CN1557911A - Die stamping semi-carbonized formation method for preparing coal materials - Google Patents
Die stamping semi-carbonized formation method for preparing coal materials Download PDFInfo
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- CN1557911A CN1557911A CNA2004100258306A CN200410025830A CN1557911A CN 1557911 A CN1557911 A CN 1557911A CN A2004100258306 A CNA2004100258306 A CN A2004100258306A CN 200410025830 A CN200410025830 A CN 200410025830A CN 1557911 A CN1557911 A CN 1557911A
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Abstract
The molded carbon material is prepared with coke 30-80 wt%, adhesive 20-36 wt%, short carbon fiber 0-35 wt% and surfactant 0-2 wt%, and through the following steps: mixing the said materials, heating to 100-150 deg.c and maintaining for 2-6 hr; setting the mixture into metal mold with heater; pressing the mixture material at 60-200 MPa and heating to 600-700 deg.c in the temperature raising speed of 35-70 deg.c/hr; and maintaining the pressure and temperature for 2-4 hr to obtain the molded carbon material. The said semi-charring molding process can produce carbon material with compact structure, great bulk density and high mechanical performance, in simple process and low production cost.
Description
Technical field
The present invention relates to a kind of carbon material, particularly the carbon material for preparing with mold pressing half charing forming method.
Background technology
Die press technology for forming is the most frequently used a kind of forming method of preparation carbon material." carbon material " by the Yang Guohua chief editor that in October, 1999, China material press published reported that with coke granule and binder pitch be basic raw material, make green compact with die press technology for forming, and then it is carried out calcination process, is the method for charing process for producing carbon material goods that the advantage of this method is that equipment and frock are simple, technology controlling and process is convenient, is easy to realize mechanize etc.; The shortcoming of this method is: the time of (1) calcination process is all very long usually, is generally 320～420 hours; (2) volume density of carbon material goods is lower, is generally 1.35g/cm
3, can not satisfy the needs of most of Engineering Reliability; (3) it is very long that the result causes the densification cycle of later process, for example with the volume density of carbon product from 1.35g/cm
3Bring up to 1.75g/cm
3More than, generally need 5 round-robin vacuum impregnations and charing to handle.
" refractory materials " the 31st volume the 4th phase " blast furnace Hot pressed carbon block " literary composition of publishing in 1997 discloses a kind of hot pressure sintering method of using, i.e. the integrated method for preparing the carbon material goods of compression molding and calcination process.The advantage of this method is that the preparation cycle of carbon material goods is shorter, and volume density is higher, can reach 1.60g/cm
3About.But this method is owing to brought up to the outlet temperature of compression molding more than 900 ℃, when the result causes being equipped with carbon material with the hot pressure sintering legal system, following deficiency has obviously appearred: 1. in order to prevent the oxidation of carbonaceous raw material and mould, need expensive vacuum system or the protection of inert gas system of a cover; 2. moulding stock can only be selected high-strength graphite for use, thereby moulding pressure is lower, and the work-ing life of mould is shorter; 3. the heating system that needs big, the expensive low voltage of floor space, big current device; 4. facility investment is big, the production cost height, and the practicability of technology is relatively poor.Document shows that also the die press technology for forming of carbon material all has two outstanding features, promptly or " low molding temperature, high molding pressure ", or " high molding temperature, low molding pressure ".
Summary of the invention
Little in order to overcome the carbon material volume density that prior art produces, the shortcoming that ultimate compression strength is low the invention provides a kind of carbon material, this carbon material with the preparation of mold pressing half charing forming method, and volume density is big, the ultimate compression strength height.
The technical solution adopted for the present invention to solve the technical problems is: carbon material is made up of following raw material (weight percentage): coke 30～80%, caking agent 20～36%, short carbon fiber 0～35%, tensio-active agent 0～2%, and adopt following method preparation:
1) above raw material is mixed after, be heated to 100～150 ℃, be incubated 2～6 hours;
2) heating unit is installed on the metal die, will be through method 1) compound of oven dry joins in the die cavity of metal die;
3) compound in the metal die die cavity is pressurizeed, pressure maintains 60～200MPa, simultaneously, starts heating unit, and compound is heated, and makes final molding temperature reach 600～700 ℃, and heat-up rate is 35～70 ℃/hour;
4) pressurize, the insulation release of lowering the temperature after 2～4 hours can obtain the carbon material mould.
Also can carry out fast charring to the carbon material mould and handle, carbonization temperature is 930～970 ℃, soaking time 1～3 hour, and the heating-up time is 11～15 hours.
The present invention's advantage compared to existing technology is: owing to adopted mold pressing half charing forming method, made carbon material dense structure, volume density is big, and mechanical property is good; Because this method is under atmospheric environment, extrusion forming, parcel infiltration and half a charing step in mould finishes, thereby making processes is simple, and production cost reduces.Table 1 is the performance comparison of the present invention's " carbon material of mold pressing half charing forming method preparation " and prior art " carbon material of compression-moulding methods preparation ", what wherein raw material was that the charcoal ink factory, Shaanxi provides mixedly pinches uniform carbonaceous thickener, molding pressure is 80Mpa, carbon material volume density of the present invention has improved 28%, and ultimate compression strength has improved 144%.
The performance comparison of the carbon material finished product of two kinds of forming method preparations of table 1
| Volume density (g/cm3) | Ultimate compression strength (MPa) | |
| The carbon material of mold pressing half charing forming method preparation | ??1.77 | ?32.5. |
| The carbon material of compression-moulding methods preparation | ??1.38 | ?13.3 |
Embodiment
Below in conjunction with embodiment the present invention is described in further detail.
Embodiment 1:
The percentage composition of carbon material Products Quality is:
Calcining pitch coke 80%,
Softening temperature is 159 ℃ a coal-tar pitch 20%.
Its preparation process is as follows:
(1) will calcine pitch coke and coal-tar pitch and carry out pulverization process, and by screening prepare granular size each less than 40 orders and 50 purpose coke granule and asphalt powders, wherein coke granule and asphalt powder are mixed, and compound are heated to 100 ℃, be incubated 2 hours, dry for standby.
(2) compound that step (1) is prepared adds the die cavity of the metal die that is positioned at the preheating on the pressing machine.
(3) under atmospheric environment, and in pressurization, the temperature of compound is raised to 600 ℃ by 100 ℃ after, pressurize, insulation 2h, the release of lowering the temperature subsequently can obtain the carbon material mould.Wherein moulding pressure is controlled at 60MPa; Heat-up rate between 100～450 ℃ is controlled at 35 ℃/h; Heat-up rate between 350～550 ℃ is controlled at and 70 ℃/h.
(4) the carbon material mould with step (3) preparation is embedded in the can that fills powdered carbon and sand, and places it in the chamber type electric resistance furnace, carries out fast charring and handles, and can obtain the carbon material goods.Wherein carbonization temperature is 930 ℃, and soaking time is 3 hours, and the heating-up time is 15h.
Method with GB GB1994.14-88 and GB1994.8-88 regulation is tested carbon material product volume density and ultimate compression strength by the present invention's preparation, and and the performance of prior art " compression-moulding methods preparation carbon material goods " done contrast, table 2 is comparing results: the volume density of carbon material goods of the present invention and ultimate compression strength respectively are 1.69g/cm
3And 81.2MPa, the volume density of prior art carbon material goods and ultimate compression strength respectively are 1.31g/cm
3And 25.2MPa, carbon material product volume density of the present invention has improved 29%, and ultimate compression strength has improved 222%.Wherein, two kinds of methods prepare the raw materials used composition of carbon material goods and densification process identical.
The performance comparison of the carbon material goods of two kinds of forming method preparations of table 2
| Volume density (g/cm3) | Ultimate compression strength (MPa) | |
| The carbon material goods of mold pressing half charing forming method preparation | ??1.69 | ?81.2 |
| The carbon material goods of compression-moulding methods preparation | ??1.31 | ?25.2 |
Embodiment 2:
The quality percentage composition of C/C composite product is:
Calcining pitch coke 54%;
Softening temperature is 159 ℃ and is coal-tar pitch 35%;
The long weak point of 5mm that Lanzhou gold charcoal charcoal fiber research is produced is cut PAN based carbon fiber 10%;
Brocide 1%.
Its preparation process is as follows:
(1) will calcine pitch coke and coal-tar pitch pulverizes, and by screening prepare granular size each less than 40 orders and 70 purpose coke granule and asphalt powders, wherein the size composition of coke granule is: 40～100 orders are that 50%, 100～200 orders are to be 25% below 25%, 200 order.
(2) earlier brocide and water are mixed with 0.1% the aqueous solution, then, surface treated short carbon fiber are added wherein, it is carried out dispersion treatment, then that the short carbon fiber oven dry is afterwards standby.
(3) with the Large Electric agitator coke granule, asphalt powder and the short carbon fiber of step (1) and step (2) preparation carried out homogenizing by wet mixing method and handle, and compound is heated to 150 ℃, be incubated 6 hours, dry for standby.
(4) compound that step (3) is prepared joins the die cavity of the metal die that is positioned at the preheating on the pressing machine.
(5) under atmospheric environment, and in pressurization, the temperature of compound is raised to 700 ℃ by 150 ℃ after, pressurize, insulation 4h, the release of lowering the temperature subsequently can obtain the carbon material mould.Wherein moulding pressure is controlled at 200MPa; Heat-up rate between 150～450 ℃ is controlled at 35 ℃/h; Heat-up rate between 450～700 ℃ is controlled at and 70 ℃/h.
(6) the carbon material mould with step (5) preparation is embedded in the can that fills powdered carbon and sand, and places it in the chamber type electric resistance furnace, carries out fast charring and handles, and can obtain carbon material charing product.Wherein carbonization temperature is 970 ℃, and soaking time is 1 hour, and the heating-up time is 11h.
(7) the carbon material charing product that step (6) is prepared, respectively according to dipping---charring process carries out two round-robin densification, can obtain the fine and close product of carbon material.
Method with GB GB1994.14-88 and GB1994.8-88 regulation is tested carbon material densification product volume density and ultimate compression strength by the present invention's preparation, and and the performance of prior art " the fine and close product of the carbon material of compression-moulding methods preparation " done contrast, table 3 is comparing results: the volume density and the ultimate compression strength of carbon material densification product of the present invention are respectively 1.80g/cm
3And 185.3MPa, the volume density and the ultimate compression strength of the fine and close product of prior art carbon material are respectively 1.58g/cm
3And 100.1MPa, the fine and close product volume density of carbon material of the present invention has improved 14%, and ultimate compression strength has improved 85%.Wherein, two kinds of methods prepare the fine and close raw materials used composition of product of carbon material and densification process identical.
The fine and close resistance contrast of the carbon material of two kinds of forming method preparations of table 3
| Volume density (g/cm3) | Ultimate compression strength (MPa) | |
| The fine and close product of the carbon material of mold pressing half charing forming method preparation | ??1.80 | ?185.3 |
| The fine and close product of the carbon material of compression-moulding methods preparation | ??1.58 | ?100.1 |
Claims (2)
1, a kind of carbon material is characterized in that: be made up of following raw material (weight percentage): coke 30～80%, and caking agent 20～36%, short carbon fiber 0～35%, tensio-active agent 0～2%, and adopt following method preparation:
1) above raw material is mixed after, be heated to 100～150 ℃, be incubated 2～6 hours;
2) heating unit is installed on the metal die, will be through method 1) compound of oven dry joins in the die cavity of metal die;
3) compound in the metal die die cavity is pressurizeed, pressure maintains 60～200MPa, simultaneously, starts heating unit, and compound is heated, and makes final molding temperature reach 600～700 ℃, and heat-up rate is 35～70 ℃/hour;
4) pressurize, the insulation release of lowering the temperature after 2～4 hours can obtain the carbon material mould.
2, carbon material according to claim 1 is characterized in that: also can carry out fast charring to the carbon material mould and handle, carbonization temperature is 930～970 ℃, soaking time 1～3 hour, and the heating-up time is 11～15 hours.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200410025830 CN1245481C (en) | 2004-01-16 | 2004-01-16 | Die stamping semi-carbonized formation method for preparing coal materials |
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|---|---|---|---|
| CN 200410025830 CN1245481C (en) | 2004-01-16 | 2004-01-16 | Die stamping semi-carbonized formation method for preparing coal materials |
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| CN1557911A true CN1557911A (en) | 2004-12-29 |
| CN1245481C CN1245481C (en) | 2006-03-15 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103131499A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Black liquid bamboo charcoal and manufacturing method thereof |
| CN103131500A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Organic carbon and manufacturing method thereof |
| CN103131437A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Manufacturing method of solid bamboo charcoal in compression molding mode |
| CN103131438A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Straw carbon manufacturing method |
| CN103131496A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Black liquid straw carbon and manufacturing method thereof |
| CN108249923A (en) * | 2017-12-22 | 2018-07-06 | 中国平煤神马集团开封炭素有限公司 | A kind of graphite electrode nipple thickener and preparation method thereof |
-
2004
- 2004-01-16 CN CN 200410025830 patent/CN1245481C/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103131499A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Black liquid bamboo charcoal and manufacturing method thereof |
| CN103131500A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Organic carbon and manufacturing method thereof |
| CN103131437A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Manufacturing method of solid bamboo charcoal in compression molding mode |
| CN103131438A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Straw carbon manufacturing method |
| CN103131496A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Black liquid straw carbon and manufacturing method thereof |
| CN103131496B (en) * | 2011-11-25 | 2015-05-13 | 仇峰 | Black liquid straw carbon and manufacturing method thereof |
| CN108249923A (en) * | 2017-12-22 | 2018-07-06 | 中国平煤神马集团开封炭素有限公司 | A kind of graphite electrode nipple thickener and preparation method thereof |
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| Publication number | Publication date |
|---|---|
| CN1245481C (en) | 2006-03-15 |
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