CN1450111A - Syndiotactic polystyrene/polyamide/clay nano blended material - Google Patents

Syndiotactic polystyrene/polyamide/clay nano blended material Download PDF

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CN1450111A
CN1450111A CN 02111308 CN02111308A CN1450111A CN 1450111 A CN1450111 A CN 1450111A CN 02111308 CN02111308 CN 02111308 CN 02111308 A CN02111308 A CN 02111308A CN 1450111 A CN1450111 A CN 1450111A
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polyamide
clay
hybrid materials
clay nano
syndiotactic
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CN1203124C (en
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林尚安
周文乐
张惠明
黎华明
祝方明
沈志刚
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
Sun Yat Sen University
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
Sun Yat Sen University
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Abstract

The present invention relates to a syndiotactic polystyrene/polyamide/clay nano mixed material, and is aimed at mainly resolving the problems of large brittleness, low impact strength and poor comprehensive performance in the previous composite materials. Said invention utilizes the adoption of its technical scheme of that firstly, an intercalation combination-comixing combination method is adopted to prepare out polyamide/clay nano composite, then the syndiotactic polystyrene and polyamide/clay nano composite (using sulfonated syndiotactic polystyrene as compatibilizer) are melt-mixed and combined so as to better resolve the above-mentioned problems. Said nano mixed material has high impact strength, high strength and high heat-resisting property.

Description

Syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
Technical field
The present invention relates to syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials.
Background technology
Syndiotactic polystyrene is a kind of novel engineering plastics, and it is different with general purpose polystyrene, has the following advantages: (1) fusing point height is 270 ℃.(2) degree of crystallinity height, Tc can be controlled at the scope of a broad, is fit to conventional plastics forming method.(3) heat-resisting, chemical resistance is good.Thereby having fabulous development prospect, potential market is boundless.The defective of syndiotactic polystyrene is that fragility is big, thereby has limited its range of application.Must carry out modification to it, with the application of commensurate structure material.The characteristic performance of the syndiotactic polystyrene after the improvement is that density is low, good toughness, good electrical property, can with other engineering plastics competition.The occasion that engineering plastics such as nearly all PET, PBT, PA, PPS are used can be used syndiotactic polystyrene.Aspect electrical equipment, electronics, can be used for high-frequency device, satellite antenna, phone, unicircuit, printed-wiring board (PWB), microwave stove etc.Aspect trolley part, can do safety lever, fuel tank, high temperature resistant motor part etc.Aspect wrapping material, can make heat-resisting, oil resistant, anti-vapor vessel, food packaging film etc.In addition, can also make high gloss insulating film, magnetic recording body, camera housing, fibre product and industrial membrane etc.
The study on the modification of syndiotactic polystyrene mainly concentrates on and strengthens and blending and modifying two aspects.The former normally with glass fibre strengthen (EP508303, EP591823, US5200454, JP10017740).But because syndiotactic polystyrene is a kind of non-polar polymer, so the interface of polarity glass fibre and syndiotactic polystyrene bonding is poor, its interface often becomes the weakest link of mechanical property.Therefore pure adopt glass fibre filled method to the syndiotactic polystyrene over-all properties particularly the raising of impact property be not clearly, and processing difficulties.The latter mainly be with syndiotactic polystyrene respectively with elastomerics (as SEBS, SIS, SBS etc.) (US5391603, JP08319386, JP09052959), polyphenylene oxide (PPO) (EP587098, EP546497, JP08157668), general engineering plastic (as polymeric amide, polyester etc.) (Chinese invention patent, application number: 01105846.3,01105845.5,01105844.7) and blend is with the impact property of further raising syndiotactic polystyrene.Wherein syndiotactic polystyrene and polyphenylene oxide (PPO) blend, because consistency is better between the two, thereby the good combination property of blend.But the blend application is restricted owing to polyphenylene oxide yields poorly, price is high.The employing sulfonated syndiotactic polyphenylethylene is an expanding material, syndiotactic polystyrene and general engineering plastic such as polymeric amide are carried out melt blending, the matrix material that obtains has the shock strength height, and the equal characteristics preferably of flexural strength and tensile strength, is one of effective ways of syndiotactic polystyrene modification.But the intensity of material and thermotolerance still also have the necessity that further improves.Adopt elastomerics (SEBS, SIS, SBS etc.) and syndiotactic polystyrene blend can significantly improve the shock resistance of syndiotactic polystyrene really.But its drawback is also more outstanding, the one, adopt syndiotactic polystyrene and elastomeric graft copolymer as expanding material, wherein the preparation of syndiotactic polystyrene and elastomeric graft copolymer normally earlier with the syndiotactic polystyrene grafted maleic anhydride, obtains graft copolymer by other chemical reaction again.In order to make the syndiotactic polystyrene grafted maleic anhydride, must when syndiotactic polymerization of phenylethylene, add a spot of alpha-methyl styrene and carry out copolymerization.This will make polymerization technique become complicated, also can the taxis and the performance of polymerisate be had a negative impact simultaneously.Industrial application is undesirable.The 2nd, the over-all properties of blend such as thermotolerance, intensity and modulus descend more.For this reason, document (JP06116454, JP06345923 JP07048488) waits and to have reported that adding mineral filler (as glass etc.) in syndiotactic polystyrene/elastomer blended system strengthens, and introduces intensity and the resistance toheat that makes material unaccounted-for (MUF) with compensation because of elastomerics.But because bonding is poor between mineral filler and the polymer-based carbon body interface, filler does not reach the nano-dispersed level in polymeric matrix simultaneously, thereby the enhancing amplitude is limited.If can realize that the dispersion of mineral filler in containing the multicomponent polymeric matrix of syndiotactic polystyrene reaches nanoscale, just rigidity, dimensional stability and the thermostability of inorganics and toughness, processibility and the dielectric properties perfect adaptation of multicomponent polymeric might be got up the syndiotactic polystyrene based nano composite material of obtained performance excellence.Adopt intercalation compound-method that blend combines is expected to reach this target.
At present, intercalation complex method (comprising intercalation polymeric method and polyalcohol intercalation method) has become the important method in organic-inorganic nano composite material (the being also referred to as organic-inorganic nano hybrid material) preparation, its preparation process is that the polymer macromolecule chain is inserted between the interlayer of the silicate clay with laminate structure, forms the sequential 2 D nano composite material; In addition, polymer macromolecule chain intercalation can promote peeling off of clay silicate lamella in some cases, forms the organic-inorganic matrix material of nanometer scale in polymeric matrix.Compare with the polymkeric substance-inorganic filler composite material of routine, the organic-inorganic nano composite material is owing to interfacial area between polymkeric substance and the inorganics is very big, and exist between the two interface than strong interaction power, therefore can give full play to the excellent mechanical property and the high heat resistance of inorganic materials.Just have very strong reinforced effects at the clay consumption seldom the time, the nano composite material that contains 5% left and right sides clay usually is suitable with conventional rigidity, intensity, the thermotolerance that contains have an appointment 30% glass or mineral reinforced composite.Thereby nano composite material has light weight, high strength, high-modulus, high heat resistance and good dimensional stability and good gas barrier; Some nano composite material also has very high self-extinguishing, very low heat release rate and higher smoke-suppressing, is the ideal fire retardant material.The organic-inorganic matrix material that adopts the intercalation complex method to prepare mainly contains nano composite material of epoxy resin/clay [US4889885] at present, nylon 6/ clay nanocomposites [CN1163288A, CN1138593A], random polystyrene/clay nanocomposites [[Chinese invention patent, 98103038], polyethylene terephthalate/Nano composite material of montmorillonite [Chinese invention patent, 97104055,97104294] etc.
Summary of the invention
Technical problem to be solved by this invention is to exist syndiotactic polystyrene blended compound material fragility big in the conventional art in order to overcome, low and polymeric matrix of shock strength and mineral filler interface interaction are weak and the unfavorable problem of composite material combination property that causes provides a kind of new syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials.These hybrid materials have the shock strength height, the high and high characteristics of thermotolerance of intensity.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials comprises following component in parts by weight:
A) syndiotactic polystyrene is 1~99 part;
B) sulfonated syndiotactic polyphenylethylene is 1~50 part;
C) polyamide resin is 1~50 part;
D) the polyamide-clay nano-complex is 1~50 part;
E) be selected from 1~50 part of the auxiliary agent of oxidation inhibitor, fire retardant, nucleator or impact modifying agent and composition thereof;
Wherein hybrid materials medium clay soil disperse phase particle diameter is 5~90 nanometers.
In the technique scheme, be 50~85 parts in the preferable range of parts by weight syndiotactic polystyrene amount, wherein the molecular weight of syndiotactic polystyrene is 20~700,000, and a normality is greater than 96%.The sulfonation degree of used sulfonated syndiotactic polyphenylethylene counts 1~20% with molar percentage, is 1~20 part in the preferable range of parts by weight sulfonated syndiotactic polyphenylethylene amount.Used polyamide resin is selected from polyamide 6, polyamide 66, polyamide 6 10, polyamide 1010, polymeric amide 4, polymeric amide 9, polymeric amide 46, polymeric amide 11, polymeric amide 12 or aromatic polyamides, and preferred version is a polyamide 6.In parts by weight, polyamide resin consumption preferable range is 5~40 parts.The polyamide-clay nano-complex is selected from intercal type or the exfoliated polyamide-clay nano-complex that adopts the intercalation complex method to prepare, and preferred version is polyamide 6/clay nano mixture.In parts by weight, polyamide 6/clay nano mixture consumption preferable range is 3~40 parts.Used clay is selected from the silicate compound or the natural silicate clay of the synthetic with laminate structure, comprise that polynite, talcum, zeolite, vermiculite, sepiolite, synthetic mica, lithium montmorillonite, white clay, the phosphoric acid salt with laminate structure, graphite, metal oxide are or/and disulphide, preferred version is polynite, and the cation exchange capacity of polynite is 40~140 mmoles/100 grams.The polynite preferred version is an organo montmorillonite, is the product of polynite gained after organic agent is handled, and the organo montmorillonite consumption is 1~20% of hybrid materials by weight percentage.Organic agent is selected from the compound with following structural formula: CH 3(CH 2) nNR 3X and/or HOOC (CH 2) N-1NH 2, wherein R is H or CH 3X is Cl, Br or I; N=4~60, preferred version are ten monoamino-acids or ten diamino acid.Auxiliary agent comprises oxidation inhibitor, fire retardant, nucleator or impact modifying agent and composition thereof, and wherein oxidation inhibitor is selected from antioxidant 1010, PEP36, Mark Ao-30 or BHT; Nucleator is selected from Sodium Benzoate or p t butylbenzoic acid aluminium; Impact modifying agent is selected from segmented copolymer, ABS or the urethane of segmented copolymer, vinylbenzene and different propylene of segmented copolymer, hydrogenated styrene and the divinyl of styrene-butadiene rubber(SBR), vinylbenzene and divinyl.Hybrid materials medium clay soil disperse phase particle diameter preferable range is 5~50 nanometers.
Sulfonated syndiotactic polyphenylethylene is meant the polymkeric substance that has polarity sulfonic acid group or sulfonate groups on the phenyl ring in the syndiotactic polystyrene molecule.Sulfonic acid group or sulfonate groups generally are distributed in the contraposition of phenyl ring, but position and adjacent reaction between being not precluded within.The sulfonation degree of sulfonated syndiotactic polyphenylethylene generally is controlled at 1~20 mole of %, because the introducing of sulfonic acid group makes sulfonated syndiotactic polyphenylethylene have certain wetting ability, needs drying treatment before therefore using.The sulfonated syndiotactic polyphenylethylene that the present invention uses can be neutralization or unneutralized, in and the contained metal ion of sulfonated syndiotactic polyphenylethylene can be potassium, sodium, lithium, barium, magnesium, manganese, zinc, copper, calcium, cobalt, iron, nickel plasma.General sulfonated syndiotactic polyphenylethylene or the ionomeric consumption of sulfonated syndiotactic polyphenylethylene are 1~50% of syndiotactic polystyrene consumption, and optimum amount is 1~20% of a syndiotactic polystyrene consumption.
Used polymeric amide (C) can be suitability for industrialized production or the not kind of suitability for industrialized production among the present invention.Comprise polyamide 6 (nylon 6), polyamide 6 (nylon 66), polyamide 6 10 (NYLON610), polyamide 1010 (nylon 1010), polymeric amide 4 (nylon 4), polymeric amide 9 (nylon 9), polymeric amide 46 (nylon 46), polymeric amide 11 (Ni Long11), polymeric amide 12 (nylon 12) and aromatic polyamides etc.The polymeric amide consumption is 1~50% of a mixture total amount among the present invention, and optimum amount is 5~40%.If the consumption of polymeric amide surpasses 50%, then the water-intake rate of the water-intake rate of mixture and pure polymeric amide is approaching.
Used polyamide-clay nano-complex is selected from intercal type or the exfoliated polyamide-clay nano-complex that adopts the intercalation complex method to prepare among the present invention.Wherein polymeric amide comprises kind described in (C).Used clay can be synthetic or the natural silicate that the stratiform knot has laminate structure that has, and comprises polynite, talcum, zeolite, vermiculite, sepiolite, synthetic mica, lithium montmorillonite, white clay, the phosphoric acid salt with laminate structure, graphite, metal oxide, disulphide etc.Handle through organic agent before clay uses, used organic agent can be suitability for industrialized production or the not product of suitability for industrialized production among the present invention, and has the compound of following structural formula: CH 3(CH 2) nNR 3X and/or HOOC (CH 2) N-1NH 2, wherein R is H or CH 3X is Cl, Br or I; N=4~60.Polyamide-clay nano-complex used among the present invention is counted 1~50 part with parts by weight, and optimum amount is 3~40 parts.
Syndiotactic polyphenylethylene/polyamide involved in the present invention/clay nano hybrid materials can add other auxiliary agents according to the needs of actual situation.Auxiliary agent comprises oxidation inhibitor, fire retardant, nucleator and impact modifying agent etc.Wherein oxidation inhibitor is important, and the adding of oxidation inhibitor mainly is in order to prevent polymkeric substance oxygenolysis when the high-temperature fusion blend.Oxidation inhibitor commonly used comprises antioxidant 1010 (four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol resin), PEP36 (2,6-di-t-butyl-4-aminomethyl phenyl tetramethylolmethane diphosphite fat), Mark AO-30 (1,1,3-three (2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane) and BHT (2, the 6-tertiary butyl-4-cresols) etc.The consumption of oxidation inhibitor is generally 0.1~1% (weight) of polymer loading.The adding of nucleator mainly is in order to improve the crystallinity of syndiotactic polystyrene, and nucleator commonly used has Sodium Benzoate and p-tert-butyl benzoic acid aluminium etc.The consumption of nucleator is generally 0.3~5% of polymer weight.The adding of impact modifying agent is in order further to improve the impact property of blended complex, impact modifying agent commonly used is rubber or elastomerics etc., for example the segmented copolymer of segmented copolymer (SEBS), vinylbenzene and the different propylene of the segmented copolymer of styrene-butadiene rubber(SBR), vinylbenzene and divinyl (SBS), hydrogenated styrene and divinyl (SI, SIS) and ABS and Polyurethane etc.The consumption of impact modifying agent depends on the needs, usually in 5~20% (weight).
The preparation method of sulfonated syndiotactic polyphenylethylene is as follows:
In 500 milliliters of round-bottomed flasks, put into 3.0 gram sPS (syndiotactic polystyrene) and 340 milliliters 1,2,4-trichloroethane (TCE), reflux (about 150 ℃) is all dissolved to sPS.Solution is chilled to 50~70 ℃ then, feeds nitrogen, and keep reaction soln at 60 ℃, slowly drip the sulfonated reagent of metering according to required sulfonation degree, stir fast simultaneously, 60 ℃ of reactions of constant temperature added 10 ml methanol termination reactions after 1~3 hour.After sulfonation reaction is finished,, should while hot sedimentation in reaction solution impouring 1200 ml methanol be gone out polymkeric substance immediately, after the filtration product be spent the night 70 ℃ of vacuum-dryings in order to prevent gel.
In order further to remove the sulfonated reagent of carrying secretly in the product, it is dissolved among the TCE methyl alcohol sedimentation, suction filtration earlier.Polymkeric substance is put into the Soxhlet extractor again and used methyl alcohol extracting 24 hours, product is spent the night 70 ℃ of vacuum-dryings promptly gets purified SsPS (sulfonated syndiotactic polyphenylethylene) at last.
The measuring method of SsPS sulfonation degree is that SsPS sample 0.3~0.5 gram is dissolved in volume ratio is in 95: 5 the trichloromethane methanol mixed solvent, the SsPS sample that dissolving is good is indicator with phenolphthalein, with the methanol solution titration of NaoH to terminal, the amount according to the NaoH that is consumed calculates sulfonation degree.
The preparation method of organo montmorillonite is as follows:
In 80 ℃ of water of 400 milliliters, add ten diamino acid of 2.6 grams (12.0 mmole) and the vitriol oil of 1.2 milliliters (21.6 mmoles), and then slowly be injected in the 600 ml water solution that contain 10 gram sodium-based montmorillonites, this mixing solutions is arrived room temperature at 12 hours postcooling of 80 ℃ of fierce stirrings, suction filtration, be washed to the sulfate radical-free ion, vacuum-drying to constant weight promptly gets organo montmorillonite, and grinds to form 300~400 order powder, is designated as MTA.
The preparation method of syndiotactic polyphenylethylene/polyamide of the present invention/clay nano hybrid materials is as follows:
In blender, do PA6 and MTA mixed in proportion earlier, and then in mixing roll or two Luo bar forcing machine, mediate, general condition is controlled at: temperature is 230 ℃, rotating speed is 75 rev/mins, mixing time depends on the circumstances, be generally 5~15 minutes (preparation polyamide-clay nano-complex), add syndiotactic polystyrene, sulfonated syndiotactic polyphenylethylene and the auxiliary agent (in blender, doing mixed earlier) of metering again, be warming up to 285 ℃ mixing 5~15 minutes.The material that mixes is in forcing machine behind the extruding pelletization, through injector injection molding.Have high strength, high heat resistance and shock strength preferably by the syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials of above-mentioned each component preparation.Be expected as electronic apparatus material, industrial structure material, automobile component, civil electric appliance parts and other machine part etc.
The present invention adopt intercalation compound-method that blend combines prepares the nano hybrid material, this novel method is to use traditional polymer processing prepared nano composite material, has the advantages that technology is simple, be easy to industrial applications.The present invention introduces sulfonated syndiotactic polyphenylethylene in syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials preparation process, owing to have special interaction between the sulfonic acid group of sulfonated syndiotactic polyphenylethylene and the amide group of polymeric amide, as hydrogen bond action and coordination etc., and syndiotactic polystyrene and sulfonated syndiotactic polyphenylethylene consistency are very good, thereby promoted the compatibilization effect of whole matrix material greatly, improved the over-all properties of matrix material.Owing to also have special interaction between the sulfonic acid group of sulfonated syndiotactic polyphenylethylene and the surface of clay polar group,, also promoted the bonding interface performance of polymeric matrix and surface of clay simultaneously as hydrogen bond action.In addition, adopting the syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials of the inventive method preparation is exfoliated nano-composite, and clay silicate lamella is stripped from into nanoscale and is dispersed in the polymeric matrix.Significantly improved the over-all properties of nano composite material, the flexural strength, tensile strength that makes syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials is respectively by the 48.6MPa of pure syndiotactic polystyrene material; 33.6MPa bring up to 70.7MPa; 63.9MPa.The shock strength of nano composite material is also from 5.3 kilojoule/rice simultaneously 2Bring up to 16.3 kilojoule/rice 2
The present invention is further elaborated below by embodiment.
Embodiment [embodiment 1]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
With 20 parts of (weight, as follows) polyamide 6 (PA6) (molecular weight is 18000), 4 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 do mixed earlier in blender, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, rotating speed is 75 rev/mins, mixing time is 8 minutes, and the material that mixes extruding pelletization in forcing machine promptly gets polyamide 6/montmorillonite nano complex.
80 parts of (weight, as follows) syndiotactic polystyrene (weight-average molecular weight is 350,000, a normality 97%, fusing point is 272 ℃) in, add 24 parts of polyamide 6/montmorillonite nano complexes that prepare above, 5 parts of sulfonated syndiotactic polyphenylethylenes (SsPS, sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010 are done above-mentioned material mixed earlier in blender, and then mixing kneading in mixing roll, mixing condition is: temperature is 285 ℃, and rotating speed is 75 rev/mins, and mixing time is 6 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 2]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
In blender, do 20 parts of polyamide 6s (PA6) (molecular weight is 18000), 4 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.Add then and in blender, done mixed blended stock in advance, (weight-average molecular weight is 350,000 to the 80 parts of syndiotactic polystyrenes that consist of of blended stock, between normality 97%, fusing point is 272 ℃), 5 parts of sulfonated syndiotactic polyphenylethylenes (SsPS, sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010.Being warming up to temperature in 3 minutes is 285 ℃, and the control rotating speed is 75 rev/mins, continues mixing 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 3]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
In blender, do 20 parts of polyamide 6s (PA6) (molecular weight is 18000), 6 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.Add then and in blender, done mixed blended stock in advance, (weight-average molecular weight is 350,000 to the 80 parts of syndiotactic polystyrenes that consist of of blended stock, between normality 97%, fusing point is 272 ℃), 5 parts of sulfonated syndiotactic polyphenylethylenes (SsPS, sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010.Being warming up to temperature in 3 minutes is 285 ℃, and the control rotating speed is 75 rev/mins, continues mixing 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 4]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
In blender, do 20 parts of polyamide 6s (PA6) (molecular weight is 18000), 6 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.Add then and in blender, done mixed blended stock in advance, (weight-average molecular weight is 250,000 to the 80 parts of syndiotactic polystyrenes that consist of of blended stock, between normality 97%, fusing point is 272 ℃), 5 parts of sulfonated syndiotactic polyphenylethylenes (SsPS, sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010.Being warming up to temperature in 3 minutes is 285 ℃, and the control rotating speed is 75 rev/mins, continues mixing 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 5]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
In blender, do 20 parts of polyamide 6s (PA6) (molecular weight is 18000), 6 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.Add then and in blender, done mixed blended stock in advance, (weight-average molecular weight is 600,000 to the 80 parts of syndiotactic polystyrenes that consist of of blended stock, between normality 97%, fusing point is 272 ℃), 5 parts of sulfonated syndiotactic polyphenylethylenes (SsPS, sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010.Being warming up to temperature in 3 minutes is 285 ℃, and the control rotating speed is 75 rev/mins, continues mixing 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 6]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
In blender, do 20 parts of polyamide 6s (PA6) (molecular weight is 18000), 8 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.Add then and in blender, done mixed blended stock in advance, (weight-average molecular weight is 350,000 to the 80 parts of syndiotactic polystyrenes that consist of of blended stock, between normality 97%, fusing point is 272 ℃), 5 parts of sulfonated syndiotactic polyphenylethylenes (SsPS, sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010.Being warming up to temperature in 3 minutes is 285 ℃, and the control rotating speed is 75 rev/mins, continues mixing 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 7]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
In blender, do 20 parts of polyamide 6s (PA6) (molecular weight is 18000), 4 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.Add then and in blender, done mixed blended stock in advance, (weight-average molecular weight is 350,000 to the 80 parts of syndiotactic polystyrenes that consist of of blended stock, between normality 97%, fusing point is 272 ℃), 5 parts of sulfonated syndiotactic polyphenylethylene zinc salts (sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010.Being warming up to temperature in 3 minutes is 285 ℃, and the control rotating speed is 75 rev/mins, continues mixing 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 8]
The preparation of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials
In blender, do 20 parts of polyamide 6s (PA6) (molecular weight is 18000), 6 parts of organo montmorillonites (MTA) and 0.1 part of antioxidant 1010 mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 230~235 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.Add then and in blender, done mixed blended stock in advance, (weight-average molecular weight is 350,000 to the 80 parts of syndiotactic polystyrenes that consist of of blended stock, between normality 97%, fusing point is 272 ℃), 5 parts of sulfonated syndiotactic polyphenylethylene zinc salts (sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010.Being warming up to temperature in 3 minutes is 285 ℃, and the control rotating speed is 75 rev/mins, continues mixing 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 9]
The preparation of syndiotactic polystyrene, sulfonated syndiotactic polyphenylethylene and polyamide resin blends mixture
80 parts of (weight, as follows) syndiotactic polystyrene (weight-average molecular weight is 350,000, a normality 97%, fusing point is 272 ℃) in, add 20 parts of PA6 (molecular weight is 18000), 5 parts of sulfonated syndiotactic polyphenylethylenes (SsPS, sulfonation degree is 8.65 moles of %) and 0.1 part of antioxidant 1010 are done above-mentioned material mixed earlier in blender, and then mixing kneading in two Luo bar forcing machines, mixing condition is: temperature is 285 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.[embodiment 10]
The preparation of syndiotactic polystyrene performance comparison thing
100 parts of (weight, as follows) (weight-average molecular weight is 350,000 to syndiotactic polystyrene, between normality 97%, fusing point is 272 ℃) in, add 0.1 part of antioxidant 1010, in blender, do above-mentioned material mixed earlier, and then mixing kneading in mixing roll, mixing condition is: temperature is 285 ℃, and rotating speed is 75 rev/mins, and mixing time is 8 minutes.The material that mixes extruding pelletization in forcing machine.Pellet carries out performance test after molded or injection molding.
The performance of embodiment 1~10 hybrid materials sees Table 1.
The performance table of table 1 syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials *
Embodiment SPS/SsPS/PA6/MTA (weight) Shock strength (kilojoule/rice 2) Clay dispersion phase size (nanometer) Flexural strength (MPa) Tensile strength (MPa) Elongation at break (%) ??HDT/TMA ???(℃)
????1 ????80/5/20/4 ????16.0 ????5.3 ????65.3 ????56.1 ????6.7 ????202
????2 ????80/5/20/4 ????16.1 ????9.7 ????65.0 ????55.8 ????6.4 ????203
????3 ????80/5/20/6 ????16.3 ????6.7 ????70.7 ????63.9 ????6.9 ????207
????4 ????80/5/20/6 ????16.2 ????11.3 ????68.9 ????62.1 ????6.7 ????205
????5 ????80/5/20/6 ????16.6 ????19.8 ????71.3 ????64.3 ????6.9 ????208
????6 ????80/5/20/8 ????14.8 ????22.1 ????71.5 ????64.2 ????5.4 ????211
????7 ????80/5/20/4 ????13.6 ????7.8 ????70.6 ????56.7 ????5.3 ????209
????8 ????80/5/20/6 ????14.0 ????36.3 ????71.2 ????67.8 ????5.1 ????212
????9 ????80/5/20/0 ????15.6 >10 microns ????51.0 ????34.7 ????8.3 ????176
????10 ????100/0/0/0 ????5.3 >10 microns ????48.6 ????33.6 ????1.2 ????---
Annotate: in the above-mentioned data, shock strength and flexural strength adopt cantilever method to measure at normal temperatures.
Among the embodiment 1~6 and 9, adopt not in and sulfonated syndiotactic polyphenylethylene be expanding material, sulfonation degree is 8.65 moles of %.
Among the embodiment 7 and 8, the sulfonated syndiotactic polyphenylethylene zinc salt is an expanding material, and sulfonation degree is 8.65 moles of %.
HDT/TMA: temperature when deformation begins to increase in temperature-inflection curves, adopt TMA to measure.
Adopt transmissioning electric mirror determining disperse phase nano-scale.

Claims (16)

1, a kind of syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials comprise following component in parts by weight:
A) syndiotactic polystyrene is 1~99 part;
B) sulfonated syndiotactic polyphenylethylene is 1~50 part;
C) polyamide resin is 1~50 part;
D) the polyamide-clay nano-complex is 1~50 part;
E) be selected from 1~50 part of the auxiliary agent of oxidation inhibitor, fire retardant, nucleator or impact modifying agent and composition thereof;
Wherein hybrid materials medium clay soil disperse phase particle diameter is 5~90 nanometers.
2, according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials, it is characterized in that in parts by weight, the syndiotactic polystyrene amount is 50~85 parts, and wherein the weight-average molecular weight of syndiotactic polystyrene is 20~700,000, and a normality is greater than 96%.
3, according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials, it is characterized in that the sulfonation degree of sulfonated syndiotactic polyphenylethylene counts 1~20% with molar percentage, in parts by weight, the sulfonated syndiotactic polyphenylethylene amount is 1~20 part.
4,, it is characterized in that polyamide resin is selected from polyamide 6, polyamide 66, polyamide 6 10, polyamide 1010, polymeric amide 4, polymeric amide 9, polymeric amide 46, polymeric amide 11, polymeric amide 12 or aromatic polyamides according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials.
5,, it is characterized in that polymeric amide is a polyamide 6 according to the described syndiotactic polyphenylethylene/polyamide of claim 4/clay nano hybrid materials.
6,, it is characterized in that in parts by weight polyamide resin amount be 5~40 parts according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials.
7,, it is characterized in that the polyamide-clay nano-complex is selected from intercal type or the exfoliated polyamide-clay nano-complex that adopts the intercalation complex method to prepare according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials.
8,, it is characterized in that the polyamide-clay nano-complex is polyamide 6/clay nano mixture according to the described syndiotactic polyphenylethylene/polyamide of claim 7/clay nano hybrid materials.
9, described according to Claim 8 syndiotactic polyphenylethylene/polyamide/clay nano hybrid materials is characterized in that in parts by weight polyamide 6/clay nano mixture amount be 3~40 parts.
10, according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials, it is characterized in that clay is selected from the silicate compound or the natural silicate clay of the synthetic with laminate structure, comprise that polynite, talcum, zeolite, vermiculite, sepiolite, synthetic mica, lithium montmorillonite, white clay, the phosphoric acid salt with laminate structure, graphite, metal oxide are or/and disulphide.
11, according to the described syndiotactic polyphenylethylene/polyamide of claim 10/clay nano hybrid materials, it is characterized in that clay is polynite, the cation exchange capacity of polynite is 40~140 mmoles/100 grams.
12, according to the described syndiotactic polyphenylethylene/polyamide of claim 11/clay nano hybrid materials, it is characterized in that polynite is an organo montmorillonite, be the product of polynite gained after organic agent is handled, organic agent is selected from the compound with following structural formula: CH 3(CH 2) nNR 3X and/or HOOC (CH 2) N-1NH 2, R is H or CH 3X is Cl, Br or I; N=4~60.
13,, it is characterized in that organic agent is ten monoamino-acids or ten diamino acid according to the described syndiotactic polyphenylethylene/polyamide of claim 12/clay nano hybrid materials.
14,, it is characterized in that the organo montmorillonite amount is 1~20% of a hybrid materials weight by weight percentage according to the described syndiotactic polyphenylethylene/polyamide of claim 12/clay nano hybrid materials.
15,, it is characterized in that oxidation inhibitor is selected from antioxidant 1010, PEP36, Mark Ao-30 or BHT according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials; Nucleator is selected from Sodium Benzoate or p t butylbenzoic acid aluminium; Impact modifying agent is selected from segmented copolymer, ABS or the urethane etc. of segmented copolymer, vinylbenzene and different propylene of segmented copolymer, hydrogenated styrene and the divinyl of styrene-butadiene rubber(SBR), vinylbenzene and divinyl.
16,, it is characterized in that hybrid materials medium clay soil disperse phase particle diameter is 5~50 nanometers according to the described syndiotactic polyphenylethylene/polyamide of claim 1/clay nano hybrid materials.
CN 02111308 2002-04-10 2002-04-10 Syndiotactic polystyrene/polyamide/clay nano blended material Expired - Fee Related CN1203124C (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1314730C (en) * 2005-04-28 2007-05-09 华东理工大学 Polyamide extruded from reaction between low dimensional nano clay and monomer of polyamide, and preparation method thereof
CN103642209A (en) * 2013-11-18 2014-03-19 安徽宜万丰电器有限公司 Waterproof temperature-resistant modified nylon material for automobile plastic members
CN105367978A (en) * 2015-11-18 2016-03-02 安徽雄亚塑胶科技有限公司 TPE composition and liquor bottle stopper prepared from TPE composition
CN107858019A (en) * 2017-10-12 2018-03-30 桂林浩新科技服务有限公司 A kind of method for preparing monolithic talcum powder

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1314730C (en) * 2005-04-28 2007-05-09 华东理工大学 Polyamide extruded from reaction between low dimensional nano clay and monomer of polyamide, and preparation method thereof
CN103642209A (en) * 2013-11-18 2014-03-19 安徽宜万丰电器有限公司 Waterproof temperature-resistant modified nylon material for automobile plastic members
CN105367978A (en) * 2015-11-18 2016-03-02 安徽雄亚塑胶科技有限公司 TPE composition and liquor bottle stopper prepared from TPE composition
CN107858019A (en) * 2017-10-12 2018-03-30 桂林浩新科技服务有限公司 A kind of method for preparing monolithic talcum powder

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