CN1470471A - Composite efficient energy-saving heat-insulating material, and its manufacturing method and special apparatus - Google Patents
Composite efficient energy-saving heat-insulating material, and its manufacturing method and special apparatus Download PDFInfo
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- CN1470471A CN1470471A CNA021146942A CN02114694A CN1470471A CN 1470471 A CN1470471 A CN 1470471A CN A021146942 A CNA021146942 A CN A021146942A CN 02114694 A CN02114694 A CN 02114694A CN 1470471 A CN1470471 A CN 1470471A
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Abstract
The composite high-effective energy-saving heat-insulating material comprises the following components: aluminium silicate fibre, glass fibre, quick T, sepiolite, brucite, expansive pearlite, piaozhu or diatomite, bentonite, catalyst and adhesive. Its production method includes the following steps: placing the soaked aluminium silicate fibre, glass fibre and quick T into stirring machine to obtain slurry material, adding sepiolite and brucite, then adding expansive pearlite and piaozhu, adding bentonite, catalyst and adhesive, stirring them to obtain paste-like finished product, pipe blank and wall plate blank material respectively.
Description
One, technical field:
The present invention relates to a kind of composite efficient energy-saving heat-insulating material and making method and specific equipment that is used for engineering thermal insulation.
Two, background technology:
Thermal insulation material is widely used in industry and the sphere of life lining material on the engineering thermal insulation and every material, as needing adiabatic equipment and pipeline in the systems such as oil, chemical industry, thermoelectricity, metallurgy.Also can be used for building masonry wall thermofin, fire prevention insulating course, lightweight prefabricated house wallboard, thermostatic chamber etc.Existing thermal insulation material is various in style, but all belong to traditional pattern basically, not only can pollute environment, and adiabatic function exists a lot of not enough, mainly comprise: 1, heat-insulating property is lower, and is higher as rock wool class material self thermal conductivity, but not moulding can't be used, differ more than four times before thermal conductivity and the impregnation moulding after the impregnation moulding, greatly reduce heat-insulating property.Not only reduced heat-insulating property after the perlite moulding, and the light weight advantage subtracts greatly; 2, many materials of making forming agent with resin never fire and become inflammablely, and the lagging material of organic class does not have fire resistance property again, as the polyphenyl based article, meets fire and loses adiabatic function immediately, discharges suffocative toxic gas simultaneously; 3, easily go mouldy, wear out, cracked, work-ing life is short; 4, production energy consumption is big, serious environment pollution.
Three, summary of the invention:
The present invention is in order to solve the weak point in the above-mentioned background technology, and the exhausted material of a kind of composite efficient energy-saving and making method and specific equipment are provided, and its insulation effect is good, and has multiple functions such as energy-conservation, pollution-free, light weight, fire prevention, antidetonation, sound-absorbing.
For achieving the above object, the technical solution used in the present invention is:
A kind of composite efficient energy-saving heat-insulating material, its special character is to comprise following component: pure aluminium silicate or fibrous magnesium silicate, glass wool, fast T or Sodium hexametaphosphate 99, sepiolite, brucite, pearlstone, float pearl or diatomite, wilkinite or magnesiumcarbonate and catalyzer and tackiness agent.
Above-mentioned each component concentration scope can be (to press 1m
3Finished product calculate): pure aluminium silicate or fibrous magnesium silicate and glass wool 40～50kg, fast T or Sodium hexametaphosphate 99 6～10kg, sepiolite 20～35kg, brucite 30～40kg, pearlstone 40～60kg, float pearl 30～40kg or diatomite 20kg, wilkinite 20～30kg or magnesiumcarbonate 20～30kg.
Above-mentioned catalyzer can be a whipping agent, and tackiness agent can be water glass type tackiness agent, cement mo(u)ld tackiness agent or water glass bentonite type tackiness agent.
A kind of making method of composite efficient energy-saving heat-insulating material, its special character is: 1. will soak pure aluminium silicate or fibrous magnesium silicate and glass wool and fast T or Sodium hexametaphosphate 99 and place stirrer to stir into slurry; 2. in the slurry of making, drop into sepiolite, brucite continuation pulping; 3. drop into pearlstone, drop into simultaneously and float pearl or diatomite; 4. drop into wilkinite or magnesiumcarbonate; 5. drop into the catalyzer foaming; 6. tackiness agent is dropped into respectively according to different purposes, make it in continuing stirring, become body of paste finished product, tubing blank material, wallboard material blank material respectively.
In tubing blank material, add forming agent, stir and import the tubing that apparatus for producing tube is made different size; In wallboard material blank material, add forming agent, stir and import the sheet material that device for board manufacture is made different size.
Adopt the two joint heat-insulated pipe joints that have groove in the aforementioned tubes
Shape seam method.
Adopt the two joint heat-insulated pipe joints that have groove in the aforementioned tubes
Shape seam method.
When making ground buried pipeline or special shell; need place on the support by the adiabatic metal tube, heat-insulated pipe is sticked on outside the metal tube, start the transmission mechanism of support one side; in rotation, twine glass wool cloth and spray resin simultaneously, reach the glass box hat that promptly forms outer protection behind the level that needs.
A kind of specific equipment of making composite efficient energy-saving heat-insulating material, its special character is: tubulation apparatus comprises extrusion machine, extrusion machine one end is provided with opening for feed, the other end is connected with mould, mould one side is provided with cutting unit and spray equipment, it is located on the transfer system, and transfer system one side is provided with the car that connects material.
A kind of specific equipment of making composite efficient energy-saving heat-insulating material, its special character is: making sheet equipment comprises feeding device and transmits crawler belt, transmit on the crawler belt and be provided with rolling device, glass wool cloth wind, glue-spraying device, rolling device, cutting unit successively, transmit crawler belt one side and be provided with the car that connects material.
The present invention against existing technologies, its advantage is:
1, the vacuum heat-insulation effect has been brought into play in the inner a large amount of closed class vacuum micropores hole that produces of thermal insulation material of the present invention preferably, and its pipe profile has used the extremely low thermal conductivity of air in the closed cavity, thereby demonstrates good insulation effect;
2, internal structure of the present invention is laminar netted folded power unit and filling, combines granulated material and filamentary material are organic, makes product have very strong framework and avidity, and the time, performance of a specified duration more was good more;
3, the present invention has multiple functions such as energy-conservation, pollution-free, light weight, fire prevention, antidetonation, sound-absorbing;
4, the present invention is low-consuming, and its consumption only is 1/3～2/3 of an existing material, and the life-span is long, and cost is low;
5, the present invention is pollution-free, does not all have " three wastes " pollution from producing, construct to use, and is ep-type material;
6, fire-proof function of the present invention reaches the A level;
7, energy-saving effect of the present invention is remarkable, and engineering is energy-conservation more than 85%, and the building synthesis energy saving makes summer room room temp reduce by 8 ℃ naturally more than 50%, raises winter about 5 ℃;
8, easy construction of the present invention, quick, standard have a plurality of kinds available according to different purposes, and powder, lotion are plastic arbitrarily, and one is coated with and get final product, tubing, wallboard one subsides.
Four, description of drawings:
Fig. 1 is the structural representation of tubulation apparatus among the present invention;
Fig. 2 is the structural representation of making sheet equipment among the present invention;
Fig. 3 is the structural representation of buried pipeline precast device among the present invention;
Fig. 4 is the sectional view that has the hard system heat-insulated pipe of groove;
Fig. 5 is the connection diagram that has the hard system of the two joints heat-insulated pipe of groove;
Fig. 6 is another connection diagram that has the hard system of the two joints heat-insulated pipe of groove;
Five, embodiment:
Kind of the present invention can be divided into ointments, powdery class, hard tubulation and wallboard, and component of the present invention and proportioning (are pressed 1m
3Finished product calculate) comprise pure aluminium silicate or fibrous magnesium silicate and glass wool 40～50kg, fast T or Sodium hexametaphosphate 99 6～10kg, sepiolite 20～35kg, brucite 30～40kg, pearlstone 40～60kg, float pearl 30～40kg or diatomite 20kg, wilkinite 20～30kg or magnesiumcarbonate 20～30kg.The component of powder for building and proportioning are in addition: brushing gypsum 300～400kg, magnesium aluminum silicate fiber 10～15kg, perlite 60～70kg, tackiness agent.Making processes of the present invention comprises following operation steps:
1, will soak pure aluminium silicate or fibrous magnesium silicate and super glass wool 40～50kg and fast T or Sodium hexametaphosphate 99 6～10kg and place stirrer, water storage is 400～500 liters in the stirrer, stirs into slurry, and water temperature is 10 ℃～40 ℃, room temperature is 5 ℃～40 ℃, and the time is 10～30 minutes;
2, drop into sepiolite 20～35kg, brucite 30～40kg in the slurry of making, continue pulping, the time is 20 minutes;
3, drop into pearlstone 40～60kg, float pearl 30～40kg or diatomite 20kg according to different purposes inputs simultaneously;
4, drop into wilkinite 20～30kg or magnesiumcarbonate 20～30kg according to different purposes;
5, drop into the catalyzer foaming, the catalysis time is 5～10 minutes;
6, tackiness agent is dropped into respectively according to different purposes, make it in continuing stirring, become body of paste finished product, tubing blank material, wallboard material blank material respectively.
Referring to Fig. 1, tubulation apparatus comprises extrusion machine 1, and extrusion machine 1 one ends are provided with opening for feed, and the other end is connected with mould 2, and mould 2 one sides are provided with cutting unit 3 and spray equipment 4, and it is located on the transfer system 5, and transfer system 5 one sides are provided with the car 6 that connects material.When making tubing, the blank material of making sticking bulk is placed pusher stirrer and adds forming agent immediately,, make the section bar of different size with different moulds while stir the extrusion machine of importing in the tubulation apparatus.
Referring to Fig. 2, making sheet equipment comprises feeding device 7 and transmits crawler belt 8, transmits on the crawler belt 8 and is provided with rolling device 9, glass wool cloth wind 10, glue-spraying device 11, rolling device 12, cutting unit 13 successively, transmits crawler belt 8 one sides and is provided with the car 14 that connects material.
Referring to Fig. 3; comprise support 14; support 14 1 sides are transmission mechanism 15; when making ground buried pipeline or special shell; need place on the support by the adiabatic metal tube, heat-insulated pipe is sticked on outside the metal tube, start the transmission mechanism of support one side; in rotation, twine glass wool cloth and spray resin simultaneously, reach the glass box hat that promptly forms outer protection behind the level that needs.
Referring to Fig. 4, Fig. 5, Fig. 6, to make the heat-insulated pipe inboard firmly and have groove 16, seam crossing 18 adopts shown in Figure 5 between 17, two semicircle pipes of groove 16 interior subsides aluminium foils
Connection method also can adopt shown in Figure 6
Connection method.
Embodiment one:
1, will soak aluminium silicate fiber peacekeeping super glass wool 45kg and fast T8kg places stirrer, water storage is 400 liters in the stirrer, stirs into slurry, and water temperature is 20 ℃, and room temperature is 20 ℃, and the time is 20 minutes;
2, drop into sepiolite 25kg, brucite 35kg in the slurry of making, continue pulping, the time is 20 minutes;
3, drop into pearlstone 50kg, drop into simultaneously and float pearl 30kg;
4, drop into wilkinite 20～30kg;
5, drop into the catalyzer foaming, the catalysis time is 10 minutes;
6, the water glass type tackiness agent is dropped into, make it in continuing stirring, become the body of paste finished product.
Embodiment two:
1～5 step is with embodiment one;
6, the cement mo(u)ld tackiness agent is dropped into, make it in continuing stirring, become tubing blank material;
7, will make the blank material that glues bulk and place pusher stirrer and add the forming agent Sodium Silicofluoride immediately,, make the pipe profile of different size with different moulds while stir the extrusion machine of importing in the tubulation apparatus.
Embodiment three:
1～5 step is with embodiment one;
6, water glass bentonite type tackiness agent is dropped into, make it in continuing stirring, become wallboard material blank material;
7, will make the blank material that glues bulk and place making sheet equipment and add the forming agent Sodium Silicofluoride, make the wallboard material through roll extrusion.
Embodiment four:
Aluminium silicate fiber Wesy fibrous magnesium silicate in embodiment 1 the 1st step is replaced, and other step is constant.
Embodiment five:
Fast T in embodiment 1 the 1st step is replaced with Sodium hexametaphosphate 99, and other step is constant.
Embodiment six:
The pearl that floats in embodiment 1 the 3rd step is replaced with diatomite, and other step is constant.
Embodiment seven:
Wilkinite in embodiment 1 the 3rd step is replaced with magnesiumcarbonate, and other step is constant.
Claims (10)
1, a kind of composite efficient energy-saving heat-insulating material is characterized in that comprising following component: pure aluminium silicate or fibrous magnesium silicate, glass wool, fast T or Sodium hexametaphosphate 99, sepiolite, brucite, pearlstone, float pearl or diatomite, wilkinite or magnesiumcarbonate and catalyzer and tackiness agent.
2, a kind of composite efficient energy-saving heat-insulating material according to claim 1 is characterized in that: described each component concentration scope is for (to press 1m
3Finished product calculate): pure aluminium silicate or fibrous magnesium silicate and glass wool 40～50kg, fast T or Sodium hexametaphosphate 99 6～10kg, sepiolite 20～35kg, brucite 30～40kg, pearlstone 40～60kg, float pearl 30～40kg or diatomite 20kg, wilkinite 20～30kg or magnesiumcarbonate 20～30kg.
3, a kind of composite efficient energy-saving heat-insulating material according to claim 1 and 2 is characterized in that: described catalyzer is a whipping agent, and tackiness agent is water glass type tackiness agent, cement mo(u)ld tackiness agent or water glass bentonite type tackiness agent.
4, a kind of making method of composite efficient energy-saving heat-insulating material is characterized in that: 1. will soak pure aluminium silicate or fibrous magnesium silicate and glass wool and fast T or Sodium hexametaphosphate 99 and place stirrer to stir into slurry; 2. in the slurry of making, drop into sepiolite, brucite continuation pulping; 3. drop into pearlstone, drop into simultaneously and float pearl or diatomite; 4. drop into wilkinite or magnesiumcarbonate; 5. drop into the catalyzer foaming; 6. tackiness agent is dropped into respectively according to different purposes, make it in continuing stirring, become body of paste finished product, tubing blank material, wallboard material blank material respectively.
5, the making method of a kind of composite efficient energy-saving heat-insulating material according to claim 4 is characterized in that: add forming agent in tubing blank material, stir and import the tubing that apparatus for producing tube is made different size; In wallboard material blank material, add forming agent, stir and import the sheet material that device for board manufacture is made different size.
6, the making method of a kind of composite efficient energy-saving heat-insulating material according to claim 5 is characterized in that: adopt the two joint heat-insulated pipe joints that have groove in the described tubing
Shape seam method.
7, the making method of a kind of composite efficient energy-saving heat-insulating material according to claim 5 is characterized in that: adopt the two joint heat-insulated pipe joints that have groove in the described tubing
Shape seam method.
8, the making method of a kind of composite efficient energy-saving heat-insulating material according to claim 5; it is characterized in that: when making ground buried pipeline or special shell; need place on the support (14) by the adiabatic metal tube; heat-insulated pipe is sticked on outside the metal tube; start the transmission mechanism (15) of support (14) one sides; in rotation, twine glass wool cloth and spray resin simultaneously, reach the glass box hat that promptly forms outer protection behind the level that needs.
9, a kind of specific equipment of making composite efficient energy-saving heat-insulating material, it is characterized in that: tubulation apparatus comprises extrusion machine (1), extrusion machine (1) one end is provided with opening for feed, the other end is connected with mould (2), mould (2) one sides are provided with cutting unit (3) and spray equipment (4), it is located on the transfer system (5), and transfer system (5) one sides are provided with the car that connects material (6).
10, a kind of specific equipment of making composite efficient energy-saving heat-insulating material, it is characterized in that: making sheet equipment comprises feeding device (7) and transmits crawler belt (8), transmit on the crawler belt (8) and be provided with rolling device (9), glass wool cloth wind (10), glue-spraying device (11), rolling device (12), cutting unit (13) successively, transmit crawler belt (8) one sides and be provided with the car that connects material (14).
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| CN 02114694 CN1259271C (en) | 2002-07-25 | 2002-07-25 | Composite efficient energy-saving heat-insulating material, and its manufacturing method and special apparatus |
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| CN 02114694 CN1259271C (en) | 2002-07-25 | 2002-07-25 | Composite efficient energy-saving heat-insulating material, and its manufacturing method and special apparatus |
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Cited By (14)
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| CN101891447A (en) * | 2010-07-15 | 2010-11-24 | 严顺嘤 | Method for preparing low-carbon high-efficiency composite magnesium silicate energy-saving thermal insulation material |
| CN101913838A (en) * | 2010-07-15 | 2010-12-15 | 严顺嘤 | Low-carbon high-efficiency compound magnesium silicate energy-saving and heat-insulating material |
| CN101391872B (en) * | 2007-09-17 | 2011-09-28 | 谢文丁 | Novel thermal insulation composite material composition and method of making the same |
| CN102351561A (en) * | 2011-06-23 | 2012-02-15 | 张永武 | Composite heat-insulating material and preparation method thereof |
| CN102603263A (en) * | 2012-02-28 | 2012-07-25 | 葛兆明 | Composite fireproof thermal-insulation board for fire barrier of external thermal insulation system for outer wall and preparation method of the board |
| CN102829284A (en) * | 2012-09-18 | 2012-12-19 | 西安建筑科技大学 | Composite thermal insulation material as well as preparation and application thereof |
| CN103073257A (en) * | 2013-01-28 | 2013-05-01 | 昆明理工大学 | Thermal insulation composite and preparation method thereof |
| CN103396059A (en) * | 2013-07-31 | 2013-11-20 | 贾恩荣 | Efficient and lightweight composite thermal insulation material |
| CN103726626A (en) * | 2013-12-13 | 2014-04-16 | 青岛无为保温材料有限公司 | Thermal insulation and heat preservation decorative board for wall |
| CN104909685A (en) * | 2015-02-04 | 2015-09-16 | 贵州开磷集团股份有限公司 | Phosphogypsum-based foam-like structure building material and preparation method thereof |
| CN106830873A (en) * | 2017-02-17 | 2017-06-13 | 于斌 | Multi-functional composite magnesium silicate heat preserving and insulating material formula and preparation technology |
| CN106866027A (en) * | 2017-02-17 | 2017-06-20 | 佛山市热盾节能保温科技有限公司 | Composite magnesium silicate plant equipment insulation packing material formula, production technology and multifunctional heat insulating heat insulation type material preparation process |
| CN107253848A (en) * | 2017-07-15 | 2017-10-17 | 芜湖乾凯材料科技有限公司 | A kind of porous compound insulating material and its processing method |
| CN108164243A (en) * | 2017-12-13 | 2018-06-15 | 安徽省丰龙机械有限公司 | Alumina silicate fibre is mostly used food electromagnetic heating heat preservation sleeve |
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2002
- 2002-07-25 CN CN 02114694 patent/CN1259271C/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101391872B (en) * | 2007-09-17 | 2011-09-28 | 谢文丁 | Novel thermal insulation composite material composition and method of making the same |
| CN101891447A (en) * | 2010-07-15 | 2010-11-24 | 严顺嘤 | Method for preparing low-carbon high-efficiency composite magnesium silicate energy-saving thermal insulation material |
| CN101913838A (en) * | 2010-07-15 | 2010-12-15 | 严顺嘤 | Low-carbon high-efficiency compound magnesium silicate energy-saving and heat-insulating material |
| CN101913838B (en) * | 2010-07-15 | 2012-12-19 | 严顺嘤 | Low-carbon high-efficiency compound magnesium silicate energy-saving and heat-insulating material |
| CN101891447B (en) * | 2010-07-15 | 2013-04-24 | 严顺嘤 | Method for preparing low-carbon high-efficiency composite magnesium silicate energy-saving thermal insulation material |
| CN102351561A (en) * | 2011-06-23 | 2012-02-15 | 张永武 | Composite heat-insulating material and preparation method thereof |
| CN102603263A (en) * | 2012-02-28 | 2012-07-25 | 葛兆明 | Composite fireproof thermal-insulation board for fire barrier of external thermal insulation system for outer wall and preparation method of the board |
| CN102829284A (en) * | 2012-09-18 | 2012-12-19 | 西安建筑科技大学 | Composite thermal insulation material as well as preparation and application thereof |
| CN103073257A (en) * | 2013-01-28 | 2013-05-01 | 昆明理工大学 | Thermal insulation composite and preparation method thereof |
| CN103396059A (en) * | 2013-07-31 | 2013-11-20 | 贾恩荣 | Efficient and lightweight composite thermal insulation material |
| CN103726626A (en) * | 2013-12-13 | 2014-04-16 | 青岛无为保温材料有限公司 | Thermal insulation and heat preservation decorative board for wall |
| CN104909685A (en) * | 2015-02-04 | 2015-09-16 | 贵州开磷集团股份有限公司 | Phosphogypsum-based foam-like structure building material and preparation method thereof |
| CN106830873A (en) * | 2017-02-17 | 2017-06-13 | 于斌 | Multi-functional composite magnesium silicate heat preserving and insulating material formula and preparation technology |
| CN106866027A (en) * | 2017-02-17 | 2017-06-20 | 佛山市热盾节能保温科技有限公司 | Composite magnesium silicate plant equipment insulation packing material formula, production technology and multifunctional heat insulating heat insulation type material preparation process |
| CN107253848A (en) * | 2017-07-15 | 2017-10-17 | 芜湖乾凯材料科技有限公司 | A kind of porous compound insulating material and its processing method |
| CN108164243A (en) * | 2017-12-13 | 2018-06-15 | 安徽省丰龙机械有限公司 | Alumina silicate fibre is mostly used food electromagnetic heating heat preservation sleeve |
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| CN1259271C (en) | 2006-06-14 |
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