Tool for shaping hollow tube
(1) technical field
The present invention relates to a kind of tool for shaping hollow tube of reinforced concrete.
(2) background technology
At present, in numerous buildings, the frame structure of large span, large bay has adopted cast-in-place hollow arch without beam technology, have the reduction of erection time, reduce cost, improve building usage space, reduce advantages such as deadweight, anti-seismic performance are good.And employed one-tenth pole is permanent core in the arch without beam, as paper tube, plastic tube, metal hollow pipe, horniness thin-walled tube etc.These tubular core molds or member are mainly considered the concrete of finding time, and alleviate floor weight.Wherein paper tube, plastic tube, metal hollow pipe etc. are higher because of cost, thereby reality is seldom used.At present, what the overwhelming majority was used in engineering is horniness thin-walled tube, as the patent No. is ZL99249755.8 " cast-in-place reinforced concrete filling fiber reinforcement type thin wall cylinder ", it is made up of horniness thin-walled tube and two ends plug, two end plugs form an enclosed cavity with the horniness thin-walled tube closed at both ends, and horniness thin-walled tube cross section and plug shape can be circle, square, trapezoidal or other is special-shaped.This kind fiber reinforcement type thin wall cylinder, its preparation method can adopt Wrapping formed method, and is Wrapping formed on movable tubular internal mold, after the Wrapping formed demoulding of body, the shutoff mouth of pipe covered in the single or multiple lift fiber stringing outsourcing of band cement mortar, is finished product.Also can manage the fibrous composite that paves in external mold or the half of pipe internal mold at one side of something; the demoulding obtains half of pipe after the maintenance; then the pipe end of two half of pipes is placed the bulkhead joint and carry out the joint close processing; and the formation horniness thin-walled tube; perhaps the two halves pipe is engaged earlier and carry out the joint close processing, then use the bulkhead shutoff mouth of pipe all can again.The light-wall pipe that adopts above-mentioned movable tubular internal mold to make, because of the prefabricated two ends plug that bonds again of light-wall pipe elder generation, thereby the phenomenon that exists the pipe end plug in transportation, transhipment, construction and installation process, to be easy to drop, adhesion strength is not high, and globality is poor, and production efficiency is low.And adopt one side of something pipe external mold or the half of pipe of half of pipe internal mold making earlier, and again horniness thin-walled tube is made in the two halves tube seam, also be prone to phenomenon seam crossing cracking, destruction; equally, its adhesion strength is not high, and globality is relatively poor; production efficiency is lower, and manufacture craft is too complicated.Trace it to its cause, be that above-mentioned mould has restricted technology, influenced the quality of light-wall pipe, therefore, develop a kind of novel tool for shaping hollow tube for being badly in need of.
(3) summary of the invention
The object of the present invention is to provide a kind of tool for shaping hollow tube, have simple in structure, cost is low, characteristics such as easy to use, simultaneously, but has characteristics such as intensity height, good integrity one-shot forming, production efficiency height with the hollow pipe that it is made.
Solution of the present invention is that it comprises two interface limits, open and close type elasticity tube, shape keeping piece, clamp part, the interface limit is fixed on the open and close type elasticity tube wall limit along its length, shape keeping piece is wrapped in the end of open and close type elasticity tube, and clamp part is locked on the interface limit or holds tightly on open and close type elasticity tube.Like this, tool for shaping hollow tube in use, unclamp clamp part, open and close type elasticity tube trails, fibrous composite slip thereon paves, bulkhead is put at two ends, then with the open and close type elasticity tube parcel shape keeping piece that trails, buckle clamp part, maintenance is to the stipulated time, and the demoulding gets final product, but hollow pipe intensity height, good integrity one-shot forming, the production efficiency height made like this, overall dimensions are accurate, joint strength is high, and mould itself is simple in structure, cost is low, easy to use, thereby reached purpose of the present invention.
Feature of the present invention is that also the interface limit is one deck resin one deck enhancement layer limit of one deck resin combination or above-mentioned multilayer alternate combinations again, perhaps also be provided with skeleton in it, wherein enhancement layer is glass fabric, common cloth, chemical fabric, cotton, fibrous mesh cloth, filament, elastic wire, steel wire or is they two or more combinations arbitrarily, and skeleton is angle steel, band steel, steel plate, square bar, channel-section steel, plastics or plastic-steel section bar, aluminium alloy extrusions, flitch, bamboo clappers.Like this, interface limit intensity height, rigidity are big, and it is indeformable that clamp part is locked on the interface limit back, long service life.
Feature of the present invention is that also the interface limit is the interface limit of section bar.Like this, be convenient to select for use when tool for shaping hollow tube is made the interface limit of various section bars, make things convenient for the design and the production of shaping jig.
Feature of the present invention is that also the interface limit is the stiffened edge of basic unit for direct wall with open and close type elasticity tube.Like this, the interface limit makes more convenient, easy.
Feature of the present invention is that also the interface limit is the wall parcel of open and close type elasticity tube or the stiffened edge of part wrapping frame, and skeleton is angle steel, band steel, steel plate, square bar, channel-section steel, plastics or plastic-steel section bar, aluminium alloy extrusions, flitch, bamboo clappers.Like this, the intensity height on interface limit, rigidity are big, long service life.
Feature of the present invention is that also the interface limit of section bar is angle steel, band steel, steel plate, square bar, channel-section steel, plastics or plastic-steel section bar, aluminium alloy extrusions, flitch, bamboo clappers.Like this, the interface limit directly is various section bars, thereby intensity height, rigidity are big, and cost is low, long service life.
Feature of the present invention also is to have on two interface limits the keeper of mutual location, and keeper is locating hole, locating slot or fastening screw.Like this, location when open and close type elasticity tube closes up when being convenient to light-wall pipe production, the production efficiency of raising light-wall pipe.
Feature of the present invention also be the section shape of the joint mouth after two interface limits are bonded with each other be male and female flute profile, monolateral oblique blade shape, the flat degree of lip-rounding, alligator shape, shape,
Shape, superimposed overlap joint shape.Like this, tool for shaping hollow tube can be according to the actual needs, and the design interface limit makes things convenient for the design and the production of tool for shaping hollow tube.
Feature of the present invention is that also clamp part is that clamping slot, positioning and locking pin, flute profile card, bolt movable or that be fixed on the interface limit are pressed card, bolt draw piece, spring detent, ring set deck, hoop.Like this, clamp part can be designed to required form according to actual conditions, makes things convenient for the design and the production of tool for shaping hollow tube, is convenient to actual use simultaneously.
Feature of the present invention is that also shape keeping piece is the interim movable removable shape keeping piece of placing when being shaped.Like this, when hollow pipe was produced, shape keeping piece can be placed flexibly, the convenient use, and the shape of cross section of hollow pipe depends on the outer contour shape of shape keeping piece.
Feature of the present invention is that also shape keeping piece is to be fixed in fixing on the open and close type elasticity tube to exempt to tear open shape keeping piece.Like this, shape keeping piece is fixed on the elasticity tube, has exempted the trouble of each placement shape keeping piece when hollow pipe is produced, and can enhance productivity.
Feature of the present invention is that also shape keeping piece is to be placed on the disposable shape keeping piece of no longer removing after the demoulding in the hollow pipe.Like this, can directly adopt the plug at hollow pipe two ends or the ribbed stiffener in it or reinforcing member or their combination as shape keeping piece, form integral body with light-wall pipe, disposable use is enhanced productivity.
Feature of the present invention is that also pit, groove or projection, raised line or its combination are arranged on the open and close type elasticity tube.Like this, when producing the hollow pipe of band ribbed stiffener or reinforcement or bracing piece, can implement easily, enhance productivity with instrument of the present invention.
Feature of the present invention also is the elastic sheet that open and close type elasticity tube does not crease easily when being the moulding that can curl.
Feature of the present invention is that also elastic sheet is thin elastic metal sheet, fiberglass thin plate, elastic resin plate, plastic plate, sheet rubber.Like this, the materials of being convenient to open and close type elasticity tube are selected, and make things convenient for the design and the production of tool for shaping hollow tube.
Feature of the present invention also be fiberglass thin plate open and close type elasticity tube be one deck resin upper berth one deck enhancement layer again one deck resin or above-mentioned multilayer replace compound resin composite plates, enhancement layer is glass fabric, common cloth, chemical fabric, cotton, fibrous mesh cloth, filament, iron wire, steel wire or is their two or more combinations arbitrarily.Like this, big, the bullet of the intensity of open and close type elasticity tube flexible good, wearability is high, long service life.
Feature of the present invention is that also vertical soft intermediate zone 16 or flexible transition bar or the hinge strap that is easy to amount to longitudinally arranged on the open and close type elasticity tube.Like this, be convenient to shape of cross section and be square, when the polygon hollow pipe is produced, tool for shaping hollow tube can be amounted to around the corner with closing, and intensity height, flexible good, long service life.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment 1 of mould of the present invention.1 is the interface limit, and 2 is open and close type elasticity tube, and 3 is shape keeping piece, and 4 is clamp part, and 5 is the end of open and close type elasticity tube 2, in following each description of drawings, numbers identically, illustrates identical.As shown in Figure 1, two interface limits 1 are fixed on the open and close type elasticity tube 2 wall limit along its length, and shape keeping piece 3 is wrapped in the end 5 of open and close type elasticity tube 2, and clamp part 4 is locked on two interface limits 1, and the diagram clamp part has 3.
Fig. 2 is the structural representation of the embodiment 2 of mould of the present invention, and interface limit 1 is one deck resin one deck fibrous mesh cloth enhancement layer 6 limit of one deck resin combination again, and skeleton 7 is not set in it.
Fig. 3 is the structural representation of the embodiment 3 of mould of the present invention, and interface limit 1 is band steel section bar interface limit.
Fig. 4 is the structural representation of the embodiment 4 of mould of the present invention, and interface limit 1 is that basic unit is compounded with the stiffened edge that surface layer is strengthened for direct wall with open and close type elasticity tube 2.
Fig. 5 is the structural representation of the embodiment 5 of mould of the present invention, and interface limit 1 is enclosed with the stiffened edge of skeleton 7 for the wall of open and close type elasticity tube, and diagram skeleton 7 is a band steel.
Fig. 6 is the structural representation of the embodiment 6 of mould of the present invention, and interface limit 1 is an aluminium alloy extrusions.
Fig. 7 is the structural representation of the embodiment 7 of mould of the present invention, and the locating hole 8 of mutual location usefulness is arranged on interface limit 1.
Fig. 8 is the structural representation of the embodiment 8 of mould of the present invention, and the section shape of the joint mouth 9 after two interface limits 1 are bonded with each other is the male and female grooved.
Fig. 9 is the structural representation of the embodiment 9 of mould of the present invention, and the section shape of the joint mouth 9 after two interface limits 1 are bonded with each other is a shape.
Figure 10 is the structural representation of the embodiment 10 of mould of the present invention, and the section shape of the joint mouth 9 after two interface limits 1 are bonded with each other is monolateral oblique blade shape.
Figure 11 is the structural representation of the embodiment 11 of mould of the present invention, and the section shape of the joint mouth 9 after two interface limits 1 are bonded with each other is the flat degree of lip-rounding.
Figure 12 is the structural representation of the embodiment 12 of mould of the present invention, and the section shape of the joint mouth 9 after two interface limits 1 are bonded with each other is superimposed overlap joint shape.
Figure 13 is the structural representation of the embodiment 13 of mould of the present invention, and clamp part 4 is movable hoop.
Figure 14 is the structural representation of the embodiment 14 of mould of the present invention, and shape keeping piece 3 is the disposable shape keeping piece of circular ribbed stiffener formula, forms integral body with light-wall pipe.
Figure 15 is the structural representation of the embodiment 15 of mould of the present invention, on open and close type elasticity tube 2 pit 10 is arranged.
Figure 16 is the structural representation of the embodiment 16 of mould of the present invention, on open and close type elasticity tube 2 fluted 11.
Figure 17 is the structural representation of the embodiment 17 of mould of the present invention, on open and close type elasticity tube 2 projection 12 is arranged.
Figure 18 is the structural representation of the embodiment 18 of mould of the present invention, on open and close type elasticity tube 2 raised line 13 is arranged.
Figure 19 is the open and close type elasticity tube 2 deployed condition structural representations of the embodiment 19 of mould of the present invention, elasticity tube 2 for one deck resin upper berth one deck enhancement layer 6 again one deck resin replace compound multi-layer resinous composite plate, enhancement layer 6 is illustrated as glass fabric.
Figure 20 is the structural representation of the embodiment 20 of mould of the present invention, and the vertical soft intermediate zone 14 that is easy to amount to is longitudinally arranged on elasticity tube 2 around the corner.
(5) embodiment
The present invention is further illustrated for following structure drawings and Examples.
The present invention as shown in drawings, it is characterized in that it comprises two interface limits 1, open and close type elasticity tube 2, shape keeping piece 3, clamp part 4, interface limit 1 is fixed on the open and close type elasticity tube 2 wall limit along its length, shape keeping piece 3 is wrapped in the end 5 of open and close type elasticity tube 2, and clamp part 4 is locked on the interface limit 1 or holds tightly on open and close type elasticity tube 2.Fig. 1 is the structural representation of the embodiment 1 of mould of the present invention, two interface limits 1 are fixed on the open and close type elasticity tube 2 wall limit along its length, shape keeping piece 3 is wrapped in the end 5 of open and close type elasticity tube 2, and clamp part 4 is locked on two interface limits 1, and the diagram clamp part has 3.
Feature of the present invention is that also interface limit 1 is one deck resin one deck enhancement layer 6 limit of one deck resin combination or above-mentioned multilayer alternate combinations again, perhaps also be provided with skeleton 7 in it, wherein enhancement layer 6 be glass fabric, common cloth, chemical fabric, cotton, fibrous mesh cloth, filament. elastic wire, steel wire or be their two or more combinations arbitrarily, skeleton 7 is angle steel, band steel, steel plate, square bar, channel-section steel, plastics or plastic-steel section bar, aluminium alloy extrusions, flitch, bamboo clappers.Fig. 2 is the structural representation of the embodiment 2 of mould of the present invention, and interface limit 1 is one deck resin one deck fibrous mesh cloth enhancement layer 6 limit of one deck resin combination again, and skeleton 7 is not set in it.
Feature of the present invention is that also interface limit 1 is the interface limit of section bar.Fig. 3 is the structural representation of the embodiment 3 of mould of the present invention, and interface limit 1 is band steel section bar interface limit.
Feature of the present invention is that also interface limit 1 is the stiffened edge of basic unit for direct wall with open and close type elasticity tube 2.Fig. 4 is the structural representation of the embodiment 4 of mould of the present invention, and interface limit 1 is that basic unit is compounded with the stiffened edge that surface layer is strengthened for direct wall with open and close type elasticity tube 2.
Feature of the present invention is that also interface limit 1 is the wall parcel of open and close type elasticity tube or the stiffened edge of part wrapping frame 7, and skeleton 7 is angle steel, band steel, steel plate, square bar, channel-section steel, plastics or plastic-steel section bar, aluminium alloy extrusions, flitch, bamboo clappers.Fig. 5 is the structural representation of the embodiment 5 of mould of the present invention, and interface limit 1 is enclosed with the stiffened edge of skeleton 7 for the wall of open and close type elasticity tube, and diagram skeleton 7 is a band steel.
Feature of the present invention is that also the interface limit 1 of section bar is angle steel, band steel, steel plate, square bar, channel-section steel, plastics or plastic-steel section bar, aluminium alloy extrusions, flitch, bamboo clappers.Fig. 6 is the structural representation of the embodiment 6 of mould of the present invention, and interface limit 1 is an aluminium alloy extrusions.
Feature of the present invention also is to have on two interface limits 1 keeper 8 of mutual location, and keeper 8 is locating hole, locating slot or fastening screw.Fig. 7 is the structural representation of the embodiment 7 of mould of the present invention, and the locating hole 8 of mutual location usefulness is arranged on interface limit 1.
Feature of the present invention also be the section shape of the
joint mouth 9 after two
interface limits 1 are bonded with each other be male and female flute profile, monolateral oblique blade shape, the flat degree of lip-rounding, alligator shape, shape,
Shape, superimposed overlap joint shape.Fig. 8 is the structural representation of the
embodiment 8 of mould of the present invention, and the section shape of the
joint mouth 9 after two
interface limits 1 are bonded with each other is the male and female grooved.Fig. 9 is the structural representation of the
embodiment 9 of mould of the present invention, and the section shape of the
joint mouth 9 after two
interface limits 1 are bonded with each other is a shape.Figure 10 is the structural representation of the embodiment 10 of mould of the present invention, and the section shape of the
joint mouth 9 after two
interface limits 1 are bonded with each other is monolateral oblique blade shape.Figure 11 is the structural representation of the
embodiment 11 of mould of the present invention, and the section shape of the
joint mouth 9 after two
interface limits 1 are bonded with each other is the flat degree of lip-rounding.Figure 12 is the structural representation of the embodiment 12 of mould of the present invention, and the section shape of the
joint mouth 9 after two
interface limits 1 are bonded with each other is superimposed overlap joint shape.
Feature of the present invention is that also clamp part 4 is that clamping slot, positioning and locking pin, flute profile card, bolt movable or that be fixed on the interface limit 1 are pressed card, bolt draw piece, spring detent, ring set deck, hoop.Clamp part 4 shown in Figure 1 is respectively bolt draw piece and flute profile card.Clamp part 4 shown in Figure 2 is the flute profile card.Clamp part 4 shown in Figure 3 is the positioning and locking pin.Clamp part 4 shown in Figure 5 is pressed card for bolt.Figure 13 is the structural representation of the embodiment 13 of mould of the present invention, and clamp part 4 is movable hoop.
The interim movable removable shape keeping piece of placing when feature of the present invention also is shape keeping piece 3 for shaping.Shape keeping piece 3 shown in Figure 1 is circular movable removable shape keeping piece.
Feature of the present invention is that also shape keeping piece 3 exempts to tear open shape keeping piece for being fixed in fixing on the open and close type elasticity tube.Shape keeping piece 3 shown in Figure 2 exempts to tear open shape keeping piece for annular is fixed on the open and close type elasticity tube.
Feature of the present invention is that also shape keeping piece 3 is for being placed on the disposable shape keeping piece of no longer removing after the demoulding in the hollow pipe.Figure 14 is the structural representation of the embodiment 14 of mould of the present invention, and shape keeping piece 3 is the disposable shape keeping piece of circular ribbed stiffener formula, forms integral body with light-wall pipe.
Feature of the present invention is that also pit 10, groove 11 or projection 12, raised line 13 or its combination are arranged on the open and close type elasticity tube 2.Figure 15 is the structural representation of the embodiment 15 of mould of the present invention, on open and close type elasticity tube 2 pit 10 is arranged.Figure 16 is the structural representation of the embodiment 16 of mould of the present invention, on open and close type elasticity tube 2 fluted 11.Figure 17 is the structural representation of the embodiment 17 of mould of the present invention, on open and close type elasticity tube 2 projection 12 is arranged.Figure 18 is the structural representation of the embodiment 18 of mould of the present invention, on open and close type elasticity tube 2 raised line 13 is arranged.
Feature of the present invention also is the elastic sheet that open and close type elasticity tube 2 does not crease easily when being the moulding that can curl.
Feature of the present invention is that also elastic sheet 2 is thin elastic metal sheet, fiberglass thin plate, elastic resin plate, plastic plate, sheet rubber.Elasticity tube 2 used elastic sheets shown in Figure 1 are thin elastic metal sheet, as galvanized iron sheet.Elasticity tube 2 used elastic sheets shown in Figure 2 are the fiberglass thin plate.
Feature of the present invention also be fiberglass thin plate open and close type elasticity tube 2 for one deck resin upper berth one deck enhancement layer 7 again one deck resin or above-mentioned multilayer replace compound resin composite plates, enhancement layer 7 be glass fabric, common cloth, chemical fabric, cotton, fibrous mesh cloth, filament, iron wire, steel wire or is their any two or more combinations.Figure 19 is the open and close type elasticity tube 2 deployed condition structural representations of the embodiment 19 of mould of the present invention, elasticity tube 2 for one deck resin upper berth one deck enhancement layer 6 again one deck resin replace compound multi-layer resinous composite plate, enhancement layer 6 is illustrated as glass fabric.
Feature of the present invention is that also vertical soft intermediate zone 14 or flexible transition bar or the hinge strap that is easy to amount to longitudinally arranged on the open and close type elasticity tube 2.Figure 20 is the structural representation of the embodiment 20 of mould of the present invention, and the vertical soft intermediate zone 14 that is easy to amount to is longitudinally arranged on elasticity tube 2 around the corner.
During the invention process, can adopt the fiberglass thin plate to make open and close type elasticity tube 2, with square steel or other section bar as interface limit 1, with plectane as shape keeping piece 3, with trogue shape card as clamp part 4, as shown in Figure 1.During use, unclamp trogue shape card 4, open and close type elasticity tube 2 trails, as shown in figure 19, the fibrous composite slip that paves thereon, bulkhead is put at two ends, then with the open and close type elasticity tube parcel shape keeping piece 3 that trails, buckle clamp part 4, maintenance is to the stipulated time, and the demoulding can make the hard thin-wall hollow pipe.