CN1469284A - Production site material monitoring system and method - Google Patents
Production site material monitoring system and method Download PDFInfo
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- CN1469284A CN1469284A CNA021344310A CN02134431A CN1469284A CN 1469284 A CN1469284 A CN 1469284A CN A021344310 A CNA021344310 A CN A021344310A CN 02134431 A CN02134431 A CN 02134431A CN 1469284 A CN1469284 A CN 1469284A
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Abstract
The production site material monitoring system and method includes exhibiting production site configuration with 2D graph, simulating production site with 3D graph and listing the detailed material information and realizing the omnibearing material monitoring. The system includes several branch company data bases, one central data base, one material monitoring network server and one application program. The data from the branch company data bases are collected to the central data base, and are integrated, summed up and classified with the application program for exhibition in graph and list. The present invention can realize comprehensive resource sharing and raise the cooperation capacity of the manufacturer.
Description
[technical field]
The invention relates to a kind of production scene material monitoring system and method, particularly can represent the production Distribution Pattern by X-Y scheme about a kind of, the three-dimensional picture simulation is manufactured on-the-spot, and tabulation detailed description material information, to reach the system and method that global resources are shared.
[background technology]
Along with the expansion development of manufacturing enterprise's globalization, putting into production of new product, production management relates to the problem of many different aspects, for example, how to carry out stock's monitoring effectively, prevent that material from overstocking? how to reduce the market risk of buying, guarantee raw material supply? how in time to regulate and control the production operation pattern, meeting the market requirement? address these problems, require enterprise under the situation of existing production capacity, can fully grasp the production real-time dynamic information, thereby in time adjust production procedure, cooperate sales department to adapt to market, the advisory system that is scattered in various places needs centralized management, reaches the purpose of resource sharing.
Current Information Technology Development is rapid, all obtains developing fast as network technology, mechanics of communication and database technology comprehensively, utilizes this type of technology can grasp the material situation of production scene timely and accurately.U.S. the 6th of May 15 calendar year 2001 bulletin for example, 233, No. 410 patents, its patent name is " expendable material management system and method (Consumable MaterialManagement System and Method) ", is to adopt network technology and database technology that expendable material is managed.The deficiency that this expendable material management system and method exist is: the behaviour in service of expendable material can't clearly be described, only merely reading material message and more new material message.
The information of obtaining like this is more scattered, and lacks systematicness, causes the inquiry can't understand the material information that changes at any time fully.For the infosystem that is scattered in various places, general headquarters can't take into account its on-the-spot variation more.At present, obtain the production scene material information and mainly be regular report, carry out Macro or mass analysis by general headquarters then by branch office, like this can not the concrete job status of grasping the different phase material, may cause the confusion of production management owing to the delay of material information or the mistake of material information simultaneously.
[summary of the invention]
Fundamental purpose of the present invention is to provide a kind of production scene material monitoring system and method, can grasp the Global Information of the branch office that is scattered in all parts of the world current production scene material timely and accurately.
Another object of the present invention is to provide a kind of production scene material monitoring system and method, can represent the production Distribution Pattern by X-Y scheme, the three-dimensional picture simulation is manufactured on-the-spot, and tabulation describes material information in detail.
The invention provides a kind of production scene material monitoring system, relate to a plurality of complementary branch officies database, its main function is to collect the production scene material information of region, be included in goods situation, semi-manufacture situation and finished product situation, realization is from the supervise in overall process situation of production scene of each stage, so that the related personnel can grasp real-time material information at any time.
Production scene of the present invention material monitoring system comprises a central database, be used to gather and store all kinds of data that transmit from complementary database, and can integrate the various list related that the back generates by application program, make things convenient for client computer to pass through the required data of network inquiry.
Production scene of the present invention material monitoring system also comprises a material monitor network server, is used to manage and integrate the material information from zones of different.Comprising an application program, be used for representing from different perspectives the material situation of zones of different: or represent the material overview of production distributed areas with the angle of general overview, or represent the material situation of regional area in detail, or the material trend of appointed area is described comprehensively with the form of amplifying layer by layer with the form that amplify the part.
The present invention also provides a kind of production scene material monitoring and managing method, location by different levels, zones of different is selected, represent the Production Regional that the location is selected with X-Y scheme or three-dimensional picture simulation, reflect current job status with tabular form comprehensively, finish under the situation of existing production capacity, fully grasp the real-time dynamic information of producing, regulation and control in time, production shipment in time are to reach the coordinate operation of company's integral body.
Production scene material monitoring and managing method, be to manufacture on enterprise's whole world layout, position selection, selection one is provided with the country of branch office, simulate by X-Y scheme, amplify this national regional distribution chart of demonstration, tabulation demonstration simultaneously is distributed in this national branch office's basic document, comprises this branch office's major product type, name of product and material overview etc.; On the national region distribution plan, position selection, select a branch office, simulate by X-Y scheme, amplify the production planimetric map that shows this branch office, tabulation simultaneously shows the basic document of this branch office production aspect, comprises workshop major product type, name of product and stock material etc.; Produce on the planimetric map in company, position selection, select a production workshop, simulate by X-Y scheme, amplify the production pattern figure that shows this workshop, or, carry out examine on the spot with visitor's angle simulation by three-dimensional picture simulation Workshop Production general layout, tabulation simultaneously shows the basic document of this workshop, comprises streamline major product type, name of product and product schedule etc.; On the Workshop Production pattern diagram, position selection, select a streamline, simulate by X-Y scheme, amplify the plane pattern diagram that shows this streamline, tabulation simultaneously shows the basic document of this streamline, comprises streamline major product type, name of product, goods in process inventory, semi-manufacture quantity and product percent of pass etc.
Production scene provided by the invention material monitoring system and method, based on the manufacturing enterprise whole world layout of how producing, click overall distribution plan, obtain regional distribution chart, show all kinds of basic datas in relevant this zone simultaneously, by deeply inquiry layer by layer from face to point, can control the material information of production scene comprehensively, fully integrate the existing relevant information of enterprises, to reach the reasonable disposition resource, reduce the market risk, reduce the purpose of inventory cost.
[description of drawings]
Fig. 1 is the overall construction drawing of production scene of the present invention material monitoring system and method.
Fig. 2 is the user interface map of production scene of the present invention material monitoring system and method.
Fig. 3 is an application program pie graph in production scene of the present invention material monitoring system and the method.
Fig. 4 is a figure modular converter pie graph in production scene of the present invention material monitoring system and the method.
Fig. 5 is a data integration module structure drafting in production scene of the present invention material monitoring system and the method.
Fig. 6 is the material supervision operation process chart of production scene of the present invention material monitoring system and method.
Fig. 7 is the system flowchart of production scene of the present invention material monitoring system and method.
[embodiment]
As shown in Figure 1, be the overall construction drawing of production scene of the present invention material monitoring system and method.This system comprises a plurality of branch officies database 10, a plurality of branch officies database server 11, a central database 12, a central database server 13, a material supervisory network server 14, a network 16 and client computer 17.Client computer 17 links to each other with material supervisory network server 14, to reach search, inquire about and to grasp the purpose of current production scene material information by logging in network 16.Being connected between client computer 17 and the material supervisory network server 14 is typical browser/server (Browser-Server, B/S) framework.
In the material supervisory network server 14, comprise an application program 15, be used for transmitting, integrate, connect each graphical data and tabulationization data, dynamically represent the material situation of production scene, describe the material message of production scene with tabulation in detail with X-Y scheme or three-dimensional picture.
Central database 12 is by central database server 13, network 16 and branch office's database server 11, be connected with at least one branch office database 10, the branch office that is scattered in all parts of the world sets up branch office's database 10 separately, to store the backup of local material information, regularly carry out simultaneously data updating, by Data Replication Technology in Mobile and data synchronization technology, more new data is sent to central database 12.The central database 12 that gathers the various places data is sent to material supervisory network server 14 with data updated, by application program 15 it is integrated, then with the data storing integrated in central database 12, call during in order to client computer 17 inquiries.
As shown in Figure 2, be the user interface map of production scene of the present invention material monitoring system and method.This user interface Figure 20 comprises location Figure 200, enlarged drawing 210, tabulation 220, a plurality of location map selected element 205 and a plurality of enlarged drawing selected element 215.Wherein locating Figure 200 is the overall distribution plan of a production, represents the material overview of production distributed areas in the mode of summarizing; Enlarged drawing 210 is regional production pattern figure, represents the material situation of regional area in detail with the form of part amplification; Tabulation 220 is set of a material information, with the material information of the formal specification enlarged drawing 210 of system's form; Include a plurality of location map selected elements 205 among the Figure 200 of location, be corresponding to different Production Regional in this production overall situation, click this a plurality of location map selected elements 205, enlarged drawing 210 promptly shows the amplification figure of the Production Regional corresponding with this a plurality of location map selected element 205; Include a plurality of enlarged drawing selected elements 215 in the enlarged drawing 210, be corresponding to the regional area that can amplify demonstration in this Production Regional, click this a plurality of enlarged drawing selected elements 215, location Figure 200 refreshes the zone that shows that preceding enlarged drawing 210 shows, enlarged drawing 210 refreshes the new zone of selecting of demonstration.
As shown in Figure 3, be application program pie graph in production scene of the present invention material monitoring system and the method.This application program 15 comprises figure modular converter 150, figure locating module 151, image analysis module 152 and data integration module 153.Wherein figure modular converter 150 is that a plurality of enlarged drawing selected elements 215 of providing according in the location a plurality of location map selected elements 205 that provide of Figure 200 or the enlarged drawing 210 are provided, after the click, connect corresponding Distribution Pattern figure in the central database 12, refresh display page; Figure locating module 151 is to be used for the two figure mutual relationships that positioning webpage shows, location Figure 200 is the overall distribution plan with respect to enlarged drawing 210, or enlarged drawing 210 be with respect to the location Figure 200 partial enlarged drawing, can contrast mutually, make the on top of current material trend of user; Image analysis module 152 is to be used for by clicking a plurality of location map selected elements 205, calls the auxiliary information corresponding to this selected element that stores in the central database 12, analyzes and choose auxiliary information, is sent to data integration module 153; Data integration module 153 is to be used for all kinds of data that receive from image analysis module 152 are integrated classification, shows with tabular form, describes the basal conditions of this figure in detail.
As shown in Figure 4, be figure modular converter pie graph in production scene of the present invention material monitoring system and the method.It comprises realizes two-dimensional transformations submodule 1510, realization three-dimensional conversion submodule 1511 and system's locator module 1512.Realize that wherein a plurality of enlarged drawing selected elements 215 that provide according in the location a plurality of location map selected elements 205 that provide of Figure 200 or the enlarged drawing 210 are provided two-dimensional transformations submodule 1510, after the click, connect corresponding X-Y scheme in the central database 12, refresh current page; Realize that a plurality of enlarged drawing selected elements 215 that provide in a plurality of location map selected elements 205 that provide according to location Figure 200 or the enlarged drawing 210 are provided three-dimensional conversion submodule 1511, after the click, connect corresponding three-dimensional picture in the central database 12, refresh current page; System's locator module 1512 is used for locating the mutual relationship of figure with the central database 12 corresponding figures of needs conversion, and promptly corresponding figure is that the figure of conversion amplifies the demonstration regional area.
As shown in Figure 5, be data integration module structure drafting in production scene of the present invention material monitoring system and the method.It comprises data decimation submodule 1520, tabulation output sub-module 1521 and data transfer submodule 1522.Wherein data decimation submodule 1520 is to be used for according to the different levels figure standard in requisition for the variety classes data is chosen from central database 12 and the corresponding auxiliary information of graphical content; Tabulation output sub-module 1521 is that the various data that are used for integrating are aggregated into the various tabulations that match with graphical content, shows simultaneously with figure in the page, describes the particular content of figure performance in detail, and feeds back to central database 12; Data transfer submodule 1521 is to be used for assitance data to choose submodule 1520 and call graphic documentation from central database 12, or the data that data decimation submodule 1520 is chosen are sent to tabulation output sub-module 1522 integrate, maybe will be sent to central database 12 through the data of integrating in order to storage.
As shown in Figure 6, be the material supervision operation process chart of production scene of the present invention material monitoring system and method.On company's whole world layout, position selection, click one is provided with the country (step S600) of branch office, call figure modular converter 150 and figure locating module 151, the previous company's whole world layout that shows that amplifies dwindles relatively, the national region distribution plan of selecting amplifies demonstration (step S601) simultaneously, call image analysis module 152 and data integration module 153, the relevant auxiliary information of this national region distribution plan is distributed in this national branch office's basic document (step S602) by integrating with the tabular form detailed description.On the national region distribution plan, position selection, click a branch office (step S603), call figure modular converter 150 and figure locating module 151, the previous national region distribution plan that shows that amplifies dwindles relatively, the company of selecting produces planimetric map amplification demonstration (step S604) simultaneously, call image analysis module 152 and data integration module 153, this company produces the relevant auxiliary information of planimetric map by integrating, and describes the basic document (step S605) of this company production aspect in detail with tabular form.Produce on the planimetric map in company, position selection, click a production workshop (step S606), call figure modular converter 150 and figure locating module 151, the previous company's production planimetric map that shows that amplifies dwindles relatively, the Workshop Production pattern diagram of selecting amplifies demonstration (step S607) simultaneously, call image analysis module 152 and data integration module 153, the relevant auxiliary information of this Workshop Production pattern diagram describes the basic document (step S608) of this workshop in detail by integrating with tabular form.On the Workshop Production pattern diagram, position selection, click a streamline (step S609), call figure modular converter 150 and figure locating module 151, the previous Workshop Production pattern diagram that shows that amplifies dwindles relatively, the streamline production plane pattern diagram of Xuan Zeing will amplify demonstration (step S610) simultaneously, call image analysis module 152 and data integration module 153, the relevant auxiliary information of this streamline production plane pattern diagram describes the production basic document (step S611) of this streamline in detail by integrating with tabular form.
As shown in Figure 7, be the system flowchart of production scene of the present invention material monitoring system and method.Can be at company's whole world layout, or national region distribution plan, or company produces planimetric map, or position selection (step S70) on the Workshop Production pattern diagram, figure modular converter 150 is selected to refresh the page according to the location and is shown (step S71), call image analysis module 152, connect central database, read the material information relevant with figure, be sent to data integration module 153 (step S72), integrate classification (step S73) by 153 pairs of material informations relevant of data integration module, form tabulation, describe figure content (step S74) in detail with figure.
Claims (13)
1. production scene material monitoring system by pattern exhibiting with tabulate, is scattered in the material information at each strong point, the whole world with integration, it is characterized in that comprising:
One central database is used to gather material information, stores X-Y scheme, three-dimensional picture and information list through integrating;
At least one strong point database is used for storing this strong point material information of backup, regularly carries out data updating simultaneously, and the material information that upgrades is sent to central database;
One material supervisory network server, be used for requirements for access according to client computer, read material information in the central database, this server comprises: an application program, be used for transmitting, integrate, connect graphical data and tabulationization data, represent the material situation of each production scene, strong point with the form of figure, to tabulate the material information of production scene.
2. production scene as claimed in claim 1 material monitoring system is characterized in that, application program comprises a figure modular converter, is used for connecting central database and location map selected element or the corresponding new figure of enlarged drawing selected element.
3. production scene as claimed in claim 1 material monitoring system is characterized in that, application program comprises a figure locating module, is used to show the mutual relationship between location map and the enlarged drawing.
4. production scene as claimed in claim 1 material monitoring system, it is characterized in that, application program comprises an image analysis module, be used for according to clicking location map selected element or enlarged drawing selected element, call the auxiliary information corresponding that stores in the central database, analyze and choose auxiliary information with this selected element.
5. production scene as claimed in claim 1 material monitoring system is characterized in that, application program comprises a data integration module, is used for all kinds of data that receive are integrated classification, is shown in the figure with tabular form.
6. production scene as claimed in claim 2 material monitoring system, it is characterized in that, the figure modular converter includes one and realizes the two-dimensional transformations submodule, is used for connecting corresponding 2-d plane graph in the central database according to clicking location map selected element or enlarged drawing selected element.
7. production scene as claimed in claim 2 material monitoring system, it is characterized in that, the figure modular converter includes one and realizes three-dimensional conversion submodule, is used for selecting a little or the enlarged drawing selected element according to clicking location map, connects corresponding three-dimensional graph in the central database.
8. production scene as claimed in claim 2 material monitoring system, it is characterized in that, the figure modular converter includes system's locator module, be used for locating the mutual relationship of figure with the corresponding figure of central database of needs conversion, promptly corresponding figure is the amplification demonstration that needs selected element content clicked in the figure of conversion.
9. production scene as claimed in claim 5 material monitoring system, it is characterized in that, the data integration module comprises a data decimation submodule, is used for according to the different levels figure standard in requisition for the variety classes data is chosen from central database and the corresponding auxiliary information of graphical content.
10. as production scene material monitoring system as described in the claim 5, it is characterized in that the data integration module comprises a data transfer submodule, be used for calling the figure auxiliary information from central database, maybe will be through the data transmission integrated to central database.
11. as production scene material monitoring system as described in the claim 5, it is characterized in that, the data integration module comprises a tabulation output sub-module, be used for various data sink assemblies and the corresponding to tabulation of graphical content that to integrate, show simultaneously with figure, the content of graphical representation is described, and feeds back to central database.
12. a production scene material monitoring and managing method, but each production stronghold Distribution Pattern of its graphic exhibition are simulated each strong point and are manufactured the scene, and the material information of each production scene, strong point of instant playback, it is characterized in that comprising the steps:
(a) strong point is selected in the location on the distribution plan of the strong point of a client computer;
(b) a figure modular converter is selected according to the location, shows the manufacturing scene at selected strong point;
(c) call an image analysis module, connect a central database, read the material information at this strong point, and be sent to a data integration module;
(d) the data integration module is integrated classification to the material information at this strong point;
(e) material information with this strong point is shown in client computer.
13. production scene as claimed in claim 12 material monitoring and managing method is characterized in that, the strong point distribution plan comprises that company's whole world layout, national region distribution plan, company produce planimetric map and Workshop Production pattern diagram.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021344310A CN100419745C (en) | 2002-07-19 | 2002-07-19 | Production site material monitoring system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021344310A CN100419745C (en) | 2002-07-19 | 2002-07-19 | Production site material monitoring system and method |
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| Publication Number | Publication Date |
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| CN1469284A true CN1469284A (en) | 2004-01-21 |
| CN100419745C CN100419745C (en) | 2008-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB021344310A Expired - Fee Related CN100419745C (en) | 2002-07-19 | 2002-07-19 | Production site material monitoring system and method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1716306B (en) * | 2004-07-02 | 2010-05-05 | 鸿富锦精密工业（深圳）有限公司 | Tool and gauge management and control system and method |
| CN102077146B (en) * | 2008-05-02 | 2014-05-07 | 因文西斯系统公司 | System for maintaining unified access to scada and manufacturing execution system (mes) information |
| CN104766244A (en) * | 2014-12-25 | 2015-07-08 | 远光软件股份有限公司 | Power plant data map patterning method and power plant data map patterning device |
| CN105868875A (en) * | 2015-01-19 | 2016-08-17 | 郭琮祐 | Public facility inspection management system |
| CN107403269A (en) * | 2017-07-25 | 2017-11-28 | 四川恒创博联科技有限责任公司 | A kind of intelligence and capital information sharing method |
| CN108694555A (en) * | 2017-04-07 | 2018-10-23 | 台泥资讯股份有限公司 | project management method and project management system |
| CN109165889A (en) * | 2018-07-24 | 2019-01-08 | 赖勇清 | A kind of data model and method for building up of the material information in section |
| CN112785006A (en) * | 2019-10-22 | 2021-05-11 | 捷普电子(广州)有限公司 | Machine equipment state monitoring system and method, computer readable storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103034917A (en) * | 2011-09-30 | 2013-04-10 | 西门子（中国）有限公司 | Device and method for designing material tracking system |
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| CN1223428A (en) * | 1997-07-17 | 1999-07-21 | 兰迪斯及斯特法有限公司 | Method and apparatus for monitoring and controlling real-time information in building automation system |
| AU2851600A (en) * | 1999-01-15 | 2000-08-01 | Metaedge Corporation | Method for visualizing information in a data warehousing environment |
| US6243615B1 (en) * | 1999-09-09 | 2001-06-05 | Aegis Analytical Corporation | System for analyzing and improving pharmaceutical and other capital-intensive manufacturing processes |
| CN1359084A (en) * | 2000-12-18 | 2002-07-17 | 郭添福 | Trade information process platform and method for precessing purchase information |
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2002
- 2002-07-19 CN CNB021344310A patent/CN100419745C/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1716306B (en) * | 2004-07-02 | 2010-05-05 | 鸿富锦精密工业（深圳）有限公司 | Tool and gauge management and control system and method |
| CN102077146B (en) * | 2008-05-02 | 2014-05-07 | 因文西斯系统公司 | System for maintaining unified access to scada and manufacturing execution system (mes) information |
| CN104766244A (en) * | 2014-12-25 | 2015-07-08 | 远光软件股份有限公司 | Power plant data map patterning method and power plant data map patterning device |
| CN105868875A (en) * | 2015-01-19 | 2016-08-17 | 郭琮祐 | Public facility inspection management system |
| CN108694555A (en) * | 2017-04-07 | 2018-10-23 | 台泥资讯股份有限公司 | project management method and project management system |
| CN107403269A (en) * | 2017-07-25 | 2017-11-28 | 四川恒创博联科技有限责任公司 | A kind of intelligence and capital information sharing method |
| CN109165889A (en) * | 2018-07-24 | 2019-01-08 | 赖勇清 | A kind of data model and method for building up of the material information in section |
| CN109165889B (en) * | 2018-07-24 | 2022-01-14 | 赖勇清 | Data model of interval material information and establishing method |
| CN112785006A (en) * | 2019-10-22 | 2021-05-11 | 捷普电子(广州)有限公司 | Machine equipment state monitoring system and method, computer readable storage medium |
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| Publication number | Publication date |
|---|---|
| CN100419745C (en) | 2008-09-17 |
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