CN1505823A - Production process for niobium capacitor - Google Patents
Production process for niobium capacitor Download PDFInfo
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- CN1505823A CN1505823A CNA028071115A CN02807111A CN1505823A CN 1505823 A CN1505823 A CN 1505823A CN A028071115 A CNA028071115 A CN A028071115A CN 02807111 A CN02807111 A CN 02807111A CN 1505823 A CN1505823 A CN 1505823A
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Abstract
A process for producing a niobium capacitor, comprising a step of exposing the dielectric oxide layer to a temperature of 100 to 1,400 DEG C as any one of steps. A capacitor obtained by the producti on process of the present invention has an excellent LC properties, and the reduction in the capacitance due to application of DC bias is small.
Description
The cross reference of related application
The application is the application of submitting to according to the regulation of 35 U.S.C. the 111st (a) joint, this application is according to the regulation of 35U.S.C. the 119th (e) (1) joint, requirement is according to the U.S. Provisional Application No.60/284 that is specified in submission on April 18 calendar year 2001 of 35 U.S.C.111 (b), the rights and interests of 207 the applying date.
Technical field
The present invention relates to the preparation method of niobium capacitor.More particularly, the present invention relates to the following life-span of hot conditions long, offset change (bias change) is little, the unit mass capacitance big and the preparation method of the Niobiuim solid electrolytic capacitor that leakage current (hereinafter abbreviating " LC " sometimes as) is little.
Background technology
The capacitor that is used for electronic instrument such as mobile phone and PC requires size little big with capacitance.In these capacitors, preferred tantalum capacitor is because big and performance good with respect to its capacitance of size.Tantalum electrolytic capacitor selects for use tantalum pentoxide as dielectric material usually, but in order further to increase capacitance, has been among the research as the niobium electrolytic capacitor of dielectric material with the niobium oxide with bigger dielectric constant.Once disclosed in the past according to the inventor, in niobium electrolytic capacitor, have very big capacitance and good LC performance (referring to JP-A-10-242004) (U.S. Patent No. 6 with the niobium sintered body of part nitrogenize as the electrolytic capacitor of electrode, 115,235) (term used herein " JP-A " is meant " not examining disclosed Japanese patent application ")).
The capacitor of the niobium sintered body preparation of the usefulness part nitrogenize that is disclosed in this patent disclosure has bigger capacitance and good LC performance, but owing to use direct current biasing (DC bias) its capacitance is reduced greatly.Therefore, in order to obtain to expect the capacitor of capacity, must prepare sintered body with plurality of sintered bodies or with the less niobium powder of granularity.
Therefore, the purpose of this invention is to provide the capacitance that has good LC performance and use the DC biasing to cause and reduce less capacitor and preparation method thereof.
It is the characteristic of niobium element that capacitance due to the use of direct current biasing reduces, and is owing to cause as the instability of the niobium oxide of dielectric layer main component by inference.
Disclosure of an invention
As the result to the problems referred to above expansion research, the inventor finds can make it stable by heat treated as the niobium oxide of dielectric layer main component.The present invention just is being based on this discovery and is finishing.
The invention provides the preparation method of following niobium capacitor, circuit and the electronic instrument for preparing with the capacitor of this method preparation, with this capacitor:
(1) a kind of preparation method of niobium capacitor, comprise with the dielectric oxide layer be exposed under 100 to 1400 ℃ the temperature step as outside any one step before the casing forming;
(2) a kind of preparation method of niobium capacitor, be included in the niobium sintered body surface and form oxidation film, on oxidation film, form semiconductor layer, on semiconductor layer, form conductive layer, with the step of outer casing forming, the sintered body that wherein surface is formed with oxide skin(coating) placed 100 to 1400 ℃ of processing before forming semiconductor layer on the oxide skin(coating);
(3) a kind of preparation method of niobium capacitor, be included in the niobium sintered body surface and form one deck oxidation film, on oxidation film, form semiconductor layer, on semiconductor layer, form conductive layer, with the step of outer casing forming, wherein the surface is formed with the sintered body that is formed with organic semiconductor layer on oxidation film and the oxidation film and before forming conductive layer on the semiconductor layer, places 100 to 350 ℃ of processing;
(4) a kind of preparation method of niobium capacitor, be included in the niobium sintered body surface and form oxidation film, on oxidation film, form semiconductor layer, on semiconductor layer, form conductive layer, with the step of outer casing forming, wherein the surface is formed with and is formed with organic semiconductor layer on oxidation film, the oxidation film and outside carrying out, places 100 to 300 ℃ of processing before the casing forming with resin at the sintered body that is formed with conductive layer on the organic semiconductor layer;
(5) according to the preparation method of any described niobium capacitor in above-mentioned (1) to (4), wherein niobium sintered body contains one or more other elements with the content of 50 to 400,000 quality ppm;
(6) according to the preparation method of any described niobium capacitor in above-mentioned (1) to (5), wherein niobium sintered body is the niobium alloy sintered body, its total content with 50 to 400,000 quality ppm contains one or more and is selected from other following element as alloy compositions: lithium, sodium, potassium, rubidium, caesium, francium, beryllium, magnesium, calcium, strontium, barium, radium, scandium, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, titanium, zirconium, hafnium, vanadium, tantalum, chromium, molybdenum, tungsten, manganese, rhenium, iron, ruthenium, osmium, cobalt, rhodium, iridium, nickel, palladium, platinum, copper, silver, gold, zinc, cadmium, mercury, boron, aluminium, gallium, indium, thallium, carbon, silicon, germanium, tin, plumbous, phosphorus, arsenic, antimony, bismuth, selenium, tellurium, polonium and astatine;
(7) according to the preparation method of any described niobium capacitor in above-mentioned (1) to (6), wherein niobium sintered body contains other element that one or more are selected from boron, nitrogen, carbon and sulphur with the content of 50 to 200,000 quality ppm;
(8) according to any capacitor that described preparation method is prepared in above-mentioned (1) to (7);
(9) circuit for preparing with the capacitor in above-mentioned (8); With
(10) electronic instrument for preparing with the capacitor in above-mentioned (8).
Detailed Description Of The Invention
The preparation method of niobium capacitor of the present invention is described below.
In the process of preparation niobium capacitor, go up the dielectric oxide film that formation one deck mainly is made of niobium oxide at an electrode (first electrode), on this dielectric oxide layer, form another electrode (to electrode).Niobium or niobium alloy form the niobium oxide layer preferably as first electrode with convenient, and more preferably use niobium or niobium alloy sintered body to obtain bigger capacitance.
For example, at niobium or niobium alloy sintered body (unless otherwise specified, below be referred to as " niobium sintered body ") upward form the oxide membranous layer that mainly constitutes by niobium oxide by electrolysis, form one deck inorganic semiconductor layer such as brown lead oxide and manganese dioxide in the oxide membranous layer outside, perhaps form the organic semiconductor layer contain dopant such as polypyrrole, polythiophene and poly-(3,4-ethylidene dioxy thiophene) as to electrode.Then, on this electrode, form one deck conductive layer with the reduction contact resistance by using the conduction paste as carbon paste and silver-colored the paste, thereby obtain the niobium capacitor device.Usually make it have thermal endurance and moisture-proof by on this niobium capacitor device, forming resin enclosure, it is dropped into use then with polymeric seal material such as epoxy resin or phenol resin.
Niobium capacitor preparation method of the present invention is characterised in that, it comprises the dielectric oxide rete is exposed to step under 100 to 1400 ℃ the high temperature.High-temperature process can be in any stage after forming the dielectric oxide layer, but processing opportunity and temperature basis are used to constitute the thermal stability of semiconductor layer or conductive and corresponding change.In the process of preparation niobium capacitor, preferably form organic semiconductor layer with the polypyrrole class, in this case, niobium sintered body heat treated opportunity that will be formed with oxidation film is preferably after forming oxidation film and before the formation organic semiconductor layer.The heat treated temperature of dielectric oxide film is preferably the fusing point from chemical formation temperature to oxidation film, and for example 100 to 1400 ℃, preferred 150 to 1200 ℃, more preferably 200 ℃ to 1000 ℃.When heat-treating, temperature is preferably from 100 to 350 ℃ (before forming conductive layer) behind the formation organic semiconductor layer, more preferably from 150 to 300 ℃.
(outside before the casing forming) is when heat-treating after forming conductive layer, temperature is preferably from 100 to 300 ℃, the curing temperature that more preferably is higher than the resin that is used to form shell, but it is 270 ℃ or lower, for example, when the curing temperature of used resin is 140 ℃, the scope that heat treatment temperature is preferred 150 to 270 ℃.Why heat treatment temperature will be higher than the curing temperature of the resin that is used to form shell, is because infer and can reduce the hot pressing effect of resin molding process like this, thereby prevents to produce in the semiconductor layer increase of crack and amount of leakage current.
When high-temperature process, atmosphere gas can be air or inert gas such as He, Ne or Ar.High-temperature process can be carried out under any condition of decompression, normal pressure or pressurization.Under the specific situation, when heat treatment temperature is 350 ℃ or when higher, heat treatment is preferably carried out under the condition of decompression in above-mentioned inert gas.In all cases, the high-temperature process duration is several seconds to tens hours.After the heat treatment of dielectric oxide film, can further carry out electrolytic oxidation so that dielectric oxide film stabilisation.
The niobium sintered body that uses among the present invention is described below.
Niobium sintered body can be the niobium alloy sintered body, as long as and can to form mainly the dielectric oxide rete that is made of niobium oxide just enough.
For example, the niobium monomeric substance is suitable for niobium sintered body certainly, but the part niobium sintered body can use at least a method in nitrogenize, boronation, carbonization and the sulfuration to handle.In conjunction with amount, that is, the total content of nitrogen, boron, carbon and sulphur changes according to granularity, the specific area of sintered body or the shape of sintered body of the fine powder that is used to prepare sintered body, but its scope is 50 to 200,000 quality ppm, preferred 200 to 20,000 quality ppm.
Another part alloying component of niobium alloy sintered body is at least a following element that is selected from: lithium, sodium, potassium, rubidium, caesium, francium, beryllium, magnesium, calcium, strontium, barium, radium, scandium, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, titanium, zirconium, hafnium, vanadium, tantalum, chromium, molybdenum, tungsten, manganese, rhenium, iron, ruthenium, osmium, cobalt, rhodium, iridium, nickel, palladium, platinum, copper, silver, gold, zinc, cadmium, mercury, boron, aluminium, gallium, indium, thallium, carbon, silicon, germanium, tin, plumbous, phosphorus, arsenic, antimony, bismuth, selenium, tellurium, polonium and astatine.Its total content is preferably 50 to 400,000 quality ppm, and from the angle of LC performance, and more preferably 100 to 50,000 quality ppm certainly also will be according to contained element and respective change.This niobium alloy sintered body of part can carry out nitrogenize, boronation, carbonization or sulfuration.The amount of its combination, that is, the total content of nitrogen, boron, carbon and sulphur is 50 to 20,000 quality ppm, preferred 200 to 5,000 quality ppm also will change according to another part alloying component and content certainly accordingly.
The dielectric oxide rete that niobium sintered body surface forms can or be the another kind of dielectric oxide layer that is formed at the sintered body surface for the oxide skin(coating) of the sintered body that is formed at the sintered body surface portion itself, but the layer that preferably contains the oxide of niobium sintered body, the more preferably oxide skin(coating) of mainly forming by niobium oxide.In either case, oxide skin(coating) can form by conventional known method.For example, form the dielectric material of mainly being made up of niobium oxide by electrolytic oxidation (also can be called " electrolysis formation " or abbreviate " formation " as), it can obtaining by electrochemistry formation in 0.1% phosphate aqueous solution described in JP-A-2000-182899 (European Patent Publication No No.1158552).
There is no particular limitation to the composition that is used for semiconductor layer of the present invention and formation method, knownly in aluminium electrolytic capacitor technology is selected from least a in electrolytic solution, organic semiconductor and the inorganic semiconductor but can use.
The instantiation of electrolyte comprises the mixed solution that wherein is dissolved with 5 quality % isobutyl group electrolytical dimethyl formamides of tripropyl ammonium tetrafluoroborate and ethylene glycol and wherein is dissolved with the propylene carbonate of 7 quality % tetraethyl ammonium tetrafluoroborates and the mixed solution of ethylene glycol.
The organic semi-conductor instantiation comprises, comprise the organic semiconductor of benzene pyrrolin tetramer and chloranil, mainly contain the organic semiconductor of four thio naphthacene, mainly contain the organic semiconductor of four cyano quinone bismethane and mainly contain the oriented organic semiconductor that contains the electric conductive polymer that obtains by doping dopant in the polymer of the repetitive of following formula (1) or (2) expression:
Wherein, R
1~R
4Can be identical or different, expression independently of one another is selected from following univalent perssad: hydrogen atom, the saturated or unsaturated alkyl that contains the straight or branched of 1~10 carbon atom, alkoxyl or alkyl ester group, halogen atom, nitro, cyano group, primary, the second month in a season or uncle's amino, CF
3The phenyl of group, phenyl and replacement; R
1And R
2, R
3And R
4Hydrocarbon chain can be at an arbitrary position in conjunction with forming the divalence chain, be used for forming at least one 3-, 4-, the saturated or unsaturated hydrocarbons ring structure of 5-, 6-or 7-unit with the carbon atom that is replaced by these groups; The chain of annular combination can contain carbonyl, ether, ester, acid amides, thioether, carbonyl, ether, ester, acid amides, thioether, sulfinyl, sulfonyl or imino group at an arbitrary position; X represents oxygen atom, sulphur atom or nitrogen-atoms; R
5Only when X is nitrogen-atoms, just exist, and represent to contain straight or branched, the saturated or unsaturated alkyl of 1~10 carbon atom independently.Wherein, preferred polypyrrole and poly-(3,4-ethylidene dioxy thiophene).
The instantiation of inorganic semiconductor comprises mainly inorganic semiconductor of being made up of brown lead oxide or manganese dioxide and the inorganic semiconductor that comprises tri-iron tetroxide.These semiconductors can use separately, perhaps its two or more be used in combination.
Be under the situation of solid to electrode, for example, can this to electrode on successively compacting conduction stick with paste as carbon paste and silver are stuck with paste with the formation conductive layer.One or more conventional known conductions are stuck with paste to can be used as to conduct electricity to stick with paste and are applied among the present invention.
Carry out installing additional of resin enclosure with known polymer resin such as epoxy resin or phenol resin by known method such as dipping, casting, moulding, potting or powder painting subsequently.
Commercial Application of the present invention
On niobium sintered body or niobium alloy sintered body, form one deck dielectric oxide rete, then this dielectric oxide rete is placed under 100 1400 ℃ the temperature and handle, capacitor by operation production like this, its dielectric oxide rete is stabilized, and the variation of the capacitance that application DC biasing is caused is also very little, thereby obtains the capacitor very reliably that the LC value is little and thermal endurance is high.And, compare with traditional capacitor with same electrical capacity, use capacitor of the present invention can obtain more small-sized capacitor product.
Capacitor of the present invention with these characteristics can be used as by-pass capacitor commonly used in analog loopback or the digital loop or coupling connection capacitor, also can be used for traditional tantalum capacitor.
Usually, this capacitor is usually used in the electronic loop, and when using capacitor of the present invention, suffered electronic device is arranged or the restriction of heat radiation aspect will reduce, thereby in the narrow space electronic loop very reliably can be set also more at one.
In addition, when using capacitor of the present invention, can obtain more small-sized and reliable more electronic instrument, for example, computer, computer peripheral such as PC card, mobile device such as mobile phone, household implements, automobile equipment, artificial satellite and communication apparatus.
Implement best mode of the present invention
Describe the present invention by the following examples in detail, still, the invention is not restricted to these examples.
In each embodiment, process capacitance, the leakage current values of capacitor in blocks and all measure by the following method.
(1) mensuration of condenser capacity
In room temperature, two terminals of the made condenser plate that the LCR measuring instrument (accurate LCR measuring instrument model HP4284A) that Hewlett-Packard company is made is connected, electric capacitance measurement definite value that will be when 120Hz applies the 1.5V direct current biasing is as the capacitance of processing capacitor in blocks.In order more to clearly illustrate improvement, be called as " CV remnants rate " with the rate of change of the CV of following formulate at the performance that applies DC biasing.
The CV value of remaining rate (%)=(the CV value when applying the 1.5V direct current biasing) of CV/when not applying DC and setover) * 100
(2) mensuration of capacitor leakage electric current
Under the room temperature, be continuously applied at two terminal rooms of prepared condenser plate and be selected from load voltage value (2.5V, 4V, 6.3V, 10V, 16V, the time chemistry of approaching to produce dielectric material 25V) forms voltage (direct current, 1/3 to 1/4 direct voltage (6.3V) 20V) 1 minute is measured current value then.With the leakage current values of this current value as processing capacitor in blocks.
Embodiment 1
In the container of SU304-system, add 100g niobium ingot.Under 400 ℃, fed hydrogen 10 hours to wherein lasting.After the cooling, place SUS 304 systems that SUS-system sphere is housed jar to grind 10 hours the niobium piece of hydrogenation.Make this hydrogenated products and water form the slurry of 20 volume %, with the gained slurry with zirconia ball pack into SU304-system spike mill and wet grinding 7 hours under 10 ℃ or lower temperature.Should be pulp centrifuged, decant gets crushed material.With this crushed material 1.33 * 10
2Dry under Pa and the 50 ℃ of conditions.Subsequently, with this hydrogenated niobium powder 1.33 * 10
-2The heating dehydrogenation is 1 hour under the condition of Pa and 400 ℃.The particle mean size of the niobium powder that is produced is 0.8 micron.With the gained niobium powder 4 * 10
-3Carry out granulating in 1,000 ℃ under the reduced pressure of Pa.Then, the granulating agglomerate is smashed to pieces, particle mean size is 100 microns a niobium particle powder, with this powder under the condition of logical nitrogen in 300 ℃ of heating nitrogenize 4 hours.
So the niobium particle powder of preparation obtains the stampings (about 0.1g) that size is about 0.3cm * 0.18cm * 0.45cm with the niobium silk moulding of 0.3mm φ.
With these stampings 4 * 10
-3In 1,200 ℃ of placement 30 minutes, obtain sintered body under the Pa reduced pressure.With the electrochemical action 1000 minutes under 800 ℃ of temperature 20V voltages in 0.1% phosphate aqueous solution of resultant sintered body, the result has formed the dielectric oxide film on the surface.
Then, the sintered body that the surface has been formed dielectric layer in air under 285 ℃ of temperature normal pressure placed 30 minutes.After being cooled to room temperature, with the further electrochemical action 200 minutes under 80 ℃ of temperature 20V voltages in 0.1% phosphate aqueous solution of this sintered body.Then, 10% ammonium persulfate aqueous solution that dielectric oxide rete and equivalent are mixed with contact with pyrroles's steam again after 0.5% anthraquinone sulfonic acid water solution mixture contacts, repeat this operation at least 5 times, so can form the organic semiconductor layer that contains polypyrrole.
Lamination carbon paste layer and silver are stuck with paste layer successively on organic semiconductor layer then.Obtained device is placed on the plumbous system framework, casing forming outside powder painting carries out for 5 times under 155 ℃ of temperature with the powdered epoxy resin PCE273 of Nitto Pernox system, cured resin 2 hours under 155 ℃ of temperature then.So promptly make chip capacitor.The average electrical capacity peace of this capacitor (n=100) all LC value sees Table 1.The LC value is the value of measuring under 1 minute the condition of voltage that applies 6.3V.
Embodiment 2 to 5:
With the method for embodiment 1, make the niobium alloy sintered body with the niobium alloy ingot with various types of alloys as shown in table 1.After forming the dielectric oxide film, each sintered body is exposed under the temperature shown in the table 1, forms organic semiconductor layer and conductive layer then, makes chip capacitor.The average electrical capacity peace of each capacitor (n=100) all LC value sees Table 1.The LC value is the value of measuring under 1 minute the condition of voltage that applies 6.3V.
Embodiment 6:
With the method for embodiment 1, carrying out making after hydrogenation, pulverizing and dehydrogenation are handled particle mean size by the niobium kirsite that will contain 1,000 quality ppm zinc is 0.8 micron niobium Zinc alloy powder.With gained niobium Zinc alloy powder 4 * 10
-3Carry out granulating in 1,150 ℃ under the reduced pressure of Pa.Then, the granulating agglomerate is smashed to pieces, particle mean size is 120 microns a niobium particle powder.
So the niobium zinc particle powder of preparation obtains the stampings (about 0.1g) that size is about 0.3cm * 0.18cm * 0.45cm with the niobium silk moulding of 0.3mm φ.
With these stampings 4 * 10
-3In 1,250 ℃ of placement 30 minutes, obtain sintered body under the Pa reduced pressure.With the electrochemical action 1000 minutes under 80 ℃ of temperature 20V voltages in 0.1% phosphate aqueous solution of resultant sintered body, the result has formed the dielectric oxide rete on the surface.
Then, the surface has been formed the sintered body of dielectric layer 4 * 10
-3Placed 30 minutes in 500 ℃ in the air of Pa.After being cooled to room temperature, sintered body be impregnated in the ammonium persulfate aqueous solution (solution 1) that contains 25 quality %, take out the back under 80 ℃ of temperature dry 30 minutes, impregnated in and contain 3 of 18 quality %, in the aqueous isopropanol (solution 2) of 4-ethylidene dioxy thiophene, take out back placement in 100 ℃ atmosphere and carried out oxidative polymerization in 10 minutes.Sintered body be impregnated in the solution 1 and with above-mentioned identical method once more handle.To repeat 8 times from impregnated in solution 1 to each step operation of oxidative polymerization, then sintered body wash 10 minutes in 50 ℃ warm water, and 100 ℃ dry 30 minutes down, thereby formation contains the organic semiconductor layer of poly-(3,4-ethylidene dioxy thiophene).
Lamination carbon paste layer and silver are stuck with paste layer successively on organic semiconductor layer then.Obtained device is placed on the plumbous system framework, floods by the epoxy resin XNR1213 with Nippon Ciba Geigy system and once carries out outer casing forming, then cured resin 2 hours under 150 ℃ of temperature.So promptly make chip capacitor.The average electrical capacity peace of this capacitor (n=50) all LC value sees Table 1.The LC value is the value of measuring under 1 minute the condition of voltage that applies 6.3V.
Embodiment 7 and 8:
With the method for embodiment 6, make the niobium alloy sintered body with the niobium alloy ingot with various types of alloys as shown in table 1.After forming the dielectric oxide film, each sintered body places under temperature shown in the table 1 and the gas condition and handles, and then, forms organic semiconductor layer and conductive layer, makes chip capacitor.The average electrical capacity peace of each capacitor (n=100) all LC value sees Table 1.The LC value is the value of measuring under 1 minute the condition of voltage that applies 6.3V.
Embodiment 9:
With the method for embodiment 1, carrying out making after hydrogenation, pulverizing and dehydrogenation are handled particle mean size by the niobium antimony alloy that will contain 1,000 quality ppm antimony is 0.8 micron niobium antimony alloy powder.With gained niobium antimony alloy powder 4 * 10
-3Carry out granulating in 1,100 ℃ under the reduced pressure of Pa.Then, the granulating agglomerate is smashed to pieces, particle mean size is 95 microns a niobium antimony particle powder.
So the niobium antimony particle powder of preparation obtains the stampings (about 0.1g) that size is about 0.3cm * 0.18cm * 0.45cm with the niobium silk die casting of 0.3mm φ.With these stampings 4 * 10
-3The Pa reduced pressure obtains sintered body in 1,250 ℃ of placement 30 minutes.With the electrochemical action 1000 minutes under 80 ℃ of temperature 20V voltages in 0.1% phosphate aqueous solution of resultant sintered body, the result has formed the dielectric oxide rete on the surface.
Subsequently, sintered body be impregnated in 60% the manganese nitrate aqueous solution, then it was heated 120 minutes under 190 ℃ of temperature, repetitive operation can form the manganese dioxide semiconductor layer on the dielectric oxide film.Then, sintered body was placed 30 minutes in 400 ℃ in Ar gas.After being cooled to room temperature, lamination carbon paste layer and silver are stuck with paste layer on semiconductor layer then.Obtained device is placed on the plumbous system framework, and by with Nitto Electric Industrial Co., the MP series of loops epoxy resins transfer molding that Ltd makes carries out outer casing forming, then cured resin 30 minutes under 190 ℃ of temperature.So promptly make chip capacitor.The average electrical capacity peace of this capacitor (n=100) all LC value sees Table 1.The LC value is the value of measuring under 1 minute the condition of voltage that applies 6.3V.
Embodiment 10 and 11:
In embodiment 10, use the method identical to obtain niobium sintered body with embodiment 1.In embodiment 11, use and implement 2 identical methods and obtain niobium zirconium gallium alloy sintered body.After forming the dielectric oxide film, use the method identical to form semiconductor layer with embodiment 9.After this, each sintered body is handled under the temperature shown in the table 1, formed conductive layer then, make chip capacitor.The average electrical capacity peace of each capacitor (n=100) all LC value sees Table 1.The LC value is the value of measuring under 1 minute the condition of voltage that applies 6.3V.
Comparative example 1 to 3:
Among the embodiment 1,6 and 9 formation of preparation the sintered body of dielectric oxide film be respectively applied in comparative example 1,2 and 3.Under the condition of not carrying out heat treated, form semiconductor layer and conductive layer successively with separately the identical method of embodiment and carry out with epoxy resin outside casing forming, make chip capacitor.The average electrical capacity peace of each capacitor (n=100) all LC value sees Table 1.The LC value is the value of measuring under 1 minute the condition of voltage that applies 6.3V.
Table 1
The sintered body kind | Other composition | Other component content | Atmosphere gas during processing | Treatment temperature | Handle the duration | ????CV | ????LC | The remaining rate of CV | |
??(ppm) | ??(℃) | ??(hr) | (μ F/ number) | (μ A/ number) | ????(%) | ||||
Embodiment 1 | ??Nb | Nitrogen | ??2500 | In the air | ??285 | ??0.5 | ????530 | ????3.2 | ????99.2 |
Embodiment 2 | The Nb-B alloy | Boron nitrogen | ??2500 ??500 | In the air | ??300 ? | ??1.0 ? | ????589 ? | ????1.4 ? | ????99.5 ? |
Embodiment 3 | The Nb-W alloy | Tungsten nitrogen | ??18000 ??700 | In the air | ??325 ? | ??0.5 ? | ????612 ? | ????1.7 ? | ????99.7 ? |
Embodiment 4 | The Nb-Si alloy | Silicon nitrogen | ??50000 ??3500 | In the air | ??270 ? | ??1.5 ? | ????498 ? | ????3.9 ? | ????99.1 ? |
Embodiment 5 | The Nb-Al-Zr alloy | Aluminium zirconium nitrogen | ??3900 ??5000 ??300 | In the air | ??315 | ??2.0 | ????594 | ????1.7 | ????99.3 |
Embodiment 6 | The Nb-Zn alloy | Zinc | ??1000 | Under the reduced pressure | ??500 | ??0.5 | ????561 | ????1.5 | ????99.2 |
Embodiment 7 | The Nb-Nd alloy | Neodymium | ??9800 | Under the reduced pressure | ??900 | ??0.5 | ????540 | ????2.4 | ????99.5 |
Embodiment 8 | The Nb-Ti-Te alloy | The titanium tellurium | ??500 ??5000 | Under the reduced pressure | ??450 ? | ??0.5 ? | ????572 ? | ????3.0 ? | ????99.4 ? |
Embodiment 9 | The Nb-Sb alloy | Antimony nitrogen | ??12000 ??400 | In the Ar gas | ??300 ? | ??2.0 ? | ????540 ? | ????2.2 ? | ????99.1 ? |
Embodiment 10 | ??Nb | Nitrogen | ??4200 | In the Ar gas | ??350 | ??3.0 | ????520 | ????3.2 | ????99.3 |
Embodiment 11 | The Nb-zr-Ga alloy | Zirconium gallium nitrogen | ??11000 ??1000 ??500 | In the Ar gas | ??250 | ??1.0 | ????620 | ????1.6 | ????99.7 |
Comparative example 1 | ??Nb | Nitrogen | ??2500 | In air | ??285 | ??0.5 | ????466 | ????33.9 | ????87.9 |
Comparative example 2 | The Nb-Zn alloy | Zinc | ??1000 | Under the reduced pressure | ??500 | ??0.5 | ????487 | ????21.2 | ????86.5 |
Comparative example 3 | The Nb-Sb alloy | Antimony nitrogen | ??12000 ??400 | In the Ar gas | ??300 ? | ??2.0 ? | ????488 ? | ????29.1 ? | ????90.5 ? |
Claims (9)
1. the preparation method of a niobium capacitor, comprise with the dielectric oxide layer be exposed under 100 to 1400 ℃ the temperature step as outside any one step before the casing forming.
2. the preparation method of a niobium capacitor, be included in the niobium sintered body surface and form oxidation film, on oxidation film, form semiconductor layer, on semiconductor layer, form conductive layer, with the step of outer casing forming, the sintered body that wherein surface is formed with oxide skin(coating) placed 100 to 1400 ℃ of processing before forming semiconductor layer on the oxide skin(coating).
3. the preparation method of a niobium capacitor, be included in the niobium sintered body surface and form one deck oxidation film, on oxidation film, form semiconductor layer, on semiconductor layer, form conductive layer, with the step of outer casing forming, wherein the surface is formed with the sintered body that forms organic semiconductor layer on oxidation film and the oxidation film and before forming conductive layer on the semiconductor layer, places 100 to 350 ℃ of processing.
4. the preparation method of a niobium capacitor, be included in the niobium sintered body surface and form oxidation film, on oxidation film, form semiconductor layer, on semiconductor layer, form conductive layer, with the step of outer casing forming, wherein the surface is formed with and is formed with organic semiconductor layer on oxidation film, the oxidation film and outside carrying out, places 100 to 300 ℃ of processing before the casing forming with resin at the sintered body that is formed with conductive layer on the organic semiconductor layer.
5. according to the preparation method of any described niobium capacitor of claim 1 to 4, wherein niobium sintered body is that 50 to 400,000 quality ppm contain one or more other elements with content.
6. according to the preparation method of any described niobium capacitor of claim 1 to 5, wherein niobium sintered body is the niobium alloy sintered body, its contain one or more be selected from following total content be other element of 50 to 400,000 quality ppm as alloy compositions: lithium, sodium, potassium, rubidium, caesium, francium, beryllium, magnesium, calcium, strontium, barium, radium, scandium, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, titanium, zirconium, hafnium, vanadium, tantalum, chromium, molybdenum, tungsten, manganese, rhenium, iron, ruthenium, osmium, cobalt, rhodium, iridium, nickel, palladium, platinum, copper, silver, gold, zinc, cadmium, mercury, boron, aluminium, gallium, indium, thallium, carbon, silicon, germanium, tin, plumbous, phosphorus, arsenic, antimony, bismuth, selenium, tellurium, polonium and astatine.
7. according to the preparation method of any described niobium capacitor of claim 1 to 6, wherein niobium sintered body is that 50 to 200,000 quality ppm contain other the element that one or more are selected from boron, nitrogen, carbon and sulphur with content.
8. with any capacitor that described preparation method prepares of claim 1 to 7.
9. use the circuit of the described capacitor preparation of claim 8.
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CN2009101266336A Expired - Fee Related CN101510468B (en) | 2001-04-12 | 2002-04-10 | Production process for niobium capacitor |
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CN102203890B (en) * | 2008-10-29 | 2013-03-20 | 昭和电工株式会社 | Method for manufacturing capacitor element |
CN104221107A (en) * | 2012-06-22 | 2014-12-17 | 昭和电工株式会社 | Positive electrode body for solid electrolytic capacitor |
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JP6134485B2 (en) * | 2012-07-25 | 2017-05-24 | Jx金属株式会社 | Metal material having surface for bonding with liquid crystal polymer, metal-liquid crystal polymer composite, method for producing the same, and electronic component |
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JP2923135B2 (en) * | 1992-09-03 | 1999-07-26 | ローム株式会社 | Manufacturing method of solid electrolytic capacitor |
JPH11150041A (en) * | 1997-11-19 | 1999-06-02 | Hitachi Aic Inc | Manufacture of solid electrolytic capacitor |
AU5065099A (en) * | 1998-08-05 | 2000-02-28 | Showa Denko Kabushiki Kaisha | Sinter of niobium for capacitor, and method of manufacture thereof |
JP2000082639A (en) * | 1998-09-04 | 2000-03-21 | Nec Corp | MANUFACTURE OF Nb CAPACITOR |
ATE516588T1 (en) * | 1999-05-28 | 2011-07-15 | Murata Manufacturing Co | SOLID ELECTROLYTIC CAPACITOR AND ITS PRODUCTION METHOD |
DE19929715A1 (en) * | 1999-06-24 | 2000-12-28 | Schering Ag | New 11-beta-long chain substituted estratriene derivatives, are antiestrogens or tissue-selective partial estrogens useful e.g. for treating hormone-dependent cancer or osteoporosis |
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CN102203890B (en) * | 2008-10-29 | 2013-03-20 | 昭和电工株式会社 | Method for manufacturing capacitor element |
CN104221107A (en) * | 2012-06-22 | 2014-12-17 | 昭和电工株式会社 | Positive electrode body for solid electrolytic capacitor |
CN104221107B (en) * | 2012-06-22 | 2017-12-12 | 昭和电工株式会社 | The anode bodies of solid electrolytic capacitor |
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JP2009296019A (en) | 2009-12-17 |
CN101510468A (en) | 2009-08-19 |
CN101510468B (en) | 2012-01-18 |
JP4817468B2 (en) | 2011-11-16 |
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