The invention provides a kind of air cooled water composite cooling tower, this invention is in conjunction with the advantage of cooling tower and air cooling compressor, make full use of water when cooling tower cools off and the heat exchange of air, air humidity is increased, heat absorption capacity improves (water vapour specific heat is near 2 times of air specific heat) and characteristics that air dry-bulb temperature reduces are cooled off aerial cooler with it.Because design cooling hot water at first enters aerial cooler, with the air inversion heat exchange of high humility, low dry-bulb temperature, the water in the cooling aerial cooler.Simultaneously, aerial cooler has heated the air of high humility, and its density is reduced, and has reduced the pressure in the cooling tower air duct, has improved the speed of air ascension, has increased the cooling intake of cooling tower.Coolant-temperature gage through the aerial cooler precooling reduces, and is distributed on the water distribution heat of cooling exchange filler of cooling tower cooling heat dissipation again through the cloth water spray system, reduced evaporation of water, simultaneously, reduce the dry-bulb temperature of air, made aerial cooler that good cooling heat transferring effect is arranged again.Because the coolant-temperature gage that spray equipment is distributed on the cooling tower water distribution heat of cooling exchange filler is low, therefore, can reduce a large amount of evaporations of water, thereby reduce scattering and disappearing and blowdown of water, formed and made full use of that air is done, wet-bulb temperature, the air cooled water composite cooling tower of complementary heat radiation.Air cooled water composite cooling tower can be realized the independent operating of aerial cooler when temperature is low, realize using water wisely to greatest extent.
The object of the present invention is achieved like this, air cooled water composite cooling tower is made up of tower body, ventilator, ventilation equipment, air distribution device, aerial cooler, water distribution system, liquid distribution, dehydrater, water collector, water-in and water-out pipeline and irrigation canals and ditches, other facilities etc.It is characterized in that: wind direction under water distribution heat exchange packing layer in the cooling tower shell and the spray water-distributing device, or outside the dehydrater air outlet, be provided with the aerial cooler that has air cooling unit to connect to form that is fixed on the support, support is fixed on the load-bearing supporter of cooling tower.The female pipe of water inlet at first with the cooling tower air duct in the water inlet of aerial cooler assembly be tightly connected respectively by pipe joint, hot water is introduced the aerial cooler assembly, by water distributor distribution water distribution in the aerial cooler assembly.Through the water of aerial cooler cooling, collect by the charge for remittance pipeline that is positioned at the aerial cooler end, be distributed on the packing layer through water-distributing device, after the heat exchange cooling, conflux in the cooling cistern.The aerial cooler collection pipe has delivery port, directly is connected with the intake pipe that by-pass valve control is installed of circulating water pool by valve, supplies water for the water circulating pump intake pipe jointly.The aerial cooler assembly can be made by good, corrosion resistant other material of metal material or heat conductivility and shape.By the pipe of multi-group cooling fins, the section of jurisdiction and the multi-disc section of jurisdiction that connect and compose by water distributor and collection pipe constitute the aerial cooler assembly.The aerial cooler assembly can by the good section bar of metal material or other heat conductivilitys by welding, riveted joint, expanded joint, casting, bonding, technology such as extrude and make moulding.The cooling pipe fitting can be extruded into the section bar processing and fabricating by metal, and the section bar that it processes is threaded fin above.Can be with the metal threaded finned tube of extrusion molding, by welding fabrication is the section of jurisdiction, many groups by section of jurisdiction and section of jurisdiction are tightly connected, constitute the aerial cooler assembly of parallelepiped, its water inlet arranges with the delivery port diagonal angle and makes its flow path identical that the direction of rotation of its screw finned pipe can be identical, can be opposite, screw finned pipe between section of jurisdiction and the section of jurisdiction can be arranged in an identical manner in proper order, also direction that can be identical or opposite direction arranged.Support available metal, concrete or plastic-steel and macromolecule organic composite material are made, and the aerial cooler support is fixed on the load-bearing supporter of cooling tower.Hang on the aerial cooler fixed support or put on the aerial cooler support, also can pass through key, bolt, groove fastening assembly and be fixed.With the aerial cooler water inlet by pipeline and interface female pipe of intaking with being connected, be arranged in aerial cooler water inlet next door and fix by the aerial cooler stent support.Manage by the charge for remittance mother that pipeline and joint are connected with the aerial cooler delivery port, be arranged in aerial cooler delivery port next door, fix by the aerial cooler stent support.Dehydrater is fixed in the air inlet place of aerial cooler, can be connected with aerial cooler the combination or be fixed on the aerial cooler fixed support.The valve of control water is installed on the spray water-distributing device.Aerial cooler is installed in the following wind direction of natural wind cooling tower and machine power circulation cooling tower water-distributing device or dehydrater, and aerial cooler does not have and allows the directly big space of circulation of air.Aerial cooler is arranged arrangement with herringbone, V-arrangement or polyhedron shape by matrix or concentric fan-shaped mode, is fixed on the aerial cooler support.Valve on valve on the collection pipe and the cloth water spray system can be used for controlling the independent operating and the variable load operation of aerial cooler.
The aerial cooler course of work is as follows: need the hot water of cooling to be fed to respectively on the aerial cooler assembly by the female pipe of hot water water delivery, distinguish water distribution on the aerial cooler assembly unit by the aerial cooler assembly water inlet pipe on the female pipe of hot water water delivery, enter the hot water of aerial cooler assembly unit, by flow paths such as aerial cooler assembly upper end sparge pipe and the female pipes of aerial cooler assembly upper end hot water water delivery hot water is assigned on the aerial cooler assembly cooling unit, by the heat release of screw thread fin cooling tube, conflux on aerial cooler section of jurisdiction assembly collection pipe and aerial cooler section of jurisdiction and section of jurisdiction assembly collection pipe, finally flow out, conflux in the cooling water of aerial cooler assembly lower end confluxes the female pipe of water delivery from cooling water outlet pipe with aerial cooler assembly water inlet pipe diagonal angle layout.The cooling air is by the cooling screw finned pipe, water in the cooling tube, and be heated with air behind the water countercurrent flow, density reduces, enter the cooling tower air duct from the discharge of aerial cooler assembly ventilating opening, be provided with the aerial cooler inter-module between section of jurisdiction and the section of jurisdiction every support, to prevent the distortion of cooling tube chip module, improve its mechanical strength, aerial cooler assembly fin cooling tube cooling fins and cooling tube can be extrusion molding one time, interconnect by modes such as welding, expanded joints between screw thread fin cooling tube and the sparge pipe.The aerial cooler layout design should be convenient to change, safeguard, overhaul when aerodynamic requires.Coolant-temperature gage through the aerial cooler precooling reduces, conflux by collecting pipe, again through distribution and the spray flow of water distributor water drenching device by valve regulation and control cooling water, be distributed to through the cloth water spray system on the cellular heat exchange filler of cooling tower, after the air heat exchange cooling, conflux in the cooling cistern.The dehydrater of installing between the air intake of aerial cooler and water-locator has been removed the globule in the ascending air, has reduced the windage loss of water.Simultaneously, because the coolant-temperature gage that spray equipment is distributed on the cellular cooling filler of cooling tower is low, therefore, can reduce a large amount of evaporations of water, thereby reduced scattering and disappearing and blowdown of water, reduced the dry-bulb temperature of air, made aerial cooler that good cooling heat transferring effect is arranged again.Formed and made full use of that air is done, wet-bulb temperature, the air cooled water composite cooling tower of complementary heat radiation.Aerial cooler collection pipe delivery port directly is connected with the intake pipe that by-pass valve control is installed of circulating water pool by valve, and jointly for the water circulating pump intake pipe supplies water, and by being located at the valve on two pipes, regulation and control are because of different water supply flow in season.To realize aerial cooler independent operating when temperature is low of air cooled water composite cooling tower, realize using water wisely to greatest extent.This cooling tower is suitable for various types of Revamping Cooling Tower and production, and is similar to natural draft cooling tower for its arrangement of mechanical type cooling tower.
The invention will be further described below in conjunction with drawings and Examples:
Among the figure: on the aerial cooler support 17 that wind direction is settled under honeycomb wave water distribution cooling layer 13 in cooling tower air duct 19 and the water-locator 14, the aerial cooler 18 that herringbone is arranged is installed, and the mounting bracket 17 of the aerial cooler 18 that herringbone is arranged is fixed on the load-bearing supporter of cooling tower.Need the heat recirculated water of cooling to enter in the cooling tower air duct 19 by the female pipe 6 of heat recirculated water water delivery, arrange that with herringbone the water inlet on the aerial cooler 18 is connected respectively, by flow paths such as sparge pipe, equipressure, evenly the water distribution that distributes is arranged in the aerial cooler 18 in herringbone, hot water through the aerial cooler cooling, collect by the collection pipe 11 that is positioned at the aerial cooler end, cooling water-locator 14 by 15 controls of cloth water control valve is distributed in water on the honeycomb wave packing layer 13, after the heat exchange cooling, conflux in the cooling pond 12.The cooling water water spray distributes and spray flow is regulated and control by cloth water control valve 15.Arrange between the air intake of aerial cooler 18 and the water-locator 14 in herringbone dehydrater 16 is installed.The aerial cooler 18 collection pipe delivery ports that herringbone is arranged, be connected in parallel by the aerial cooler collection pipe by-pass valve control 9 cooling water suction hoses 10 that by-pass valve control is installed direct and cooling pond 12, common is that water circulating pump 7 supplies water, and regulates and control because of different water supply flow in season by the valve that is located on two pipes.
Fig. 2 is the natural ventilation type double-curve cooling column, and its aerial cooler is a rectangle polygon matrix arrangements.
Among the figure: 1 generator, 2 steam turbines, 3 turbine rotors, 4 condensers, 5 condensate pumps, 6 heat recirculated water water-supply-pipes, 7 water circulating pumps, 8 recirculated water feed pipes, 9 aerial cooler collection pipe by-pass valve controls, 10 cooling water suction hoses, 11 aerial cooler collection pipes, 12 cooling ponds, 13 honeycomb wave water distribution cooling layers, 14 water-locators, 15 cloth water control valves, 16 dehydraters, 17 aerial cooler supports, 18 matrix forms are arranged aerial cooler, 19 cooling tower air ducts
Fig. 2 apparatus arrangement and flow process are equal to Fig. 1.
Fig. 3 is that machine power wind tower rectangular is arranged
Among the figure: 1 generator, 2 steam turbines, 3 turbine rotors, 4 condensers, 5 condensate pumps, 6 heat recirculated water water-supply-pipes, 7 water circulating pumps, 8 recirculated water feed pipes, 9 aerial cooler collection pipe by-pass valve controls, 10 cooling pond intake pipes, 11 aerial cooler collection pipes, 12 cooling ponds, 13 transfer the wind blind window, 14 honeycomb wave water distribution cooling layers, 15 cooling water water-locators, 16 cloth water control valves, 17 dehydraters, 18 aerial cooler supports, 19 rectangulars are arranged aerial cooler, 20 cooling tower air ducts, 21 cooling fans
Among the figure: the honeycomb wave water distribution cooling layer 14 in cooling tower air duct 20 and 15 times wind directions of cooling water water-locator, be on the aerial cooler support 18 of dehydrater 17 exits one side, rectangular is installed arranges aerial cooler 19, aerial cooler support 18 is fixed on the load-bearing supporter of cooling tower.The heat recirculated water that needs cooling enters aerial cooler water inlet end in the cooling tower air duct 20 by heat recirculated water aqueduct 6, be connected with water inlet on the aerial cooler 19 that rectangular is arranged respectively, heat recirculated water is introduced aerial cooler, by flow paths such as sparge pipe, equipressure, evenly the water distribution that distributes arranges in the aerial cooler 19 that in rectangular cooling collection pipe 11 is also collected with identical requirement and confluxed.Hot water through the aerial cooler cooling, collect by the cooling collection pipe 11 that is positioned at the aerial cooler end, the cooling water-locator 15 by 16 controls of cloth water control valve is distributed in water on the honeycomb wave packing layer 14, after the heat exchange cooling, conflux in the cooling pond 12.The cooling water injection flow rate is by the distribution and the spray flow of cloth water control valve 16 regulation and control cooling waters.The air intake of arranging aerial cooler 19 at rectangular is equipped with dehydrater 17 with cooling off between the water-locator 15.Rectangular is arranged aerial cooler 19 collection pipe delivery ports, be connected in parallel by the aerial cooler cloth water control valve 16 cistern cooling water suction hoses 10 that by-pass valve control is installed direct and circulating water pool, common is that water circulating pump 7 supplies water, and regulates and control because of different water supply flow in season by the valve that is located on two pipes.
Fig. 4 is that machine power wind tower herringbone is arranged
Among the figure: 1 generator, 2 steam turbines, 3 turbine rotors, 4 condensers, 5 condensate pumps, 6 circulating water outlet pipes, 7 water circulating pumps, 8 recirculated water feed pipes, 9 air cooling recirculated waters, 10 cooling water suction hoses, 11 aerial cooler outlet pipes, 12 cooling cisterns, 13 transfer wind blind window 14, honeycomb wave water distribution cooling layer, 15 water-locators, 16 cloth water control valves, 17 dehydraters, 18 aerial cooler supports, 19 herringbones are arranged aerial cooler, 20 cooling tower air ducts, 21 air duct cooling fans
Its process of Fig. 4 is similar to Fig. 3.
Fig. 5 is that machine power cross-flow induced draft cooling tower V-arrangement is arranged
Among the figure: 1 generator, 2 steam turbines, 3 turbine rotors, 4 condensers, 5 condensate pumps, 6 heat recirculated water aqueducts, 7 water circulating pumps, 8 recirculated water feed pipes, 9 condensate pump air cooling recirculated waters, 10 cooling water suction hoses, 11 aerial cooler outlet pipes, 12 cooling water cisterns, 13 honeycomb wave water distribution cooling layers, 14 transfer the wind blind window, 15 water-locators, 16 cloth water control valves, 17 aerial cooler supports, 18 dehydraters, 19V shape is arranged aerial cooler, 20 cooling tower air ducts, 21 air duct cooling fans
Among the figure: the honeycomb wave water distribution cooling layer 13 in cooling tower air duct 20 and 15 times wind directions of cooling water water-locator, be on the support 17 of dehydrater 18 exits one side, V-arrangement is installed arranges aerial cooler 19, V-arrangement arranges that aerial cooler 19 supports are fixed on the load-bearing supporter of cooling tower.Need the heat recirculated water of cooling to arrange that with V-arrangement the water inlet on the aerial cooler 19 is connected respectively by the aerial cooler water inlet end that heat recirculated water aqueduct 6 enters in the cooling tower air duct 20, heat recirculated water is introduced aerial cooler, by flow paths such as sparge pipe, equipressure, evenly the water distribution that distributes arranges in the aerial cooler 19 that in V-arrangement cooling outlet pipe 11 is also collected with identical requirement and confluxed.Hot water through the aerial cooler cooling, collect by the cooling collection pipe 11 that is positioned at the aerial cooler end, cooling water-locator 15 by 16 controls of cloth water control valve is distributed in water on the honeycomb wave packing layer 13, after the heat exchange cooling, confluxes in cooling cistern 12.The cooling water injection flow rate is by the distribution and the spray flow of cloth water control valve 16 regulation and control cooling waters.The air intake of arranging aerial cooler 19 at V-arrangement is equipped with dehydrater 18 with cooling off between the water-locator 15.V-arrangement is arranged aerial cooler 19 collection pipe delivery ports, be connected in parallel by the aerial cooler cloth water control valve 16 cistern cooling water suction hoses 10 that by-pass valve control is installed direct and circulating water pool, common is that water circulating pump 7 supplies water, and regulates and control because of different water supply flow in season by the valve that is located on two pipes.
Fig. 6 is that machine power cross-flow induced draft cooling tower rectangular is arranged
Among the figure: 1 generator, 2 steam turbines, 3 turbine rotors, 4 condensers, 5 condensate pumps, 6 heat recirculated water aqueducts, 7 water circulating pumps, 8 recirculated water feed pipes, 9 condensate pump air cooling recirculated waters, 10 cooling water suction hoses, 11 aerial cooler outlet pipes, 12 cooling cisterns, 13 honeycomb wave water distribution cooling layers, 14 transfer the wind blind window, 15 water-locators, 16 cloth water control valves, 17 aerial cooler supports, 18 dehydraters, 19 rectangulars are arranged aerial cooler, 20 cooling tower air ducts, 21 air duct cooling fans
Its process of Fig. 6 is similar to Fig. 5.
Fig. 7 polyhedron metal-air chiller assembly
Among the figure: sparge pipe on the 1 aerial cooler assembly, 2 aerial cooler assembly water inlet pipes, the female pipe of 3 aerial cooler assembly water distributions, the female pipe of 4 hot water water deliverys, 5 aerial cooler assembly ventilating openings, 6 aerial cooler inter-modules are every support, 7 aerial cooler assembly screw thread fin cooling tubes, 8 cooling screw thread fin and collection pipe connectors, 9 cooling air air inlets, 10 cooling hot water outlet pipes, 11 aerial cooler assembly collection pipes, 12 cooling hot water conflux, and water delivery is female manages, 13 aerial cooler assembly fin cooling tube cooling fins 14, cooling water assembly collection pipe
The hot water that need cool off is fed to respectively on the aerial cooler assembly by the female pipe 4 of hot water water delivery and is arranged in respectively on the aerial cooler assembly unit by the aerial cooler assembly water inlet pipe 2 on the hot water water delivery mother 4, enter the hot water of aerial cooler assembly unit, by flow paths such as the female pipes 3 of hot water water delivery on sparge pipe 1 on the aerial cooler assembly and the aerial cooler assembly hot water is assigned on the aerial cooler assembly cooling unit, by the heat release of screw thread fin cooling tube, conflux on aerial cooler assembly unit cooling water assembly collection pipe 14 and aerial cooler assembly collection pipe 11, finally from flowing out with the cooling hot water outlet pipe 10 of aerial cooler assembly water inlet pipe diagonal angle layout, conflux on cooling hot water confluxes the female pipe 12 of water delivery, the cooling air is heated after cooling off the water countercurrent flow in the air air inlet 9 screw thread fin cooling tubes, density reduces, enter the cooling tower air duct from 5 discharges of aerial cooler assembly ventilating opening, be provided with the aerial cooler inter-module between section of jurisdiction and the section of jurisdiction every supporting 6, to prevent the distortion of cooling package, improve its mechanical strength, aerial cooler assembly fin cooling tube cooling fins 13 is an extrusion molding with cooling tube, passes through welding between screw thread fin cooling tube and the sparge pipe, modes such as expanded joint interconnect.
The used aerial cooler assembly of the present invention can be the metal threaded fin component of extrusion molding, form polyhedron cooling package unit by welding, screw thread between its tube and tube can be by the equidirectional rotation or for rotating by rightabout between the tube and tube, the screw thread cooling tube that can be between fin unit and the unit between the equidirectional fin can be equidirectional rotation layout, or be the different directions arranged crosswise, can realize high turbulent condition according to customer requirements like this, high windage and low turbulent condition, the arrangement mode of low windage.The aerial cooler assembly should be corrosion-resistant, and thermal resistance is little, and is easy for installation.
Fig. 8, Fig. 9 are the schematic perspective view of the different arranged direction of screw thread fin cooling tube.