CN1544884A - Microcomputer controlled semi-automatic optical fibre circling machine - Google Patents
Microcomputer controlled semi-automatic optical fibre circling machine Download PDFInfo
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- CN1544884A CN1544884A CNA200310113497XA CN200310113497A CN1544884A CN 1544884 A CN1544884 A CN 1544884A CN A200310113497X A CNA200310113497X A CN A200310113497XA CN 200310113497 A CN200310113497 A CN 200310113497A CN 1544884 A CN1544884 A CN 1544884A
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Abstract
The invention discloses a microprocessor controlled semi-automatic coiling machine, including PC machine, control program stored in the PC and coiling machine. Where the coiling machine is connected with the PC machine by the interface of the electric control system of the circling machine; the coiling machine is composed of fiber feeding mechanism, fiber arranging mechanism, fiber collecting mechanism, tension control mechanism and electric control system, where the fiber feeding, arranging and collecting mechanisms are installed on the underframe in sequence, the tension control mechanism is installed in a tension control box whose base board is installed on the box, which is installed on the underframe and the electric control system is installed in the box; the coiling machine can coil a Phi0.16-Phi0.25mm optical fiber, arrange lines at intervals of 1-60 mm, control tension at 0-15g and implement four-stage coiling method and complete coiling fiber and coating glue, synchronously.
Description
Technical field
The present invention relates to a kind of coiling device that is applied to optical fiber in the optical fibre gyro, specifically be meant the semi-automatic ring winding machine of a kind of system controlled by computer.
Background technology
Optical fibre gyro is born in 1976, it is a kind of novel sensor that utilizes optical fiber sensing technology measurement space inertia rotation rate, developed at present the novel main flow instrument that the inertial technology field has epoch-making feature, it is compared with the laser gyro of exploitation in recent years with normally used mechanical gyro, has higher precision, and cost is low, and volume is little, and is in light weight.The application prospect of optical fibre gyro is very wide, and it not only is used for the navigation of aircraft, boats and ships, missile guidance, and the control of the high precision position of spaceship, and also can be applicable to the guiding of sedan limousine and robot and automation control system or the like on civilian.
Fiber optic loop is the sensing core of optical fibre gyro, and it is big that its basic demand is that extinction ratio is wanted, and reciprocity will be got well.The high-quality fiber optic loop of coiling how, very important to the development of optical fibre gyro, its winding method has multiple, four extremely symmetrical winding best results are international a kind of methods, at present, artificial coiling is mostly adopted in the coiling of internal optical fiber ring, does not have specialized equipment, can't guarantee its coiling quality.
Summary of the invention
The purpose of this invention is to provide a kind of micro-processor controlled semi-automatic optical fiber winding machine, this device is regulated the fine speed of confession that supplies fine axle by the data of sensor, realizes the coiling of fiber optic loop under the constant-tension control.
The semi-automatic ring winding machine of a kind of system controlled by computer of the present invention comprises PC and is stored in PC interior control program, ring winding machine that ring winding machine is realized being connected with PC by the interface of ring winding machine electric-control system;
Described ring winding machine is made up of fiber supply device, fiber discharging device, fiber collecting mechanism, tension control mechanism and ring winding machine electric-control system, fiber supply device, fiber discharging device and fiber collecting mechanism are installed on the chassis by confession, row, receipts in proper order, tension control mechanism is installed in the Tension Control box, the base plate of Tension Control box is installed on the casing, casing is installed on the chassis, and the ring winding machine electric-control system is installed in the casing;
Described ring winding machine electric-control system comprises motor driver, Switching Power Supply and the control panel of fiber supply device, fiber discharging device and fiber collecting mechanism;
Described fiber supply device, dovetail groove is installed on the chassis, be installed with successively from right to left for supplying fine bearing seat on the fine motor cabinet, two by handle on the dovetail groove, be installed in on the fine motor cabinet for fine motor, the output shaft of motor is connected on the fine axle by a shaft coupling, be installed on the bearing seat for fine axle, for shaft coupling is installed on the fine axle from right to left successively, for fine geometrical clamp A, for fine geometrical clamp B, shaft coupling;
Described fiber discharging device, electronic control translation stage is installed on the chassis, lid is arranged on the electronic control translation stage, glue spreading apparatus is installed on the top of electronic control translation stage, the fine support of row is separately fixed on the pillar of electronic control translation stage on two, wherein, on the fine support A of a row guide roller is arranged, another is arranged on the fine support B guide roller and position-limited wheel, and the guide roller on two upper brackets is on same axis;
Described fiber collecting mechanism, dovetail groove is installed on the chassis, on dovetail groove, note is installed from right to left successively and changes sensor holder, motor cabinet, two top chocks by handle, in the note commentaries on classics sensor holder sensor is installed, motor is fixed on the motor cabinet, note is installed on one end of motor changes disk, motor output shaft is connected by shaft coupling and receives on the fine axle, the two ends of receiving fine axle are installed in respectively on two top chocks, clips, shaft coupling, the fine geometrical clamp A of receipts are arranged on the fine axle of receipts from right to left successively, receive fine geometrical clamp B, fix plug, shaft coupling;
Described tension control mechanism, bearing and sensor stand are installed on the base plate, fixing rack for sensor is installed on the sensor stand, three sensors are installed on the fixing rack for sensor, the dancing wheel is installed on one end of Tension Control bar, and the other end passes the header board of Tension Control box and the bearing shaft of Tension Control rod bearing is dynamically connected; The Tension Control box is made up of cover plate, base plate, header board and back plate, and cover plate pushes away, draws the open and close that realize the Tension Control box.
The semi-automatic ring winding machine of described system controlled by computer also can be installed magnetic bracket on its casing.
The semi-automatic ring winding machine of described system controlled by computer, but coiling Φ 0.16～Φ 0.25mm optical fiber, but the winding displacement distance is 1～60mm, and controlled pulling force is 0～15g.
The semi-automatic ring winding machine of described system controlled by computer, the motor driver of its fiber collecting mechanism is chosen the five phase step motor of M56403D model.
The semi-automatic ring winding machine of described system controlled by computer, the motor driver of its fiber discharging device and fiber supply device is chosen the five phase step motor of M54142S model.
The advantage of ring winding machine of the present invention is:
(1) Design of Mechanical Structure is simple, and cost is low, realizes man-machine interactive operation;
(2) around fine speed-controllable, constant tension is controlled;
(3) realized the level Four winding of fiber optic loop coiling;
(4) finish synchronously around fine and gluing, and optical fiber is periphery fine fine and closely, even, overcome the slit of cloth fibre and overlapping;
The rotating speed of (5) velocity of rotation by the fiber supply device motor, and the dancing on Tension Control bar wheel output makes the tension force size that acts on the optical fiber keep the steady state that requires.
Description of drawings
Fig. 1 is a ring winding machine profile synoptic diagram of the present invention.
Fig. 2 is a fiber collecting mechanism structural representation of the present invention.
Fig. 3 is a fiber supply device structural representation of the present invention.
Fig. 4 is a fiber discharging device structural representation of the present invention.
Fig. 5 is a tension control mechanism structural representation of the present invention.
Fig. 6 is an electric control system controls structural representation of the present invention.
Fig. 7 is control panel circuit theory diagrams of the present invention.
Fig. 8 is the FB(flow block) of PC control of the present invention around fibre.
Among the figure: 1. fiber collecting mechanism 2. fiber discharging devices 3. fiber supply devices 4. tension control mechanisms
5. support A 6. support B 7. casings 8. chassis 9. lids
101. dovetail groove 102. handles 103. sensor holders 104. notes are changeed disk 105. and are received fine motor
106. motor cabinet 107. shaft couplings 108. are received fine bearing seat A 109. clips A
110. hoop seat A 111. shaft couplings 112. optical fiber ring body geometrical clamp A
113. optical fiber ring body geometrical clamp B 114. shaft couplings 115. hoop seat B 116. clips B
Receive fine axle 117. receive fine bearing seat B 118.
201. the fine support A of electronic control translation stage 202. glue spreading apparatus, 203. rows
204. arrange fine support B 205. guide rollers 206. guide rollers 207. position-limited wheels
301. dovetail groove 302. supplies fine motor 305. shaft couplings for estate agent's handle 303. motor cabinets 304.
306. coil geometrical clamp A for fibre for fine bearing seat A 307. shaft couplings 308.
309. supply fine bearing seat B for fine dish geometrical clamp B 310. shaft couplings 311.
312. for fine axle
401. 403. header boards, 404. bearings are taken turns in 402. dancings of Tension Control bar
405. bearing 406. fixing rack for sensor 407. sensor stands
408. base plate 409. cover plates 410. back plate 411. sensors
Embodiment
Below will the present invention is described in further detail by accompanying drawing.
See also shown in the accompanying drawing 1～5, the present invention is the semi-automatic ring winding machine of a kind of system controlled by computer, comprise PC and be stored in PC interior program, ring winding machine, described ring winding machine is made up of fiber supply device 3, fiber discharging device 2, fiber collecting mechanism 1, tension control mechanism 4, chassis 8, casing 7 and ring winding machine electric-control system, for the ease of smooth and easy around fibre, also can be on casing 7 the fixed magnetic support, the magnetic bracket installation site with the Tension Control dancing wheel 402 of tension control mechanism 4 on same axis.Fiber supply device 3, fiber discharging device 2, fiber collecting mechanism 1 are installed on the chassis 8, and tension control mechanism 4 is installed in the Tension Control box 10, and Tension Control box 10 is fixed on the casing 7 by its base plate 408, and the ring winding machine electric-control system that feed mechanism is used is installed in the casing 7.
See also shown in Figure 7ly, Switching Power Supply A provides ± and 5V voltage gives the Tension Control plate, and B provides 24V voltage to three motor drivers and I/O interface.Each interface has the two-way input and output, the operation of two axles of may command, I/O interface A links to each other with the fine driver of row with receiving fine driver, I/O interface B is with linking to each other with the tension control circuit plate for fine axle driver, PC is connected by lead with I/O interface B with I/O interface A, the I/O interface is given the driver of three motors by the output pulse, the rotation direction and the speed of control motor, and accept caution signal from driver and stop the motor operation.PC is by I/O interface B control fiber supply device and Tension Control plate, and the output voltage values of four passages of acquisition controlling plate (four infrared receiving tubes).Analyze the position that this value is determined dancing wheel 402 by computer program, control is for the velocity of rotation of fine spindle motor then, thereby guarantees that dancing takes turns 402 position substantially constants, thereby guaranteed constant tension.
See also circuit theory diagrams shown in Figure 8, control panel comprises the infrared transmitting tube radiating circuit, and infrared receiving tube is accepted circuit, amplifying circuit and data converting circuit.A power valve is installed on the Tension Control bar, and three receiver popes are installed on the sensor stand 407.If power valve moves, the magnitude of voltage of receiver pope will change, and again through the counter gating, the A/D conversion is regulated the speed for fine motor with the position of process analysis in each magnitude of voltage collection output PC, judgement dancing wheel 402, guarantees the position substantially constant.
See also shown in Figure 9ly, X-axis is represented fiber collecting mechanism in the process flow diagram, and Y-axis is represented fiber discharging device, and the Z axle is represented fiber supply device.Setting shown in this Fig realizes one by one by the interface of PC internal stored program, the fine ring width of input receipts earlier carries out initialization X-axis output pulse sum under init state, fine ring diameter and fibre-supplying ring diameter are received in input, the initialization X-axis, the velocity of rotation of Y-axis, input Y-axis pitch is imported each direction of principal axis; Regulate the starting point and the fine ring of receipts boundary alignment of Y-axis again by the control knob in the program interface, adjust the border of setting, press START button, X, Y, Z axle start simultaneously, judge whether X-axis output pulse reaches the presetting pulse sum this moment, "No" then reads the magnitude of voltage of each passage on the Tension Control plate, analyzes the position of dancing wheel 402 and regulates Z axle speed (guaranteeing dancing wheel location substantially constant); "Yes" then X, Y, Z axle is simultaneously out of service, presses " replacements " button again, keeping and the replacement correlation parameter, and the calculating X-axis fiber lengths on the fiber optic loop; To whether judging fiber lengths less than coiling length is set around length, "Yes" is then pressed START button, and X, Y, Z axle start simultaneously; "No" then program stops.In winding process, the showing of PC show in real time on the device not the position of guide roller in length around optical fiber, each the travelling speed, tension control mechanism, around each parameter such as the number of turn, carry out reference to offer, simplified working strength around fibre around fine person.
Ring winding machine of the present invention operating process in use, the fiber optic loop that is wound with optical fiber that at first will buy are installed in supplying fine dish geometrical clamp A308 and coiling between the geometrical clamp B309 and the clamping that is fixed for fine for fine axle 312; To fiber reel again is installed between the optical fiber ring body geometrical clamp A112 that receives fine axle 118 and the optical fiber ring body geometrical clamp B113 and the clamping that is fixed; Optical fiber is from drawing successively guide roller 205, guide roller 206, the position-limited wheel 207 on dancing wheel 402 by magnetic bracket B6, tension control mechanism 4, magnetic bracket A5, the fiber discharging device 3 for the fiber optic loop of fine axle 312 ends, be fixed at last on the empty fiber optic loop on the fine axle 118 of receipts of fiber collecting mechanism 1; Be provided with again programmed control primary data in the PC (around fine length, three mechanisms whether same axially on), original state during around fibre optical fiber should have lax slightly.Ring winding machine of the present invention changes the length that disk 104 writes down each layer by the note that is installed on fiber collecting mechanism 1 motor 105 when the optical fiber coiling, calculate how many layers of coiling again and calculate the optical fiber total length.
But this ring winding machine coiling Φ 0.16～Φ 0.25mm optical fiber of the present invention, but the winding displacement distance is 1～60mm, controlled pulling force is 0～15g, can realize optical fiber level Four winding, finish synchronously around fine and gluing, and that optical fiber is periphery is fine fine and close, evenly, overcome the slit of cloth fibre and overlapping, and made the stress distribution of fiber optic loop more even.Optical fiber through this device coiling is installed on the navigation that can be applicable to aircraft, boats and ships in the optical fibre gyro, missile guidance, the high precision position control of spaceship, and the guiding of sedan limousine, and robot and automation control system or the like.
Claims (5)
1, the semi-automatic ring winding machine of a kind of system controlled by computer comprises PC and is stored in the interior control program of PC, it is characterized in that also comprising ring winding machine, and ring winding machine is realized being connected with PC by the interface of ring winding machine electric-control system;
Described ring winding machine is made up of fiber supply device (3), fiber discharging device (2), fiber collecting mechanism (1), tension control mechanism (4) and ring winding machine electric-control system, fiber supply device (3), fiber discharging device (2) and fiber collecting mechanism (1) are installed on the chassis (8) successively by confession, row, receipts, tension control mechanism (4) is installed in the Tension Control box (10), the base plate (408) of Tension Control box (10) is installed on the casing (7), casing (7) is installed on the chassis (8), and casing is equipped with the ring winding machine electric-control system in (7);
Described ring winding machine electric-control system comprises motor driver, Switching Power Supply and the control panel of fiber supply device (3), fiber discharging device (2) and fiber collecting mechanism (1); Switching Power Supply A provides ± 5V voltage gives the Tension Control plate, Switching Power Supply B provide 24V voltage to for, row, receive motor driver and two I/O interfaces of three mechanisms; PC connects with two I/O interfaces by lead, gives the driver of three motors by I/O interface output pulse, with the rotation direction and the speed of control motor, and accepts caution signal from driver and stops the motor operation; Wherein PC is controlled the motor-driven of fiber supply device (3) and the tension force of Tension Control plate by I/O interface B, and the output voltage values of acquisition controlling plate; Process analysis by the PC stored should be worth the position of determining dancing wheel (402), controlled for fine spindle motor (304) velocity of rotation;
Described fiber supply device (3), dovetail groove (301) is installed on the chassis (8), upward be installed with successively from right to left for fine motor cabinet (303) at dovetail groove (301) by handle (302), for fine bearing seat A and B (306,311), be installed in on the fine motor cabinet (303) for fine motor (304), motor (304) output shaft is connected on the fine axle (312) by shaft coupling (305), be installed in respectively on bearing seat A (306) and the bearing seat B (311) for fine axle (312) two ends, on the fine axle (312) shaft coupling (307) being installed successively from right to left, for fine geometrical clamp A (308), for fine geometrical clamp B (309), shaft coupling (310);
Described fiber discharging device (2), electronic control translation stage (201) is installed on the chassis (8), lid (9) is arranged on the electronic control translation stage (201), glue spreading apparatus (202) is installed on the top of electronic control translation stage (201), arrange fine support A (203) and arrange fine support B (204) and be fixed on the pillar of electronic control translation stage (201), wherein, arrange guide roller (205) is arranged on the fine support A (203), arranging has guide roller (206) and position-limited wheel (207) on the fine support B (204), guide roller (205) and guide roller (206) are on same axis;
Described fiber collecting mechanism (1), dovetail groove (101) is installed on the chassis (8), upward note is installed from right to left successively at dovetail groove (101) and changes sensor holder (103) by handle (102), motor cabinet (106), bearing seat A (108), bearing seat B (117), in the note commentaries on classics sensor holder (103) sensor is installed, motor (105) is fixed on the motor cabinet (106), note is installed on one end of motor (105) changes disk (104), motor (105) output shaft is connected by shaft coupling (107) and receives on the fine axle (118), receive fine axle (118) and be installed on bearing seat A (108) and the bearing seat B (117), receiving on the fine axle (118) has clips (109) from right to left successively, shaft coupling (111), receive fine geometrical clamp A (112), receive fine geometrical clamp B (113), fixing plug (116), shaft coupling;
Described tension control mechanism (4), bearing (404) and sensor stand (407) are installed on the base plate (408), fixing rack for sensor (406) is installed on the sensor stand (407), three sensors (411) are installed on the fixing rack for sensor (406), dancing wheel (402) is installed on one end of Tension Control bar (401), and the other end passes the header board (403) of Tension Control box (10) and bearing (405) axle of Tension Control rod bearing (404) is dynamically connected; Tension Control box (10) is made up of cover plate (409), base plate (408), header board (403) and back plate (410), and cover plate (409) pushes away, draws the open and close that realize Tension Control box (10).
2, the semi-automatic ring winding machine of system controlled by computer according to claim 1 is characterized in that: also magnetic bracket can be installed on casing (7).
3, the semi-automatic ring winding machine of system controlled by computer according to claim 1 is characterized in that: but this ring winding machine coiling Φ 0.16～Φ 0.25mm optical fiber, but the winding displacement distance is 1～60mm, controlled pulling force is 0～15g.
4, the semi-automatic ring winding machine of system controlled by computer according to claim 1 is characterized in that: the motor driver of fiber collecting mechanism (1) is chosen the five phase step motor of M56403D model.
5, the semi-automatic ring winding machine of system controlled by computer according to claim 1 is characterized in that: the motor driver of fiber discharging device (2) and fiber supply device (3) is chosen the five phase step motor of M54142S model.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200310113497XA CN1330552C (en) | 2003-11-13 | 2003-11-13 | Microcomputer controlled semi-automatic optical fibre circling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200310113497XA CN1330552C (en) | 2003-11-13 | 2003-11-13 | Microcomputer controlled semi-automatic optical fibre circling machine |
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| Publication Number | Publication Date |
|---|---|
| CN1544884A true CN1544884A (en) | 2004-11-10 |
| CN1330552C CN1330552C (en) | 2007-08-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200310113497XA Expired - Fee Related CN1330552C (en) | 2003-11-13 | 2003-11-13 | Microcomputer controlled semi-automatic optical fibre circling machine |
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| CN100389332C (en) * | 2006-06-06 | 2008-05-21 | 北京航空航天大学 | Fiber collecting mechanism for automatic optical fiber winding machine |
| CN100454056C (en) * | 2007-06-11 | 2009-01-21 | 北京航空航天大学 | Tension mechanism adapted for automatic optical fiber winding machine |
| CN100453974C (en) * | 2006-06-06 | 2009-01-21 | 北京航空航天大学 | Optical-fiber torsion recovering mechanism of wound optical fiber |
| CN100454057C (en) * | 2007-06-11 | 2009-01-21 | 北京航空航天大学 | Fiber supply device of automatic optical fiber winding machine |
| CN101201250B (en) * | 2007-12-10 | 2010-06-02 | 北京航空航天大学 | Optical fiber guide mechanism being suitable for automatic winding machine for optical fiber |
| CN101482414B (en) * | 2009-02-19 | 2010-11-03 | 浙江大学 | Tension-adjustable double-filament parallel mounting apparatus used for optic fiber gyroscope |
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| CN100389332C (en) * | 2006-06-06 | 2008-05-21 | 北京航空航天大学 | Fiber collecting mechanism for automatic optical fiber winding machine |
| CN100454056C (en) * | 2007-06-11 | 2009-01-21 | 北京航空航天大学 | Tension mechanism adapted for automatic optical fiber winding machine |
| CN100454057C (en) * | 2007-06-11 | 2009-01-21 | 北京航空航天大学 | Fiber supply device of automatic optical fiber winding machine |
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