CN1560361A - Production technology of surface glueing starch with high reserving rate - Google Patents

Production technology of surface glueing starch with high reserving rate Download PDF

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CN1560361A
CN1560361A CNA2004100164366A CN200410016436A CN1560361A CN 1560361 A CN1560361 A CN 1560361A CN A2004100164366 A CNA2004100164366 A CN A2004100164366A CN 200410016436 A CN200410016436 A CN 200410016436A CN 1560361 A CN1560361 A CN 1560361A
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starch
reaction
cation
viscosity
acid
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CN1244736C (en
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姚献平
郑丽萍
田清泉
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Zhiyou Science & Technology Co Ltd Hangzhou
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Abstract

The invention relates to a high-retention surface glue-spreading starch producing process: 1), making cation etherification reaction and oxidation reaction; the cation etherification reaction adds in basic catalyst and cation etherifying agent in molar ratio of 1 to 1-3, mixing them fully and raising the temperature to 30-90 deg.C to react for 0.5-4 hours, so as to make the substitution degree of cation etherifying radicals at 0.010-0.025; the oxidation reaction adds in superacid chemical product in 0.1-1% of absolutely dry quantity of starches, controls pH value at 1-4, reacts at 40-90 deg.C for 0.5-5 hours to make starch viscosity reach the value needed, and terminating reaction; 2) making viscosity stabilization reaction; 3) after-processing to obtain the product. It can effectively improve surface strength, printing adaptability and brilliance of paper sheets and reduce the dosage of retaining and filtering auxiliaries and waste water flocculating agent, and also has the characters of simple producing process, high retention, etc.

Description

The production technology of Type of High Retention Surface Sizing Starch
Technical field
The present invention relates to a kind of production technology of Type of High Retention Surface Sizing Starch.
Background technology
In order to give paper surface good smoothness and intensity are arranged, people often solve by the way of top sizing modified starch, usually adopt oxidized starch, but this starch and fiber compatibility are poor, when broken copies back, major part enters white-water system, BOD of system and COD value are increased, very harmful to environmental protection, influence system's Zeta potential simultaneously, and then influence paper machine making, and surface strength is also bad.Because cationic starch and anion fiber and filler have very strong suction-operated, can be well by fiber retention, and effectively reduce environmental pollution.Therefore fall over each other to develop the cationic starch that is applicable to paper for surface sizing both at home and abroad.But common cationic starch be because aspects such as its viscosity and stability can not be directly used in top sizing, must be by continuing modification, and to control its viscosity and to guarantee that it sticks with paste the stability of liquid.Reduce the viscosity of cationic starch, common way is that starch is carried out oxidation, and present common use clorox is as oxidant, but the reaction speed of clorox is slow, in oxidizing process, will cause the stripping of great amount of soluble glucide, and produce chloride carcinogen, production and environment are all caused very big influence.Chinese patent literature CN1275991A discloses a kind of " modified starch ", and it produces circuit is oxidation-esterification.Esterification is an anionic reactive, and it can improve characteristics such as gelatinized corn starch fluid viscosity stability, but poor to fiber affinity, and paper plant is formed contaminated wastewater.
Summary of the invention
The technical issues that need to address of the present invention are, overcome the existing deficiency of prior art, provide a kind of technology simple, and starch combines well with being with electronegative fiber, significantly reduces the production technology of the surface sizing starch of paper plant's contaminated wastewater.
The objective of the invention is in order to overcome the deficiency of above-mentioned prior art, adopt polynary sex change technology and unique peracid oxidation technology, shortened the reaction time greatly.Simultaneously can not generate harmful side product, reduce environmental hazard, the more important thing is viscosity stabilization, the surface property excellence makes paper color printing color more bright-coloured, and increases the affinity with paper greatly, almost 100% is retained on the fiber during broken reuse.
The production technology of Type of High Retention Surface Sizing Starch of the present invention, early stage, reaction had two lines: the A route: first CATION etherification reaction-rear oxidation reaction, perhaps B route initial oxidation reaction-back CATION etherification reaction.Two circuits respectively have characteristics, and wherein A route technological parameter on suitability for industrialized production is controlled easily, and the product purity of B route is better.Described CATION etherification reaction is, in starch or last reaction body, add base catalyst and cationic etherifying agent mixture, both mol ratios are 1: 1~3, make by stirring and fully to mix and to be warmed up to 30~90 ℃, reacted 0.5~4 hour, making CATION etherificate base substitution value is 0.010~0.025.Described oxidation reaction is that the peracid reagent of adding starch oven-dry weight 0.1~1% is controlled pH value between 1~4 in last reaction body or starch, under 40~90 ℃, reacts 0.5~5 hour, makes the starch viscosity value of meeting the requirements of, stopped reaction;
2) viscosity stability reaction: add the viscosity stabiliser of starch oven-dry weight 1~5%, regulate pH value to 6~9 simultaneously, under 50~120 ℃, reacted 1~3 hour, make starch carry out crosslinked and esterification; Its series of products viscosity be 5~500mPas (10% solid content, 50 ℃, Brookfield LV, 100rpm).
3) post processing gets product, is about to the product washing, filters, and pneumatic conveying drying, sieving obtains the Type of High Retention Surface Sizing Starch finished product.
Described base catalyst is a kind of in potassium hydroxide, calcium hydroxide, the NaOH or two kinds mixture wherein;
Described cationic etherifying agent is a kind of in 3-chloro-2-hydroxypropyl-trimethyl ammonium chloride, epoxypropyl trimethylammonium chloride ammonium, 2-diethylin ethyl chloride, 4-chloro-2-cyclobutenyl trimethyl ammonium chloride, the Ethylenimine;
The described acid chemicals of crossing is one or both a mixture in Peracetic acid, peroxosulphuric, peroxide phosphoric acid, organic peroxide acid and the acid anhydrides;
Described viscosity stabiliser is one or both the mixture in vinylacetate, succinyl oxide, dicarboxylic acids half acid anhydride, the sodium phosphate trimer.
Basic principle of the present invention is the positive electricity substituting group absorption paper pulp fiber that utilizes in the starch molecule, makes that starch still is adsorbed on the fiber when the reuse of papermaking broken, thereby increases paper strength, eliminates the influence of surface sizing starch to wastewater treatment.Utilize super-acid oxidant that starch molecule amount and viscosity are controlled, make starch under higher concentration, all can use, thereby further improve indexs such as the surface strength of paper and smoothness.This positive electricity adsorptivity matches with the high efficiency oxidisability, is innovation part of the present invention.
Product of the present invention can improve surface strength of paper effectively, reduce the consumption of retention, filter aid and waste water flocculant in the slurry simultaneously, have cationic substituent, anion substituent and stable group in the products molecule of the present invention simultaneously, application process is consistent with conventional oxidized starch, and is easy to use.Product of the present invention is particularly useful for the production of paper kinds such as high-grade wood-free paper, electro-photographic paper, art paper, Alhue paper.
Product of the present invention both can adopt wet method, can adopt the preparation of semidry method combined producing tech again.
It is that main raw material carries out derivation process that product of the present invention adopts starch, and starch can be the product that corn, potato, cassava, wheat, rice etc. are made.
Product of the present invention reduces beyond the consumption of retention, filter aid and waste water flocculant in the slurry except improving surface strength of paper, printability and vividness effectively, and it is simple also to have production technology, characteristics such as retention height.
The specific embodiment
Below by embodiment, technical scheme of the present invention is described in further detail, but not as limitation of the present invention.In these embodiments, except as otherwise noted, umber and percentage is all with dry weight basis, and temperature all is degree centigrade.
Embodiment 1-A circuit:
With concentration be 20 parts in 25% NaOH and concentration is after 22 parts of 50% 3-chloro-2-hydroxypropyl-trimethyl ammonium chlorides mix, join (over dry meter in 500 parts of starch, wet method adopts 33~38% starch emulsions, semidry method adopts 83~88% dried starch), they are fully mixed, reaction temperature is controlled at 70~80 ℃, reaction time is 3 hours, product is a cationic starch, and its substitution value is 0.018, is cooled to room temperature.
Get 10 parts of the peracid solutions that configure, after mixing with suitable quantity of water, mix, be warming up to 70 ℃, after reacting 2~3 hours under this temperature, detected starch viscosity in per 10 minutes with the above-mentioned cationic starch that makes, when treating that viscosity reaches setting, stopped reaction.
Add 10 parts of stabilizing agent vinylacetates.Add sodium hydroxide solution simultaneously and transfer PH to 8, be warmed up to 80 ℃, react 2 hours, wash, drying, sieve product of the present invention.
Embodiment 2-A circuit:
Change the consumption of base catalyst, other conditions and embodiment 1-A are same, and result of the test is as follows:
Numbering Base catalyst consumption (part) Etherifying agent/catalyst (mol ratio) Reaction time (h) Reaction temperature (℃) Substitution value (%)
??2-1 ????28 ????1∶3.0 ??3 ??75 ??0.017
??2-2 ????20 ????1∶2.0 ??3 ??75 ??0.018
??2-3 ????10 ????1∶1.0 ??3 ??75 ??0.015
From The above results, in prescribed limit, change the consumption of base catalyst, all the product substitution value can be reached prescribed limit.Simultaneously, when the base catalyst consumption was 20 parts, technology obtained optimum optimization.
Embodiment 3-A circuit:
Numbering Cationic etherifying agent consumption (part) Base catalyst consumption (part) Reaction time (h) Reaction temperature (℃) Substitution value (%)
??3-1 ??10 ??20 ????3 ??75 ??0.010
??3-2 ??22 ??20 ????3 ??75 ??0.018
??3-3 ??28 ??20 ????3 ??75 ??0.025
Change the consumption of cationic etherifying agent, other conditions and embodiment 1-A are same, and result of the test is as follows:
From The above results, in prescribed limit, change the consumption of cationic etherifying agent, substitution value obtains corresponding results in prescribed limit.Simultaneously, when the cationic etherifying agent consumption was 22 parts, substitution value obtained moderate numerical value.
Embodiment 4-A circuit:
Changed the consumption of acid chemicals, other conditions and embodiment 1-A are same, and result of the test is as follows:
Numbering Peracid chemicals usage (part) Peracid/starch (over dry ratio) Reaction time (h) Reaction temperature (℃) Viscosity (Brookfield LV, 6%, 60 ℃, mPas)
??4-1 ????2 ????0.1% ????2 ???70 ?100
??4-2 ????10 ????0.5% ????2 ???70 ?20
??4-3 ????20 ????1.0% ????2 ???70 ?10
From The above results, in prescribed limit, changed the consumption of acid chemicals, viscosity obtains corresponding results in prescribed limit.Simultaneously, when having served as the acid chemicals consumption and being 10 parts, viscosity obtains moderate numerical value.
Embodiment 5-A circuit:
Change the consumption of stabilizing agent, other conditions and embodiment 1-A are same, and result of the test is as follows:
Numbering Stabilizing agent dosage (part) Stabilizing agent/starch (over dry ratio) Reaction time (h) Reaction temperature (℃) Low temperature viscosity (Brookfield LV, 6%, 20 ℃, mPas)
?5-1 ??5 ???1% ??2 ??80 ?200
?5-2 ??10 ???2% ??2 ??80 ?40
?5-3 ??25 ???5% ??2 ??80 ?30
From The above results, in prescribed limit, change the consumption of stabilizing agent, low temperature viscosity and paste liquid stability obtain corresponding results in prescribed limit.Simultaneously, when stabilizing agent dosage was 10 parts, viscosity stability obtained moderate numerical value.
Embodiment 6-B circuit:
Cationization technology behind the employing initial oxidation, other condition and 1-A are together.
The application technology of the present invention on cultural paper should be specifically noted that following some:
1, the product consumption is 1~6% of a paper amount, and better suited upward gum concentration is 4~10%.
2, product can adopt batch process or serialization gelatinization.During the batch process gelatinization, gelatinization concentration 5~15% is disperseed with cold water earlier usually, is warming up to 90~95 ℃, is incubated 20 minutes.Gelatinization concentration is 15~30% during the continuity method gelatinization, generally adopts the continuous steamer boiling, and temperature is 120~130 ℃, and pressure is 1.0~2.5bar.
3, should be diluted to required last gum concentration after the product gelatinization, be generally 4~10%, viscosity was preferably (60 ℃ of 10-20mPas when product used.The Brookfield viscosimeter).
Effect
Use 1---the application test result of wood-free paper
(1) operating condition
Paper machine fabric width: 3150mm; Paper machine speed: 400m/min; Wet end furnish: softwood pulp 20%; Hardwood pulp 50%; Secondary stock 30%; Amount of filler: 20%; Applying glue mode: size press; Last gum concentration 6%.
(2) effect
Sizing agent Numbering Surface strength (rod wax) Surface strength raising rate (%) Degree of sizing (g/m 2) ??BOD ??(mg/l) BOD rate of descent (%) ??COD ??(mg/l) COD rate of descent (%)
Embodiment 1 ?- ??18 ??28 ??22 ??20 ??80 ??50 ????83
Embodiment 2 ?2-1 ??16 ??14 ??22 ??22 ??78 ??55 ????82
?2-2 ??18 ??28 ??22 ??21 ??79 ??53 ????81
?2-3 ??16 ??14 ??22 ??23 ??77 ??55 ????82
Embodiment 3 ?3-1 ??14 ??0 ??22 ??23 ??77 ??55 ????82
?3-2 ??16 ??16 ??22 ??20 ??80 ??50 ????83
?3-3 ??18 ??28 ??22 ??18 ??82 ??45 ????85
Embodiment 4 ?4-1 ??18 ??28 ??24 ??23 ??77 ??55 ????82
?4-2 ??16 ??14 ??24 ??23 ??77 ??55 ????82
?4-3 ??14 ??0 ??24 ??23 ??77 ??55 ????82
Embodiment 5 ?5-1 ??16 ??14 ??23 ??22 ??78 ??53 ????81
?5-2 ??18 ??28 ??23 ??22 ??78 ??53 ????81
?5-3 ??16 ??14 ??23 ??22 ??78 ??53 ????81
Embodiment 6 ?- ??18 ??28 ??22 ??20 ??77 ??51 ????83
Oxidized starch ?- ??14 ??/ ??22 ??100 ??/ ??300 ????/
Use 2---the application test result in electro-photographic paper
(1) operating condition
Paper machine fabric width: 3150mm; Paper machine speed: 400m/min; Mixed pulp ratio: softwood pulp 20%; Hardwood pulp 50%; Secondary stock 30%; Amount of filler: 20%; Applying glue mode: size press; Last gum concentration 6%; Polymer sizing agent 400DS0.4%; Electrostatic agent 0.5%.
(2) effect
Sizing agent Numbering Surface strength (rod wax) Surface strength raising rate (%) ???IGT ???(cm/sec) IGT raising rate (%) Color density (deceiving) Color density raising rate (%)
Embodiment 1 ?- ??18 ??28.6 ???7 ??40 ????1.5 ????25
Embodiment 2 ?2-1 ??18 ??28.6 ???7 ??40 ????1.6 ????33
?2-2 ??18 ??28.6 ???7 ??40 ????1.5 ????25
?2-3 ??18 ??28.6 ???8 ??60 ????1.4 ????17
Embodiment 3 ?3-1 ??18 ??28.6 ???7 ??40 ????1.4 ????17
?3-2 ??18 ??28.6 ???8 ??60 ????1.5 ????25
?3-3 ??18 ??28.6 ???8 ??60 ????1.6 ????33
Embodiment 4 ?4-1 ??18 ??28.6 ???7 ??40 ????1.5 ????25
?4-2 ??18 ??28.6 ???7 ??40 ????1.5 ????25
?4-3 ??18 ??28.6 ???7 ??40 ????1.5 ????25
Embodiment 5 ?5-1 ??18 ??28.6 ???7 ??40 ????1.5 ????25
?5-2 ??16 ??14 ???7 ??40 ????1.5 ????25
?5-3 ??16 ??14 ???8 ??60 ????1.5 ????25
Embodiment 6 ?- ??18 ??28.6 ???7 ??40 ????1.4 ????17
Oxidized starch ?- ??14 ??/ ???5 ??/ ????1.2 ????/

Claims (2)

1, a kind of production technology of Type of High Retention Surface Sizing Starch is characterized in that:
1) first CATION etherification reaction-rear oxidation reaction, perhaps initial oxidation reaction-back CATION etherification reaction; Described CATION etherification reaction is, in starch or last reaction body, add base catalyst and cationic etherifying agent mixture, both mol ratios are 1: 1~3, it is fully mixed and be warmed up to 30~90 ℃ by stirring, reacted 0.5~4 hour, making CATION etherificate base substitution value is 0.010~0.025; Described oxidation reaction is that the mistake acid chemicals of adding starch oven-dry weight 0.1~1% is controlled pH value between 1~4 in last reaction body or starch, under 40~90 ℃, reacts 0.5~5 hour, makes the starch viscosity value of meeting the requirements of, stopped reaction;
2) viscosity stability reaction: add the viscosity stabiliser of starch oven-dry weight 1~5%, regulate pH value to 6~9 simultaneously, under 50~120 ℃, reacted 1~3 hour, make starch carry out crosslinked and esterification;
3) post processing gets product.
2, the production technology of Type of High Retention Surface Sizing Starch according to claim 1 is characterized in that:
Described base catalyst is a kind of in potassium hydroxide, calcium hydroxide, the NaOH or two kinds mixture wherein;
Described cationic etherifying agent is a kind of in 3-chloro-2-hydroxypropyl-trimethyl ammonium chloride, epoxypropyl trimethylammonium chloride ammonium, 2-diethylin ethyl chloride, 4-chloro-2-cyclobutenyl trimethyl ammonium chloride, the Ethylenimine;
The described acid chemicals of crossing is one or both a mixture in Peracetic acid, peroxosulphuric, peroxide phosphoric acid, organic peroxide acid and the acid anhydrides;
Described viscosity stabiliser is one or both the mixture in vinylacetate, succinyl oxide, dicarboxylic acids half acid anhydride, the sodium phosphate trimer.
CN 200410016436 2004-02-17 2004-02-17 Production technology of surface glueing starch with high reserving rate Expired - Fee Related CN1244736C (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101506436B (en) * 2006-08-31 2011-07-06 播磨化成株式会社 Surface sizing agent and use thereof
CN102382197A (en) * 2011-07-28 2012-03-21 广西农垦明阳生化集团股份有限公司 Preparation method of high viscosity cationic starch
CN102558373A (en) * 2011-12-15 2012-07-11 杭州纸友科技有限公司 Efficient and clean manufacturing method of continuous-flow-state pipelined cation-oxidized starch
CN103012605A (en) * 2012-12-11 2013-04-03 广西民族大学 Method for preparing high-retention environmental-friendly one-step double-modified starch
CN103242459A (en) * 2013-05-27 2013-08-14 江西鑫川实业有限公司 Crosslinked amphoteric starch and preparation method thereof
CN103696320A (en) * 2013-12-24 2014-04-02 江西红星变性淀粉有限公司 Preparation process for oxidized cationic sizing starch
CN106032392A (en) * 2015-03-20 2016-10-19 上海东升新材料有限公司 Cationic starch and preparation method and application thereof
CN106032393A (en) * 2015-03-20 2016-10-19 上海东升新材料有限公司 Method for preparing cationic starch through dry method
CN108708215A (en) * 2018-03-29 2018-10-26 句容市茂源织造厂 A kind of preparation method of starch base paper surface-sizing agent

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101195978B (en) * 2008-01-04 2010-06-02 广西明阳生化科技股份有限公司 Multicomponent modified starch for papermaking and producing method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101506436B (en) * 2006-08-31 2011-07-06 播磨化成株式会社 Surface sizing agent and use thereof
CN102382197A (en) * 2011-07-28 2012-03-21 广西农垦明阳生化集团股份有限公司 Preparation method of high viscosity cationic starch
CN102382197B (en) * 2011-07-28 2013-05-29 广西农垦明阳生化集团股份有限公司 Preparation method of high viscosity cationic starch
CN102558373A (en) * 2011-12-15 2012-07-11 杭州纸友科技有限公司 Efficient and clean manufacturing method of continuous-flow-state pipelined cation-oxidized starch
CN103012605A (en) * 2012-12-11 2013-04-03 广西民族大学 Method for preparing high-retention environmental-friendly one-step double-modified starch
CN103242459A (en) * 2013-05-27 2013-08-14 江西鑫川实业有限公司 Crosslinked amphoteric starch and preparation method thereof
CN103242459B (en) * 2013-05-27 2015-07-15 江西鑫川实业有限公司 Crosslinked amphoteric starch and preparation method thereof
CN103696320A (en) * 2013-12-24 2014-04-02 江西红星变性淀粉有限公司 Preparation process for oxidized cationic sizing starch
CN103696320B (en) * 2013-12-24 2015-09-16 江西红星变性淀粉有限公司 A kind of preparation technology of oxidative cationic size-press starch
CN106032392A (en) * 2015-03-20 2016-10-19 上海东升新材料有限公司 Cationic starch and preparation method and application thereof
CN106032393A (en) * 2015-03-20 2016-10-19 上海东升新材料有限公司 Method for preparing cationic starch through dry method
CN108708215A (en) * 2018-03-29 2018-10-26 句容市茂源织造厂 A kind of preparation method of starch base paper surface-sizing agent

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