CN1434111A

CN1434111A - Concentrated beerwort used as new raw material for producing beer to substitute traditional raw material

Info

Publication number: CN1434111A
Application number: CN 02101993
Authority: CN
Inventors: 张有东
Original assignee: Individual
Current assignee: Individual
Priority date: 2002-01-24
Filing date: 2002-01-24
Publication date: 2003-08-06

Abstract

The present invention provides a concentrated malt wort which can be used as raw material for beer production, can be substituted for traditional raw materials of melt, rice, corn or wheat, and can overcome the defects of traditional saccharification process including the steps of raw material pulverization, gelatinization, liquification, saccharinization, malt wort filtration and boiling malt wort. Said invention can reduce raw material saccharification link, and can improve its defect.

Description

Concentrated wort is that new raw material for producing beer replaces traditional raw material

At present, domestic beer production is to be main raw material with Fructus Hordei Germinatus, wheat, corn, rice, forms launch products through saccharification, fermentation, filtration and wrapping process and sells.With Fructus Hordei Germinatus, rice, corn or wheat is raw material, its production must be through saccharification production processes such as raw material pulverizing, gelatinization, liquefaction, saccharification, wort filtration and Wort boilings, drawbacks such as its saccharifying production cycle is long, and production process is numerous and diverse, operation easier is big, use equipment is many, cost is high, quality is wayward, seriously polluted.And reduced raw material saccharification link for the beer production raw material with concentrated wort, improved traditional saccharifying deficiency largely.One, concentrated wort replaces traditional raw material in beer production following advantage

1, with short production cycle

To concentrate wort is that the direct dilution of raw material is boiled, and making wheat juice only needed about 1.5 hours, will concentrate wort and directly boil in 100 ℃ of hot water of adding, and traditional saccharifying needs 7.5 hours at least.Both compare and use to shorten 6 hours concentrated every batch of saccharification production cycle of wort.Thus, be that raw material is produced and can be produced 16 pots at least in one day with concentrated wort, and traditional saccharification can only be produced 6 pots general every day.Use concentrated wort production work efficient greatly to improve.

2, simple to operate

The tradition saccharifying must pass through raw material pulverizing, the process of starch pasting, liquefaction, saccharification, wort filtration and Wort boiling, and operation is many, and the technology controlling and process complexity is subjected to that working condition and human factor influence greatly, troublesome poeration.And use to concentrate wort only need directly to add use just can, easy to operate simple, quality is more guaranteed.

3, equipment less investment

Adopt to concentrate wort, in saccharifying, can save rice pulverizer, malt mill, adjunce copper, brew kettle, filter vat and a large amount of equipment such as transferpump, only need a boiling pot as raw material.The saccharifying facility investment saves 300%, and civil engineering investment simultaneously significantly reduces.

4, low, the reliable in quality of cost

Adopt to concentrate wort production beer, raw materials cost has reduced, schedule of operation has been simplified greatly, investment of production equipment reduces, reduced labor force's use, saved a large amount of water, electricity, coal thereby production cost greatly reduces; Simultaneously, because program simplification has been avoided man's activity, the saccharification wort quality is more stable, and beer quality is more reliable.

5, the production that has improved beer enterprise is greatly polluted

Adopt concentrating wort is raw material production beer, and dust pollution and noise pollution when having solved raw material pulverizing have improved the Working environment of beer enterprise.As everyone knows, the bear spent grains discharging in the beer saccharification production process has not only brought pollution to environment, has also wasted a large amount of water of productive use, concentrates wort production beer and use, and saccharifying does not have the poor discharging of wheat, almost realizes zero disposal of pollutants.

6, meaning and influence

Adopting and concentrating wort is that raw material carries out beer production, meets national drinks industrial development direction.Broken traditional beer production pattern up hill and dale, made the beer production field step important paces to industry benign development direction efficient, high-quality, energy-conservation, low consumption.Made the optimum industrial chain of new barley → Fructus Hordei Germinatus → concentrated wort → beer, change the Chinese beer raw material and depended on the import situation, widened Chinese agricultural-product deep processing channel, increased farmers' income, activate rural work, promoted Chinese agricultural development and local economic development.Also, China's beer industry given pushing effect hugely for utilizing the native resource development.Two, the difference of two kinds of raw materials

Traditional beer production raw material Fructus Hordei Germinatus, rice, corn or wheat etc., mainly contain polymer insoluble materials such as starch, so must saccharifying, mainly contain the prerequisite various soluble substances of beer fermentation and concentrate wort as the novel material of beer production, produce at concentrated wort and passed through necessary material conversion process in the process.Three, concentrate the wort form

For satisfying different needs, concentrate the mash goods moisture content generally 3%～60%, thereby have solid-state and liquid two kinds.Four, concentrate pair product recycling in the wort production process

Concentrate the protein that a certain amount of different molecular weight is still arranged in the wort production, its dry processing can be become protein powder to sell.Because its nutritive value is very high, the foreign market is well sold and in short supply, also can export goods and earn foreign currency.Five, concentrate mash goods raw materials for production prescription

Concentrating wort, to produce raw materials used be to be major ingredient with Fructus Hordei Germinatus, is auxiliary material with rice or wheat or corn, and its ratio is a major ingredient: auxiliary material=1: (0～0.95); (major ingredient+auxiliary material): water=1: (0.1～50).

Annotate: it is produced and raw materials usedly can use whole-malt production without auxiliary material, this moment major ingredient: auxiliary material=1: 0 six, concentrate wort production (technology) schema

See " Figure of description " Fig. 1.

Claims

1, concentrated mash goods raw materials for production prescription of the present invention.

2, with the wort by the spissated product of base-material as the beer production raw material, its moisture content 3%～60% has solid-state or liquid two kinds of product form in this moisture content scope.

3, its production (technology) flow process.

4, adopt the raw material peeling method to produce the patented product in this explained hereafter flow process.