CN1477145A - Production method of artificial light marble, jade, agate and crystal product - Google Patents

Abstract

The production method of artificial light-weight marble, jade, agate and rock crystal with large area, high strength, light weight, thin wall and certain toughness includes the following steps: placing a movable frame on the wooden base plate, mixing resin, solidifying agent and accelerating agent according to the weight ratio of 100:3:3.5, then adding filling material and coloring material with different components, pouring them into the frame, uniformly leveling, solidifying and taking out it from mould, grinding, polishing and waxing so as to obtain the invented products. The use of different filling materials and coloring materials can respectively produce artificial marble, jade, agate and rock crystal.

Description

The production method of artificial lightweight reason stone, jade, agate and quartzy product

Technical field

The present invention relates to a kind of new series furniture and finishing material.

Background technology

At present, artificial marble, jade, agate and quartzy product be widespread usage in a lot of fields, and all very characteristic with furniture and finishing material that these products produce, ornamental value is very high.Because technology and technology limitation, currently available products ubiquity area is little, thickness and weight is big, easy fracture is broken, cost is high and problem such as assembling difficulty, and can not follow closely, processing such as plane.

Summary of the invention

In order to overcome the deficiency that existing artificial stone-like material exists, the invention provides the production method of a kind of artificial lightweight reason stone, jade, agate and quartzy product, with this method can produce area and intensity greatly, the lightweight thin layer is easy to serial stone material of processing assembling and products thereof.

The technical solution adopted for the present invention to solve the technical problems is: place an active border on wooden substrate, resin, solidifying agent, promotor are poured in the frame by the filler and the colorant of 100: 3: 3.5 weight ratio allotment back adding different components, evenly push away flat, solidify depanning after 1 hour, treating after the completely solidified polishes, polishes and wax it can produce artificial stone-like material's (different fillers and colorant can be produced artificial marble, jade, agate and crystal respectively).Adopt wooden substrate to make furniture and other finishing material frameworks on demand, use the same method and to produce serial stone material product.Artificial marble batch ingredients: composition: resin, solidifying agent, promotor, filler comprises: (choosing any one kind of them) such as stone flour, slag powders, glass powder, coal dust, metal fines, thin river sand, ground dolomite, bluestone powders.Ratio: every square metre of 2-3kg of resin, the ratio of resin and filler is 1: between the 3-4.Artificial jade and agate batch ingredients: composition: resin, solidifying agent, promotor, chemical industry and natural earth pigment.Ratio: every square metre of 3-4kg of resin, the ratio of resin and colorant is 100: between the 0.5-3.Synthetic quartz batch ingredients: composition: resin, solidifying agent, promotor, white glass powder.Ratio: every square metre of 3-5kg of resin, the ratio of resin and glass powder is 1: 2.5.

The invention has the beneficial effects as follows: the serial stone material product area and the intensity that adopt technique scheme to produce are bigger, and light mass and thin wall has certain toughness, can follow closely it, dig, saw, processing such as brill.Assembling and transportation are all very convenient, and cost is also lower.This series stone material product biggest advantage be exactly resin, solidifying agent, promotor and filler etc. with wooden substrate tightly be bonded as one, form high-intensity stone material product.

Embodiment

General earlier frame the wiping with releasing agent spared during the processing stone material plate, and wooden substrate is put into frame, pours mixtures such as deployed resin and filler into, evenly shakeouts, and the vibration several minutes is removed bubble, and is light floating whole.Solidify after about 1 hour and take off frame, proceed to solidify, begin to polish, polish and wax after forming certain intensity, whole slabstone completely solidified can come into operation well.

When manufacturing furniture and other finishing material, can process the slabstone of certain specification, shape according to actual needs earlier by this method, be assembled into finished product then.Be assembled into finished product again after the processing such as also can digging, bore, follow closely, cut to slabstone.

Introduce several artificial stone-like materials' working method below:

(1) manufacturing of imitative beautiful surface layer:

(1) no matter manufactures decorative materials or various furniture, office appliance etc., all earlier required sheet material is processed by certain specification, make mould according to specification with light faces such as stainless steel mirror board or rigid plastic sheets then, the frame of mould can be made fixed or folding two kinds, frame should go out the 4-15 millimeter than sheet material is big, so that potting resin all around.(2) should to select transparency height, lighter color, insatiable hunger resin that rotproofness is good for use be raw material in the preparation of surface layer materials, add a certain amount of solidifying agent and promotor, adding a certain amount of colorant as required allocates, colorant should be selected sun-proof, bright kind for use, and general chemical industry and natural earth pigment all can be selected for use.If bottom wood materials color and luster is darker, should be suitable during toning more gorgeous.(3) when operation framed application paraffin or the polyvinyl alcohol releasing agent that adds water or alcohol allotment wipe even, put into processed wood sheet material framed then, with the deployed resin that is used for manufacturing surface layer, be poured on the framed interior plate, resin should be 100: 3: 3.5 with the ratio of solidifying agent and promotor, the consumption that temperature is lower than 18 solidifying agent when spending and promotor should increase to 4 percent, after lining is poured on the plate face, with greasy plate lining is shakeout uniformly, the several minutes that gently shakes is removed bubble wherein, can treat its curing, general temperature should be grasped below 30 degree more than 18 degree, temperature is too high to make surface layer jaundice variable color easily, influences quality product, and about 1 hour is curable depanning, should place after the depanning and treat in several hours to polish again after its completely solidified, last wax polishing, be finished product, as manufacture various furniture, office appliances etc. should carry out certain processing according to different size to timber earlier, carry out surface layer then and manufacture, the later stage polishing, polishing is waxed and can be assembled into finished product.

(2) manufacturing of agate surface layer:

(1) the manufacture technology method of manufacturing together imitative beautiful surface layer of imitative agate surface layer is identical, just when toning, should divide into groups to allocate according to imitated color, reaching real imitation effect, manufacturing of pattern texture availablely colluded, chooses, smeared, point and random hybrid system are carried out.(2) processing such as sheet material, mould making method is identical when manufacturing imitative beautiful product.Resin is with the proportioning of solidifying agent and promotor, and temperature, vibration, polishing, polishing are waxed, also the manufacture technology method with imitative beautiful product is identical in the assembling of furniture office products.

(3) manufacturing of quartzy surface layer:

(1) surface layer of imitative quartzy product is manufactured imitative beautiful, the agate surface layer to manufacture difficulty big, need select the very high crystal resin of brightness transparency for use because of it is surface material, so can see the wooden base plate of the inside from surface layer, so just do not have very much beautiful effect, for inner panel being covered in, manufacturing surface layer need divide two portions to carry out, the first step, select for use the thin glass powder of white to be equipped with resin,, on the plate face, shakeout uniformly earlier with 25: 1 ratio blending, general thickness gets final product for the 3-5 millimeter, treat to carry out manufacturing of surface layer again after it solidifies, this time will no longer add glass powder, surface thickness is generally the 2-4 millimeter and gets final product.(2) if when manufacturing imitative quartzy surface layer, operation in two steps also can, but the product that makes, from sense organ far away from good product effect that minute two portions operation is made.(3) making method of processing such as sheet material, mould making method when manufacturing imitative beautiful product is identical, other is as the ratio of resin with solidifying agent and promotor, vibration, temperature, polishing, polishing wax and furniture item manufacture also identical with the making method of products such as imitative jade.

(4) manufacturing of imitative natural marble surface layer:

(1) when manufacturing marble surface, according to the difference of imitated kind, reasonably to prepare burden, filler is the major ingredient of artificial marble, generally should select color and luster stone flour preferably for use, slag powders, glass powder, coal dust, metal fines, sea, river sand stone, ground dolomite, bluestone powder etc.As being main some auxiliary material that adds with the coal dust, can be made into the lightweight synthetic marble surface.With stone flour, breeze, ashes serves as that main some auxiliary material that adds can be made into artificial flower hilllock surface layer etc., difference according to filling kind, the ratio difference of proportioning, can make the different artificial marble surface layer of material, the color of artificial marble can add colorant as required to be allocated arbitrarily, and chemical industry and natural earth pigment all can be selected for use.(2) processing of sheet material and mould manufactures the same the carrying out of making method when manufacturing jade, agate, quartzy product.(3) ratio of lining materials should be decided according to the thickness of filler, and the ratio of, resin thin as filler and filler should be grasped 1: between the 3-4, when filler was thick, ratio should be grasped 1: between the 2-2.5.Solidifying agent and promotor will increase and decrease to some extent according to variation of temperature, and when above, resin should be 100: 3: 3.5 with the ratio of solidifying agent and promotor to temperature at 18 degree, and temperature is lower than 18 when spending, and can increase to 4 percent, and general about 60 minutes promptly curable.Should earlier the sheet material that processes be put into mould when (4) operating, the periphery of mould will be wiped even releasing agent, then that resin and filler is deployed by a certain percentage, stir after adding solidifying agent and the promotor and pour on the sheet material, with greasy plate resin is shakeout uniformly, several minutes gently shakes, after removing wherein bubble, can treat its curing, place behind the cure and demold and polished again in several hours, polishing is waxed, and is finished product, as carry out the processing of products such as furniture, after can earlier sheet material then need being carried out the processing of certain specification, manufacture reason stone surface layer again, depanning is after polishing, polishing is waxed, assembling is the furniture finished product.(5) manufacture the reason stone surface layer with pattern texture as need, can mix the resin lining of distinct colors respectively, the branch primary and secondary is poured on the plate face and is vibrated, adopt collude, choose, smear, point and random hybrid system manufacture the pattern texture.

Claims (1)

1, the production method of a kind of artificial lightweight reason stone, jade, agate and quartzy product, it is characterized in that on wooden substrate, placing an active border, resin, solidifying agent, promotor are poured in the frame by the filler and the colorant of 100: 3: 3.5 weight ratio allotment back adding different components, evenly shakeout, polish after the curing, polish and wax and make the stone material product;

Artificial marble batch ingredients: composition: resin, solidifying agent, promotor, filler select for use stone flour, slag powders, glass powder, coal dust,

Among metal fines, thin river sand, ground dolomite, the bluestone powder any one; Ratio: every square metre 2 of resin---3kg, the ratio of resin and filler is 1: between the 3-4; Artificial jade and agate batch ingredients: composition: resin, solidifying agent, promotor, chemical industry and natural earth pigment; Ratio: tree refers to every square metre of 3-4kg, and the ratio of resin and colorant is 100: between the 0.5-3; Synthetic quartz batch ingredients: composition: resin, solidifying agent, promotor, white glass powder; Ratio: every square metre of 3-5kg of resin, the ratio of resin and glass powder is 1: 2.5.