall are all made with steel; Thermal insulation layer is made up of asbestos, aluminosilicate material.
The production technique of bamboo vinegar liquid of the present invention, the yield of bamboo vinegar liquid and the stability of bamboo vinegar liquid quality have been improved, improved the utility value of bamboo, the present invention also provides a kind of equipment of producing bamboo vinegar liquid, bamboo vinegar in can more effective extraction bamboo, the used fuel of equipment of the present invention can adopt bamboo wood and tankage thereof, reduces production costs; In burner hearth, be provided with furnace stay, make heating more even; In the external pipe 1 links to each other with the combustion chamber, can make the bamboo coal gas of generation be back to combustion chambers burn.
Description of drawings
Fig. 1: the structure iron of present device;
The longitudinal sectional view of Fig. 2: Fig. 1;
Fig. 3: bamboo vinegar liquid technological process of production figure of the present invention;
Fig. 4: bamboo vinegar liquid production technique graphic representation of the present invention.
Embodiment
Below in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 the Processes and apparatus that the present invention produces bamboo vinegar liquid is described in detail.
Embodiment 1: the production production unit of present embodiment bamboo vinegar liquid, form by burner hearth 1, body of heater 2, bell 3 and chimney 4; Burner hearth 1 is made by refractory brick, and body of heater 2 walls are provided with inner bag, and skin is surrounded by thermal insulation layer, and thermal insulation layer is made up of asbestos, aluminosilicate material, and body of heater 2 is made by steel; Bell has 2 branches to misplace up and down 90 ° to be located on the body of heater, can be used for the charging and the discharging that becomes charcoal of bamboo; Burner hearth 1 is provided with the combustion chamber of the hollow cylinder shape that refractory brick is built into, the front, combustion chamber is provided with fire door 5, can regulate the size of burning interior flame by the size of oven door opening, body of heater is provided with several furnace stays 6 for 2 li, one end of furnace stay 6 links to each other with combustion chamber 5, the other end links to each other with chimney 4, and flame carries out heat temperature raising by the bamboo wood in 6 pairs of bodies of heater of furnace stay 2, and bamboo wood is heated evenly when heating like this; The body of heater end face is provided with an effuser 7, a return line 8 and an escape pipe 9; Be respectively equipped with valve 13,14,15 on return line 8, effuser 7 and the escape pipe 9, return line 8 links to each other with combustion chamber 5 by bypass duct; Chimney is provided with the combustionvelocity that air door 10 is controlled fuel; Body of heater 2 bottoms are provided with stove net 11, and body of heater 2 tops are provided with thermopair 12, and thermoelectricity is on a rare occasion held to link to each other with display screen and shown the intravital temperature of stove.
The technical process of production bamboo vinegar liquid as shown in Figure 3, temperature control as shown in Figure 4, wherein bamboo wood room temperature in gas retort is heated to 70 ℃ (± 2 ℃) insulation 12 hours, with the moisture in the abundant discharging bamboo wood, moisture is fully got rid of and follow-uply continuous is warmed up to 102 ℃, enter bamboo vinegar liquid and extract the district, insulation entered the high temperature charcoal processing stage to guarantee fully separating out of bamboo vinegar liquid in 16 hours when temperature reaches more than 195 ℃ when temperature reaches 160 (± 2 ℃).
Describe the concrete steps of system bamboo vinegar liquid below in detail.At first bamboo wood is carried out artificial removal of impurities, reject pre-treatment such as stone, broken mud, and bamboo wood is organized into suitable dimension, open down bell after pre-treatment is good, charging is closed down bell then and is opened bell, charging.The combustion chamber adds bamboo tankage or other fuel combustion, by furnace stay the intravital bamboo of stove is added and heats up, and opens valve 13 simultaneously and discharges moisture content in the bamboo wood, and insulation was 12 hours when temperature rose to 70 ℃, with the moisture content in the abundant discharging bamboo wood; After moisture content was fully got rid of, valve-off 13 was opened valve 14, collected the gas phase bamboo vinegar in 102 ℃～195 ℃ temperature range; Insulation is 16 hours when temperature rises to 160 ℃, allows bamboo vinegar fully separate out, and the gas phase bamboo vinegar leads to condenser by effuser, and through condenser condenses, bamboo vinegar is that liquid bamboo vinegar enters bamboo vinegar liquid seasoning pond by vapor condensation.Have some bamboo coal gas and produce in the middle of this process, it is combustion-supporting to be introduced into the combustion chamber by return line 13, and this not only can reduce exhaust gas discharging, and utilization can also act as a fuel.After obtaining bamboo vinegar, can also continue to heat up, enter the high temperature carbonization charcoal processing stage, make bamboo charcoal.
Claims (9)
1, a kind of technology of producing bamboo vinegar liquid is characterized in that may further comprise the steps:
(1), the pre-treatment of bamboo wood;
(2), heat up, temperature is controlled between 50 ℃～102 ℃, allows bamboo wood fully dewater;
(3), continue to heat up, at 102 ℃～195 ℃ temperature ranges collection gas phase bamboo vinegar;
(4), the gas phase bamboo vinegar is introduced the condenser cooling, obtain liquid bamboo vinegar.
2, a kind of technology of producing bamboo vinegar liquid according to claim 1 is characterized in that being warming up to 70 ℃ in the step (2), and temperature is controlled between 68 ℃～72 ℃, is incubated 12 hours, and moisture is fully got rid of.
3, a kind of technology of producing bamboo vinegar liquid according to claim 1 is characterized in that step (3) collection gas phase bamboo vinegar, and temperature is controlled between 158 ℃～162 ℃, is incubated 16 hours, fully collects the gas phase bamboo vinegar.
4, a kind of bamboo vinegar production unit, form by burner hearth, body of heater, bell and chimney, burner hearth is made by refractory materials, and furnace body wall is provided with inner bag, and skin is surrounded by thermal insulation layer, it is characterized in that burner hearth is provided with the combustion chamber, the front, combustion chamber is provided with fire door, is provided with several furnace stays in the body of heater, and an end of furnace stay links to each other with the combustion chamber, the other end links to each other with chimney, and the body of heater end face is provided with an effuser, a return line and an escape pipe.
5, a kind of bamboo vinegar liquid production unit according to claim 1 is characterized in that being respectively equipped with valve on effuser, return line and the escape pipe, and return line links to each other with the combustion chamber by bypass duct.
6, a kind of bamboo vinegar liquid production unit according to claim 1 is characterized in that chimney is provided with air door.
7, a kind of bamboo vinegar liquid production unit according to claim 1 is characterized in that bottom of furnace body is provided with the stove net, and the body of heater top is provided with thermopair.
8, a kind of bamboo vinegar liquid production unit according to claim 1 is characterized in that burner hearth made by refractory brick, and inner bag and furnace stay on the furnace body wall are all made with steel.
9, a kind of bamboo vinegar liquid production unit according to claim 1 is characterized in that thermal insulation layer is made up of asbestos, aluminosilicate material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB031415849A CN1293180C (en) | 2003-07-14 | 2003-07-14 | Bamboo vinegar production processes and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB031415849A CN1293180C (en) | 2003-07-14 | 2003-07-14 | Bamboo vinegar production processes and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1570074A true CN1570074A (en) | 2005-01-26 |
| CN1293180C CN1293180C (en) | 2007-01-03 |
Family
ID=34470976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB031415849A Expired - Fee Related CN1293180C (en) | 2003-07-14 | 2003-07-14 | Bamboo vinegar production processes and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1293180C (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100398706C (en) * | 2006-01-20 | 2008-07-02 | 王启明 | Mucilage glue fiber with antibiotic function and its production method |
| CN105112279A (en) * | 2015-09-28 | 2015-12-02 | 淄博大创自动化科技有限公司 | High-purity bamboo vinegar production and collection and water recycling system |
| CN105112280A (en) * | 2015-09-28 | 2015-12-02 | 淄博大创自动化科技有限公司 | Energy-saving environment-friendly high-purity bamboo vinegar producing and collecting system |
| CN105112278A (en) * | 2015-09-28 | 2015-12-02 | 淄博大创自动化科技有限公司 | Durable high-purity bamboo vinegar production and collection system |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2493620Y (en) * | 2001-08-13 | 2002-05-29 | 株洲开发区大智新型建筑材料研究所 | Rectifying condenser |
| CN2492367Y (en) * | 2001-08-13 | 2002-05-22 | 株洲开发区大智新型建筑材料研究所 | Bamboo vinegar refiner |
| CN1404974A (en) * | 2001-08-13 | 2003-03-26 | 株洲开发区大智新型建筑材料研究所 | Method for obtaining high-temp. bamboo charcoal and fine bamboo-wax from bamboo material |
-
2003
- 2003-07-14 CN CNB031415849A patent/CN1293180C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100398706C (en) * | 2006-01-20 | 2008-07-02 | 王启明 | Mucilage glue fiber with antibiotic function and its production method |
| CN105112279A (en) * | 2015-09-28 | 2015-12-02 | 淄博大创自动化科技有限公司 | High-purity bamboo vinegar production and collection and water recycling system |
| CN105112280A (en) * | 2015-09-28 | 2015-12-02 | 淄博大创自动化科技有限公司 | Energy-saving environment-friendly high-purity bamboo vinegar producing and collecting system |
| CN105112278A (en) * | 2015-09-28 | 2015-12-02 | 淄博大创自动化科技有限公司 | Durable high-purity bamboo vinegar production and collection system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1293180C (en) | 2007-01-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ANJI COUNTY SHUANGWEN BAMBOO INDUSTRY TECHNOLOGY D Free format text: FORMER OWNER: CHEN SHUANGGUI Effective date: 20090327 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20090327 Address after: No. 008, Dongshan Industrial Zone, Xiaofeng County, Zhejiang, Anji Province: 313301 Patentee after: Anji shuangwen bamboo science and Technology Development Co., Ltd. Address before: Zhejiang province Anji County delivery Tianhuangping Town Road No. 86 zip code: 313300 Co-patentee before: Li Wensheng Patentee before: Chen double expensive |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070103 Termination date: 20200714 |