CN1446659A - Phase control method for friction welding pieces - Google Patents
Phase control method for friction welding pieces Download PDFInfo
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- CN1446659A CN1446659A CN 03114420 CN03114420A CN1446659A CN 1446659 A CN1446659 A CN 1446659A CN 03114420 CN03114420 CN 03114420 CN 03114420 A CN03114420 A CN 03114420A CN 1446659 A CN1446659 A CN 1446659A
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- friction welding
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Abstract
A method for controlling the phase of the part to be welded by friction includes processing the acquired information by computer to issue instruction at a determined phase, and pulling up a locating pin which can limit the relative rotation of dual-layer spring fixture to make the moving end of welded part rotate freely. As a result, the rotating end and moving endo f welded part can rotate with mainshaft. Its advantages are high phase correstness, low noise, no impact and high weld quality.
Description
Technical field:
The present invention relates to a kind of friction welding part phase control method.
Background technology:
Existing friction welding phase controlling all be with round end brake point accurately be controlled to be starting point, derive two kinds of concrete grammars: electric mechanical forces location and electronics DC injection braking to be located.
Electric mechanical is forced localization method, sees that the patent No. is Britain's patent of invention " Continuous drivefriction welding machine " specification of GB2084499A.Computer sends instruction after detecting the speed of mainshaft and dropping to definite value, start the phase detent mechanism and put down position block, blocks the cam on the rotating main shaft, makes main shaft force to stop operating in the phase place that is limited.Its advantage is the positioning accuracy height, and shortcoming is to have bigger impact, is unfavorable for the performance of joint and the life-span of welding machine.
Electronics DC injection braking localization method sees that Wang Xingbin is at the 8th whole nation welding second 2-280 page or leaf of proceeding " phase place friction welding technological and equipment research " literary composition.It is in the brake stage, detects the speed of mainshaft and has dropped to after the setting, sends instruction by computer, starts frequency converter and carries out DC injection braking, and accurately control braking angle realizes location mutually.This method does not have impact, but because in the final stage of braking, the speed of mainshaft is little, and moment of torsion is very big, the moment that frequency converter produced has been difficult to the generation effect, makes that the phase controlling precision of actual welding is lower.In addition, reverse the welding quality that also influences joint easily in the pressure of low thermophase.
Above-mentioned two kinds of friction welding part phase control methods, all be to adopt round end to force the location, not only the phase controlling precision is lower, and impact that friction-welding machine and weldment are subjected to or pressure are reversed bigger, also there is bigger impact noise, influences the welding quality of joint to a certain extent.
Summary of the invention:
The object of the invention provides a kind of friction welding part phase control method; accurately locating mutually when adopting " taking advantage of a situation " control to reach brake reaches the phase controlling purpose with friction-welding machine mobile terminal method for releasing, can effectively avoid impacting or force and reverse; improve welding quality, the protection friction-welding machine.
A kind of friction welding part phase control method, it is characterized in that: after the friction process of friction welding finishes, computer 1 sends instruction, clutch 4 is thrown off, motor 3 breaks away from main shaft 16, brake 17 work, information gathering and instruction output system 7 is sent main shaft 16 rotating speeds and phase information that photoelectric encoder 6 is collected into computer 1, computer 1 is handled the information that obtains, send instruction at the phase place place that determines, start the motor mechanism 8 of pulling pin, extract and limiting double-layer spring anchor clamps 10 alignment pin 9 in relative rotation, recover weldment mobile terminal 15 rotation freedom, make between weldment round end 14 and the weldment mobile terminal 15 no longer to relatively rotate, but finish last rotation with main shaft 16 jointly, thereby realize locating mutually accurately.
In the friction heating process of friction welding, computer 1 sends instruction, connects power supply 18, electromagnetism winding 20 electric back electromagnetic clutch 19 close and, rotate restriction weldment mobile terminal 15; After the friction heating process of friction welding finishes, computer 1 is handled the information that obtains, send instruction at the phase place place that determines, deenergization 18, make electromagnetism winding 20 dead electricity, electromagnetic clutch 19 is opened under the effect of spring 22, makes between weldment round end 14 and the weldment mobile terminal 15 no longer to relatively rotate, but finish last rotation with main shaft 16 jointly, thereby realize locating mutually accurately.
Compare with prior art, reach the phase controlling purpose, accurately locating mutually when utilizing " taking advantage of a situation " control to realize brake with friction-welding machine mobile terminal method for releasing; can avoid effectively impacting or force and reverse, reduce noise, improve welding quality; prolong the welding machine life-span, the protection friction-welding machine.
Description of drawings:
Fig. 1 discharges friction welding part phase control method schematic diagram for the formula mobile terminal of pulling pin
Fig. 2 discharges friction welding part phase control method schematic diagram for the electromagnetic clutch type mobile terminal
Among the figure, 1-computer, 2-frequency converter, 3-motor, the 4-clutch, 5-main spindle box, 6-photoelectric encoder, 7-information gathering and instruction output circuit, the 8-motor mechanism of pulling pin, 9-alignment pin, 10-double-layer spring anchor clamps, 11-thrust bearing, the 12-hydraulic cylinder, 13-slide unit, 14-weldment round end, 15-weldment mobile terminal, the 16-main shaft, 17-brake, 18-power supply, 19-electromagnetic clutch, 20-electromagnetism winding, 21-magnetic conductor, 22-spring.
The specific embodiment:
Referring to Fig. 1, in the friction heating process of friction welding, it is motionless that weldment mobile terminal 15 keeps under the effect of alignment pin 9, and motor 3 drives main shaft 16 and weldment round end 14 rotations that are connected on the main shaft 16, finishes the friction heating process of friction welding.After the friction heating process of friction welding finished, computer 1 sent instruction, and clutch 4 is thrown off, and motor 3 breaks away from main shaft 16, and brake 17 work enter the brake stage.Information gathering and instruction output system 7 is sent the rotating speed and the phase information of the main shaft 16 that photoelectric encoder 6 is gathered into computer 1, computer 1 is handled the information that obtains, drop to last 1 when week with decision at rotating speed, send instruction at the phase place place that determines, start the motor mechanism 8 of pulling pin, extract and limiting double-layer spring anchor clamps 10 alignment pin 9 in relative rotation, it is free to recover 15 rotations of weldment mobile terminal, make between weldment round end 14 and the weldment mobile terminal 15 no longer to relatively rotate, but finish last rotation with main shaft 16 jointly.Thereby finish phase controlling.Thrust bearing 11 transmits axial thrust, does not limit the mobile terminal and rotatablely moves.
Referring to Fig. 2, in the friction heating process of friction welding, connect power supply 18, electromagnetism winding 20 electric back electromagnetic clutch 19 close and, rotate restriction weldment mobile terminal 15.Motor 3 drives main shaft 16 and weldment round end 14 rotations that are connected on the main shaft 16.Under the axial thrust effect that thrust bearing 11 provides, weldment round end 14 rotates the friction heating process of carrying out friction welding with the relative high speed of solder side of weldment mobile terminal 15.After the friction heating process of friction welding finished, computer 1 sent instruction, and clutch 4 is thrown off, and motor 3 breaks away from main shaft 16, and brake 17 work enter the brake stage.The speed of mainshaft that information gathering and instruction output system 7 is gathered photoelectric encoder 6 and the information of phase place are sent into computer 1, computer 1 is handled the information that obtains, drop to last 1 when week with decision at rotating speed, send instruction at the phase place place that determines, deenergization 18 makes electromagnetism winding 20 dead electricity, and electromagnetic clutch 19 is opened under the effect of spring 22, make between weldment round end 14 and the weldment mobile terminal 15 no longer to relatively rotate, but finish last rotation with main shaft 16 jointly.Thereby finish phase controlling.
Claims (3)
1, a kind of friction welding part phase control method, it is characterized in that: after friction heating process finishes, the method of accurately locating mutually between control weldment round end (14) and weldment mobile terminal (15) is not to force the rotation of restriction round end (14), but " taking advantage of a situation " discharges the rotary freedom of mobile terminal (15), make between weldment round end (14) and weldment mobile terminal (15) and no longer relatively rotate, finish last rotation with main shaft (16) jointly, thereby realize accurately locating mutually.
2, friction welding part phase control method according to claim 1, it is characterized in that: after the friction process of friction welding finishes, computer (1) sends instruction, clutch (4) is thrown off, motor (3) breaks away from main shaft (16), brake (17) work, information gathering and instruction output system (7) is sent main shaft (16) rotating speed and phase information that photoelectric encoder (6) is collected into computer (1), computer (1) is handled the information that obtains, send instruction at the phase place place that determines, start the motor mechanism (8) of pulling pin, extract and limiting double-layer spring anchor clamps (10) alignment pin (9) in relative rotation, it is free to recover weldment mobile terminal (15) rotation, make between weldment round end (14) and weldment mobile terminal (15) and no longer relatively rotate, but finish last rotation with main shaft (16) jointly, thereby realize accurately locating mutually.
3, friction welding part phase control method according to claim 1, it is characterized in that: in the friction heating process of friction welding, computer (1) sends instruction, connect power supply (18), electromagnetism winding (20) electric back electromagnetic clutch (19) close and, rotate restriction weldment mobile terminal (15); After the friction process of friction welding finishes, computer (1) is handled the information that obtains, send instruction at the phase place place that determines, deenergization (18), make electromagnetism winding (20) dead electricity, electromagnetic clutch (19) is opened under the effect of spring (22), makes between weldment fixed end (14) and weldment mobile terminal (15) no longer to relatively rotate, but finish last rotation with main shaft (16) jointly, thereby realize accurately locating mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03114420 CN1260040C (en) | 2003-01-10 | 2003-01-10 | Phase control method for friction welding pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03114420 CN1260040C (en) | 2003-01-10 | 2003-01-10 | Phase control method for friction welding pieces |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1446659A true CN1446659A (en) | 2003-10-08 |
| CN1260040C CN1260040C (en) | 2006-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03114420 Expired - Fee Related CN1260040C (en) | 2003-01-10 | 2003-01-10 | Phase control method for friction welding pieces |
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| CN (1) | CN1260040C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102019503A (en) * | 2010-12-07 | 2011-04-20 | 哈尔滨正晨焊接切割设备制造有限公司 | Friction projection welding method of silver plate metallurgy conducting rod |
| CN102069294A (en) * | 2011-01-11 | 2011-05-25 | 哈尔滨正晨焊接切割设备制造有限公司 | Welding method of phase control friction welding machine for forming electrolysis metallurgical conductive rod |
| CN104827179A (en) * | 2015-05-08 | 2015-08-12 | 兰州理工大学 | Friction welding control system |
| CN105397275A (en) * | 2015-12-16 | 2016-03-16 | 西北工业大学 | Friction welding phase control method |
| CN106140950A (en) * | 2015-03-31 | 2016-11-23 | 南京理工大学 | A kind of high pressure torsion superposition manufacture method and device |
| CN106984896A (en) * | 2017-05-17 | 2017-07-28 | 上海向涛机械有限公司 | A kind of multifunctional inertia friction-welding machine |
| CN108608107A (en) * | 2018-05-23 | 2018-10-02 | 江苏科技大学 | A kind of phase friction welding machine and welding method |
| CN110919167A (en) * | 2019-12-16 | 2020-03-27 | 孟召阳 | Small friction welding machine for frame foundation construction |
| CN117817099A (en) * | 2024-01-16 | 2024-04-05 | 陕西思富德宝汽车零部件制造有限责任公司 | Welding process for hollow cam shaft |
-
2003
- 2003-01-10 CN CN 03114420 patent/CN1260040C/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102019503B (en) * | 2010-12-07 | 2014-09-17 | 哈尔滨正晨焊接切割设备制造有限公司 | Friction projection welding method of silver plate metallurgy conducting rod |
| CN102019503A (en) * | 2010-12-07 | 2011-04-20 | 哈尔滨正晨焊接切割设备制造有限公司 | Friction projection welding method of silver plate metallurgy conducting rod |
| CN102069294B (en) * | 2011-01-11 | 2016-03-23 | 哈尔滨正晨焊接切割设备制造有限公司 | The welding method of the phase controlling friction-welding machine that electrolytic metallurgy conducting rod is shaping |
| CN102069294A (en) * | 2011-01-11 | 2011-05-25 | 哈尔滨正晨焊接切割设备制造有限公司 | Welding method of phase control friction welding machine for forming electrolysis metallurgical conductive rod |
| CN106140950A (en) * | 2015-03-31 | 2016-11-23 | 南京理工大学 | A kind of high pressure torsion superposition manufacture method and device |
| CN104827179A (en) * | 2015-05-08 | 2015-08-12 | 兰州理工大学 | Friction welding control system |
| CN104827179B (en) * | 2015-05-08 | 2017-02-22 | 兰州理工大学 | Friction welding control system |
| CN105397275A (en) * | 2015-12-16 | 2016-03-16 | 西北工业大学 | Friction welding phase control method |
| CN105397275B (en) * | 2015-12-16 | 2017-07-25 | 西北工业大学 | Friction welding phase control method |
| CN106984896A (en) * | 2017-05-17 | 2017-07-28 | 上海向涛机械有限公司 | A kind of multifunctional inertia friction-welding machine |
| CN108608107A (en) * | 2018-05-23 | 2018-10-02 | 江苏科技大学 | A kind of phase friction welding machine and welding method |
| CN110919167A (en) * | 2019-12-16 | 2020-03-27 | 孟召阳 | Small friction welding machine for frame foundation construction |
| CN117817099A (en) * | 2024-01-16 | 2024-04-05 | 陕西思富德宝汽车零部件制造有限责任公司 | Welding process for hollow cam shaft |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1260040C (en) | 2006-06-21 |
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